Automatic bag cutting and pouring system and pouring hopper device thereof
By using the push plate and suction cup system in the material hopper device to clamp and adsorb the material, the control problem during the material turning process is solved, and the operation quality and efficiency of the turning and turning device are improved.
Patent Information
- Application Number
- CN202210545898.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-19
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-05-19
AI Technical Summary
How to achieve effective control of materials and improve the operation quality and efficiency of the tilting and unloading device, especially to prevent materials from falling arbitrarily during the tilting process.
Design a material pouring hopper device, which sets a driveable push plate inside the hopper. The push plate is driven to converge or disperse towards the center, and combined with a suction cup to clamp and adsorb the material, ensuring that the material falls to the preset target after being flipped.
It achieves effective control of materials, avoids arbitrary falling of materials during the flipping process, improves the operation quality and efficiency of the flipping and pouring device, reduces manual labor intensity, and improves production efficiency.
Smart Images

Figure CN114771999B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of medical production equipment, and more particularly, to an automatic bag cutting and material pouring system and a material pouring hopper device thereof. BACKGROUND
[0002] With the rapid development of industrial automation, various industries including the pharmaceutical industry have begun to rise automation to reduce labor costs and harm to operating personnel. Among them, how to effectively control the material and improve the operation quality and efficiency of the turnover pouring device is a key problem that needs to be solved by the technical personnel in the field. SUMMARY
[0003] The purpose of the present application is to effectively control the material so as to control the material falling after the turnover plate is turned over, thereby improving the operation quality and efficiency of the turnover pouring device. In order to achieve the above purpose, the present application provides the following technical solutions:
[0004] A material pouring hopper device, characterized in that it comprises a material pouring hopper, the bottom of the material pouring hopper is provided with a connecting portion for connecting with an external device, a push plate is arranged in the material pouring hopper, and the push plate is telescopically arranged on the hopper wall of the material pouring hopper; a driving portion is further arranged on the hopper wall of the material pouring hopper, and the driving portion is used to drive the push plate to extend or retract; a plurality of push plates are arranged along the circumference of the material pouring hopper, and under the driving of the driving portion, the plurality of push plates extend to gather towards the center of the material pouring hopper, or under the driving of the driving portion, the plurality of push plates retract to spread towards the hopper wall of the material pouring hopper.
[0005] Preferably, when the plurality of push plates gather towards the center of the material pouring hopper, the plurality of push plates are enclosed into a closed structure.
[0006] Preferably, the driving portion is a pneumatic cylinder, and each pneumatic cylinder is used to drive one push plate.
[0007] Preferably, the pneumatic cylinder is arranged outside the hopper wall of the material pouring hopper, and the piston of the pneumatic cylinder penetrates through the hopper wall of the material pouring hopper to be connected with the corresponding push plate.
[0008] Preferably, the pneumatic cylinder is connected outside the hopper wall through a fixed plate group, the fixed plate group comprises an angle plate and a support plate, one part of the angle plate is attached to and fixed on the hopper wall of the material pouring hopper, and the other part of the angle plate is attached to and fixed on the upper surface of the pneumatic cylinder; the support plate is fixed with the hopper wall of the material pouring hopper, and the support plate is located below the pneumatic cylinder and is used to support the corresponding pneumatic cylinder.
[0009] Preferably, the pouring hopper is a cuboid structure, and the pouring hopper comprises four side walls, and each side wall is provided with one push plate.
[0010] Preferably, the upper part of the push plate extends out of the pouring hopper, and the upper part of the push plate is provided with an inclined part which is inclined radially outward along the pouring hopper.
[0011] Preferably, the plate surface of the push plate which faces the center of the pouring hopper is provided with a first suction cup, and the suction port of the first suction cup faces the center of the pouring hopper.
[0012] Preferably, the bottom plate inside the pouring hopper is provided with a second suction cup, and the suction port of the second suction cup faces upward.
[0013] Preferably, the bottom plate of the pouring hopper is provided with a through hole, and the through hole faces a material sensor on the external device.
[0014] The application also provides an automatic bag cutting and pouring system, which comprises a web belt line for conveying bag materials, a vacuum breaking device, a bag cutting device and a turnover pouring device which are sequentially arranged along the conveying direction of the web belt line, and the turnover pouring device is provided with any one of the above pouring hopper devices;
[0015] The vacuum breaking device is used for breaking the vacuum of the bag materials; the bag cutting device is used for cutting the bag materials; the pouring hopper device is used for receiving the bag materials cut by the bag cutting device; and the turnover pouring device is used for carrying the pouring hopper device to pour the inner materials in the bag materials.
[0016] Preferably, the system further comprises a moving hopper device arranged downstream of the turnover pouring device, and the moving hopper device is used for receiving the inner materials poured by the turnover pouring device and conveying the inner materials.
[0017] Preferably, a lower brush device and an upper brush device are sequentially arranged between the vacuum breaking device and the bag cutting device along the conveying direction of the web belt line.
[0018] The lower brush device comprises a lower brush and a lower brush support, the lower brush is installed on the lower brush support, the lower brush support is installed on the wire frame of the web belt line, and the lower brush is arranged upwardly to unfold the downwardly bent bag opening of the bag materials.
[0019] The upper brush device comprises an upper brush and an upper brush support, the upper brush is installed on the upper brush support, the upper brush support is installed on the wire frame of the web belt line, and the upper brush is arranged downwardly to unfold the upwardly bent bag opening of the bag materials, and a space for the bag materials to pass through is formed below the upper brush.
[0020] Preferably, a wind shower device is arranged upstream of the vacuum breaking device, the wind shower device comprising a wind shower housing and a blowing device arranged in the wind shower housing, the mesh belt line passing through the wind shower housing, the blowing device being used to blow air to the bag material passing through the wind shower housing.
[0021] A spraying device is arranged upstream of the wind shower device, the spraying device comprising a left nozzle group and a right nozzle group arranged separately on both sides of the mesh belt line, the left nozzle group and the right nozzle group being used to spray disinfectant to the bag material passing through the spraying device.
