An anchor cable device
The anchoring device automates the attachment and detachment of drill rods using a roller mechanism, enhancing efficiency and safety in anchoring operations.
Patent Information
- Application Number
- CN202210373501.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-11
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2042-04-11
AI Technical Summary
In large-scale anchor cable support operations, manual drill pipe connection and unloading of drill pipes lead to high labor intensity, low efficiency and safety hazards.
The drill rod is grasped tightly by using a wheel rub and a lower robot. The drill rod is separated by a wheel rub. Combined with the brazing cylinder and the brazing support, it realizes automatic jointing and unloading of the brazing, reducing manual participation.
It significantly improves support efficiency, reduces labor intensity, and improves operational safety.
Smart Images

Figure CN114738018B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a cable anchor device, belonging to the field of cable anchor drills. Background Art
[0002] Cable anchor drills are often used in the construction of bolt support in underground mine stopes, roadways and other underground projects. At present, in large-scale bolt and cable anchor support operations, it is mostly necessary to install drill pipes manually by connecting drill pipes, and after drilling, it is necessary to remove the drill pipes manually, which has a large labor intensity and low efficiency, and is not conducive to improving the support efficiency; moreover, manual operation will also pose safety hazards to operators. Summary of the Invention
[0003] In order to solve the deficiencies of the prior art, the present invention provides a cable anchor device. The cable anchor device grips the drill pipe through a roller device and a lower manipulator to facilitate the rock drill to connect the drill rod, and separates the drill pipe through the roller device to facilitate the removal of the drill rod, significantly improving the support efficiency and reducing the labor intensity.
[0004] The technical solution adopted by the present invention is as follows:
[0005] A cable anchor device includes a propulsion beam, a propulsion oil cylinder, a drill pipe holder, a rock drill, a traction assembly, an upper drill rod assembly and a drill rod feeding oil cylinder. The front end of the propulsion beam is provided with a front end plate, and the rear end of the propulsion beam is provided with a rear end plate. On the rear end face of the front end plate located above the propulsion beam, there is a drill pipe clamping device and a through hole for the drill pipe to pass through; the propulsion oil cylinder is arranged inside the propulsion beam and the rear end of the propulsion oil cylinder is fixedly connected to the rear end plate; the drill pipe holder is arranged at the front end of the propulsion oil cylinder and is slidably arranged on the propulsion beam along the front and rear directions; the rock drill is arranged at the rear end of the drill pipe holder and is slidably arranged on the propulsion beam along the front and rear directions through a sliding plate at the bottom; the traction assembly is used to cooperate with the propulsion oil cylinder to drive the rock drill to slide back and forth on the propulsion beam; the upper drill rod assembly is arranged on the rear side face of the propulsion beam. A rotating shaft I is rotatably mounted on the top of the upper drill rod assembly. A roller device is arranged at the front end of the rotating shaft I, and a lower manipulator is arranged at the rear end of the rotating shaft I. The execution end of the roller device and the execution end of the lower manipulator extend obliquely downward to the upper side of the propulsion beam; the drill rod feeding oil cylinder is arranged at one end of the upper drill rod assembly and is used to drive the rotating shaft I to rotate.
[0006] As a preferred embodiment of the present invention, the drill pipe clamping device includes two drill pipe clamping oil cylinders symmetrically arranged horizontally on the rear end face of the front end plate and a drill pipe clamping sleeve arranged at the end of the execution shaft of the drill pipe clamping oil cylinder. A protective sleeve is arranged at the execution end of the two drill pipe clamping oil cylinders, and a through hole for the drill pipe to penetrate through is also opened on the protective sleeve.
[0007] As a preference of the present invention, the drill rod holder includes a fixed sleeve, a sliding plate disposed on the fixed sleeve and having the bottom surfaces of both sides fitting against the upper surface of the propulsion beam, two clamping plates symmetrically disposed at the tops of the front and rear ends of the sliding plate, a clamping oil cylinder disposed at the top of the front end of the sliding plate between the two clamping plates and inclined upwardly towards the rear side, and a clamping mechanical claw disposed at the end of the execution shaft of the clamping oil cylinder. Symmetrically formed on the front side surfaces of the two clamping plates are chutes parallel to the clamping oil cylinder. The clamping mechanical claw is disposed between the two clamping plates, and the pin shaft for connecting the clamping mechanical claw to the end of the execution shaft of the clamping oil cylinder correspondingly extends into the chutes on both sides.
[0008] As a preference of the present invention, the traction assembly includes a fixed block, a fixed plate, a first pulley, a first steel cable, a second pulley and a second steel cable. Among them, the fixed block is disposed on the front side surface of the propulsion beam, the fixed plate is disposed at the rear end of the propulsion beam and fixed to the top of the propulsion cylinder of the propulsion oil cylinder. The first pulley is rotatably disposed on the top of the fixed plate. One end of the first steel cable is fixedly connected to the rear end of the fixed block. The cable body of the first steel cable bypasses the rear end of the first pulley, and the other end of the first steel cable is fixedly connected to the rear end of the sliding plate at the bottom of the rock drill.
[0009] The second pulley is rotatably disposed at the front end of the fixed sleeve. An opening is formed on the sliding plate for the top end of the second pulley to extend above the sliding plate, and symmetrically formed on the two clamping plates are notch openings through which the second steel cable can pass.
