Magnet assembly apparatus

By designing automated magnet assembly equipment and utilizing conveying and feeding devices to achieve automated magnet assembly, the problems of poor accuracy and low efficiency caused by manual assembly are solved, thereby improving production efficiency and reducing costs.

CN114683030BActive Publication Date: 2025-12-09SHANGHAI GOLYTEC AUTOMATION CO LTD
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Patent Information

Application Number
CN202210475561.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-29
Publication Date
2025-12-09
Estimated Expiration
2042-04-29

AI Technical Summary

Technical Problem

In existing technologies, magnet assembly is mainly done manually, which leads to problems such as poor assembly accuracy, low manufacturing efficiency, and high production costs.

Method used

A magnet assembly device was designed, including a conveying device, a backplate loading device, and a magnet loading device. Automated conveying is achieved by moving a mobile carrier along a track. The backplate loading device places the backplate on the mobile carrier, and the magnet loading device assembles the magnets at designated positions on the backplate. The assembly accuracy and efficiency are improved by using components such as clamps and robotic arms.

Benefits of technology

The assembly process of magnets has been automated, improving assembly efficiency and accuracy, reducing labor costs, and ensuring product quality through heating curing and testing devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a magnet assembling device and belongs to the technical field of magnet assembling. The magnet assembling device comprises a conveying device, a back plate feeding device and a magnet feeding device. The conveying device comprises a track line and a moving carrier. The moving carrier is arranged on the track line and can move along the track line. The back plate feeding device is used for placing a back plate of a magnet to be assembled on the moving carrier. The back plate feeding device and the magnet feeding device are sequentially arranged along the moving direction of the moving carrier. The magnet feeding device is used for assembling a magnet on the back plate on the moving carrier. The moving carrier moves along the track line to realize automatic conveying. The back plate feeding device can place the back plate on the moving carrier. The back plate can move along the track line with the moving carrier to the magnet feeding device. Then, the magnet feeding device is used for assembling the magnet in a specified position in the back plate. The magnet assembling process is automated, the magnet assembling efficiency and precision are improved, and the labor cost is reduced.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of magnet assembly, and particularly relates to a magnet assembly equipment. BACKGROUND

[0002] Magnet is a commonly used accessory in manufacturing industry, and is widely used in the manufacturing of electronic products and electrical products to play the role of positioning and tightness. The magnet assembly process refers to the assembly of magnets on a back plate. At present, the magnet assembly is mainly realized by manual assembly, and the arrangement of magnets is realized by an operator. This method has the problems of poor assembly precision, low production efficiency and high production cost. SUMMARY

[0003] The technical problem to be solved by the application is to overcome the defects of poor assembly precision, low production efficiency and high production cost caused by manual assembly of magnets in the prior art, and to provide a magnet assembly equipment.

[0004] The application solves the above technical problems by the following technical scheme:

[0005] The application provides a magnet assembly equipment, which comprises:

[0006] A conveying device, which comprises a track line and a moving carrier, wherein the moving carrier is arranged on the track line and can move along the track line;

[0007] A back plate feeding device, which is used for placing a back plate to be assembled with magnets on the moving carrier;

[0008] A magnet feeding device, which is sequentially arranged along the moving direction of the moving carrier, and is used for assembling magnets on the back plate on the moving carrier.

[0009] In the scheme, the moving carrier in the conveying device moves along the track line to realize automatic conveying. The back plate feeding device can place the back plate on the moving carrier. The back plate can move along the track line to the magnet feeding device with the moving carrier, and then the magnets are assembled in the specified position of the back plate by the magnet feeding device. The automatic magnet assembly process is realized, the efficiency and precision of magnet assembly are improved, and the labor cost is reduced.

[0010] Preferably, the track line comprises two first tracks and two second tracks.

[0011] The two first tracks are arranged in parallel.

[0012] The two second tracks are respectively located at the two ends close to each other of the two first tracks.

[0013] The second track is used to move the moving carrier, so that the moving carrier switches back and forth between the two first tracks.

[0014] In the scheme, the two first tracks are arranged in parallel, which is beneficial to save space, and the two second tracks serve as transfer tracks for the moving carrier, so that the moving carrier can switch back and forth between the two first tracks, thereby realizing the conveying of the backboard.

[0015] Preferably, the track line further comprises a connection module, the second track is arranged on the connection module, and the connection module is used to move the second track from a position connected with the first track to a position connected with another first track.

[0016] In the scheme, the connection module has a moving function, which can move the second track carrying the moving carrier from a position connected with the first track to a position connected with another first track, so that the moving carrier can be moved from the first track to another first track through the movement of the second track.

[0017] Preferably, the track line comprises a track beam, and the moving carrier comprises a sliding piece having a sliding groove matched with the track beam, and the sliding piece can move along the track beam.