[0022] Preferably, the mesh belt line comprises a first mesh belt line, a second mesh belt line and a turning line body; the first mesh belt line and the second mesh belt line are arranged perpendicularly, and the first mesh belt line and the second mesh belt line are connected through the turning line body, the first mesh belt line passes through the spraying device, the second mesh belt line sequentially passes through the wind shower device and the vacuum breaking device, and finally delivers the bag material to the bag cutting device.
[0023] From the above technical solution, when the material is turned over, the material is first placed in the material pouring hopper, and then the driving part drives the plurality of push plates to gather towards the center of the material pouring hopper to clamp the material in the material pouring hopper. Then the turnover plate is turned over, and after the turnover plate is turned over to a preset inclination angle, the driving part drives the plurality of push plates to spread towards the periphery of the material pouring hopper to release the clamping of the material. Then the material can fall into the designated device along the inclined material under the action of its own gravity. The present application forms effective control of the material through the driving part and the push plate, which can avoid the material from falling arbitrarily during the turning over process, and ensure that the material falls into the designated device according to the preset target, thereby improving the operation quality and operation efficiency of the automatic turnover device.
[0024] The present application also provides an automatic bag cutting and material pouring system, which realizes the conveying of the bag material through the mesh belt line, breaks the vacuum of the bag material through the vacuum breaking device, cuts the opening of the bag material through the bag cutting device, and pours the inner material in the bag material into the movable hopper device through the turnover and material pouring device and the material pouring hopper device. That is, the present application realizes automatic vacuum breaking, bag cutting and turnover and material pouring operation, thereby greatly reducing the labor intensity and improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the schemes in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0026] Figure 1 The overall structure schematic diagram of the automatic bag cutting and material pouring system provided by the present application is shown in the figure;
[0027] Figure 2 The overall structure schematic diagram of the vacuum breaking device provided by the present application is shown in the figure;
[0028] Figure 3 The structure schematic diagram of the needle assembly provided by the present application is shown in the figure;
[0029] Figure 4 The structure schematic diagram of the vacuum breaking frame, the limiting assembly and the vacuum breaking lifting assembly provided by the present application is shown in the figure;
[0030] Figure 5 The structure schematic diagram of the vacuum breaking lifting assembly and the suction disc assembly provided by the present application is shown in the figure;
[0031] Figure 6 The overall structure diagram of the overturning and pouring device provided by the present application is shown in the figure;
[0032] Figure 7 The structure schematic diagram of the overturning assembly provided by the present application is shown in the figure;
[0033] Figure 8 The side view of the Figure 7 is shown in the figure;
[0034] Figure 9 The structure schematic diagram of the overturning assembly provided by the present application is shown in the figure;
[0035] Figure 10 The structure schematic diagram of the pouring lifting assembly provided by the present application is shown in the figure;
[0036] Figure 11 The structure schematic diagram of the pouring frame provided by the present application is shown in the figure;
[0037] Figure 12 The overall structure schematic diagram of the pouring hopper device provided by the present application is shown in the figure;
[0038] Figure 13 The top view of the Figure 12 is shown in the figure;
[0039] Figure 14 The structure schematic diagram of the bag cutting device provided by the present application is shown in the figure;
[0040] Figure 15 The structure schematic diagram of part of the moving device provided by the present application is shown in the figure;
[0041] Figure 16 The structure schematic diagram of the cutter assembly provided by the present application is shown in the figure;
[0042] Figure 17 The bottom view of the cutter assembly in the Figure 16 is shown in the figure;
[0043] Figure 18 Structure diagram of the bag carrying device provided by the present application;
[0044] Figure 19 Structure diagram of part of the bag carrying device; Figure 18
[0045] Figure 20 Structure diagram of the lower brush device and the upper brush device provided by the present application;
[0046] Figure 21 Structure diagram of the spraying device provided by the present application;
[0047] Figure 22 Structure diagram of the moving hopper device provided by the present application.
[0048] Wherein, 1 is a mesh belt line, 2 is a spraying device, 3 is a turning line body, 4 is a wind shower device, 5 is a vacuum breaking device, 6 is a lower brush device, 7 is an upper brush device, 8 is a bag cutting device, 9 is a turnover and dumping device, 10 is a moving hopper device;
[0049] 11 is a wire frame, 61 is a lower brush, 62 is a lower brush support, 71 is an upper brush, 72 is an upper brush support, 21 is a left spray head group, 22 is a right spray head group, 23 is a spraying sensor, 101 is a moving hopper, 102 is a moving hopper support;
[0050] 51 is a vacuum breaking machine frame, 52 is a vacuum breaking lifting assembly, 53 is a needle assembly, 54 is a limiting assembly, 55 is a protective cover, 56 is a suction cup assembly, 57 is a solenoid valve group, 511 is a top mounting plate, 512 is a support leg, 513 is a foot cup, 521 is a lifting air cylinder, 522 is a piston connecting plate, 531 is a needle, 532 is a needle clamping plate, 533 is a reinforcing rib, 534 is an intermediate connecting plate, 535 is a needle air cylinder, 536 is a flat plate, 537 is a vertical plate, 538 is a reinforcing rib, 541 is a lifting shaft, 542 is a limiting ring, 543 is a linear bearing, 561 is a suction cup connecting plate, and 562 is a suction cup;
[0051] 81 is the main frame, 82 is the moving device, 8201 is the installation bottom plate, 8202 is the sliding rail, 8203 is the sliding rail connecting block, 8204 is the truss connecting block, 8205 is the truss, 8206 is the truss lifting connecting plate, 8207 is the mounting frame, 8208 is the tank chain connecting plate, 8209 is the cylinder truss connecting plate, 8210 is the cylinder connecting block, 8211 is the rodless cylinder, 8212 is the tank chain, 8213 is the tank chain fixing plate, 8214 is the rodless cylinder installation plate, 8200 is the cutter assembly, 8215 is the lifting power component, 8216 is the sliding power component, 82161 is the sliding block, 8217 is the telescopic power component, 8218 is the cutter, 8219 is the cutter sensor, 8220 is the installation plate, 83 is the bag carrying device, 8301 is the lifting module, 8302 is the support plate, 8303 is the tensioning plate, 8304 is the tensioning driving component, 8305 is the driving component installation plate, 8306 is the linear bearing, 8307 is the cylindrical shaft, 8308 is the transmitter, 8309 is the receiver, 8310 is the sensor installation plate, 8311 is the servo motor, 8312 is the lifting module connecting plate;