[0010] One end of the second steel cable is fixedly connected to the front end of the sliding plate at the bottom of the rock drill. The cable body of the second steel cable passes through the notch opening on the clamping plate at the rear end of the sliding plate and bypasses the front end of the second pulley. The other end of the second steel cable is located below the propulsion oil cylinder and fixedly connected to the front end surface of the rear end plate.
[0011] As a preference of the present invention, the drill rod feeding assembly includes two drill rod bin seats symmetrically disposed on the rear side surface of the propulsion beam. The two drill rod bin seats are provided with drill rod outlet openings on the side close to the propulsion beam. A second rotating shaft is rotatably disposed between the two drill rod bin seats. Two drill rod clamping plates are symmetrically disposed on the second rotating shaft. A plurality of drill rod clamping grooves are formed on the two drill rod clamping plates. A rotating drill rod motor for driving the first rotating shaft to rotate is disposed outside one of the drill rod bin seats. Two support arms are symmetrically disposed at the tops of the two drill rod bin seats and inclined upwardly towards the side close to the propulsion beam. The first rotating shaft is rotatably disposed between the tops of the two support arms. The bottom of the drill rod feeding oil cylinder is hinged to one of the drill rod bin seats, and the top of the drill rod feeding oil cylinder extends below the first rotating shaft and is hinged to the first rotating shaft.
[0012] As a preference of the present invention, the friction wheel device includes a sleeve sleeved on the front shaft body of the first rotating shaft and a fixed seat disposed at the front end of the sleeve. A friction wheel assembly is disposed on the cylinder body at the rear end of the sleeve.
[0013] An unloading drill rod oil cylinder for driving the rubbing wheel assembly to slide back and forth along the sleeve is arranged on the front lower side of the sleeve. The bottom of the unloading drill rod oil cylinder is hinged to the fixed seat, and the end of the actuating shaft of the unloading drill rod oil cylinder is hinged to the front end face of the rubbing wheel assembly.
[0014] As a preference of the present invention, the rubbing wheel assembly includes a first lower claw body, a limiting folding plate, a rubbing wheel oil cylinder, a first rubbing wheel, a second rubbing wheel, a third rubbing wheel, and a rubbing wheel motor. Among them, the top end of the first lower claw body is arranged at the bottom of the sleeve, the folding plate is arranged at the top of the sleeve and is fixedly connected to the first lower claw body; the first rubbing wheel and the second rubbing wheel are respectively horizontally rotatably arranged below and above the claw grooves at the bottom end of the first lower claw body, and the two end actuating ends of the first rubbing wheel and the second rubbing wheel are both located on the side where the two claw arms of the first lower claw body are away from each other;
[0015] The bottom of the rubbing wheel oil cylinder is rotatably arranged inside the top ends of the two claw arms of the first lower claw body, and an upper claw body one is hinged to the end of the actuating shaft of the rubbing wheel oil cylinder. The bottom end of the upper claw body one is rotatably connected to the second rubbing wheel located between the two claw arms of the first lower claw body;
[0016] The third rubbing wheel is rotatably arranged above the claw groove on the front side of the upper claw body one, and the two end actuating ends of the third rubbing wheel are arranged corresponding to the two end actuating ends of the first rubbing wheel and the second rubbing wheel; the rubbing wheel motor is arranged outside one of the rotating arms of the first lower claw body, and a first driving gear is arranged at the end of the actuating shaft of the rubbing wheel motor;
[0017] External teeth one are annularly arranged on the rod bodies outside the rear claw arm of the first lower claw body and between the rear end actuating ends of the first rubbing wheel and the second rubbing wheel. Transmission gears one are arranged on the outside of the rear claw arm of the first lower claw body between the first rubbing wheel and the second rubbing wheel and between the second rubbing wheel and the first driving gear. The two transmission gears are respectively meshed with the corresponding first driving gear, the external teeth one, and the external teeth one;
[0018] External teeth two are annularly arranged on the middle rod bodies of the second rubbing wheel and the third rubbing wheel. A transmission gear two is rotatably embedded in the claw groove of the upper claw body one, and the transmission gear two is meshed with the external teeth two on the second rubbing wheel and the third rubbing wheel.
[0019] As a preference of the present invention, the outer diameters of the external teeth one and the external teeth two are both smaller than the outer diameters of the actuating ends of the first rubbing wheel, the second rubbing wheel, and the third rubbing wheel.
[0020] As a preference of the present invention, the lower manipulator includes a second lower claw body, a fixed clamping block, a drill rod grasping oil cylinder, and an upper claw body two. Among them, the top end of the second lower claw body is arranged at the rear bottom of the first rotating shaft, the fixed clamping block is arranged at the top of the first rotating shaft and is fixedly connected to the second lower claw body; the bottom of the drill rod grasping oil cylinder is rotatably arranged inside the top ends of the two claw arms of the second lower claw body, and the upper claw body two is hinged to the end of the actuating shaft of the drill rod grasping oil cylinder, and the bottom end of the upper claw body two is hinged to the arm body above the claw groove of the second lower claw body.
