A water supply and drainage installation system in a tunnel

By designing a water supply and drainage installation system in the tunnel that combines tracks and transport vehicles with a slewing arm and lifting mechanism, the problem of inconvenient construction of the water supply and drainage system in the tunnel was solved, and automated installation and efficient pipe laying were achieved to meet the construction needs when there is heavy water gushing in the tunnel.

CN114735601BActive Publication Date: 2025-09-26中国水电四局(兰州)机械装备有限公司 +1
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Patent Information

Application Number
CN202210360574.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-07
Publication Date
2025-09-26
Estimated Expiration
2042-04-07

AI Technical Summary

Technical Problem

In the existing technology, the water supply and drainage system in the railway tunnel needs to temporarily dismantle and restore the drainage pipes when the lining trolley passes through, which is troublesome to operate. Especially when there is a lot of water in the tunnel, multiple large-diameter steel pipes are required, which makes construction inconvenient.

Method used

A water supply and drainage installation system for tunneling has been designed. It uses tracks and transport vehicles combined with a slewing arm and lifting mechanism to achieve automated lifting and fixation of pipes. The system moves along the tracks, avoiding interference from the lining trolley, and directly lays water supply and drainage pipes in the tunnel.

Benefits of technology

The automated installation of water supply and drainage pipes in the tunnel is realized, which avoids the temporary dismantling and restoration when the lining trolley passes through, improves the construction efficiency and convenience, and adapts to the construction needs when there is a lot of water gushing in the tunnel.

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Abstract

An embodiment of the present invention provides a water supply and drainage installation system for tunneling, used for laying water supply and drainage pipes within a tunnel. The system comprises: a track arranged along the tunnel; a transport vehicle supported on the track by rollers and driven along the track by a power system; and a plurality of pipe supports arranged on steps on both sides of the tunnel at intervals along the arrangement direction of the track. The water supply and drainage installation system provided by the present invention can advance along the track. Pipes are hoisted from the transport vehicle to the pipe supports through the rotation of a slewing arm and the hoisting and movement of a mobile hoisting mechanism. The arrangement of the pipe supports facilitates the passage of subsequent lining trolleys.
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Description

Technical Field

[0001] The present invention relates to the technical field of tunnels, and in particular to a water supply and drainage installation system in a tunnel. Background Art

[0002] Generally, railway tunnels constructed by TBMs have a herringbone slope. The TBMs are driven against the slope and drain water down the slope. Sewage in the tunnel is generally discharged by gravity through the central ditch on the invert block, and clean water seeping out of the tunnel walls is drained down the slope through the trenches on both sides. However, some railway tunnels use down-slope excavation and reverse-slope drainage. The reverse-slope drainage pump station is located on one side, so the drainage pipes can only be arranged for single-sided pumping and drainage, and a clean and dirty water diversion method is also used. When there is a large influx of water in the tunnel, multiple large-diameter steel pipes are required for drainage. Usually, the drainage pipes are arranged on the tunnel wall. When the lining trolley passes, the section of steel pipe that interferes with the lining trolley can only be temporarily removed and connected with a hose or other form of transition. After the lining concrete is completed and the lining trolley has left, the pipes need to be restored, which is very troublesome. Summary of the Invention

[0003] In view of the above-mentioned technical problems, an embodiment of the present invention provides a water supply and drainage installation system in a tunnel, which can complete the installation of water supply and drainage pipes on both sides of the tunnel along the track.

[0004] A water supply and drainage installation system in a tunneling tunnel, used for laying water supply and drainage pipes in a tunneling tunnel, comprising:

[0005] Tracks are laid out along the tunnel;

[0006] The transport vehicle is supported on the track by rollers and moves along the track driven by a power system;

[0007] There are a plurality of pipe supports, which are arranged at intervals on the steps on both sides of the tunnel along the arrangement direction of the track;

[0008] The transport vehicle has a flat plate support arranged along the track direction and capable of carrying the pipeline, and two swivel support columns are provided on the transport vehicle inside the flat plate support. A swivel drive mechanism and a swivel arm are provided on the top of the swivel support column. The swivel drive mechanism can drive the swivel arm to rotate in the horizontal plane, and when the swivel arm rotates to be perpendicular to the track direction, the end of the swivel arm is located above the pipeline support;

[0009] The swivel arm is provided with a movable hoisting mechanism, which can perform reciprocating motion on the swivel arm so as to be able to hoist the pipe carried by the flat plate support to the pipe support;

[0010] The end of the slewing arm is provided with an auxiliary limiting device which can be extended and retracted horizontally, and when the auxiliary limiting device is in an extended state, it can touch the tunnel wall.