[0052] 91 is the inverted material frame, 92 is the inverted material lifting assembly, 93 is the turnover assembly, 94 is the inverted material hopper device, 911 is the top plate, 912 is the side plate, 913 is the bottom plate, 9301 is the turnover plate, 93011 is the turnover main plate, 93012 is the turnover side plate, 9302 is the rotating shaft connecting part, 9303 is the turnover shaft, 9304 is the bearing, 9305 is the reinforcing rib, 9306 is the first vertical plate, 9307 is the second vertical plate, 9308 is the third vertical plate, 9309 is the second top connecting plate, 9310 is the first bottom connecting plate, 9311 is the driving assembly, 93110 is the motor, 93111 is the speed reducer, 9312 is the first top connecting plate, 9313 is the mounting convex part, 9314 is the material sensor, 9315 is the cantilever shaft, 9316 is the torsion arm, 9317 is the second bottom connecting plate, 921 is the lead screw module, 922 is the sliding rail module, 923 is the tank chain assembly, 9210 is the nut connecting plate, 9211 is the lead screw installation plate, 9212 is the lifting nut, 9220 is the sliding rail installation plate, 9221 is the sliding rail, 9222 is the driven sliding block, 9223 is the sliding block connecting plate, 9230 is the tank chain, 9231 is the tank chain installation plate;
[0053] 941 is the inverted material hopper, 942 is the push plate, 9421 is the inclined part, 943 is the cylinder, 9441 is the angle plate, 9442 is the support plate, 9451 is the first suction cup, 9452 is the second suction cup, 946 is the through hole. DETAILED DESCRIPTION
[0054] The application discloses a material pouring hopper device, which can effectively control the material, and controls the material to fall after the turnover plate is turned to position, so that the operation quality and operation efficiency of the turnover material pouring device are improved.
[0055] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments of the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.
[0056] Please refer to the accompanying drawings Figure 12 and the accompanying drawings Figure 13 .
[0057] The application discloses a material pouring hopper device, which comprises a material pouring hopper 941 used for receiving the material. The bottom of the material pouring hopper 941 is provided with a screw hole used for connecting with a turnover plate 9301 (external equipment). The inside of the material pouring hopper 941 is provided with a push plate 942 movably connected to the hopper wall of the material pouring hopper 941. The hopper wall of the material pouring hopper 941 is further provided with a driving part used for driving the push plate 942, and the output end of the driving part is connected with the push plate 942. A plurality of push plates 942 are uniformly distributed along the circumference of the material pouring hopper 941. Under the driving of the driving part, the plurality of push plates 942 are gathered to the center of the material pouring hopper 941 or are scattered to the periphery of the material pouring hopper 941.
[0058] After the material falls into the material pouring hopper 941, the plurality of push plates 942 are driven by the driving part to gather to the center of the material pouring hopper 941, so as to clamp the material in the material pouring hopper 941. Then, the turnover plate 9301 drives the material pouring hopper 941 to turn over. After the turnover plate 9301 is turned to a preset inclination angle, the plurality of push plates 942 are driven by the driving part to scatter to the periphery of the material pouring hopper 941, so as to release the clamping of the material. Then, the material can fall along the inclined material pouring hopper 941 to a designated equipment under the action of gravity.
[0059] The application forms effective control on the material through the driving part and the push plate 942, can avoid the material from falling randomly in the turning process, ensures that the material falls into the designated equipment according to the preset target, and improves the operation quality and operation efficiency of the turnover material pouring device.
[0060] When the plurality of push plates 942 gather to the center of the material pouring hopper 941, the plurality of push plates 942 can be enclosed into a closed structure, and the material is enclosed in the closed structure formed by the push plates 942, so that when the turnover plate 9301 is turned to a preset inclination angle, the material can be effectively prevented from entering the back of the push plate 942 or being clamped by the push plate 942, thereby further improving the operation quality of the automatic turnover and material pouring device.
[0061] It should be noted that in the actual processing process, the size of the push plate 942 is designed by comprehensively considering the volume of the material and the stroke of the push plate 942, so that the plurality of push plates 942 can be enclosed into a closed structure.
[0062] The driving part is preferably a pneumatic cylinder 943, and the pneumatic cylinder 943 has high operation precision. Each pneumatic cylinder 943 is used to drive one push plate 942.
[0063] The pneumatic cylinder 943 is arranged outside the hopper wall of the material pouring hopper 941, and the piston of the pneumatic cylinder 943 penetrates the hopper wall of the material pouring hopper 941 to be connected with the corresponding push plate 942. The pneumatic cylinder 943 is connected to the hopper wall through a fixed plate group. The fixed plate group includes an angle plate 9441 and a support plate 9442. One part of the angle plate 9441 is attached and fixed to the hopper wall of the material pouring hopper 941, and the other part is attached and fixed to the upper surface of the pneumatic cylinder 943, so that the connection between the pneumatic cylinder 943 and the material pouring hopper 941 is realized through the angle plate 9441. In order to ensure the structural strength of the angle plate 9441, the angle plate 9441 in the application further includes a reinforcing plate, one side of the reinforcing plate is connected with a part of the angle plate 9441, and the other side of the reinforcing plate is connected with another part of the angle plate 9441. The support plate 9442 is arranged below the pneumatic cylinder 943 and is used to support the pneumatic cylinder 943. The support plate 9442 is fastened to the hopper wall of the material pouring hopper 941 by bolts.
[0064] The material pouring hopper 941 is arranged in a cuboid structure. The material pouring hopper 941 has four hopper walls, and one push plate 942 is arranged on each hopper wall. When the material is clamped, the four push plates 942 are aggregated to form a frame type, so as to enclose the material in the frame type structure.