[0021] The beneficial effects of the present invention are as follows:
[0022] During brazing connection, the drill pipe can be firmly grasped by the rubbing wheel device and the lower manipulator, and in cooperation with the feed brazing oil cylinder and the drill rod holder, it is convenient for the rock drill to lower the drill pipe for brazing connection; during brazing removal, the rubbing wheel device drives the drill pipe to rotate and retreat simultaneously to separate the connected drill pipes, which facilitates the removal of the brazing, thereby significantly improving the support efficiency and reducing the labor intensity.
[0023] Through automatic brazing connection, drilling, and brazing removal, the number of manual operations can be significantly reduced, ensuring the safety of the operators. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:
[0025] Figure 1 is the structural schematic diagram of the present invention;
[0026] Figure 2 is the structural schematic diagram during brazing connection of the present invention;
[0027] Figure 3 is the structural schematic diagram of the drill rod jammer;
[0028] Figure 4 is the internal structural schematic diagram of the drill rod jammer;
[0029] Figure 5 is the structural schematic diagram of the drill rod holder;
[0030] Figure 6 is the structural schematic diagram at the traction assembly;
[0031] Figure 7 is the structural schematic diagram at the upper brazing assembly;
[0032] Figure 8 is the structural schematic diagram at the rubbing wheel device;
[0033] Figure 9 is another structural schematic diagram at the rubbing wheel device;
[0034] Figure 10 is the structural schematic diagram at the lower manipulator;
[0035] Figure 11 is the structural schematic diagram at the clamping mechanical claw;
[0036] The meanings of the main reference numerals in the drawings are as follows:
[0037] 1. Thrust beam, 2. Front end plate, 3. Rear end plate, 4. Drill rod gripper, 41. Drill rod gripper oil cylinder, 42. Drill rod gripper sleeve, 43. Protective sleeve, 5. Thrust oil cylinder, 6. Drill rod holder, 61. Fixed sleeve, 62. Slide plate, 63. Clamping plate, 64. Clamping oil cylinder, 65. Clamping mechanical claw, 66. Chute, 7. Rock drill, 8. Rotating shaft I, 9. Threading device, 91. Cylinder body, 92. Fixed seat, 93. Drill rod unloading oil cylinder, 94. Lower jaw body I, 95. Limit folding plate, 96. Threading oil cylinder, 97. Threading wheel I, 98. Threading wheel II, 99. Threading wheel III, 910. Threading motor, 911. Upper jaw body I, 912. Driving gear I, 913. External tooth I, 914. Transmission gear I, 915. External tooth II, 916. Transmission gear II, 10. Lower manipulator, 101. Lower jaw body II, 102. Fixed clamping block, 103. Drill rod grasping oil cylinder, 104. Upper jaw body II, 11. Drill rod feeding oil cylinder, 12. Fixed block, 13. Fixed plate, 14. Pulley I, 15. Steel cable I, 16. Pulley II, 17. Steel cable II, 18. Drill rod bin seat, 19. Rotating shaft II, 20. Drill rod gripper plate, 21. Drill rod gripper groove, 22. Rotary drill rod motor, 23. Support arm. Detailed implementation mode
[0038] To make the above objects, features and advantages of the present invention more obvious and understandable, the following detailed description of the specific implementation mode of the present invention is provided in conjunction with the drawings of the specification.
[0039] As Figures 1-11 shown: This embodiment is a cable anchor device, including a thrust beam 1, a thrust oil cylinder 5, a drill rod holder 6, a rock drill 7, a traction assembly, an upper drill rod assembly and a drill rod feeding oil cylinder 11. A front end plate 2 is provided at the front end of the thrust beam 1, and a rear end plate 3 is provided at the rear end of the thrust beam 1. A drill rod gripper 4 and a through hole for the drill rod to pass through are provided on the rear end face of the front end plate 2 above the thrust beam 1; the thrust oil cylinder 5 is arranged in the thrust beam 1 and the rear end of the thrust oil cylinder 5 is fixedly connected to the rear end plate 3; the drill rod holder 6 is arranged at the front end of the thrust oil cylinder 5 and is slidably arranged on the thrust beam 1 along the front-rear direction; the rock drill 7 is arranged at the rear end of the drill rod holder 6 and is slidably arranged on the thrust beam 1 along the front-rear direction through the sliding plate at the bottom; the traction assembly is used to cooperate with the thrust oil cylinder 5 to drive the rock drill 7 to slide back and forth on the thrust beam 1; the upper drill rod assembly is arranged on the rear side face of the thrust beam 1, a rotating shaft I 8 is rotatably mounted on the top of the upper drill rod assembly, a threading device 9 is provided at the front end of the rotating shaft I 8, a lower manipulator 10 is provided at the rear end of the rotating shaft I 8, and the execution ends of the threading device 9 and the lower manipulator 10 extend obliquely downward to the upper part of the thrust beam 1; the drill rod feeding oil cylinder 11 is arranged at one end of the upper drill rod assembly and is used to drive the rotating shaft I 8 to rotate.
[0040] See Figure 3 、 Figure 4As shown in the figure, the drill stick jamming device 4 includes two jamming oil cylinders 41 horizontally and symmetrically arranged on the rear end face of the front end plate 2, and a drill stick jamming sleeve 42 arranged at the end of the actuator shaft of the jamming oil cylinder 41. A protective sleeve 43 is arranged at the actuator end of the two jamming oil cylinders 41, and a through hole for the drill rod to pass through is also provided on the protective sleeve 43.