[0011] A counterweight is provided on the transport vehicle at one side of the slewing support column.

[0012] A vertical blocking column is provided on the transport vehicle on a side different from the slewing support column.

[0013] The rotary drive mechanism includes a rotary oil cylinder, the bottom of the rotary oil cylinder is connected to the rotary support column, and the top of the rotary oil cylinder is connected to the rotary arm.

[0014] The mobile lifting mechanism includes a self-propelled chain hoist.

[0015] The auxiliary limiting device includes a limiting oil cylinder, a pressure sensor and a fixing bracket. The fixing bracket is connected to the limiting oil cylinder so that the limiting oil cylinder is fixed to the slewing arm. The pressure sensor is arranged at the rear end of the limiting oil cylinder.

[0016] Optionally, the pipeline support includes:

[0017] A main cross brace is horizontally arranged in the tunnel near the tunnel wall, and one end of the main cross brace near the tunnel wall is connected to the first embedded part on the tunnel wall;

[0018] a first support arm, vertically supported at the lower portion of the other end of the main cross brace away from the tunnel wall, the bottom of the first support arm being connected to the second embedded part of the first step in the tunnel;

[0019] The second supporting arm is supported on the lower part of the main cross brace and is located between the two ends of the main cross brace. The bottom of the second supporting arm is connected to the third embedded part of the second step in the tunnel.

[0020] Optionally, a support is provided on the upper surface of the end of the main cross brace away from the tunnel wall to provide position-limiting support for the steel pipes arranged on the main cross brace.

[0021] Optionally, it further comprises a secondary cross brace horizontally connected to the main cross brace, and the main cross brace is connected to the first embedded part through the secondary cross brace.

[0022] Optionally, the main cross brace and the secondary cross brace are connected via a connecting cross brace, and bolt holes are evenly provided on the connecting ends of the main cross brace, the secondary cross brace and the connecting cross brace so that they can be fixed to each other.

[0023] Optionally, a telescopic structure is provided in the middle of the first support arm, and the top of the first support arm is rotatably connected to the main cross brace via a first hinge seat.

[0024] Optionally, the second support arm is supported on the lower portion of the main cross brace in an inclined manner.

[0025] Optionally, a telescopic structure is provided in the middle of the second support arm, and the top of the second support arm is rotatably connected to the main cross brace via a second hinge seat.

[0026] Optionally, both ends of the telescopic structure are provided with threads, and the threads rotate in opposite directions; and a rotating rod is provided in the middle of the telescopic structure.

[0027] The water supply and drainage installation system in a tunnel provided by the present invention can move along a track, and hoist the pipeline from a transport vehicle to a pipeline support through the rotation of a rotary arm and the hoisting and movement of a mobile hoisting mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The present invention can be better understood from the following description of specific embodiments of the present invention in conjunction with the accompanying drawings, in which:

[0029] Other features, objects and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings, in which the same or similar reference numerals represent the same or similar features.

[0030] Figure 1 It is a structural schematic diagram of the water supply and drainage installation system in the excavation tunnel of the present invention.

[0031] In the picture:

[0032] 100. Drainage pipes;

[0033] 110. Main cross brace; 111. Secondary cross brace; 112. Connecting cross brace; 113. First embedded part; 114. Support;

[0034] 120, first support arm; 121, first step; 122, second embedded part; 123, first hinge seat;

[0035] 130, second support arm; 131, second step; 132, third embedded part; 133, second hinge seat;

[0036] 140. Telescopic structure; 141. Rotating rod.

