Car dumper feeding system and super-high material level detection method and device thereof

Abstract

The present application relates to a car dumper feeding system and its super-high material level detection method and device. The car dumper feeding system includes a belt conveyor, a car dumper, a hopper, a radar material level detection module, and a pressure detection module. The hopper is used to receive materials dumped by the car dumper and output the materials to the belt conveyor. The radar material level detection module is used to detect the material level in the hopper and output a first material level signal. The pressure detection module is used to output a second material signal based on the amount of material on the hopper's feed grid. The super-high material level detection method includes: obtaining a first material signal and a second material signal; when the first material signal and the second material signal match, obtaining a super-high material level signal based on the first material signal and the second material signal. This super-high material level detection method greatly improves the reliability of super-high material level detection, provides a basis for the safe control of the car dumper feeding system, and ensures the safety of the car dumper feeding system.

Description

Technical Field

[0001] The present application relates to the technical field of coal turning, and in particular to a dumper feeding system and an ultra-high material level detection method, device and storage medium thereof. Background Art

[0002] A car dumper is a large, specialized tool commonly used for unloading and loading coal onto ships. During operation, the car dumper clamps and flips a loaded train car (such as coal), dumping the contents into multiple hoppers. The hoppers then pour the material onto a belt conveyor for further transport, allowing the coal to be loaded onto ships (or stored in a stockpile).

[0003] The existing tipper feeding system is prone to the problem of material piling up on the feed grid and being difficult to detect reliably, which poses the risk of machine damage accidents caused by excessive material accumulation on the feed grid and collision of the tipper with the material. Summary of the Invention

[0004] Based on this, it is necessary to provide a dumper feeding system and an ultra-high material level detection method and device that can reliably detect ultra-high material levels in order to address the above technical problems.

[0005] On the one hand, an embodiment of the present invention provides a super-high material level detection method for a dumper feeding system. The dumper feeding system includes a belt conveyor, a dumper, a hopper, a radar material level detection module and a pressure detection module. The hopper is used to receive the material unloaded by the dumper and output the material to the belt conveyor. The radar material level detection module is used to detect the material level of the hopper and output a first material level signal. The pressure detection module is used to output a second material signal according to the amount of material on the feed grille of the hopper. The super-high material level detection method includes: obtaining a first material signal and a second material signal; when the first material signal and the second material signal match, obtaining an super-high material level signal according to the first material signal and the second material signal.

[0006] In one embodiment, after obtaining the super-high material level signal, it also includes: when the super-high material level signal is greater than a first threshold, controlling the dumper corresponding to the hopper to stop dumping, until the super-high material level signal is less than the first threshold, controlling the dumper corresponding to the hopper to continue dumping.

[0007] In one embodiment, there are multiple hoppers, each of which is provided with a feeding device, which is used to control the amount of material output from the hopper to the belt conveyor. The radar level detection module and the pressure detection module correspond to the hoppers one by one. After obtaining the super-high level signal, the method further includes: determining a target feeding device according to each super-high level signal; the target feeding device is the feeding device of the hopper whose super-high level signal is greater than a second threshold value; controlling the target feeding device to increase the material output and controlling the feeding devices other than the target feeding device to reduce the material output, so that the feeding amount of the belt conveyor remains unchanged.

[0008] In one embodiment, the feeding device is a vibrating feeder.

[0009] In one embodiment, when the first material signal and the second material signal do not match, an alarm prompt signal is output.

[0010] On the other hand, an embodiment of the present invention also provides a tipper feeding system, including: a belt conveyor, a tipper; a hopper for receiving materials unloaded by the tipper and outputting the materials to the belt conveyor; a radar material level detection module for detecting the material level of the hopper and outputting a first material level signal; a pressure detection module for outputting a second material signal according to the amount of material on the feed grid of the hopper; a control module including a memory and a processor, the memory storing a computer program, and the processor implementing the steps of the above method when executing the computer program.

[0011] In one embodiment, the pressure detection module includes a base, a flexible sensing surface arranged on the base, and a pressure detection unit; the base is arranged on the upper part of the feed grid; the flexible sensing surface is used to buffer the material unloaded by the tipping machine; the pressure detection unit is used to detect the amount of material on the flexible sensing surface and output a second material signal.

[0012] In one embodiment, the pressure detection module further includes a shielding protective member, which is disposed on the base and is used to prevent the material unloaded by the tipping machine from impacting the base and to guide the material unloaded by the tipping machine to the flexible sensing surface.