[0041] See Figure 5 As shown in the figure, the drill rod holding device 6 includes a fixed sleeve 61, a sliding plate 62 arranged on the fixed sleeve 61 and whose bottom surfaces on both sides are in mutual contact with the upper surface of the propulsion beam 1, two clamping plates 63 symmetrically arranged at the top of the front and rear ends of the sliding plate 62, a clamping oil cylinder 64 inclined upward and towards the rear side and arranged at the top of the front end of the sliding plate 62 between the two clamping plates 63, and a clamping mechanical claw 65 arranged at the end of the actuator shaft of the clamping oil cylinder 64. Parallel to the clamping oil cylinder 64, sliding grooves 66 are symmetrically provided on the front side surfaces of the two clamping plates 63; See Figure 11 As shown in the figure, the ends of the upper and lower claw bodies of the clamping mechanical claw 65 are relatively rotatably connected through a pin shaft. The end of the actuator shaft of the clamping oil cylinder 64 is rotatably connected to this pin shaft. One end of each of the two rotating arms between the upper and lower claw bodies of the clamping mechanical claw 65 is respectively rotatably connected to the corresponding upper claw body and lower claw body. The other ends of the two rotating arms are hinged through a fixed shaft and connected to the two clamping plates 63 through the fixed shaft. The clamping mechanical claw 65 is fixed between the two clamping plates 63 and extends into the corresponding sliding grooves 66 on both sides. When the actuator shaft of the clamping oil cylinder 64 extends, it drives the upper and lower claw bodies of the clamping mechanical claw 65 to close. When the actuator shaft of the clamping oil cylinder 64 contracts, it drives the upper and lower claw bodies of the clamping mechanical claw 65 to open.
[0042] See Figure 6 As shown in the figure, the traction assembly includes a fixed block 12, a fixed plate 13, a first pulley 14, a first steel cable 15, a second pulley 16, and a second steel cable 17. Among them, the fixed block 12 is arranged on the front side surface of the propulsion beam 1, the fixed plate 13 is arranged at the rear end of the propulsion beam 1 and fixed to the top of the propulsion cylinder of the propulsion oil cylinder 5. The first pulley 14 is rotatably arranged on the top of the fixed plate 13. One end of the first steel cable 15 is fixedly connected to the rear end of the fixed block 12. The cable body of the first steel cable 15 bypasses the rear end of the first pulley 14, and the other end of the first steel cable 15 is fixedly connected to the rear end of the sliding plate at the bottom of the rock drill 7;
[0043] The second pulley 16 is rotatably arranged at the front end of the fixed sleeve 62. An opening is provided on the sliding plate 62 for the top end of the second pulley 16 to extend above the sliding plate 62, and notches through which the second steel cable 17 can pass are symmetrically provided on the two clamping plates 63;
[0044] One end of the second steel cable 17 is fixedly connected to the front end of the sliding plate at the bottom of the rock drill 7. The cable body of the second steel cable 17 passes through the notch on the clamping plate at the rear end of the sliding plate 62 and bypasses the front end of the second pulley 16. The other end of the second steel cable 17 is located below the propulsion oil cylinder 5 and fixedly connected to the front end face of the rear end plate 3.
[0045] See Figure 7 As shown, the upper brazing component includes two brazing bin seats 18 symmetrically arranged on the rear side of the propulsion beam 1. On the side of the two brazing bin seats 18 close to the propulsion beam 1, there are brazing outlets; between the two brazing bin seats 18, a second rotating shaft 19 is rotatably arranged. On the rotating shaft 19, two brazing clamping plates 20 are symmetrically arranged, and a number of brazing clamping grooves 21 are provided on the two brazing clamping plates 20; on the outer side of one of the brazing bin seats 18, there is a rotating brazing motor 22 for driving the first rotating shaft 19 to rotate; at the top of the two brazing bin seats 18, two support arms 23 are symmetrically arranged and inclined upward towards the side close to the propulsion beam 1. The first rotating shaft 8 is rotatably arranged between the tops of the two support arms 23; the bottom of the brazing feeding oil cylinder 11 is hinged to one of the brazing bin seats 18, and the top of the brazing feeding oil cylinder 11 extends below the first rotating shaft 8 and is hinged to the first rotating shaft 8.
[0046] See Figure 8 As shown, the rubbing wheel device 9 includes a sleeve 91 sleeved on the front shaft body of the first rotating shaft 8 and a fixing seat 92 arranged at the front end of the sleeve 91; on the cylinder body 91 at the rear end of the sleeve 91, a rubbing wheel assembly is arranged;
[0047] On the front lower side of the sleeve 91, there is a unloading brazing oil cylinder 93 for driving the rubbing wheel assembly to slide back and forth along the sleeve 91. The bottom of the unloading brazing oil cylinder 93 is hinged to the fixing seat 92, and the end of the actuating shaft of the unloading brazing oil cylinder 93 is hinged to the front end face of the rubbing wheel assembly.
[0048] See Figure 9 and Figure 10 As shown, the rubbing wheel assembly includes a first lower claw body 94, a limiting folding plate 95, a rubbing wheel oil cylinder 96, a first rubbing wheel 97, a second rubbing wheel 98, a third rubbing wheel 99, and a rubbing wheel motor 910.