[0037] 160. Vertical pole; 161. Horizontal support beam.

[0038] 200. Transport vehicle; 210. Flat plate support; 220. Rotary support column; 230. Rotary arm; 231. Mobile lifting mechanism; 240. Rotary drive mechanism; 250. Auxiliary limiting device; 260. Stop column; 270. Counterweight. DETAILED DESCRIPTION

[0039] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In the detailed description below, many specific details are proposed to provide a comprehensive understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention. The present invention is by no means limited to any specific configuration and algorithm proposed below, but covers any modification, replacement, and improvement of elements, parts, and algorithms without departing from the spirit of the present invention. In the following description, known structures and technologies are not shown to avoid unnecessary ambiguity in the present invention.

[0040] Example embodiments will now be described with reference to the present invention. Example embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention will be more comprehensive and complete and will fully convey the concept of the example embodiments to those skilled in the art.

[0041] In addition, the described features, structures or characteristics may be combined in one or more embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the embodiments of the present invention. However, those skilled in the art will appreciate that the technical solutions of the present invention can be practiced without one or more of the specific details, or other methods, components, materials, etc. may be adopted. In other cases, known structures, materials or operations are not shown or described in detail to avoid blurring the main technical ideas of the present invention.

[0042] like Figure 1 As shown, the water supply and drainage installation system in a tunnel provided by the present invention is used for laying water supply and drainage pipes in a tunnel, and includes:

[0043] Tracks are arranged along the tunnel. They can be used not only for the movement of transport vehicles but also for the movement of lining trolleys.

[0044] The transport vehicle 200 is supported on the track by rollers and moves along the track driven by a power system;

[0045] There are a plurality of pipe supports, which are arranged at intervals on the steps on both sides of the tunnel along the arrangement direction of the track;

[0046] The transport vehicle 200 has a flat plate support 210 arranged along the track direction and capable of carrying the pipeline. Two swivel support columns 220 are provided on the transport vehicle inside the flat plate support 210. A swivel drive mechanism and a swivel arm 230 are provided on the top of the swivel support column 220. The swivel drive mechanism 240 can drive the swivel arm 230 to rotate in a horizontal plane. When the swivel arm 230 rotates to be perpendicular to the track direction, the end of the swivel arm 230 is located above the pipeline support.

[0047] The rotating arm 230 is provided with a movable hoisting mechanism 231, which can perform reciprocating motion on the rotating arm so as to be able to hoist the pipe carried by the flat plate support to the pipe support;

[0048] The end of the slewing arm 230 is provided with an auxiliary limiting device 250 that can be horizontally extended and retracted, and when the auxiliary limiting device is in an extended state, it can touch the tunnel wall.

[0049] When the slewing arm 230 on the transport vehicle rotates to a direction perpendicular to the track, the auxiliary limiting device 250 at the end of the slewing arm 230 is controlled so that it can touch the tunnel wall, thereby fixing the slewing arm 230 and facilitating the mobile lifting mechanism on the slewing arm 230 to lift the pipeline onto the pipeline support.

[0050] A counterweight block 270 is provided on the transport vehicle on one side of the slewing support column. The counterweight block can keep the entire transport vehicle stable when the mobile lifting mechanism 231 moves to the end of the slewing arm 230, and prevent the transport vehicle from tipping over to one side due to excessive load at the end of the slewing arm.

[0051] A vertical blocking column 260 is provided on the transport vehicle on a side different from the slewing support column.

[0052] The rotary drive mechanism includes a rotary oil cylinder, the bottom of the rotary oil cylinder is connected to the rotary support column, and the top of the rotary oil cylinder is connected to the rotary arm.

[0053] The mobile lifting mechanism includes a self-propelled chain hoist, which can be operated by remote control, thereby reducing work intensity.

[0054] The auxiliary limiting device 250 includes a limiting oil cylinder, a pressure sensor and a fixing bracket. The fixing bracket is connected to the limiting oil cylinder so that the limiting oil cylinder is fixed to the slewing arm. The pressure sensor is arranged at the rear end of the limiting oil cylinder.