[0065] The upper part of the push plate 942 extends out of the pouring hopper 941, and the upper part of the push plate 942 has an outwardly inclined inclined part 9421 along the radial direction of the pouring hopper 941. Since the upper part of the push plate 942 extends out of the pouring hopper 941, the push plate 942 can still form a pushing action on the material even if the material in the pouring hopper 941 spills out of the opening of the pouring hopper 941. The flared part 9421 of the upper part of the push plate 942 facilitates the material to fall into the pouring hopper 941. In addition, when the pouring hopper 941 is at a preset inclination angle, the outwardly inclined inclined part 9421 guides the outflow of the material.
[0066] It can be known from the above description that the control of the material in the present application is realized by the clamping force of the push plate 942. In order to improve the control force on the material, the present application is also designed as follows: the present application is provided with a first suction cup 9451 on the plate surface of the push plate 942 facing the center of the pouring hopper 941, and the suction port of the first suction cup 9451 faces the center of the pouring hopper 941, and two first suction cups 9451 can be provided side by side on each push plate 942. After the push plate 942 driven by the air cylinder 943 is gathered towards the center of the pouring hopper 941 to form a clamping force on the material, the first suction cup 9451 is controlled to form a suction force on the material, thereby stably positioning the material.
[0067] In addition to forming a suction force on the side of the material, the present application is also provided with a second suction cup 9452 to form a suction force on the bottom of the material. The second suction cup 9452 is provided on the bottom plate 913 inside the pouring hopper 941. The suction port of the second suction cup 9452 faces upward.
[0068] The turning plate 9301 (provided outside) is provided with a material sensor 9314 for detecting whether there is material in the pouring hopper 941. The present application is provided with a through hole 946 on the bottom plate 913 of the pouring hopper 941, which is opposite to the material sensor 9314 on the turning plate 9301. The material sensor 9314 can be a photoelectric sensor or a pressure sensor.
[0069] It should be noted that the material sensor 9314 can also be directly provided inside the pouring hopper 941.
[0070] The present application also discloses an automatic bag cutting and pouring system, please refer to the accompanying drawings Figure 1, including a web line 1 for conveying bag material (bag material is a specific form of material), a vacuum breaking device 5, a bag cutting device 8, and a turnover and discharging device 9 arranged in sequence along the conveying direction of the web line 1. The turnover and discharging device 9 is provided with a discharging hopper device 94 on a turnover plate 9301, and the discharging hopper device 94 is any one of the above-mentioned discharging hopper devices. The vacuum breaking device 5 conveys the bag material to the bag cutting device 8 through the web line 1. The bag cutting device 8 can convey the bag material to the turnover and discharging device 9.
[0071] The vacuum breaking device 5 includes a bag grabbing assembly and a needle assembly 53, the bag grabbing assembly is used to grab the bag material on the web line 1, and the bag grabbing assembly is liftable. The needle assembly 53 includes a needle 531, and the needle 531 is retractable, and the needle 531 is used to break the bag material grabbed by the bag grabbing assembly. When the bag material moves to below the bag grabbing assembly along the web line 1, the bag grabbing assembly is lowered to grab the bag material, and then the bag grabbing assembly carries the bag material to rise to a preset position. Then the needle 531 of the needle assembly 53 is extended to break the bag material, thereby completing the vacuum breaking.
[0072] The bag cutting device 8 includes a bag lifting device 83 and a cutter assembly 8200, the bag lifting device 83 is used to lift the bag material on the web line 1, the bag lifting device 83 is liftable, and the bag lifting device 83 is movable along the conveying direction of the web line 1. The cutter assembly 8200 includes a cutter 8218, and the cutter 8218 is movable to cut the bag material. When the bag material moves to below the bag lifting device 83 along the web line 1, the bag lifting device 83 is lowered to lift the bag material, and then the bag lifting device 83 carries the bag material to move above the turnover plate 9301. Then the cutter 8218 is extended and moved along the width direction of the bag material to complete the cutting of the bag material. The cut bag material falls onto the turnover plate 9301.
[0073] The turnover and discharging device 9 includes a discharging lifting assembly 92 and a turnover assembly 93, the discharging lifting assembly 92 is used to drive the turnover assembly 93 to lift. The turnover assembly 93 includes a turnover plate 9301, the turnover plate 9301 is turnable, and the turnover plate 9301 is provided with a discharging hopper device 94. The discharging hopper device 94 is connected to the turnover plate 9301 by screws. The discharging hopper device 94 can receive the bag material falling after being cut by the cutter 8218, and can releasably fix the bag material.
[0074] After the bag material falls onto the discharging hopper 941, the push plate 942 in the discharging hopper device 94 clamps the bag material, and the first suction cup 9451 and the second suction cup 9452 adsorb the bag material. Then the discharging lifting assembly 92 drives the turnover assembly 93 and the discharging hopper device 94 to rise to a preset height. Then the turnover plate 9301 is turned over, and after the turnover plate 9301 is turned over to a preset inclination angle, the discharging hopper device 94 releases the clamping force and the adsorption force on the bag material, and the inner material in the bag material falls into a designated device under the action of its own gravity.
[0075] In the present application, the bag material is conveyed by the web line 1, the bag material is broken vacuum by the vacuum breaking device 5, the bag material is cut open by the bag cutting device 8, and the inner material in the bag material is poured out by the overturning and pouring device 9 and the pouring hopper device 94. That is, the present application realizes automatic vacuum breaking, bag cutting, and overturning and pouring operations, thereby greatly reducing the labor intensity and improving the production efficiency.
[0076] Please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 22 , the present application is provided with a moving hopper device 10 downstream of the overturning and pouring device 9, the moving hopper device 10 is used to receive the inner material poured out by the overturning and pouring device 9, and is used to transport the inner material. The moving hopper device 10 includes a moving hopper 101 and a moving hopper support 102, the moving hopper 101 is arranged on the moving hopper support 102. And the bottom of the moving hopper support 102 is provided with moving rollers to facilitate the movement of the moving hopper device 10.