[0049] The top of the first lower claw body 94 is arranged at the bottom of the sleeve 91, and the folding plate 95 is arranged at the top of the sleeve 91 and fixedly connected to the first lower claw body 94;
[0050] The first rubbing wheel 97 and the second rubbing wheel 98 are respectively horizontally rotatably arranged below and above the claw grooves at the bottom end of the first lower claw body 94, and the two end actuating ends of the first rubbing wheel 97 and the second rubbing wheel 98 are both located on the side where the two claw arms of the first lower claw body 94 are far away from each other;
[0051] The bottom of the rubbing wheel oil cylinder 96 is rotatably arranged inside the tops of the two claw arms of the first lower claw body 94, and at the end of the actuating shaft of the rubbing wheel oil cylinder 96, there is a first upper claw body 911 hinged. The bottom end of the first upper claw body 911 is rotatably connected to the second rubbing wheel 98 located between the two claw arms of the first lower claw body 94;
[0052] The third rubbing wheel 99 is rotatably arranged above the claw groove on the front side of the first upper claw body 911, and the two end actuating ends of the third rubbing wheel 99 are arranged corresponding to the two end actuating ends of the first rubbing wheel 97 and the second rubbing wheel 98;
[0053] The rubbing wheel motor 910 is arranged outside one of the swing arms of the lower jaw body 94, and a driving gear 912 is arranged at the end of the execution shaft of the rubbing wheel motor 910;
[0054] On the rod bodies between the outer side of the rear claw arm of the lower jaw body 94 and between the rear execution ends of the first rubbing wheel 97 and the second rubbing wheel 98, external teeth 913 are annularly arranged. On the outer side of the rear claw arm of the lower jaw body 94 between the first rubbing wheel 97 and the second rubbing wheel 98 and between the second rubbing wheel 98 and the driving gear 912, driving gears 914 are arranged. The two driving gears 914 are respectively meshed with the driving gear 912 on the corresponding side, the external teeth 913, the external teeth 913 and the external teeth 913;
[0055] On the middle rod bodies of the second rubbing wheel 98 and the third rubbing wheel 99, external teeth 915 are annularly arranged. A driving gear 916 is rotatably embedded in the claw groove of the upper jaw body 911. The driving gear 916 is meshed with the external teeth 915 on the second rubbing wheel 98 and the third rubbing wheel 99.
[0056] The outer diameters of the external teeth 913 and the external teeth 915 are both smaller than the outer diameters of the execution ends of the first rubbing wheel 97, the second rubbing wheel 98 and the third rubbing wheel 99.
[0057] See Figure 10 As shown, the lower manipulator 10 includes a lower jaw body 101, a fixed clamp 102, a drill rod grasping oil cylinder 103 and an upper jaw body 104. Among them, the top end of the lower jaw body 101 is arranged at the rear bottom of the first rotating shaft 8, and the fixed clamp 102 is arranged at the top of the first rotating shaft 8 and fixedly connected with the lower jaw body 101;
[0058] The bottom of the drill rod grasping oil cylinder 103 is rotatably arranged inside the tops of the two claw arms of the lower jaw body 101. The upper jaw body 104 is hinged to the end of the execution shaft of the drill rod grasping oil cylinder 103, and the bottom end of the upper jaw body 104 is hinged to the arm body above the claw groove of the lower jaw body 101.
[0059] During drilling:
[0060] When grasping the drill rod, the feeding drill rod oil cylinder 11 contracts to drive the rubbing wheel device 9 on the first rotating shaft 8 and the lower manipulator 10 to rotate backward and laterally. Then the rotary drill rod motor 22 rotates to drive the second rotating shaft 19 and the two drill rod clamping plates 20 to rotate, and the drill rod placed on the drill rod clamping groove 21 is transferred to the ports of the execution ends of the rubbing wheel device 9 and the lower manipulator 10. Then the rubbing wheel oil cylinder 96 and the drill rod grasping oil cylinder 103 extend, and then drive the upper jaw body 104 and the third rubbing wheel 99 to move, so that the upper jaw body 104 cooperates with the lower jaw body 101, and the first rubbing wheel 97, the second rubbing wheel 98 and the third rubbing wheel 99 cooperate to grasp the drill rod tightly.
[0061] When the rod is lifted, the feeding cylinder 11 extends to drive the rotating shaft 1 to rotate the wheel rubbing device 9 with a drill rod and the lower manipulator 10 forward and laterally, sending the drill rod into the clamping mechanical claw 65 of the drill rod holder 6. At this time, the drill rod is aligned with the center of the rock drill 7. The advancing cylinder 5 extends to push the drill rod holder 6 to slide forward along the advancing beam 1. The second steel cable 17 will also pull the rock drill 7 to slide forward along the advancing beam 1. The rock drill 7 starts to rotate forward. During the process of the second steel cable 17 pulling the rock drill 7 forward, the front end execution shaft of the rock drill 7 screws into the connecting sleeve at the rear end of the drill rod and then connects with it. The operator installs a drill bit at the front end of the drill rod. The clamping cylinder 64 contracts, causing the clamping mechanical claw 65 to grip the drill rod tightly. The wheel rubbing cylinder 96 and the drill rod clamping cylinder 103 contract to release the drill rod. Then the feeding cylinder 11 contracts to drive the wheel rubbing device 9 and the lower manipulator 10 on the rotating shaft 1 to retreat to grab the next drill rod.
