An automatic ceramic water-retaining device

Abstract

The invention discloses an automatic ceramic water-removing device, which is characterized in that: its structure comprises a frame, an air blowing mechanism arranged on the frame, a cleaning mechanism and a conveying frame; the air blowing mechanism is fixedly arranged on both sides of the frame, and the air blowing mechanism can preliminarily blow away dust on the surface of ceramic pieces placed on the conveying frame; the cleaning mechanism is arranged above the conveying frame, and can move up and down on the frame through a lifting device, the cleaning mechanism comprises a rotating cover body, a naphthalene water layer arranged in the rotating cover body, and a water outlet is arranged on the inner wall of the rotating cover body; under the action of the lifting device, the rotating cover body can drive the naphthalene water layer to clean and wipe the ceramic pieces; the conveying frame can move left and right on the frame through a horizontal driving device.

Description

Technical Field

[0001] The present invention relates to the field of ceramic production and processing, and in particular to an automatic ceramic water-retaining device. Background Art

[0002] At present, the process of ceramic production technology includes water-cleaning, which is an indispensable process. That is, using clean water to wash away the dust on the blank to prepare for the subsequent painting, glazing and other processes. However, the general water-cleaning is just wiped manually, which has low work efficiency, time-consuming and labor-intensive. Summary of the Invention

[0003] In view of the above problems, the present invention provides an automatic ceramic water-retaining device.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: an automated ceramic water-repellent device, the structure of which includes a frame, a blowing mechanism arranged on the frame, a cleaning mechanism and a conveying frame;

[0005] The blowing mechanism is fixedly arranged on both sides of the frame, and can preliminarily blow away the dust on the surface of the ceramic pieces placed on the conveying rack;

[0006] The cleaning mechanism is arranged above the conveying rack, and the cleaning mechanism can be moved up and down on the frame by a lifting device. The cleaning mechanism includes a rotating cover body, a naphthalene water layer arranged in the rotating cover body, and a water outlet is provided on the inner wall of the rotating cover body; under the action of the lifting device, the rotating cover body can drive the naphthalene water layer to clean and wipe the ceramic parts;

[0007] The conveying frame can move left and right on the frame through a horizontal driving device.

[0008] Preferably, the lifting part includes a screw rod and a screw rod nut, the screw rod is rotatably connected to the frame, the screw rod nut is transmission-connected to the screw rod, the screw rod nut can reciprocate along the length direction of the screw rod, and one end of the screw rod nut is fixedly connected to the lifting plate of the cleaning mechanism, and the other end of the screw rod nut is slidably connected to the frame, and also includes a lifting motor that drives the screw rod to rotate.

[0009] Preferably, it also includes a rotating part for driving the rotating cover to rotate, the rotating part includes a hollow rotating shaft arranged on the top of the rotating cover, a rotating motor for driving the hollow rotating shaft to rotate, and the other end of the hollow rotating shaft is rotatably connected to the lifting plate of the cleaning mechanism.

[0010] Preferably, the rotating motor and the hollow rotating shaft are connected via a transmission device, which includes a driving gear and a driven gear that are meshed with each other. The driving gear is fixedly mounted on the output shaft of the rotating motor, and the driven gear is fixedly mounted on the hollow rotating shaft.

[0011] Preferably, a water storage hopper is provided on the lifting plate, a longitudinal flow channel connected to the water outlet is opened on the inner cavity of the rotating cover, and the water outlet end of the water storage hopper is fixedly connected to the top of the hollow rotating shaft; so that the water in the water storage hopper can pass through the hollow rotating shaft, the longitudinal flow channel and the water outlet in sequence and then be discharged onto the naphthalene water layer.

[0012] Preferably, the air blowing mechanism includes an air storage pipe and an air inlet pipe connected to the air storage pipe. The air storage pipe is fixedly arranged on the front and rear sides of the frame. The air storage pipe is provided with a plurality of air nozzles connected to the inner cavity of the air storage pipe.

[0013] Preferably, the horizontal drive unit includes a left-station in-and-out oil cylinder and a right-station in-and-out oil cylinder. The left-station in-and-out oil cylinder is fixedly connected to the bottom of the conveyor frame. The piston rod of the left-station in-and-out oil cylinder and the piston rod of the right-station in-and-out oil cylinder are connected through a cylinder connecting piece. The cylinder body of the right-station in-and-out oil cylinder is fixedly connected to the base of the frame.

[0014] Preferably, a universal roller is provided on the bottom of the conveying rack, and a side guide wheel is provided on the side of the conveying rack.

[0015] Preferably, the naphthalene water layer is a sponge block, and the sponge block is locked on the inner side of the rotating cover by bolts.