[0018] In the scheme, the sliding piece and the track beam are connected through sliding matching, so that the movement of the moving carrier is smoother and more stable.

[0019] Preferably, the track beam is a stator structure, the sliding piece is a rotor structure, and the sliding piece moves along the track beam through magnetic force.

[0020] In the scheme, the track beam and the sliding piece are respectively a stator structure and a rotor structure, the sliding piece moves along the track beam through magnetic force, the speed of the sliding piece can be changed by adjusting the size of the magnetic force, so that the movement of the moving carrier is more accurate and controllable.

[0021] Preferably, the moving carrier further comprises a positioning clamp, the positioning clamp has a positioning groove matched with the shape of the backboard, and the positioning clamp is connected to the sliding piece.

[0022] In the scheme, the backboard is placed in the positioning groove, the positioning groove plays a positioning role on the backboard, avoiding accidental falling of the backboard during movement; the positioning clamp is connected to the sliding piece, and can be moved to a specified position with the sliding piece, thereby performing subsequent processing such as magnet assembly on the backboard.

[0023] Preferably, the moving carrier further comprises an equidistant clamp, the equidistant clamp has an equidistant groove matched with the arrangement shape of the magnets on the backboard.

[0024] The magnet assembling device further comprises a clamp grasping mechanism, which is used to grasp the equidistant clamp and place it on the magnet-equipped back plate to adjust the position of the magnet on the back plate.

[0025] In this solution, the distance between the equidistant grooves of the equidistant clamp is equal, and the arrangement of the equidistant grooves is matched with the arrangement of the magnets in the back plate. By means of the clamp grasping mechanism, the side of the equidistant clamp with equidistant grooves is directed towards the back plate and pressed against it, and the equidistant grooves are matched with the magnets, so that the arrangement of the magnets in the back plate can be further refined.

[0026] Preferably, the back plate feeding device comprises a first material preparation assembly and a first material taking assembly.

[0027] The first material preparation assembly comprises a back plate feeding box, which has a back plate containing groove matched with the shape of the back plate, and the back plate containing groove is used to place the back plate.

[0028] The first material taking assembly is used to take out the back plate in the back plate feeding box and place it on the moving carrier.

[0029] In this solution, the back plate feeding box of the first material preparation assembly stores the back plate, which facilitates the continuous feeding of the back plate; the back plate containing groove of the back plate feeding box limits the back plate, which facilitates the grasping of the back plate; and the first material taking assembly takes out the back plate in the back plate feeding box and places it on the designated position of the moving carrier, which has higher assembling accuracy.

[0030] Preferably, the first material taking assembly comprises a material taking clamp jaw, a horizontal moving mechanism and a vertical moving mechanism.

[0031] The material taking clamp jaw is used to grasp and release the back plate, and the two opposite sides of the back plate feeding box have clamp jaw grooves, which are used for the material taking clamp jaw to extend into the back plate feeding box to grasp the back plate.

[0032] The vertical moving mechanism is connected with the material taking clamp jaw and is used to drive the material taking clamp jaw to move in the vertical direction.

[0033] The horizontal moving mechanism is connected with the vertical moving mechanism and is used to drive the vertical moving mechanism to move in the horizontal direction between the back plate feeding box and the moving carrier.

[0034] In the scheme, the material taking clamping jaw extends into the back plate feeding tank from the clamping jaw slot of the back plate feeding tank, and then the back plate is grabbed from two opposite sides of the back plate, which is more convenient and fast; the vertical moving mechanism drives the material taking clamping jaw to move in the vertical direction, which is convenient for taking out the back plate from the back plate feeding tank; the horizontal moving mechanism drives the vertical moving mechanism to move in the horizontal direction, and then drives the back plate to move from above the back plate feeding tank to above the moving carrier, and then the back plate is placed on the specified position of the moving carrier through the movement of the vertical moving mechanism.

[0035] Preferably, the first material preparation assembly further comprises a rotating panel and a rotating mechanism;

[0036] The rotating mechanism is used to drive the rotating panel to rotate;

[0037] The rotating panel is provided with the back plate feeding tank.

[0038] In the scheme, the rotating panel is driven to rotate by the rotating mechanism, and then the back plate feeding tank on the rotating panel is driven to rotate, which can conveniently adjust the position of the back plate feeding tank, so that the back plate feeding tank is better matched with the first material taking assembly to grab the back plate.

[0039] Preferably, the back plate feeding tank has two, and the two back plate feeding tanks are respectively located on opposite sides of the rotating panel, and the rotating panel can make the positions of the two back plate feeding tanks opposite after rotating 180°.