[0062] The advancing cylinder 5 continues to push the drill rod holder 6 forward. The second steel cable 17 will also continue to drive the rock drill 7 to slide forward along the advancing beam 1. The front end of the drill rod will extend into the through hole on the front end plate 2. During the advancing process, the drill rod will be drilled into the construction site under the action of the rock drill 7. Until the connecting sleeve at the rear end of the drill rod extends into the drill rod jamming device 4, the clamping cylinder 64 extends to open the clamping mechanical claw 65. After the rock drill 7 continues to advance and the connecting sleeve at the rear end of the drill rod enters the drill rod jamming device 4, stop the rock drill 7 and extend the drill rod jamming cylinder 41 to clamp the connecting sleeve at the rear end of the drill rod through the caliper sleeve 42.
[0063] When connecting the drill rods:
[0064] After the first drilling is completed, the advancing cylinder 5 retracts to drive the drill rod holder 6 to retract. When the advancing cylinder 5 retracts, the rock drill 7 rotates in reverse so that the rock drill 7 separates from the first drill rod. The rock drill 7 finally retracts to the rear end of the advancing beam 1.
[0065] Then repeat the operations of grabbing and lifting the rod until the drill rod for the hole to be drilled is connected to the execution end of the rock drill 7. Then the advancing cylinder 5 continues to push the drill rod holder 6 forward. The second steel cable 17 drives the rock drill 7 to slide forward along the advancing beam 1. The rock drill 7 rotates forward to screw the front section of the drill rod for the hole to be drilled into the connecting sleeve of the drill rod clamped in the drill rod jamming device 4 to achieve connection.
[0066] Then continue the drilling operation until the connecting sleeve at the rear end of the second drill rod extends into the drill rod jamming device 4. Stop the rock drill 7 and extend the drill rod jamming cylinder 41 to clamp the connecting sleeve through the caliper sleeve 42.
[0067] Repeat the above operations until the drilling operation is completed. The length of a single drill rod is 2135 mm. There are 9 drill rods in the drill rod bin seat 18 + 1 drill rod at the rock drill, and the total drilling depth is 10 * 2.135 - 0.165 = 21.185 meters. The minimum drilling diameter is 51 mm and the maximum is 76 mm.
[0068] When removing the drill rod:
[0069] The propulsion cylinder 5 retracts to drive the drill rod holder 6 and the rock drill 7 to retract. The rock drill 7 will drive the first drill rod in the drill hole to withdraw from the drill hole until the connection sleeve at the rear end of the second drill rod in the drill hole retracts into the drill rod jamming device 4. The drill rod jamming cylinder 41 extends to clamp the connection sleeve of the second drill rod through the caliper sleeve 42.
[0070] The feed cylinder 11 extends to drive the friction wheel device 9 and the lower manipulator 10 on the first rotating shaft 8 to rotate forward and laterally. Then the drill rod grasping cylinder 103 extends, and then drives the upper jaw body 104 to move, so that the upper jaw body 104 and the lower jaw body 101 cooperate to grasp the first drill rod tightly. The rock drill 7 rotates in reverse, and the propulsion cylinder 5 continues to retract to drive the rock drill 7 to separate from the connection sleeve of the first drill rod. The rock drill 7 finally retracts to the rear end of the propulsion beam 1.
[0071] The friction wheel cylinder 96 drives the third friction wheel 99 to move, so that the first friction wheel 97, the second friction wheel 98 and the third friction wheel 99 cooperate to grasp the first drill rod tightly. The drill rod grasping cylinder 103 contracts to separate the upper jaw body 104 from the lower jaw body 101 and loosen the first drill rod. Then the friction wheel motor 910 rotates and the drill rod removing cylinder 93 extends. The friction wheel motor 910 drives the first friction wheel 97 and the second friction wheel 98 to rotate through the first driving gear 912 and the first transmission gear 914. When the second friction wheel 98 rotates, it drives the third friction wheel 99 to rotate through the second transmission gear 96, and then separates the front end of the first drill rod from the connection sleeve at the rear end of the second drill rod in the drill hole. The drill rod removing cylinder 93 will make the first drill rod move backward while rotating until the first drill rod is completely separated from the second drill rod.
[0072] The feed cylinder 11 contracts to drive the lower manipulator 10 and the friction wheel device 9 holding the drill rod on the first rotating shaft 8 to retract. Then the friction wheel cylinder 96 operates to place the drill rod into the drill rod jamming groove 21 of the drill rod jamming plate 20 between the drill rod bins 18. The rotary drill rod motor 22 rotates to drive the second rotating shaft 19 and the two drill rod jamming plates 20 to rotate to the next empty position, waiting for the recovery of the next drill rod.