[0013] On the other hand, an embodiment of the present invention also provides an ultra-high material level detection device for a tipper feeding system. The tipper feeding system includes a belt conveyor, a tipper, a hopper, a radar material level detection module and a pressure detection module. The hopper is used to receive the material unloaded by the tipper and output the material to the belt conveyor. The radar material level detection module is used to detect the material level of the hopper and output a first material level signal. The pressure detection module is used to output a second material signal according to the amount of material on the feed grille of the hopper. The ultra-high material level detection device includes: a signal acquisition module for acquiring a first material signal and a second material signal; a processing module for obtaining an ultra-high material level signal according to the first material signal and the second material signal when the first material signal and the second material signal match.

[0014] In another aspect, an embodiment of the present invention further provides a computer-readable storage medium having a computer program stored thereon, which implements the steps of the above method when the computer program is executed by a processor.

[0015] Based on any of the above embodiments, a radar detection module and a pressure detection module related to material level detection are set in the tipper feeding system, so that the first material level signal and the second material level signal output by the radar detection module and the pressure detection module respectively can be cross-verified with each other. After the cross-verification is passed, an ultra-high material level signal that can reliably reflect the ultra-high material level situation can be obtained according to the first material level signal and the second material level signal, which greatly improves the reliability of ultra-high material level detection, provides a basis for the safety control of the tipper feeding system, and ensures the safety of the tipper feeding system. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the conventional technology, the following briefly introduces the drawings required for use in the embodiments or the conventional technology descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 Schematic diagram of a flow chart of a method for detecting an ultra-high material level in a feeding system of a dumper according to one embodiment;

[0018] Figure 2 A schematic flow chart of an ultra-high material level detection method for a feeding system of a dumper in another embodiment;

[0019] Figure 3 Schematic diagram of a flow chart of a method for detecting an ultra-high material level in a feeding system of a dumper in another embodiment;

[0020] Figure 4 Schematic diagram of the structure of a feeding system for a car dumper in one embodiment;

[0021] Figure 5 Schematic diagram of the structure of a hopper in one embodiment;

[0022] Figure 6 is a structural diagram of a pressure detection module in one embodiment;

[0023] Figure 7 Schematic diagram of the structure of an ultra-high material level detection device of a feeding system of a dumper in one embodiment. DETAILED DESCRIPTION

[0024] To facilitate understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The accompanying drawings provide embodiments of the present application. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application.

[0026] It will be understood that the terms "first," "second," etc. used herein may be used to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish a first element from another element.

[0027] Spatially relative terms such as "under," "beneath," "beneath," "under," "above," "above," etc., may be used herein to describe the relationship of an element or feature shown in the figures to other elements or features. It should be understood that in addition to the orientations shown in the figures, spatially relative terms also include different orientations of the device in use and operation. For example, if the device in the drawings is turned over, the element or feature described as "under" or "beneath" or "beneath" the other elements will be oriented as "above" the other elements or features. Thus, the exemplary terms "under" and "under" can include both upper and lower orientations. In addition, the device can also include alternative orientations (e.g., rotated 90 degrees or other orientations), and the spatial descriptors used herein are interpreted accordingly.

[0028] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element or connected to the other element through an intervening element. In addition, the "connection" in the following embodiments should be understood as "electrical connection", "communication connection", etc., if there is transmission of electrical signals or data between the connected objects.

[0029] As used herein, the singular forms "a," "an," and "the" may also include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include," "comprising," "having," and the like specify the presence of stated features, integers, steps, operations, components, parts, or combinations thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, components, parts, or combinations thereof. Furthermore, the term "and / or" as used in this specification includes any and all combinations of the relevant listed items.

[0030] As mentioned in the background technology, the feeding system of the dumper in the prior art is prone to the problem that materials accumulate on the feed grid and are difficult to be reliably detected, thereby posing the risk of machine damage accidents caused by excessive material accumulation in the hopper and collision of the dumper with the materials. The inventors have found that the reason for this problem is that the existing feeding system of the dumper generally detects the material level inside the hopper through a camera, which requires long-term monitoring by staff, is time-consuming and labor-intensive, and has low accuracy. In addition, the camera is easily affected by dust, smoke, etc., which may cause staff to make misjudgments.