[0055] The pipe fixing frame is fixedly connected to the main cross brace 110 of the pipe support and adopts a cross-shaped structure, so that four drainage pipes 100 are supported by the four horizontal fixing positions formed by the pipe fixing frame and the main cross brace 110; a pull ring is provided on the top of the pipe fixing frame; the pipe fixing frame can simultaneously fix four drainage pipes 100 through its structural design, and can be extended to fix six or even more drainage pipes.

[0056] Optionally, the pipe fixing frame includes a vertical pole 160 and horizontal support beams 161 fixed on both sides of the middle of the vertical pole 160 .

[0057] The ends of the horizontal support beams 161 are provided with supports to prevent the drainage pipes from sliding.

[0058] Optionally, the pipeline support includes:

[0059] The main cross brace 110 is arranged horizontally in the tunnel near the tunnel wall, and its end near the tunnel wall is connected to the first embedded part 113 on the tunnel wall. The main cross brace 110 is used to provide support for the water pipe. One end of the main cross brace is horizontally fixed to the first embedded part 113 of the tunnel wall, and the other end is supported on the step in the tunnel by the first support arm 120. It is further reinforced by the second support arm 130, which can also disperse the supporting force of the first support arm 120.

[0060] A first support arm 120 is vertically supported at the lower portion of the other end of the main cross brace 110 away from the tunnel wall, and the bottom of the first support arm is connected to the second embedded part 122 of the first step 121 in the tunnel;

[0061] The second support arm 130 is supported at the lower portion of the main cross brace 110 and is located between the two ends of the main cross brace 110 . The bottom of the second support arm 130 is connected to the third embedded part 132 of the second step 131 in the tunnel.

[0062] Optionally, a support 114 is provided on the upper surface of the end of the main cross brace 110 away from the tunnel wall to provide positional support for the steel pipes arranged on the main cross brace 110. The supports 114 are generally arranged in pairs, so as to limit the position of the water pipes from two directions, and the supports usually have an inclined surface;

[0063] Optionally, a secondary cross brace 111 is further included, horizontally connected to the main cross brace 110, and the main cross brace 110 is connected to the first embedded part 113 via the secondary cross brace 111. The design of the secondary cross brace 111 and the connecting cross brace 112 facilitates the connection and fixation of the main cross brace and enables the adjustment of the main cross brace.

[0064] Optionally, the main cross brace 110 and the secondary cross brace 111 are connected by a connecting cross brace 112, and bolt holes are evenly provided on the connecting ends of the main cross brace 110, the secondary cross brace 111 and the connecting cross brace 112 so that they can be fixed to each other by bolt connection.

[0065] Optionally, a telescopic structure 140 is provided in the middle of the first support arm 120 , and the top of the first support arm 120 is rotatably connected to the main cross brace 110 via a first hinge seat 123 .

[0066] Optionally, the second support arm 130 is supported at the lower portion of the main cross brace 110 in an inclined manner.

[0067] Optionally, a telescopic structure 140 is provided in the middle of the second support arm 130 , and the top of the second support arm 130 is rotatably connected to the main cross brace 110 via a second hinge seat 133 .

[0068] The first hinge seat 123 and the second hinge seat 133 can facilitate the fixation and adjustment of the main cross brace 110, avoiding installation difficulties caused by direct fixed connection.

[0069] Optionally, both ends of the telescopic structure 140 are provided with threads, and the threads are rotated in opposite directions; a rotating rod 141 is provided in the middle of the telescopic structure. The length of the first support arm 120 and the second support arm 130 can be adjusted by the telescopic structure 140.

[0070] The drainage pipe system in the excavation tunnel provided by the present invention is arranged along the inside of the tunnel and is directly formed on the tunnel steps on both sides of the lining trolley. It can avoid the lining trolley and allow the lining trolley to reciprocate without removing the bracket and water pipes; at the same time, four drainage pipes are fixed, and the top is obliquely fixed by an oblique chain.