[0073] The propulsion cylinder 5 extends and the rock drill 7 rotates forward. The second steel cable 17 will drive the rock drill 7 to move towards the drill rod jamming device 4, and the front end execution shaft of the rock drill 7 will be screwed into the connection sleeve of the second drill rod. Then the drill rod jamming cylinder 41 contracts, the propulsion cylinder 5 retracts, and the rock drill 7 will drive the second drill rod in the drill hole to withdraw from the drill hole. The rock drill 7 continues to retract until the connection sleeve at the rear end of the third drill rod in the drill hole retracts into the drill rod jamming device 4. The drill rod jamming cylinder 41 extends to clamp the connection sleeve of the third drill rod through the caliper sleeve 42.
[0074] Then repeat the above drill rod removing operation to remove all the drill rods.
[0075] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. An anchor cable device, characterized in that, Comprising: A propulsion beam (1), a front end plate (2) is provided at the front end of the propulsion beam (1), a rear end plate (3) is provided at the rear end of the propulsion beam (1), a chuck (4) and a through hole for the drill rod to pass through are provided on the rear end face of the front end plate (2) located above the propulsion beam (1); A propulsion oil cylinder (5), the propulsion oil cylinder (5) is arranged inside the propulsion beam (1) and the rear end of the propulsion oil cylinder (5) is fixedly connected to the rear end plate (3); A drill rod holder (6), the drill rod holder (6) is arranged at the front end of the propulsion oil cylinder (5) and is slidably arranged on the propulsion beam (1) along the front and rear direction; A rock drill (7), the rock drill (7) is arranged at the rear end of the drill rod holder (6) and is slidably arranged on the propulsion beam (1) along the front and rear direction through a sliding plate at the bottom; A traction assembly, the traction assembly is used to cooperate with the propulsion oil cylinder (5) to drive the rock drill (7) to slide back and forth on the propulsion beam (1); A drill rod feeding assembly, the drill rod feeding assembly is arranged on the rear side face of the propulsion beam (1), a first rotating shaft (8) is rotatably mounted on the top of the drill rod feeding assembly, a wire rubbing device (9) is provided at the front end of the first rotating shaft (8), a lower manipulator (10) is provided at the rear end of the first rotating shaft (8), and the execution ends of the wire rubbing device (9) and the lower manipulator (10) extend obliquely downward to the upper side of the propulsion beam (1); A drill rod feeding oil cylinder (11), the drill rod feeding oil cylinder (11) is arranged at one end of the drill rod feeding assembly and is used to drive the first rotating shaft (8) to rotate; The chuck (4) includes two chuck oil cylinders (41) symmetrically arranged horizontally on the rear end face of the front end plate (2) and a chuck sleeve (42) arranged at the end of the execution shaft of the chuck oil cylinder (41), a protective sleeve (43) is arranged at the execution end of the two chuck oil cylinders (41), and a through hole for the drill rod to penetrate through is also provided on the protective sleeve (43); The wire rubbing device (9) includes a sleeve (91) sleeved on the front end shaft body of the first rotating shaft (8) and a fixed seat (92) arranged at the front end of the sleeve (91); A wire rubbing assembly is arranged on the cylinder body at the rear end of the sleeve (91); A drill rod unloading oil cylinder (93) for driving the wire rubbing assembly to slide back and forth along the sleeve (91) is arranged on the front lower side face of the sleeve (91), the bottom of the drill rod unloading oil cylinder (93) is hinged to the fixed seat (92), and the end of the execution shaft of the drill rod unloading oil cylinder (93) is hinged to the front end face of the wire rubbing assembly.
2. The cable anchor device according to claim 1, characterized in that, The drill rod holder (6) includes a fixed sleeve (61), a sliding plate (62) disposed on the fixed sleeve (61) and having the bottom surfaces on both sides fitting against the upper surface of the propulsion beam (1), two clamping plates (63) symmetrically disposed at the tops of the front and rear ends of the sliding plate (62), a clamping oil cylinder (64) disposed at the top of the front end of the sliding plate (62) between the two clamping plates (63) and inclined upward toward the rear side, and a clamping mechanical claw (65) disposed at the end of the execution shaft of the clamping oil cylinder (64). On the front side surfaces of the two clamping plates (63), chutes (66) parallel to the clamping oil cylinder (64) are symmetrically formed. The clamping mechanical claw (65) is disposed between the two clamping plates (63), and the pin shafts for connecting the clamping mechanical claw (65) and the end of the execution shaft of the clamping oil cylinder (64) correspondingly extend into the chutes (66) on both sides.
3. The cable anchor device according to claim 2, characterized in that, The traction assembly includes a fixed block (12), a fixed plate (13), a first pulley (14), a first steel cable (15), a second pulley (16) and a second steel cable (17), wherein, The fixed block (12) is disposed on the front side surface of the propulsion beam (1), The fixed plate (13) is disposed at the rear end of the propulsion beam (1) and fixed to the top of the propulsion cylinder (5) of the propulsion cylinder. The first pulley (14) is rotatably disposed on the top of the fixed plate (13), One end of the first steel cable (15) is fixedly connected to the rear end of the fixed block (12). The cable body of the first steel cable (15) bypasses the rear end of the first pulley (14), and the other end of the first steel cable (15) is fixedly connected to the rear end of the sliding plate at the bottom of the rock drill (7); The second pulley (16) is rotatably disposed at the front end of the fixed sleeve (61). An opening is formed in the sliding plate (62) for the top end of the second pulley (16) to extend above the sliding plate (62), and notches through which the second steel cable (17) can pass are symmetrically formed in the two clamping plates (63). One end of the second steel cable (17) is fixedly connected to the front end of the sliding plate at the bottom of the rock drill (7). The cable body of the second steel cable (17) passes through the notch in the clamping plate at the rear end of the sliding plate (62) and bypasses the front end of the second pulley (16). The other end of the second steel cable (17) is located below the propulsion cylinder (5) and fixedly connected to the front end surface of the rear end plate (3).