[0031] Based on the above reasons, an embodiment of the present invention provides a method for detecting an ultra-high material level of a dumper feeding system. The dumper feeding system includes a belt conveyor, a dumper, a hopper, a radar material level detection module, and a pressure detection module. The hopper is used to receive the material dumped by the dumper and output the material to the belt conveyor. The radar material level detection module is used to detect the material level of the hopper and output a first material level signal. The pressure detection module is used to output a second material signal according to the amount of material on the feed grid of the hopper. It can be understood that in engineering practice, the various material level detection modules arranged in sequence from top to bottom of the hopper are often referred to as ultra-high material level, high material level, low material level, etc. Each material level detection module can detect a specific material level height, and the pressure detection module is a module for detecting the material above the feed grid. Please refer to Figure 1 The ultra-high material level detection method includes step S102 and step S104.

[0032] S102, obtaining a first material signal and a second material signal.

[0033] S104 , when the first material signal and the second material signal match, obtaining an ultra-high material level signal according to the first material signal and the second material signal.

[0034] It can be understood that the super-high material level signal is used to reflect the specific material level of the material in the hopper after it exceeds the super-high material level. It is currently more common to detect the material level through a radar material level detection module, but the working scene of the hopper may have a lot of coal dust, smoke, dust, etc., which will affect the detection accuracy of the radar material level detection module. Therefore, a pressure detection module is also provided in this embodiment, so that the detection results of the pressure detection module and the radar detection module can be cross-verified, and only when the first material signal and the second material signal match can it be determined that the detection results of the pressure detection module and the radar detection module are more accurate. The first material signal and the second material signal match can be that the difference between the two is less than a preset threshold. The super-high material level signal obtained according to the first material signal and the second material signal can be the average value of the first material signal and the second material signal, or the detection accuracy of the radar detection module and the pressure detection module can be obtained, and the material signal output by the module corresponding to the high detection accuracy is the super-high material level signal.

[0035] Based on the ultra-high material level detection method for the dumper feeding system of this embodiment, a radar detection module and a pressure detection module related to material level detection are provided in the dumper feeding system. The first material level signal and the second material level signal output by the radar detection module and the pressure detection module, respectively, can be cross-validated with each other. After the cross-validation is passed, an ultra-high material level signal that reliably reflects the ultra-high material level condition can be obtained based on the first material level signal and the second material level signal. This ultra-high material level detection method greatly improves the reliability of ultra-high material level detection, provides a basis for the safe control of the dumper feeding system, and ensures the safety of the dumper feeding system.

[0036] In one embodiment, the ultra-high material level detection method includes steps S202 to S206.

[0037] S202, obtaining a first material signal and a second material signal.

[0038] S204 , when the first material signal and the second material signal match, obtaining an ultra-high material level signal according to the first material signal and the second material signal.

[0039] The description of step S204 can refer to the description of step S104.

[0040] S206, when the super-high material level signal is greater than the first threshold, the dumper corresponding to the hopper is controlled to stop dumping, and the dumper corresponding to the hopper is controlled to continue dumping after the super-high material level signal is less than the first threshold.

[0041] It can be understood that the material unloaded by the dumper corresponding to the hopper will fall into the hopper. The super-high material level signal being greater than the first threshold value means that there is material accumulation on the feed grille of the hopper. The continuous unloading of the dumper may collide with the accumulated material. In order to ensure the safety of the dumper feeding system, the dumper corresponding to the hopper is controlled to stop unloading. After the dumper stops unloading, the hopper will continue to output the material inside the hopper to the belt conveyor, and the material level of the hopper will drop. After the super-high material level signal drops to less than the first threshold value, the dumper will be able to unload normally, and the dumper corresponding to the hopper will be controlled to continue unloading. From the perspective of system efficiency, steps S202 and S204 can be continuously executed to obtain a real-time super-high material level signal, and whether the dumper can be controlled to continue unloading can be determined based on the super-high material level signal. From the perspective of energy saving, steps S202 and S204 can also be executed at preset intervals. To prevent misjudgment caused by data fluctuations, the dumper corresponding to the hopper can be controlled to stop dumping when the duration of the ultra-high material level signal exceeding the first threshold exceeds the first time threshold. In a specific embodiment, the ultra-high material level signal can be a current signal of 4mA to 20mA, and the first threshold can be 6mA.