[0077] Please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 20 , along the conveying direction of the web line 1, the lower brush device 6 and the upper brush device 7 are sequentially arranged between the vacuum breaking device 5 and the bag cutting device 8. The lower brush device 6 and the upper brush device 7 are arranged at intervals, or the lower brush device 6 and the upper brush device 7 are arranged adjacent to each other. The lower brush device 6 includes a lower brush 61 and a lower brush support 62, the lower brush 61 is arranged on the lower brush support 62, the lower brush support 62 is arranged on the line frame 11 of the web line 1, and the lower brush 61 is arranged upward. If the bag opening of the bag material is folded downward, the bag opening of the bag material will be unfolded under the friction of the lower brush 61 when the bag material passes through the lower brush 61.
[0078] The upper brush device 7 includes an upper brush 71 and an upper brush support 72, the upper brush 71 is arranged on the upper brush support 72, the upper brush support 72 is arranged on the line frame 11 of the web line 1, and the upper brush 71 is arranged downward, and a space for the bag material to pass through is formed below the upper brush 71. If the bag opening of the bag material is folded upward, the folded bag opening will be unfolded under the friction of the upper brush 71 when the bag material passes through the upper brush 71. It should be noted that the bag opening of the bag material is in an unfolded state, or in a non-folded state, which can be lifted by the bag lifting device 83, thereby facilitating the bag cutting operation of the bag cutting device 8.
[0079] In addition, a wind shower device 4 is arranged upstream of the vacuum breaking device 5, the wind shower device 4 includes a wind shower shell and a blowing device arranged in the wind shower shell, the blowing device is used to blow the bag material passing through the wind shower shell.
[0080] A spraying device 2 is arranged upstream of the air shower device 4. The spraying device 2 comprises a left nozzle group 21 and a right nozzle group 22 arranged on both sides of the mesh belt line 1, and further comprises a spraying sensor 23. When the spraying sensor 23 detects the bag material on the mesh belt line 1, the spraying sensor 23 controls the left nozzle group 21 and the right nozzle group 22 to spray alcohol to the bag material. The sprayed bag material will enter the air shower device 4 next.
[0081] The mesh belt line 1 comprises a first mesh belt line and a second mesh belt line, and a turning line body 3. The first mesh belt line and the second mesh belt line are arranged vertically, and are connected through the turning line body 3. The first mesh belt line passes through the spraying device 2, and the second mesh belt line passes through the air shower device 4, the vacuum breaking device 5, the lower brush device 6, the upper brush device 7 in sequence, and finally delivers the bag material to the bag cutting device 8. When the bag material moves on the first mesh belt line, the width direction of the bag material is consistent with the conveying direction. After passing through the turning line body 3, the length direction of the bag material is consistent with the conveying direction, so as to prepare for the subsequent bag lifting step of the bag lifting device 83.
[0082] Please refer to the accompanying drawings Figure 2 - the accompanying drawings Figure 5 .
[0083] The vacuum breaking device 5 further comprises a vacuum breaking rack 51 and a vacuum breaking lifting assembly 52. The vacuum breaking lifting assembly 52 is arranged on the vacuum breaking rack 51, and the piston of the vacuum breaking lifting assembly 52 faces downward, and the bag grabbing assembly is connected with the piston. The needle assembly 53 is arranged on the side of the vacuum breaking rack 51. After the bag material on the mesh belt line 1 is grabbed by the bag grabbing assembly and rises with the piston of the vacuum breaking lifting assembly 52, the needle 531 extends to pierce the bag material.
[0084] The vacuum breaking lifting assembly 52 in the application comprises a lifting cylinder 521. The vacuum breaking rack 51 comprises a top mounting plate 511, and the lifting cylinder 521 is mounted on the top mounting plate 511 of the vacuum breaking rack 51.
[0085] The vacuum breaking device 5 in the application can adopt the adsorption mode to grab the bag material. Specifically, the bag grabbing assembly can be a suction cup assembly 56. The suction cup assembly 56 comprises a suction cup 562 and a suction cup connecting plate 561. The suction cup 562 is connected to the suction cup connecting plate 561. The piston end of the lifting cylinder 521 is connected with a piston connecting plate 522, and the suction cup connecting plate 561 and the piston connecting plate 522 are connected with each other, so as to realize the connection between the piston of the vacuum breaking lifting cylinder 521 and the suction cup 562. The suction cup 562 is used for adsorbing the bag material. The bag material is grabbed in the adsorption mode, which can avoid damaging the bag material.
[0086] The limiting assembly 54 comprises a linear bearing 543, a lifting shaft 541 and a limiting ring 542. The bottom of the lifting shaft 541 is connected with the suction disc connecting plate 561. The linear bearing 543 is fixed on the top mounting plate 511 of the vacuum breaking frame 51. The lifting shaft 541 is clearance fitted in the linear bearing 543. The diameter of the limiting ring 542 is larger than the inner diameter of the linear bearing 543. During the process that the lifting cylinder 521 drives the suction disc assembly 56 to descend, if the limiting ring 542 touches the upper end of the linear bearing 541, the lifting cylinder 521 cannot continue to move downward. Thus, the suction disc assembly 56 can be ensured to descend to the preset position, so as to facilitate the adsorption of the bag below.
[0087] Further, the limiting ring 542 and the lifting shaft 541 in the present application are detachably connected, and the height of the limiting ring 542 can be adjusted according to the specific size of the bag, so as to ensure that the suction disc assembly 56 descends to the appropriate position. Thus, the flexibility of the vacuum breaking device 5 is improved.
[0088] The limiting ring 542 can be detachably connected with the lifting shaft 541 through bolts.
[0089] It should be noted that the lifting shaft 541 is fitted in the linear bearing 543. Since the inner ring of the linear bearing 543 is rotatable relative to the outer ring, the friction between the lifting shaft 541 and the inner ring of the linear bearing 543 is greatly reduced. The bottom of the linear bearing 543 is provided with a flange plate, and the linear bearing 543 is fixed on the top mounting plate 511 of the vacuum breaking frame 51 through the flange plate. The flange plate is provided with bolt holes, and the bolts matched with the bolt holes are screwed into the top mounting plate 511, so as to lock the flange plate on the back of the top mounting plate 511. The linear bearing 543 penetrates through the top mounting plate 511 and extends upward from the top mounting plate 511. Based on the consideration of balance limiting, the present application provides a plurality of limiting assemblies 54, and the plurality of limiting assemblies 54 are uniformly distributed around the lifting cylinder 521. In an embodiment of the present application, the limiting assemblies 54 are provided as four, and the four limiting assemblies 54 are uniformly distributed around the lifting cylinder 521.