[0040] In the scheme, the back plate feeding tank has two, when the back plate in one of the back plate feeding tanks is taken out, the position of the first material taking assembly does not need to be adjusted, the rotating panel is directly rotated 180°, the positions of the two back plate feeding tanks are opposite, that is, the back plate feeding tank filled with back plates is rotated to the material taking position of the first material taking assembly, ensuring the continuity of material taking, reducing the time interval, and at the same time, the empty back plate feeding tank is rotated to the opposite side, which is convenient for loading the empty back plate feeding tank.

[0041] Preferably, the magnet loading device comprises a second material preparation assembly and a second material taking assembly;

[0042] The second material preparation assembly comprises a magnet feeding tank, and the magnet feeding tank has a plurality of magnet accommodating grooves matched with different types of magnets;

[0043] The second material taking assembly comprises a manipulator, and the manipulator is used to take out the magnets in the magnet feeding tank and place them on the back plate.

[0044] In the scheme, the magnet supply box of the second material preparation assembly stores magnets, facilitating continuous feeding of the magnets; the magnet containing groove of the magnet supply box limits the magnets, facilitating grabbing of the magnets; the second material taking assembly takes the magnets in the magnet supply box and places them at designated positions on the back plate on the moving carrier, improving assembly accuracy.

[0045] Preferably, the mechanical hand is provided with a vacuum suction cup, and the vacuum suction cup is provided with a vacuum suction nozzle part matched with different types of magnets.

[0046] In the scheme, the vacuum suction nozzle part of the vacuum suction cup is used to suck and place the magnets, making the assembly of the magnets more accurate.

[0047] Preferably, the magnet assembly equipment further comprises a dispensing device, the back plate feeding device, the dispensing device and the magnet feeding device are sequentially arranged along the moving direction of the moving carrier, and the dispensing device is used to apply glue on the back plate to stick the magnets.

[0048] In the scheme, after the back plate is placed on the moving carrier by the back plate feeding device, the moving carrier moves the back plate along the track line to the dispensing device, applies glue on the back plate by the dispensing device, moves the back plate to the magnet feeding device by the moving carrier, and assembles the magnets to the back plate with the glue applied, making the assembly of the magnets and the back plate more firm.

[0049] Preferably, the magnet assembly equipment further comprises a finished product unloading device, and the magnet feeding device and the finished product unloading device are sequentially arranged along the moving direction of the moving carrier.

[0050] In the scheme, the moving carrier moves the finished product of the back plate with the magnets assembled along the track line to the finished product unloading device, and the finished product is moved out of the track line through the finished product unloading device, thereby leaving space for subsequent transportation of the finished product of the magnet assembly, improving the efficiency of the entire assembly process.

[0051] Preferably, the magnet assembly equipment further comprises a heating and curing device, and the magnet feeding device, the heating and curing device and the finished product unloading device are sequentially arranged along the moving direction of the moving carrier, and the heating and curing device is used to accelerate the solidification of the glue between the back plate and the magnets.

[0052] In the scheme, the moving carrier moves the back plate with the magnets assembled along the track line to the heating and curing device, accelerates the solidification of the glue between the back plate and the magnets, and improves the efficiency of the magnet assembly.

[0053] Preferably, the heating and curing device comprises a heating cover, the heating cover is arranged above the track line, and the moving carrier carrying the back plate with the magnets assembled can pass through the heating cover along the track line.

[0054] In the scheme, the back plate with assembled magnets can pass through the heating cover, and in the process, the heating cover is arranged outside the back plate with assembled magnets, so that the magnets and the back plate can be uniformly heated, the glue between the back plate and the magnets is quickly solidified, and the efficiency of magnet assembly is improved.

[0055] Preferably, the magnet assembly equipment further comprises a detection device and a defective product discharging device.

[0056] The detection device and the defective product discharging device are sequentially arranged between the magnet feeding device and the finished product discharging device along the moving direction of the moving carrier.

[0057] The detection device is used for detecting whether the magnets are installed at the specified positions on the back plate, and the defective product discharging device is used for outputting products with unqualified magnet installation positions.

[0058] In the scheme, the detection device is used for detecting whether the magnets are installed at the specified positions on the back plate, and the defective product discharging device is used for outputting products with unqualified magnet installation positions.

[0059] Preferably, the magnet assembly equipment further comprises a gap filling glue device, and the magnet feeding device, the gap filling glue device and the finished product discharging device are sequentially arranged along the moving direction of the moving carrier, and the gap filling glue device is used for filling glue in the gap generated after the magnet and the back plate are assembled.

[0060] In the scheme, after the magnet is assembled on the back plate, a gap exists between the magnet and the accommodating groove of the back plate, and the gap filling glue device can fill the gap, thereby further ensuring the firmness of the magnet assembly.

[0061] Preferably, the magnet assembly equipment further comprises a safety grating, and the safety grating is used for sending an alarm signal when a worker enters a dangerous range of the magnet assembly equipment.