[0042] In one embodiment, there are multiple hoppers, each of which is provided with a feeding device, which is used to control the amount of material output from the hopper to the belt conveyor. The radar level detection module and the pressure detection module correspond to each hopper one by one. Figure 3 The ultra-high material level detection method includes steps S302 to S308.

[0043] S302, obtaining a first material signal and a second material signal.

[0044] S304 , when the first material signal and the second material signal match, obtaining an ultra-high material level signal according to the first material signal and the second material signal.

[0045] The description of step S304 can refer to the description of step S104. In the case where there are multiple hoppers, each hopper will have a corresponding super-high material level signal.

[0046] S306: Determine the target feeding device according to each super-high material level signal.

[0047] The target feeding device is the feeding device for the hopper whose over-high material level signal is greater than the second threshold. It can be understood that an over-high material level signal greater than the second threshold indicates excessive material accumulation in the hopper. This can be achieved by increasing the amount of material delivered to the belt conveyor to accelerate the reduction of the hopper's material level. Therefore, the target feeding device for which the material output needs to be increased is first determined based on each over-high material level signal.

[0048] S308, controlling the target feeding device to increase the material output and controlling the feeding devices other than the target feeding device to reduce the material output, so that the feeding amount of the belt conveyor remains unchanged.

[0049] It is understood that the feed rate of a belt conveyor refers to the amount of material delivered by the belt conveyor to its destination, such as a storage yard or coal yard. Because storage yards and coal yards require other equipment to transport or stack the material delivered by the belt conveyor, their processing capacity for the belt conveyor's feed is limited. After increasing the output rate of the target feeding device, to ensure that the storage yard or coal yard can promptly process the belt conveyor's feed, it is necessary to reduce the material output rate of feeding devices other than the target feeding device. Furthermore, steps S306 and S308 can also be used in conjunction with step S206, i.e., stopping the dumper and increasing the material output of the hopper, causing the material level in the hopper to drop rapidly. For safety reasons, stopping the dumper should be prioritized. Therefore, the first threshold value can be set to a value less than the second threshold value. In one specific embodiment, the over-high material level signal can be a current signal between 4 and 20 mA, with the first threshold value being 6 mA and the second threshold value being 10 mA.

[0050] In one embodiment, the feeding device is a vibrating feeder.

[0051] In one embodiment, when the first material signal and the second material signal do not match, an alarm prompt signal is output. Specifically, when the first material signal and the second material signal do not match, it means that there is a problem with the radar material level detection module or the pressure detection module, resulting in inaccurate detection results of the ultra-high material level. The alarm prompt signal is output to inform the staff to troubleshoot in time. The alarm prompt signal can be an acoustic signal or a light signal, etc. The dumper feeding system can also include a wireless communication device, which is used to connect to the terminal device of the staff. The alarm prompt signal can be wirelessly transmitted to the staff, making it convenient for the staff to troubleshoot in time.

[0052] It should be understood that although Figure 1-Figure 3 The steps in the flowchart are shown in sequence as indicated by the arrows, but these steps are not necessarily executed in the order indicated by the arrows. Unless otherwise specified in this document, there is no strict order restriction for the execution of these steps, and these steps can be executed in other orders. In addition, Figure 1-Figure 3 At least part of the steps may include multiple steps or multiple stages. These steps or stages are not necessarily performed at the same time, but can be performed at different times. The order of execution of these steps or stages is not necessarily one by one, but can be performed in turn or alternately with other steps or at least part of the steps or stages in other steps.

[0053] On the other hand, an embodiment of the present invention further provides a feeding system for a tipper 13, which includes a belt conveyor 11, a tipper 13, a hopper 15, a radar material level detection module 17, a pressure detection module 19, and a control module 21. The hopper 15 is used to receive the material unloaded by the tipper 13 and output the material to the belt conveyor 11. The radar material level detection module 17 is used to detect the material level of the hopper 15 and output a first material level signal. The pressure detection module 19 is used to output a second material signal based on the amount of material on the feed grid of the hopper 15. The control module 21 is connected to the radar material level detection module 17 and the pressure detection module 19, and includes a memory and a processor. The memory stores a computer program, and when the processor executes the computer program, it realizes: obtaining a first material signal and a second material signal; and obtaining an ultra-high material level signal based on the first material signal and the second material signal when the first material signal and the second material signal match.