[0090] The present application also provides an electromagnetic valve group 57 on the top mounting plate 511 of the vacuum breaking frame 51, which is in communication connection with the lifting cylinder 521, the suction disc assembly 56 and the needle cylinder 535, so as to form automatic control on the lifting cylinder 521, the suction disc assembly 56 and the needle cylinder 535.
[0091] The needle assembly 53 specifically comprises a needle cylinder 535 and a needle 531. The telescopic movement of the needle 531 is realized through the telescopic movement of the needle cylinder 535. Those skilled in the art can understand that a lead screw or a gear assembly can be used instead of the needle cylinder 535, and the component for driving the telescopic movement of the needle 531 is not specifically limited herein.
[0092] In addition to the piercing needle 531 and the piercing needle cylinder 535, the piercing needle assembly 53 also comprises a piercing needle mounting plate and a cylinder mounting plate. The piercing needle cylinder 535 is mounted on the side of the top mounting plate 511 of the vacuum breaking frame 51 through the cylinder mounting plate. The piercing needle mounting plate is used to mount the piercing needle 531. The piercing needle mounting plate is connected with the piston of the piercing needle cylinder 535. The piercing needle 531 is in a plurality of side-by-side arrangement.
[0093] The piercing needle mounting plate can specifically comprise a needle clamping plate 532 and an intermediate connecting plate 534. The needle clamping plate 532 is used to clamp the piercing needle 531. The intermediate connecting plate 534 is connected with the needle clamping plate 532, and is also connected with the piston of the piercing needle cylinder 535.
[0094] Based on the stability of the structure, the present application can be provided with an angular reinforcing rib 533 between the intermediate connecting plate 534 and the needle clamping plate 532 to improve the firmness of the connection between the intermediate connecting plate 534 and the needle clamping plate 532.
[0095] The cylinder mounting plate comprises a flat plate 536 which is attached to and connected with the piercing needle cylinder 535, and also comprises a vertical plate 537 which is connected with the flat plate 536. The vertical plate 537 is provided with a bolt hole which is connected with the top mounting plate 511 of the vacuum breaking frame 51, and the bolt hole is a waist-shaped hole. In this way, the height of the piercing needle assembly 53 can be adjusted by adjusting the vertical plate 537 up and down, so as to ensure that the piercing needle assembly 53 adapts to different working conditions. After the vertical plate 537 is adjusted in place, the bolt is screwed into the appropriate position of the waist-shaped hole to lock the vertical plate 537 on the top mounting plate 511 of the vacuum breaking frame 51.
[0096] Further, the waist-shaped hole is provided with two left and right ones to improve the balance and firmness of the connection between the cylinder connecting plate and the top mounting plate 511 of the vacuum breaking frame 51.
[0097] In order to improve the firmness of the connection between the vertical plate 537 and the flat plate 536, a reinforcing rib 538 can be provided between the vertical plate 537 and the flat plate 536.
[0098] In order to protect the vacuum breaking lifting assembly 52, the lifting shaft 541 and the electromagnetic valve group 57, the present application can also be provided with a protective cover 55 on the top mounting plate 511 of the vacuum breaking frame 51. And the protective cover 55 is transparent for easy observation.
[0099] In addition to comprising the top mounting plate 511, the vacuum breaking frame 51 also comprises a support leg 512 for supporting the top mounting plate 511. The bottom of the support leg 512 is provided with a foot cup 513. The conveying line passes between the support legs 512.
[0100] Please refer to the attached drawings Figure 6 -attached drawings Figure 11 .
[0101] The turnover pouring device in the present application comprises a pouring lifting assembly 92 and a turnover assembly 93. The turnover assembly 93 comprises a turnover plate 9301, a turnover shaft 9303, a driving assembly 9311 and a mounting frame. The turnover plate 9301 can be releasably fixed to the bag material by the suction assembly. In a specific embodiment of the present application, a pouring hopper device 94 is arranged on the turnover plate 9301, which can releasably fix the bag material. That is, the pouring hopper device 94 can fix the bag material and also can release the fixation of the bag material. The pouring hopper 94 is fixedly connected with the turnover plate 9301. The releasable fixation of the bag material by the pouring hopper device 94 can refer to the operation principle of the pouring hopper device 94 described above, which will not be repeated here.
[0102] The turnover shaft 9303 is connected to the edge of one side of the turnover plate 9301, and the two ends of the turnover shaft 9303 are hinged on the mounting frame. The driving assembly 9311 is fixedly connected to the mounting frame, the output shaft of the driving assembly 9311 is connected with the turnover shaft 9303, and the driving assembly 9311 is used to drive the turnover shaft 9303 to rotate. When the driving assembly 9311 drives the turnover shaft 9303 to rotate in one direction, the turnover plate 9301 realizes turnover pouring. When the driving assembly 9311 drives the turnover shaft 9303 in the other direction, the turnover plate 9301 resets.
[0103] The output end of the pouring lifting assembly 92 is connected with the mounting frame, and the pouring lifting assembly 92 drives the mounting frame to ascend or descend, in other words, the pouring lifting assembly 92 drives the turnover assembly 93 to ascend or descend.
[0104] In the present application, the bag material is first locked in the pouring hopper device 94, then the turnover assembly 93 is driven by the pouring lifting assembly 92 to ascend to a preset position, and then the driving assembly 9311 drives the turnover shaft 9303 to rotate in one direction to make the turnover plate 9301 turn over. After the turnover plate 9301 turns over to a preset angle, the fixation of the bag material is released, and then the inner material in the bag material automatically falls into the mobile pouring device 10 under the action of gravity. Then the driving assembly 9311 drives the turnover shaft 9303 in the opposite direction to make the turnover plate 9301 reset. Finally, the pouring lifting assembly 92 drives the turnover assembly 93 to descend to reset, to enter the next turnover pouring period.