[0062] In the scheme, the magnet assembly equipment is an automatic production line, and has certain danger in the running process of the equipment. When a worker mistakenly enters the dangerous range, the safety grating sends an alarm signal to prompt the worker, thereby further ensuring personal safety.

[0063] Preferably, the magnet assembly equipment further comprises a rack, and the conveying device, the back plate feeding device and the magnet feeding device are arranged on the rack.

[0064] In the scheme, the conveying device, the back plate feeding device and the magnet feeding device are arranged on the rack, thereby improving the integration of the whole equipment and facilitating the maintenance and repair of the equipment.

[0065] The positive progress effect of the present application is that:

[0066] The magnet assembling process is automated, the efficiency and precision of magnet assembling are improved, and the labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0067] Figure 1 It is a whole structure diagram of an embodiment of the present application.

[0068] Figure 2 It is a structure diagram of a second track and a connection module group of an embodiment of the present application.

[0069] Figure 3 It is a structure diagram of a backboard feeding machine of an embodiment of the present application.

[0070] Figure 4 It is a structure diagram of a magnet feeding machine of an embodiment of the present application.

[0071] Figure 5 It is a structure diagram of an equidistance clamp of an embodiment of the present application.

[0072] Figure 6 It is a structure diagram of a heating and curing device of an embodiment of the present application.

[0073] BRIEF DESCRIPTION OF DRAWINGS

[0074] Conveying device 1

[0075] Track line 11

[0076] First track 111

[0077] Second track 112

[0078] Connection module group 113

[0079] Track beam 114

[0080] Moving carrier 12

[0081] Slide 121

[0082] Slide groove 1211

[0083] Positioning clamp 122

[0084] Positioning groove 1221

[0085] Equidistance clamp 123

[0086] Equidistance groove 1231

[0087] Back plate feeding device 2

[0088] First material preparation assembly 21

[0089] Back plate feeding box 211

[0090] Back plate accommodating groove 2111

[0091] Clamping jaw slot 2112

[0092] Rotary panel 212

[0093] Rotary mechanism 213

[0094] First material taking assembly 22

[0095] Material taking clamping jaw 221

[0096] Horizontal moving mechanism 222

[0097] Vertical moving mechanism 223

[0098] Magnet feeding device 3

[0099] Second material preparation assembly 31

[0100] Magnet feeding box 311

[0101] Magnet accommodating groove 3111

[0102] Second material taking assembly 32

[0103] Manipulator 321

[0104] Vacuum chuck 3211

[0105] Dispensing device 4

[0106] Finished product discharging device 5

[0107] Heating and curing device 6

[0108] Heating cover 61

[0109] Detection device 7

[0110] Defective product discharging device 8

[0111] Frame 9 DETAILED DESCRIPTION

[0112] The present application will be more fully understood from the following detailed description taken in conjunction with the accompanying drawings, given by way of illustration only, and thus, are not intended to limit the present application.

[0113] As Figures 1 to 6As shown, the embodiment provides a magnet assembling device, which comprises a conveying device 1, a back plate feeding device 2 and a magnet feeding device 3. The conveying device 1 comprises a track line 11 and a moving carrier 12, the moving carrier 12 is arranged on the track line 11 and can move along the track line 11. The back plate feeding device 2 is used to place a back plate of a magnet to be assembled on the moving carrier 12. The back plate feeding device 2 and the magnet feeding device 3 are sequentially arranged along the moving direction of the moving carrier 12. The magnet feeding device 3 is used to assemble a magnet on the back plate on the moving carrier 12.

[0114] The moving carrier 12 in the conveying device 1 moves along the track line 11 to realize automatic conveying. The back plate feeding device 2 can place a back plate on the moving carrier 12. The back plate can move along the track line 11 with the moving carrier 12 to the magnet feeding device 3. Then the magnet feeding device 3 assembles a magnet in a specified position in the back plate. The whole magnet assembling process is automated, the efficiency and precision of magnet assembling are improved, and the labor cost is reduced.

[0115] In the embodiment, the track line 11 comprises two first tracks 111 and two second tracks 112. The two first tracks 111 are arranged in parallel, which is beneficial to save space. The two second tracks 112 are respectively located at two ends close to each other of the two first tracks 111. The second track 112 is used to move the moving carrier 12, so that the moving carrier 12 switches back and forth between the two first tracks 111. That is, the two second tracks 112 act as transfer tracks of the moving carrier 12, so that the moving carrier 12 switches back and forth between the two first tracks 111, thereby realizing conveying of the back plate.