[0054] Based on the feeding system of the dumper 13 in this embodiment, the feeding system of the dumper 13 is provided with a radar detection module and a pressure detection module 19 related to material level detection. The first material level signal and the second material level signal output by the radar detection module and the pressure detection module 19, respectively, can be cross-validated with each other. After the cross-validation is passed, an ultra-high material level signal that can reliably reflect the ultra-high material level condition can be obtained based on the first material level signal and the second material level signal. This feeding system of the dumper 13 greatly improves the reliability of ultra-high material level detection and has high safety.

[0055] In one embodiment, when the processor executes the computer program, the steps of the ultra-high material level detection method in any of the above embodiments are implemented.

[0056] In one embodiment, see Figure 4 The pressure detection module 19 includes a base 19A and a flexible sensing surface 19B provided on the base 19A, and a pressure detection unit 19C. The base 19A is provided on the upper part of the feed grid 15A. The flexible sensing surface 19B is used to cushion the materials unloaded by the dumper 13. The flexible sensing surface 19B is made of a flexible material, and the impact force of the material will be alleviated by the flexible sensing surface 19B and will not directly hit the hopper 15. The pressure detection unit 19C is used to detect the amount of material on the flexible sensing surface 19B and output a second material signal. When the material level in the hopper 15 exceeds the super-high material level, material will accumulate on the flexible sensing surface 19B, and the pressure detection unit 19C can detect the amount of material accumulated on the flexible sensing surface 19B. The pressure detection unit 19C may include a pressure sensor, a piezoelectric sheet, and the like.

[0057] In one embodiment, see Figure 5 and Figure 6The pressure detection module 19 also includes a shielding protective member 19D, which is arranged on the base 19A to prevent the material unloaded by the tipping machine 13 from impacting the base 19A and to guide the material unloaded by the tipping machine 13 to the flexible sensing surface 19B. The shape of the shielding protective member 19D can be selected according to actual conditions and does not have to be Figure 6 The cone in the.

[0058] The present invention also provides an ultra-high material level detection device for a dumper feeding system. The dumper feeding system includes a belt conveyor, a dumper, a hopper, a radar material level detection module, and a pressure detection module. The hopper is used to receive the material dumped by the dumper and output the material to the belt conveyor. The radar material level detection module is used to detect the material level in the hopper and output a first material level signal. The pressure detection module is used to output a second material level signal based on the amount of material on the hopper's feed grid. Figure 7 The ultra-high material level detection device includes a signal acquisition module 110 and a processing module 130. The signal acquisition module 110 is used to acquire a first material signal and a second material signal. The processing module 130 is used to obtain an ultra-high material level signal based on the first material signal and the second material signal when the first material signal and the second material signal match.

[0059] Based on the ultra-high material level detection device for the dumper feeding system of this embodiment, a radar detection module and a pressure detection module related to material level detection are provided in the dumper feeding system. The first material level signal and the second material level signal output by the radar detection module and the pressure detection module, respectively, can be cross-verified with each other. After the cross-verification is passed, an ultra-high material level signal that reliably reflects the ultra-high material level condition can be obtained based on the first material level signal and the second material level signal. This ultra-high material level detection device greatly improves the reliability of ultra-high material level detection, provides a basis for the safe control of the dumper feeding system, and ensures the safety of the dumper feeding system.

[0060] In one embodiment, the processing module 130 is also used to control the dumper corresponding to the hopper to stop dumping when the super-high material level signal is greater than the first threshold, and to control the dumper corresponding to the hopper to continue dumping when the super-high material level signal is less than the first threshold.

[0061] In one embodiment, multiple hoppers are provided, each equipped with a feeding device. The feeding device is used to control the amount of material output from the hopper to the belt conveyor. A radar level detection module and a pressure detection module are associated with each hopper. Processing module 130 is further configured to determine a target feeding device based on each over-high material level signal, control the target feeding device to increase material output, and control feeding devices other than the target feeding device to decrease material output, thereby maintaining a constant material output to the belt conveyor.

[0062] For the specific definition of the super-high material level detection device of the tipping machine feeding system, please refer to the definition of the super-high material level detection method of the tipping machine feeding system above, which will not be repeated here. The various modules in the super-high material level detection device of the tipping machine feeding system can be fully or partially implemented by software, hardware and their combination. The above modules can be embedded in or independent of the processor in the computer device in the form of hardware, or can be stored in the memory of the computer device in the form of software, so that the processor can call and execute the operations corresponding to the above modules. It should be noted that the division of modules in the embodiment of the present application is schematic and is only a logical function division. There may be other division methods in actual implementation.