[0016] Preferably, a plug is provided on the bottom of the rotating cover to close the longitudinal flow channel. As can be seen from the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages:

[0017] 1. The present invention provides an automated ceramic water-removing device, which is equipped with an air blowing mechanism, a cleaning mechanism and a conveyor rack. The air blowing mechanism can preliminarily blow away the dust on the surface of the ceramic parts, and the cleaning mechanism can clean and wipe the ceramic parts. The alternating left and right movement of the conveyor rack is beneficial for workers to have time to check the ceramics after water removal after placing the parts, thereby realizing the automation of water removal, making the product quality more stable, and facilitating mass production in the workshop.

[0018] 2. The present invention provides an automated ceramic water-removing device, in which a conveying frame is provided with universal rollers and side guide wheels, which can ensure the stability of the ceramic parts conveying. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a left side view of an automatic ceramic water-retaining device according to the present invention;

[0021] Figure 2 for Figure 1 Cross-sectional view of AA;

[0022] Figure 3 for Figure 1 Cross-sectional view of the middle BB;

[0023] Figure 4 for Figure 1 Cross-sectional view of CC. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0026] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0027] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0028] Example

[0029] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, an automated ceramic water-repellent device comprises a frame 1, an air blowing mechanism, a cleaning mechanism and a conveying frame 2 arranged on the frame;

[0030] The air blowing mechanism is fixedly arranged on both sides of the frame 1, and the air blowing mechanism can initially blow away the dust on the surface of the ceramic piece 3 placed on the conveying rack 2;

[0031] A cleaning mechanism is provided above the conveyor rack 2, and the cleaning mechanism can be moved up and down on the frame 1 by a lifting device. The cleaning mechanism includes a rotating cover 41, a naphthalene water layer provided in the rotating cover 41, and a water outlet 41a is provided on the inner wall of the rotating cover 41; the rotating cover 41, under the action of the lifting device, can drive the naphthalene water layer to clean and wipe the ceramic part 3;

[0032] The conveying frame 2 can move left and right on the frame 1 through a horizontal driving device.

[0033] By adopting this structure, an air blowing mechanism, a cleaning mechanism and a conveying rack are provided. That is, the air blowing mechanism can preliminarily blow away the dust on the surface of the ceramic parts, and the cleaning mechanism can clean and wipe the ceramic parts. The alternating left and right movement of the conveying rack is beneficial for workers to have time to check the ceramics after water-proofing after placing the parts, thereby realizing the automation of water-proofing, making the product quality more stable, and facilitating mass production in the workshop.

[0034] like Figure 1 As shown, the lifting part includes a screw rod 431 and a screw nut 432. The screw rod 431 is rotatably connected to the frame 1, and the screw nut 432 is transmission-connected to the screw rod 431. The screw nut 432 can reciprocate along the length direction of the screw rod 431, and one end of the screw nut 432 is fixedly connected to the lifting plate 42 of the cleaning mechanism, and the other end of the screw nut 432 is slidably connected to the frame 1. It also includes a lifting motor 433 that drives the screw rod 431 to rotate. With this structure, the lifting motor is started, and the lifting motor drives the screw rod to rotate through the coupling. During the rotation process, the screw rod can drive the screw nut threaded thereon to rotate, so that the rotating cover can move up and down on the frame, so as to facilitate the vertical cleaning of the ceramic parts, and the cleaning is more comprehensive and thorough.

[0035] like Figure 1 and Figure 4Shown, also comprise the rotating part that drives rotating cover 41 to rotate dress, rotating part dress comprises the hollow rotating shaft 411 that is arranged on rotating cover 41 top, the rotary motor 412 that drives hollow rotating shaft 411 to rotate, and the other end rotation of hollow rotating shaft 411 is connected on the lifting plate 42 of cleaning mechanism; Rotating motor 412 is connected by transmission device between hollow rotating shaft 411, transmission device comprises driving gear 441, driven gear 442 that are connected in meshing with each other, driving gear 441 is fixedly mounted on the output shaft of rotating motor 412, and driven gear 442 is fixedly mounted on the hollow rotating shaft 411.Adopt this structure, promptly start rotating motor, the rotation of rotating motor output shaft has driven the rotation of driving gear connected with it, rotating gear can drive the rotation of driven gear connected with it, and then rotating cover can be carried out horizontal rotation, finally be beneficial to naphthalene water layer and can carry out horizontal cleaning to ceramics, clean more comprehensively and thoroughly.