[0116] In the embodiment, the track line 11 further comprises a connection module 113, and the second track 112 is arranged on the connection module 113. The connection module 113 is used to move the second track 112 from a position connected with a first track 111 to a position connected with another first track 111. The connection module 113 has a moving function, which can move the second track 112 carrying the moving carrier 12 from a position connected with a first track 111 to a position connected with another first track 111. Then, through the movement of the second track 112, the moving carrier 12 can move from the first track 111 to another first track 111.

[0117] In other embodiments, the second track 112 can also be an arc-shaped track. The two ends of the second track 112 are directly connected to the two first tracks 111, that is, the two first tracks 111 and the two second tracks 112 jointly form a ring-shaped track, and the moving carrier 12 can move along the track line 11 in a ring direction.

[0118] In the embodiment, the track line 11 comprises a track beam 114, the moving carrier 12 comprises a sliding piece 121, the sliding piece 121 has a sliding groove 1211 matched with the track beam 114, and the sliding piece 121 can move along the track beam 114. Through the sliding fit connection of the sliding piece 121 and the track beam 114, the movement of the moving carrier 12 is smoother and more stable.

[0119] In the embodiment, the track beam 114 is a stator structure, the sliding piece 121 is a mover structure, and the sliding piece 121 moves along the track beam 114 through magnetic force. The sliding piece 121 moves along the track beam 114 through magnetic force, the speed of the sliding piece 121 can be changed by adjusting the size of the magnetic force, so that the movement of the moving carrier 12 is more accurate and controllable.

[0120] In the embodiment, the sliding piece 121 can move on the first track 111 and the second track 112. When the sliding piece 121 on one first track 111 transitions to another first track 111, the second track 112 is first connected to one first track 111 to move the sliding piece 121 from one first track 111 to the second track 112. The second track 112 is moved to connect to another first track 111, and then the sliding piece 121 is moved to another first track 111 to complete the transition of the sliding piece 121.

[0121] In the embodiment, the moving carrier 12 further comprises a positioning clamp 122, the positioning clamp 122 has a positioning groove 1221 matched with the shape of the back plate, and the positioning clamp 122 is connected to the sliding piece 121. The back plate is placed in the positioning groove 1221, and the positioning groove 1221 plays a positioning role on the back plate to avoid accidental falling of the back plate during movement. The positioning clamp 122 is connected to the sliding piece 121 and can move to a specified position with the sliding piece 121, and then the back plate is subjected to subsequent processing such as magnet assembly.

[0122] In the embodiment, the moving carrier 12 further comprises an equidistant clamp 123, the equidistant clamp 123 has an equidistant groove 1231 matched with the arrangement shape of the magnets on the back plate, the distance between the equidistant grooves 1231 of the equidistant clamp 123 is equal, and the arrangement of the equidistant grooves 1231 is matched with the arrangement of the magnets in the back plate. The magnet assembly device further comprises a clamp grabbing mechanism for grabbing the equidistant clamp 123 and placing it on the back plate with magnets assembled to adjust the position of the magnets on the back plate. Through the clamp grabbing mechanism, one side of the equidistant clamp 123 with the equidistant grooves 1231 is directed towards the back plate and pressed against the back plate. The equidistant grooves 1231 match with the magnets to further accurately arrange the magnets in the back plate.

[0123] In the embodiment, the backboard feeding device 2 comprises a first material preparation assembly 21 and a first material taking assembly 22. The first material preparation assembly 21 comprises a backboard feeding box 211, which has a backboard containing groove 2111 matched with the shape of the backboard, and is used for placing the backboard. The first material taking assembly 22 is used for taking the backboard in the backboard feeding box 211 and placing it on the moving carrier 12. The backboard is stored in the backboard feeding box 211 of the first material preparation assembly 21, which facilitates the continuous feeding of the backboard. The backboard containing groove 2111 of the backboard feeding box 211 limits the backboard, which facilitates the grabbing of the backboard. The first material taking assembly 22 takes the backboard in the backboard feeding box 211 and places it on the designated position on the moving carrier 12, which has higher assembly accuracy.

[0124] In the embodiment, the first material taking assembly 22 comprises a material taking gripper 221, a horizontal moving mechanism 222 and a vertical moving mechanism 223. The material taking gripper 221 is used for grabbing and placing the backboard. The two opposite sides of the backboard feeding box 211 have gripper grooves 2112, which are used for the material taking gripper 221 to extend into the backboard feeding box 211 to grab the backboard, i.e. the material taking gripper 221 extends into the backboard feeding box 211 from the gripper grooves 2112 of the backboard feeding box 211, and then grabs the backboard from the two opposite sides of the backboard, which is more convenient and fast. The vertical moving mechanism 223 is connected with the material taking gripper 221 and is used for driving the material taking gripper 221 to move in the vertical direction. The horizontal moving mechanism 222 is connected with the vertical moving mechanism 223 and is used for driving the vertical moving mechanism 223 to move in the horizontal direction between the backboard feeding box 211 and the moving carrier 12. The vertical moving mechanism 223 drives the material taking gripper 221 to move in the vertical direction, which facilitates the taking of the backboard from the backboard feeding box 211. The horizontal moving mechanism 222 drives the vertical moving mechanism 223 to move in the horizontal direction, and then drives the backboard to move from above the backboard feeding box 211 to above the moving carrier 12. Then, the backboard is placed on the designated position on the moving carrier 12 through the movement of the vertical moving mechanism 223.