[0105] A material sensor 9314 is arranged on the turnover plate 9301 and used to detect whether there is material in the pouring hopper 941. The present application is provided with a through hole 946 on the bottom plate 913 of the pouring hopper 941, which is opposite to the material sensor 9314 on the turnover plate 9301. The material sensor 9314 can be a photoelectric sensor or a pressure sensor. If the material sensor 9314 detects that the pouring hopper 941 is placed with material, the material sensor 9314 will trigger the controller to send a control signal to the pouring lifting assembly 92 to control the pouring lifting assembly 92 to output an upward displacement, so as to drive the turnover assembly 93 to rise to a preset position for pouring.
[0106] In order to facilitate the installation of the material sensor 9314, the present application is provided with a hollow structure on the turnover plate 9301, and an installation protrusion 9313 is arranged in the hollow structure, and the material sensor 9314 is installed on the installation protrusion 9313. The hollow structure provides an operation space for the installation of the material sensor 9314, and reduces the weight of the turnover plate 9301. As described above, a second suction cup 9452 can be arranged on the bottom plate 913 of the pouring hopper 941, and a pipe corresponding to the second suction cup 9452 can pass through the hollow structure to be connected to other related equipment.
[0107] The mounting frame in the present application specifically includes a first vertical plate 9306 and a second vertical plate 9307. The inner side surface of the first vertical plate 9306 and the inner side surface of the second vertical plate 9307 are respectively provided with a bearing 9304. Both ends of the turnover shaft 9303 are arranged in the two bearings 9304, that is, the turnover shaft 9303 is connected with the mounting frame through the two bearings 9304. Further, the bearing 9304 is preferably a self-aligning ball bearing, which has the automatic self-aligning property and can compensate the deflection error of the turnover shaft 9303, thereby improving the stability of the turnover of the turnover plate 9301.
[0108] The driving assembly 9311 specifically includes a motor 93110 and a speed reducer 93111. The motor 93110 and the speed reducer 93111 are arranged on the outer side surface of the second vertical plate 9307 of the mounting frame. The output shaft of the motor 93110 is connected with the input shaft of the speed reducer 93111, and the output shaft of the speed reducer 93111 is connected with the turnover shaft 9303. The shell of the motor 93110 is fixedly connected with the shell of the speed reducer 93111, and the shell of the speed reducer 93111 is connected with the cantilever shaft 9315 of the second vertical plate 9307 through a torsion arm 9316. The fixed end of the cantilever shaft 9315 is fixedly connected with the second vertical plate 9307, and the cantilever shaft 9315 is cantilevered towards the direction away from the second vertical plate 9307, so as to keep a safe distance between the speed reducer 93111 and the motor 93110 and the second vertical plate 9307.
[0109] As to the turnover plate 9301, the turnover plate 9301 in the application specifically comprises a turnover main plate 93011 and two turnover side plates 93012. The two turnover side plates 93012 are arranged on the two sides of the turnover main plate 93011. On the side close to the turnover shaft 9303, the turnover side plate 93012 protrudes towards the direction of the turnover shaft 9303 relative to the turnover main plate 93011 to form a shaft connecting part 9302. The turnover shaft 9303 penetrates the shaft connecting parts 9302 on the two turnover side plates 93012 in sequence, and the turnover shaft 9303 is fixedly connected with the turnover side plates 93012. In the application, the turnover shaft 9303 only needs to be assembled with the shaft connecting parts 9302 of the two turnover side plates 93012, and does not need to be assembled with the turnover main plate 93011, thereby significantly reducing the assembly difficulty of the turnover plate 9301 and the turnover shaft 9303.
[0110] It should be noted that the turnover shaft 9303 and the shaft connecting part 9302 can be fixedly connected through a shaft shoulder and a spring pin.
[0111] In addition, in order to reduce the weight of the turnover plate 9301, the application also provides a load reduction hole on the turnover main plate 93011.
[0112] In addition to comprising a first vertical plate 9306 and a second vertical plate 9307, the mounting frame in the application also comprises a first bottom connecting plate 9310 and a first top connecting plate 9312. The first bottom connecting plate 9310 is located below the first vertical plate 9306 and the second vertical plate 9307, and is used to connect the first vertical plate 9306 and the second vertical plate 9307. The first top connecting plate 9312 is located above the first vertical plate 9306 and the second vertical plate 9307, and is used to connect the first vertical plate 9306 and the second vertical plate 9307. The first top connecting plate 9312, the first vertical plate 9306, the second vertical plate 9307 and the first bottom connecting plate 9310 form a closed frame, thereby improving the structural strength and integrity of the mounting frame.
[0113] It should be noted that in order to further improve the structural strength of the mounting frame, the application also provides a reinforcing rib 9305 at the connection between the first vertical plate 9306 and the first bottom connecting plate 9310, at the connection between the first vertical plate 9306 and the first top connecting plate 9312, at the connection between the second vertical plate 9307 and the first bottom connecting plate 9310, and at the connection between the second vertical plate 9307 and the first top connecting plate 9312.
[0114] The material lifting and lifting assembly 92 in the application specifically comprises a fixedly arranged slide rail module 922 and a lead screw module 921. The slide rail module 922 and the lead screw module 921 are arranged opposite and spaced apart. The gap between the slide rail module 922 and the lead screw module 921 is used to accommodate the turnover assembly 93.
[0115] The slide rail module 922 comprises a slide rail 9221 and a driven slider 9222, the driven slider 9222 is in sliding fit with the slide rail 9221, that is, the driven slider 9222 can slide up and down along the slide rail 9221. The screw module 921 comprises a lifting nut 9212, the lifting nut 9212 can be lifted or lowered. The two sides of the mounting frame of the turnover assembly 93 are connected with the lifting nut 9212 and the driven slider 9222 respectively. The turnover assembly 93 moves up and down along the slide rail 9221 under the driving of the lifting nut 9212.