[0036] like Figure 1 As shown, a water storage hopper 5 is provided on the lifting plate 42, a longitudinal flow channel 41b connected to a water outlet 41a is provided on the inner cavity of the rotating cover 41, and the water outlet end of the water storage hopper 5 is fixedly connected to the top of the hollow rotating shaft 411; the water in the water storage hopper 5 is urged to be discharged onto the naphthalene water layer after passing through the hollow rotating shaft 411, the longitudinal flow channel 41b, and the water outlet 41a in sequence; wherein the bottom of the water storage hopper 5 is also connected to a pneumatic ball valve 11 that can open or close the water in the water storage hopper. With this structure, when it is necessary to clean and wipe the ceramic parts, the pneumatic ball valve is opened, and the water in the water storage hopper is discharged onto the sponge in the naphthalene water layer after passing through the hollow rotating shaft, the longitudinal flow channel, and the water outlet in sequence. The sponge, after absorbing water, can wipe the ceramic parts, achieving good cleaning effect and high degree of automation.

[0037] like Figure 1 、 Figure 2 and Figure 3 As shown, the air blowing mechanism includes an air storage pipe 61 and an air inlet pipe 62 connected to the air storage pipe 61. The air storage pipe 61 is fixedly mounted on the front and rear sides of the frame 1. The air storage pipe 61 is provided with a plurality of air nozzles 61a that communicate with the inner cavity of the air storage pipe 61. With this structure, when it is necessary to perform preliminary dust removal on the ceramic pieces placed on the conveyor rack, air is introduced into the air inlet pipe, and the air can enter the air storage pipe from the air inlet pipe and finally be ejected from the air nozzles to complete the preliminary dust removal of the dust on the surface of the ceramic pieces.

[0038] like Figure 1 、 Figure 2 and Figure 3As shown, the horizontal drive assembly includes a left-station in-and-out cylinder 71 and a right-station in-and-out cylinder 72. The left-station in-and-out cylinder 71 is fixedly connected to the bottom of the conveyor frame 2. The piston rod of the left-station in-and-out cylinder 71 and the piston rod of the right-station in-and-out cylinder 72 are connected by a cylinder connector 73. The cylinder body of the right-station in-and-out cylinder 72 is fixedly connected to the base of the frame 1. This structure, with the left and right stations set up and used alternately, allows workers time to inspect the ceramics after they have been placed, reducing labor intensity.

[0039] like Figure 1 、 Figure 2 and Figure 3 As shown, a universal roller 21 is provided on the bottom of the conveying rack 2, and a side guide wheel 22 is provided on the side of the conveying rack 2. With this structure, the conveying rack is provided with a universal roller and a side guide wheel, which can ensure the stability of the ceramic piece transmission.

[0040] like Figure 1 and Figure 4 As shown, the naphthalene water layer is a sponge block 45, which is bolted to the inside of the rotating cover 41. This structure, along with the sponge block, enables the water-removing device to fully clean ceramic pieces of various sizes. The detachable sponge block also ensures that the water-removing device maintains stable operating performance over the long term.

[0041] like Figure 1 As shown, a plugging port 41c for closing the longitudinal flow channel is provided on the bottom of the rotating cover 41. With this structure, it is possible to ensure that the water in the longitudinal flow channel can only flow out from the water outlet.

[0042] Working principle:

[0043] The worker at the right station 8 places the ceramic piece 3 on the suction cup 2a at the center of the conveyor frame 2. The bottom of the ceramic piece 3 is sucked by the suction cup 2a. The piston rod of the right station in-and-out oil cylinder 72 extends, pushing the conveyor frame 2 to the water-removing station 9 in the middle of the frame 1 (the position of the water-removing station is where the frame is located directly below the rotating cover). At this time, the rotating cover 41 is in the high position of the screw rod.

[0044] Next, the solenoid valve (not shown) at the front end of the air inlet pipe 62 is opened, allowing compressed air to be ejected from the air nozzle 61a through the air storage pipe 61 to initially remove the dust on the surface of the ceramic piece 3;

[0045] Then, the pneumatic ball valve 11 below the water storage hopper 5 opens, allowing water to flow into the various longitudinal flow channels 41b of the rotating cover 41 through the inner cavity of the hollow rotating shaft 411, and then flow out from the water outlet 41a to seep onto the sponge block 45 of the water-repellent layer; then, the rotating motor 412 drives the rotating cover 41 to rotate through the rotation of the transmission device; the lifting motor 433 drives the screw rod 431 to rotate, thereby driving the screw nut 432 to move along the height direction of the screw rod, driving the rotating cover 41 to rotate and descend, and the sponge block 45 fully contacts the surface of the ceramic part 3, thereby completing the water retention of the ceramic part 3;

[0046] Finally, the rotating cover 41 rises, and the piston rod of the left station in-and-out cylinder 71 extends, driving the conveyor rack 2 to move to the left side of the frame to the left station 10. The worker removes the ceramic piece 3 that has completed water-proofing and puts on a new ceramic piece 3. Then the piston rod of the left station in-and-out cylinder 71 retracts to be able to push the conveyor rack 2 to the right to the water-proofing station 9, and repeats the above steps in sequence.