[0125] In the embodiment, the first material preparation assembly 21 further comprises a rotating panel 212 and a rotating mechanism 213. The rotating mechanism 213 is used for driving the rotating panel 212 to rotate. The backboard feeding box 211 is arranged on the rotating panel 212. The rotating mechanism 213 drives the rotating panel 212 to rotate, and then drives the backboard feeding box 211 on the rotating panel 212 to rotate, which can conveniently adjust the position of the backboard feeding direction, so that the backboard feeding direction is better matched with the first material taking assembly 22 to grab the backboard.

[0126] In the embodiment, the backboard supply box 211 is two, and the two backboard supply boxes 211 are respectively located on the opposite sides of the rotating panel 212. The rotating panel 212 can rotate 180° to make the positions of the two backboard supply boxes 211 opposite. When the backboard in one of the backboard supply boxes is taken out, the position of the first material taking assembly 22 does not need to be adjusted. The rotating panel 212 is directly rotated 180° to make the positions of the two backboard supply boxes 211 opposite. That is, the backboard supply box 211 full of backboards is rotated to the material taking position of the first material taking assembly 22 to ensure the continuity of material taking and reduce the time interval. Meanwhile, the empty backboard supply box 211 is rotated to the opposite side to facilitate the loading of the empty backboard supply box 211.

[0127] In other embodiments, the backboard supply box 211 can also be one or more than three. The angle of rotation of the rotating panel 212 each time is determined by the position of the backboard supply box 211 that can be moved to facilitate the first material taking assembly 22 to grab the backboard. For example, when the backboard supply box 211 is four, the angle of rotation of the rotating panel 212 each time is 90°.

[0128] In the embodiment, the magnet loading device 3 includes a second material preparation assembly 31 and a second material taking assembly 32. The second material preparation assembly 31 includes a magnet supply box 311. The magnet supply box 311 has a plurality of magnet accommodating grooves 3111 matched with different types of magnets. The magnet supply box 311 of the second material preparation assembly 31 stores magnets to facilitate the continuous loading of the magnets. The magnet accommodating grooves 3111 of the magnet supply box 311 limit the magnets to facilitate the grabbing of the magnets. The second material taking assembly 32 includes a mechanical hand 321. The mechanical hand 321 is used to take out the magnets in the magnet supply box 311 and place them on the backboard to improve the assembly accuracy. In the embodiment, four magnet supply boxes 311 are provided. Two magnet supply boxes 311 are respectively arranged on both sides of the mechanical hand 321. In other embodiments, the positions and the number of the magnet supply boxes 311 are not limited to this and are determined by the types and the number of the required magnets.

[0129] In the embodiment, the mechanical hand 321 is provided with a vacuum suction cup 3211. The vacuum suction cup 3211 is provided with a vacuum suction nozzle part matched with different types of magnets. The vacuum suction nozzle part of the vacuum suction cup 3211 is used to suck and place the magnets to make the assembly of the magnets more accurate. In the embodiment, the vacuum suction nozzle part has a plurality of suction nozzles matched with different types of magnets to improve the efficiency of the magnet suction. The arrangement of the plurality of suction nozzles is correspondingly arranged with the positions of the magnet installation on the backboard to facilitate the assembly of the magnets on the backboard.

[0130] In the embodiment, the magnet assembling device further comprises a dispensing device 4, the backboard feeding device 2, the dispensing device 4 and the magnet feeding device 3 are sequentially arranged along the moving direction of the moving carrier 12, and the dispensing device 4 is used for smearing glue on the backboard to stick the magnet. After the backboard is placed on the moving carrier 12 by the backboard feeding device 2, the moving carrier 12 moves the backboard along the track line 11 to the dispensing device 4, smears glue on the backboard by the dispensing device 4, and then moves the backboard to the magnet feeding device 3 by the moving carrier 12, and assembles the magnet to the backboard smeared with glue by the magnet feeding device 3, so that the assembly of the magnet and the backboard is more firm.

[0131] In the embodiment, the magnet assembling device further comprises a finished product discharging device 5, and the magnet feeding device 3 and the finished product discharging device 5 are sequentially arranged along the moving direction of the moving carrier 12. The moving carrier 12 moves the backboard product assembled with the magnet along the track line 11 to the finished product discharging device 5, and the finished product is moved out of the track line 11 through the finished product discharging device 5, so as to vacate space for subsequent transportation of the magnet assembling finished product, and improve the efficiency of the whole assembly process.