[0063] On the other hand, an embodiment of the present invention further provides a computer-readable storage medium having a computer program stored thereon, which implements the steps of the above method when the computer program is executed by a processor.

[0064] Those skilled in the art will appreciate that all or part of the processes in the above-mentioned embodiment methods can be implemented by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application may include at least one of non-volatile and volatile memory. Non-volatile memory may include read-only memory (ROM), magnetic tape, floppy disk, flash memory or optical memory, etc. Volatile memory may include random access memory (RAM) or external cache memory. As an illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM).

[0065] Throughout this specification, references to terms such as "some embodiments," "other embodiments," and "desired embodiments" indicate that a particular feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. Although these terms are used interchangeably throughout this specification, they do not necessarily refer to the same embodiment or example.

[0066] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0067] The above embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art could make various modifications and improvements without departing from the spirit of the present application, all of which fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. A feeding system for a dumper, characterized in that: include: Belt conveyors, dumpers; A hopper, used to receive the materials dumped by the dumper and output the materials to the belt conveyor; a radar material level detection module, configured to detect the material level of the hopper and output a first material signal; a pressure detection module, configured to output a second material signal based on the amount of material on the feed grid of the hopper; the pressure detection module comprising a base, a flexible sensing surface disposed on the base, and a pressure detection unit; the base being disposed above the feed grid, the flexible sensing surface being configured to cushion material dumped by the dumper, and the pressure detection unit being configured to detect the amount of material on the flexible sensing surface and output the second material signal; The control module includes a memory and a processor, wherein the memory stores a computer program, and when the processor executes the computer program, it realizes: obtaining a first material signal and a second material signal; when the first material signal and the second material signal match, obtaining an ultra-high material level signal according to the first material signal and the second material signal.

2. The tipper feeding system according to claim 1, characterized in that: The pressure detection module further includes a shielding protective member, which is disposed on the base and is used to prevent the material unloaded by the tipper from impacting the base and to guide the material unloaded by the tipper to the flexible sensing surface.

3. The tipper feeding system according to claim 1 or 2, characterized in that: The pressure detection unit includes a pressure sensor or a piezoelectric sheet.

4. A method for detecting an ultra-high material level in a feeding system of a dumper, characterized in that: Applied to the dumper feeding system according to any one of claims 1 to 3, the ultra-high material level detection method comprises: acquiring the first material signal and the second material signal; In the case that the first material signal and the second material signal match, an ultra-high material level signal is obtained according to the first material signal and the second material signal.

5. The method for detecting an ultra-high material level of a dumper feeding system according to claim 4, characterized in that: After obtaining the ultra-high material level signal, the method further includes: When the super-high material level signal is greater than a first threshold, the dumper corresponding to the hopper is controlled to stop dumping, and the dumper corresponding to the hopper is controlled to continue dumping after the super-high material level signal is less than the first threshold.

6. The method for detecting an ultra-high material level of a dumper feeding system according to claim 4 or 5, characterized in that: There are multiple hoppers, each of which is provided with a feeding device, which is used to control the amount of material output from the hopper to the belt conveyor. The radar level detection module and the pressure detection module correspond to the hoppers one by one. After obtaining the super-high level signal, the method further includes: Determine a target feeding device according to each of the super-high material level signals; the target feeding device is the feeding device of the hopper whose super-high material level signal is greater than a second threshold value; The target feeding device is controlled to increase the material output and the feeding devices other than the target feeding device are controlled to reduce the material output, so that the feeding amount of the belt conveyor remains unchanged.

7. The method for detecting an ultra-high material level of a dumper feeding system according to claim 6, characterized in that: The feeding device is a vibrating feeder.

8. The method for detecting an ultra-high material level of a dumper feeding system according to claim 4, characterized in that: In the event that the first material signal and the second material signal do not match, an alarm prompt signal is output.

9. An ultra-high material level detection device for a dumper feeding system, characterized in that: Applicable to the dumper feeding system according to any one of claims 1 to 3, the super-high material level detection device comprises: A signal acquisition module, configured to acquire the first material signal and the second material signal; The processing module is used to obtain an ultra-high material level signal according to the first material signal and the second material signal when the first material signal and the second material signal match.

10. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 4 to 8 are implemented.

Images