[0047] It should be noted that the electrical components appearing in this application are all connected to an external power supply and control system, and the left workstation in and out oil cylinder and the right workstation in and out oil cylinder are connected to an external hydraulic station. Among them, the control system can adopt the structure in the existing technology and can be configured with button structures such as switches. The control system is used to control the operation of the lifting motor, rotating motor, pneumatic ball valve, solenoid valve at the front end of the air intake pipe, and the left workstation in and out oil cylinder and the right workstation in and out oil cylinder.

[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automated ceramic water-retaining device, characterized in that: Its structure includes a frame, an air blowing mechanism, a cleaning mechanism and a conveying frame arranged on the frame; The blowing mechanism is fixedly arranged on both sides of the frame, and can preliminarily blow away the dust on the surface of the ceramic pieces placed on the conveying rack; The cleaning mechanism is arranged above the conveying rack, and the cleaning mechanism can be moved up and down on the rack by a lifting portion. The cleaning mechanism includes a rotating cover body, a naphthalene water layer arranged in the rotating cover body, and a water outlet is provided on the inner wall of the rotating cover body; The rotating cover, under the action of the lifting device, can drive the naphthalene water layer to clean and wipe the ceramic parts; The conveying frame can move left and right on the frame through a horizontal driving device.

2. The automated ceramic water-retaining device according to claim 1, characterized in that: The lifting part includes a screw rod and a screw rod nut. The screw rod is rotatably connected to the frame, and the screw rod nut is transmission-connected to the screw rod. The screw rod nut can reciprocate along the length direction of the screw rod, and one end of the screw rod nut is fixedly connected to the lifting plate of the cleaning mechanism, and the other end of the screw rod nut is slidably connected to the frame. It also includes a lifting motor that drives the screw rod to rotate.

3. The automated ceramic water-retaining device according to claim 1, characterized in that: It also includes a rotating part for driving the rotating cover to rotate, the rotating part includes a hollow rotating shaft arranged on the top of the rotating cover, a rotating motor for driving the hollow rotating shaft to rotate, and the other end of the hollow rotating shaft is rotatably connected to the lifting plate of the cleaning mechanism.

4. The automated ceramic water-retaining device according to claim 3, characterized in that: The rotating motor and the hollow rotating shaft are connected via a transmission device, which includes a driving gear and a driven gear that are meshed with each other. The driving gear is fixedly mounted on the output shaft of the rotating motor, and the driven gear is fixedly mounted on the hollow rotating shaft.

5. The automated ceramic water-retaining device according to claim 3, characterized in that: A water storage hopper is provided on the lifting plate, a longitudinal flow channel connected to the water outlet is opened on the inner cavity of the rotating cover, and the water outlet end of the water storage hopper is fixedly connected to the top of the hollow rotating shaft; the water in the water storage hopper is enabled to pass through the hollow rotating shaft, the longitudinal flow channel and the water outlet in sequence and then be discharged onto the naphthalene water layer.

6. The automated ceramic water-retaining device according to claim 1, characterized in that: The air blowing mechanism includes an air storage pipe and an air inlet pipe connected to the air storage pipe. The air storage pipe is fixedly arranged on the front and rear sides of the frame. The air storage pipe is provided with a plurality of air nozzles connected to the inner cavity of the air storage pipe.

7. The automated ceramic water-retaining device according to claim 1, characterized in that: The horizontal drive unit includes a left-station in-and-out oil cylinder and a right-station in-and-out oil cylinder. The left-station in-and-out oil cylinder is fixedly connected to the bottom of the conveyor frame. The piston rod of the left-station in-and-out oil cylinder is connected to the piston rod of the right-station in-and-out oil cylinder through a cylinder connecting piece. The cylinder body of the right-station in-and-out oil cylinder is fixedly connected to the base of the frame.

8. The automated ceramic water-retaining device according to claim 1, characterized in that: A universal roller is provided on the bottom of the conveying frame, and a side guide wheel is provided on the side of the conveying frame.

9. The automated ceramic water-retaining device according to claim 1, characterized in that: The naphthalene water layer is a sponge block, which is locked on the inner side of the rotating cover by bolts.

10. The automated ceramic water-retaining device according to claim 5, characterized in that: A plugging port for closing the longitudinal flow channel is provided on the bottom of the rotating cover.

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