[0132] In the embodiment, the magnet assembling device further comprises a heating and curing device 6, and the magnet feeding device 3, the heating and curing device 6 and the finished product discharging device 5 are sequentially arranged along the moving direction of the moving carrier 12. The heating and curing device 6 is used for accelerating the solidification of the glue between the backboard and the magnet. The moving carrier 12 moves the backboard assembled with the magnet along the track line 11 to the heating and curing device 6, accelerates the solidification of the glue between the backboard and the magnet, and improves the efficiency of the magnet assembly.

[0133] In the embodiment, the heating and curing device 6 comprises a heating cover 61, and the heating cover 61 covers the upper side of the track line 11, and the moving carrier 12 carrying the backboard assembled with the magnet can pass through the heating cover 61 along the track line 11. In this process, the heating cover 61 covers the outside of the backboard assembled with the magnet, can uniformly heat the magnet and the backboard, accelerates the solidification of the glue between the backboard and the magnet, and improves the efficiency of the magnet assembly. In the embodiment, the heating cover 61 covers the two first tracks 111, and the moving carrier 12 passes through the heating cover 61 twice, so that the backboard assembled with the magnet is heated twice, further accelerates the solidification of the glue between the backboard and the magnet, and improves the efficiency of the magnet assembly.

[0134] In the embodiment, the magnet assembling device further comprises a detection device 7 and a defective product discharging device 8; the detection device 7 and the defective product discharging device 8 are sequentially arranged between the magnet feeding device 3 and the finished product discharging device 5 along the moving direction of the moving carrier 12; the detection device 7 is used for detecting whether the magnet is installed at the specified position on the back plate, and the defective product discharging device 8 is used for outputting the product with unqualified magnet installation position. The detection device 7 is used for detecting whether the magnet is installed at the specified position on the back plate, and the product with unqualified assembly can be output by the defective product discharging device 8, so that it is ensured that the product output by the finished product discharging device 5 is a qualified product.

[0135] In the embodiment, the magnet assembling device further comprises a gap filling device, the magnet feeding device 3, the gap filling device and the finished product discharging device 5 are sequentially arranged along the moving direction of the moving carrier 12, and the gap filling device is used for filling glue in the gap generated after the magnet and the back plate are assembled. After the magnet is assembled on the back plate, there is a gap between the magnet and the accommodating groove 2111 of the back plate, and the gap filling device can fill the gap, so that the firmness of the magnet assembly is further ensured.

[0136] In the embodiment, the magnet assembling device further comprises a safety grating, which is used for sending an alarm signal when a worker enters a dangerous range of the magnet assembling device. The magnet assembling device is an automatic production line, and has certain danger in the running process of the device. When a worker mistakenly enters the dangerous range, the safety grating sends an alarm signal to prompt the worker, so that the personal safety is further ensured.

[0137] In the embodiment, the magnet assembling device further comprises a rack 9, and the conveying device 1, the back plate feeding device 2 and the magnet feeding device 3 are all arranged on the rack 9. Arranging the conveying device 1, the back plate feeding device 2 and the magnet feeding device 3 and the like on the rack 9 improves the integration of the whole device and facilitates the maintenance and repair of the device. In addition, the above-mentioned other devices in the embodiment are also arranged on the rack 9.

[0138] Although the specific embodiments of the present application are described above, those skilled in the art should understand that this is only an example, and the protection scope of the present application is defined by the appended claims. Those skilled in the art can make various changes or modifications to the embodiments without departing from the principles and essence of the present application, and these changes and modifications all fall within the protection scope of the present application.

Claims

1. A magnet assembling apparatus characterized by comprising: The magnet assembling device comprises: a conveying device, the conveying device comprising a track line and a moving carrier, the moving carrier being arranged on the track line and being capable of moving along the track line, the track line comprising two first tracks and two second tracks, the two first tracks being arranged in parallel, the two second tracks being respectively arranged at two ends close to each other of the two first tracks, the second tracks being used to move the moving carrier to switch between the two first tracks, the moving carrier further comprising an equidistant clamp, the equidistant clamp having equidistant grooves matching the arrangement shape of the magnets on the back plate; a back plate feeding device, the back plate feeding device comprising a first material preparation assembly and a first material taking assembly, the first material preparation assembly comprising back plate feeding boxes, the back plate feeding boxes having back plate accommodating grooves matching the shape of the back plate, the back plate accommodating grooves being used to place the back plate, the first material preparation assembly further comprising a rotating panel, the back plate feeding boxes being two, the two back plate feeding boxes being respectively arranged at two opposite sides of the rotating panel, the rotating panel being capable of switching the positions of the two back plate feeding boxes after rotating 180°, the first material taking assembly being used to take the back plate in the back plate feeding box and place the back plate on the moving carrier; a magnet feeding device, the back plate feeding device and the magnet feeding device being arranged in sequence along the moving direction of the moving carrier, the magnet feeding device being used to assemble the magnets on the back plate on the moving carrier; a clamp grabbing mechanism, the clamp grabbing mechanism being used to grab the equidistant clamp and place the equidistant clamp on the back plate with the magnets assembled to adjust the positions of the magnets on the back plate; a heating and curing device, the heating and curing device being used to accelerate the solidification of the glue between the back plate and the magnets, the heating and curing device comprising a heating cover, the heating cover being arranged on the two first tracks, the moving carrier passing through the heating cover twice, so that the back plate with the magnets assembled is heated twice.