[0071] Those skilled in the art will appreciate that the above embodiments are illustrative and not restrictive. Different technical features appearing in different embodiments may be combined to achieve beneficial effects. Based on a study of the specification and claims, those skilled in the art will be able to understand and implement other variations of the disclosed embodiments. In the claims, the term "comprising" does not exclude other devices or steps; the indefinite article "a" does not exclude a plurality; the terms "first" and "second" are used to identify names rather than to indicate any particular order.

Claims

1. A water supply and drainage installation system in a tunnel, used for laying water supply and drainage pipes in a tunnel, characterized in that: include: Tracks are laid out along the tunnel; The transport vehicle is supported on the track by rollers and moves along the track driven by a power system; There are a plurality of pipe supports, which are arranged at intervals on the steps on both sides of the tunnel along the arrangement direction of the track; The transport vehicle has a flat plate support arranged along the track direction and capable of carrying the pipeline, and two swivel support columns are provided on the transport vehicle inside the flat plate support. A swivel drive mechanism and a swivel arm are provided on the top of the swivel support column. The swivel drive mechanism can drive the swivel arm to rotate in a horizontal plane, and when the swivel arm rotates to be perpendicular to the track direction, the end of the swivel arm is located above the pipeline support; The swivel arm is provided with a movable hoisting mechanism, which can perform reciprocating motion on the swivel arm so as to be able to hoist the pipe carried by the flat plate support to the pipe support; The end of the slewing arm is provided with an auxiliary limiting device capable of horizontal extension and contraction, and when the auxiliary limiting device is in an extended state, it can touch the tunnel wall; The pipeline support comprises: A main cross brace is horizontally arranged in the tunnel near the tunnel wall, and one end of the main cross brace near the tunnel wall is connected to the first embedded part on the tunnel wall; a first support arm, vertically supported at the lower portion of the other end of the main cross brace away from the tunnel wall, the bottom of the first support arm being connected to the second embedded part of the first step in the tunnel; a second support arm, supported on the lower portion of the main cross brace and located between the two ends of the main cross brace, the bottom of the second support arm being connected to the third embedded part of the second step in the tunnel; The upper surface of the end of the main cross brace away from the tunnel wall is provided with a support to provide position limiting support for the steel pipe arranged on the main cross brace; The pipe support further includes a secondary cross brace horizontally connected to the main cross brace, and the main cross brace is connected to the first embedded part through the secondary cross brace; the main cross brace and the secondary cross brace are connected by a connecting cross brace, and the connecting ends of the main cross brace, the secondary cross brace and the connecting cross brace are uniformly provided with bolt holes so that they can be fixed to each other; A telescopic structure is provided in the middle of the first support arm, and the top of the first support arm is rotatably connected to the main cross brace via a first hinge seat; the second support arm is supported on the lower part of the main cross brace in an inclined manner; a telescopic structure is provided in the middle of the second support arm, and the top of the second support arm is rotatably connected to the main cross brace via a second hinge seat; Both ends of the telescopic structure are provided with threads, and the threads rotate in opposite directions; and a rotating rod is provided in the middle of the telescopic structure.

2. The water supply and drainage installation system in a tunneling tunnel according to claim 1, characterized in that: A counterweight is provided on the transport vehicle at one side of the slewing support column.

3. The water supply and drainage installation system in a tunnel according to claim 1, characterized in that: A vertical blocking column is provided on the transport vehicle on a side different from the slewing support column.

4. The water supply and drainage installation system in a tunneling tunnel according to claim 1, characterized in that: The rotary drive mechanism includes a rotary oil cylinder, the bottom of the rotary oil cylinder is connected to the rotary support column, and the top is connected to the rotary arm; the mobile hoisting mechanism includes a self-propelled chain hoist.

5. The water supply and drainage installation system in a tunneling tunnel according to claim 1, characterized in that: The auxiliary limiting device includes a limiting oil cylinder, a pressure sensor and a fixing bracket. The fixing bracket is connected to the limiting oil cylinder so that the limiting oil cylinder is fixed to the slewing arm. The pressure sensor is arranged at the rear end of the limiting oil cylinder.

Citation Information

Patent Citations

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