4. An anchor cable device according to claim 1, characterized in that, The drill rod loading assembly includes two drill rod bin seats (18) symmetrically disposed on the rear side surface of the propulsion beam (1). On the side of the two drill rod bin seats (18) close to the propulsion beam (1), drill rod outlets are formed. A second rotating shaft (19) is rotatably disposed between the two drill rod bin seats (18). Two drill rod clamping plates (20) are symmetrically disposed on the second rotating shaft (19). A number of drill rod clamping grooves (21) are formed in the two drill rod clamping plates (20). A drill rod rotating motor (22) for driving the second rotating shaft (19) to rotate is disposed outside one of the drill rod bin seats (18). Two support arms (23) are symmetrically disposed at the tops of the two drill rod bin seats (18) and inclined upward toward the side close to the propulsion beam (1). The first rotating shaft (8) is rotatably disposed between the tops of the two support arms (23); The bottom of the feeding brazing oil cylinder (11) is hinged to one of the brazing bin seats (18), and the top end of the feeding brazing oil cylinder (11) extends below the first rotating shaft (8) and is hinged to the first rotating shaft (8).
5. An anchor cable device according to claim 1, characterized in that, The rubbing wheel assembly includes a first lower claw body (94), a limiting folding plate (95), a rubbing wheel oil cylinder (96), a first rubbing wheel (97), a second rubbing wheel (98), a third rubbing wheel (99), and a rubbing wheel motor (910). The top end of the first lower claw body (94) is arranged at the bottom of the sleeve (91), and the folding plate (95) is arranged at the top of the sleeve (91) and fixedly connected to the first lower claw body (94). The first rubbing wheel (97) and the second rubbing wheel (98) are respectively horizontally rotatably arranged below and above the claw grooves at the bottom end of the first lower claw body (94), and the two end execution ends of the first rubbing wheel (97) and the second rubbing wheel (98) are located on the sides where the two claw arms of the first lower claw body (94) are away from each other. The bottom of the rubbing wheel oil cylinder (96) is rotatably arranged on the inner sides of the top ends of the two claw arms of the first lower claw body (94), and an upper claw body one (911) is hinged to the end of the execution shaft of the rubbing wheel oil cylinder (96). The bottom end of the upper claw body one (911) is rotatably connected to the second rubbing wheel (98) located between the two claw arms of the first lower claw body (94). The third rubbing wheel (99) is rotatably arranged above the claw groove on the front side of the upper claw body one (911), and the two end execution ends of the third rubbing wheel (99) are arranged corresponding to the two end execution ends of the first rubbing wheel (97) and the second rubbing wheel (98). The rubbing wheel motor (910) is arranged on the outer side of one of the rotating arms of the first lower claw body (94), and a first driving gear (912) is arranged at the end of the execution shaft of the rubbing wheel motor (910). Outer teeth one (913) are annularly arranged on the rod bodies between the outer side of the rear claw arm of the first lower claw body (94) and the rear end execution ends of the first rubbing wheel (97) and the second rubbing wheel (98). Driving gears one (914) are arranged on the outer sides of the rear claw arms of the first lower claw body (94) between the first rubbing wheel (97) and the second rubbing wheel (98) and between the second rubbing wheel (98) and the first driving gear (912). The two driving gears one (914) are respectively meshed with the corresponding first driving gear (912), the outer teeth one (913), the outer teeth one (913), and the outer teeth one (913). Outer teeth two (915) are annularly arranged on the middle rod bodies of the second rubbing wheel (98) and the third rubbing wheel (99). A driving gear two (916) is rotatably embedded in the claw groove of the upper claw body one (911). The driving gear two (916) is meshed with the outer teeth two (915) on the second rubbing wheel (98) and the third rubbing wheel (99).
6. An anchor cable device according to claim 5, wherein, The outer diameters of the outer teeth one (913) and the outer teeth two (915) are both smaller than the outer diameters of the execution ends of the first rubbing wheel (97), the second rubbing wheel (98), and the third rubbing wheel (99).
7. The cable anchor device according to claim 1, characterized in that, The lower manipulator (10) includes a second lower claw body (101), a fixed clamping block (102), a brazing grabbing oil cylinder (103), and an upper claw body two (104), where... The top end of the second lower jaw body (101) is arranged at the bottom of the rear end of the first rotating shaft (8), and the fixed clamping block (102) is arranged at the top of the first rotating shaft (8) and fixedly connected with the second lower jaw body (101); The bottom of the cylinder of the grab drill rod cylinder (103) is rotatably arranged inside the tops of the two claw arms of the second lower jaw body (101), and the second upper jaw body (104) is hinged at the end of the actuator shaft of the grab drill rod cylinder (103), and the bottom end of the second upper jaw body (104) is hinged to the arm body above the claw groove of the second lower jaw body (101).
Citation Information
Patent Citations
Anchor cable device
CN217558362U