2. The magnet assembling apparatus according to claim 1, wherein The track line further comprises a connection module, the second tracks being arranged on the connection module, the connection module being used to move the second tracks from the position connected with one of the first tracks to the position connected with another one of the first tracks.

3. The magnet assembling apparatus according to claim 1, wherein The track line comprises a track beam, the moving carrier comprising a sliding piece, the sliding piece having a sliding groove matching the track beam, the sliding piece being capable of moving along the track beam.

4. The magnet assembling apparatus according to claim 3, wherein The track beam is a stator structure, the sliding piece being a rotor structure, the sliding piece moving along the track beam by magnetic force.

5. The magnet assembling apparatus according to claim 3, wherein The moving carrier further comprises a positioning clamp, the positioning clamp having a positioning groove matching the shape of the back plate, the positioning clamp being connected with the sliding piece.

6. The magnet assembling apparatus according to claim 1, wherein The first material taking assembly comprises a material taking clamp, a horizontal moving mechanism and a vertical moving mechanism; The material taking clamp is used to grab and place the back plate, two opposite sides of the back plate feeding box having clamp grooves, the clamp grooves being used for the material taking clamp to extend into the back plate feeding box to grab the back plate; The vertical moving mechanism is connected with the material taking clamp and is used to drive the material taking clamp to move in the vertical direction. The horizontal moving mechanism is connected with the vertical moving mechanism and is configured to drive the vertical moving mechanism to move horizontally between the backboard feeding box and the moving carrier.

7. The magnet assembling apparatus according to claim 1, wherein The first material preparation assembly further comprises a rotating mechanism. The rotating mechanism is configured to drive the rotating panel to rotate.

8. The magnet assembling apparatus according to claim 1, wherein The magnet feeding device comprises a second material preparation assembly and a second material taking assembly. The second material preparation assembly comprises a magnet feeding box, and the magnet feeding box is provided with a plurality of magnet accommodating grooves matched with magnets of different models. The second material taking assembly comprises a mechanical hand, which is configured to take magnets from the magnet feeding box and place the magnets on a backboard.

9. The magnet assembling apparatus according to claim 8, wherein The mechanical hand is provided with a vacuum suction cup, and the vacuum suction cup is provided with a vacuum suction nozzle part matched with magnets of different models.

10. The magnet assembling apparatus according to claim 1, wherein The magnet assembling device further comprises a dispensing device, the backboard feeding device, the dispensing device and the magnet feeding device are sequentially arranged along the moving direction of the moving carrier, and the dispensing device is configured to apply glue on the backboard to stick the magnets.

11. The magnet assembling apparatus according to claim 1, wherein The magnet assembling device further comprises a finished product discharging device, and the magnet feeding device, the heating and curing device and the finished product discharging device are sequentially arranged along the moving direction of the moving carrier.

12. The magnet assembling apparatus according to claim 11, wherein The magnet assembling device further comprises a detection device and a defective product discharging device. The detection device and the defective product discharging device are sequentially arranged between the magnet feeding device and the finished product discharging device along the moving direction of the moving carrier. The detection device is configured to detect whether the magnets are installed at designated positions on the backboard, and the defective product discharging device is configured to output products with unqualified magnet installation positions.

13. The magnet assembling apparatus according to claim 11, wherein The magnet assembling device further comprises a gap filling device, and the magnet feeding device, the gap filling device and the finished product discharging device are sequentially arranged along the moving direction of the moving carrier, and the gap filling device is configured to fill glue in gaps generated after the magnets and the backboard are assembled.

14. The magnet assembling apparatus according to claim 1, wherein The magnet assembling device further comprises a safety grating, which is configured to send an alarm signal when a worker enters a dangerous range of the magnet assembling device.

15. The magnet assembling apparatus according to any one of claims 1 to 14, wherein The magnet assembling device further comprises a rack, and the conveying device, the backboard feeding device and the magnet feeding device are arranged on the rack.

Citation Information

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