[0116] In order to facilitate the connection of the mounting frame with the driven slider 9222 and the lifting nut 9212, the application provides a slider connecting plate 9223 on the driven slider 9222 and a nut connecting plate 9210 on the lifting nut 9212. The mounting frame is connected with the driven slider 9222 through the slider connecting plate 9223 and connected with the lifting nut 9212 through the nut connecting plate 9210.
[0117] In order to avoid the wear of the lines or pipes during the lifting of the turnover assembly 93, the application further provides a tank chain assembly 923. The tank chain assembly 923 is arranged beside the screw module 921. The tank chain assembly 923 comprises a tank chain 9230 and a tank chain mounting plate 9231. During the lifting of the turnover assembly 93, the lines and pipes are routed along with the tank chain 9230, so as to avoid the accumulation and wear of the lines or pipes.
[0118] In order to facilitate the connection of the mounting frame with the driven slider 9222, the application further provides a third vertical plate 9308, the upper end of the third vertical plate 9308 is connected with the second vertical plate 9307 through a second top connecting plate 9309, and the lower end of the third vertical plate 9308 is connected with the second vertical plate 9307 through a second bottom connecting plate 9317. That is, the third vertical plate 9308, the second top connecting plate 9309, the second bottom connecting plate 9317 and the second vertical plate 9307 form a closed frame, so as to improve the structural strength of the mounting frame. The first top connecting plate 9312 and the second top connecting plate 9309 can be an integral plate.
[0119] The third vertical plate 9308 and the first vertical plate 9306 are the two sides of the mounting frame, the first vertical plate 9306 is connected with the lifting nut 9212, and the third vertical plate 9308 is connected with the driven slider 9222.
[0120] It needs to be specially pointed out that the third vertical plate 9308 is located above the driving assembly 9311, and the third vertical plate 9308 is away from the second vertical plate 9307 relative to the driving assembly 9311, or can be understood as the third vertical plate 9308 protrudes outward relative to the driving assembly 9311. The third vertical plate 9308 is connected with the lifting nut 9212 of the lead screw module 921, and the driving assembly 9311 and the lead screw module 921 have a certain distance, so that the friction and collision between the driving assembly 9311 and the lead screw module 921 can be effectively avoided.
[0121] The material pouring frame 91 in the overturning and pouring device 9 in the application comprises a top plate 911, a bottom plate 913, a back plate and two side plates 912. That is, the material pouring frame 91 is a long rectangular box structure with one side open. The space for accommodating the overturning assembly 93 and the material pouring lifting assembly 92 is formed between the two side plates 912. The slide rail module 922 and the lead screw module 921 are arranged on the two side plates 912 of the material pouring frame 91. The arrangement of the material pouring frame 91 makes the overturning and pouring device 9 form a whole, which is convenient for moving and layout.
[0122] The slide rail module 922 comprises a slide rail mounting plate 9220, and the slide rail module 922 is fixedly connected to one side plate 912 of the material pouring frame 91 through the slide rail mounting plate 9220. The lead screw module 921 comprises a lead screw mounting plate 9211, and the lead screw module 921 is fixedly connected to the other side plate 912 of the material pouring frame 91 through the lead screw mounting plate 9211.
[0123] Please refer to Figures 14-19 .
[0124] The bag cutting device in the application comprises:
[0125] The main frame 81,
[0126] The moving device 82 is installed on the main frame 81 and is provided with a movable cutting knife assembly 8200, and the cutting knife assembly 8200 is used for cutting the bag material;
[0127] The bag lifting device 83 is used for tensioning the cutting position of the bag material, and the bag lifting device 83 is installed on the moving device 82 in a lifting manner and can be driven to move by the moving device 82.
[0128] Preferably, the main frame 81 is a frame structure built by profiled materials.
[0129] In the process of using the bag cutting device provided by the embodiment, first, the bag lifting device 83 needs to be moved to a suitable position by the moving device 82, and the height of the bag lifting device 83 is adjusted. When the bag material moves to a position that can be tensioned by the bag lifting device 83, the movement of the bag material is stopped, the bag lifting device 83 is tensioned, and the bag material is lifted to a position suitable for the bag cutting assembly 8200 to cut it. Because the bag material is lifted by the bag lifting device 83, the part to be cut of the bag material is in a tensioned state. At this time, the bag cutting assembly 8200 moves to cut the bag material, realizing the automation of the bag cutting process.
[0130] Compared with the prior art, the bag cutting device provided by the embodiment realizes the automation of the bag cutting process, reduces the labor intensity, improves the work efficiency, and improves the safety.
[0131] In an embodiment, the moving device 82 includes a rodless air cylinder 8211, a sliding rail 8202 arranged in parallel with and spaced from the rodless air cylinder 8211, and a truss 8205 arranged between the sliding rail 8202 and the rodless air cylinder 8211 and movable along the sliding rail 8202; and the bag cutting assembly 8200 is installed below the truss 8205.
[0132] As shown in Figure 15 The moving device 82 includes a mounting base plate 8201, a sliding rail 8202, a sliding rail connecting block 8203, a truss connecting block 8204, a truss 8205, a truss lifting connecting plate 8206, a mounting bracket 8207, a tank chain connecting plate 8208, a cylinder truss connecting plate 8209, a cylinder connecting block 8210, a rodless air cylinder 8211, a tank chain 8212, a tank chain fixing plate 8213, and a rodless air cylinder mounting plate 8214. The rodless air cylinder mounting plate 8214 and the mounting base plate 8201 are both installed on the main frame 81. One end of the truss 8205 is provided with the cylinder truss connecting plate 8209, which is connected with the cylinder connecting block 8210, and the cylinder connecting block 8210 is connected with the moving end of the rodless air cylinder 8211. The end of the truss 8205 connected with the rodless air cylinder 8211 is provided with the tank chain connecting plate 8208, the rodless air cylinder mounting plate 8214 is provided with the tank chain fixing plate 8213, one end of the tank chain 8212 is connected with the tank chain connecting plate 8208, and the other end is connected with the tank chain fixing plate 8213. The other end of the truss 8205 is slidably connected to the sliding rail 8202 through the sliding rail connecting block 8203 and the truss connecting block 8204. The truss 8205 can slide along the sliding rail 8202 under the drive of the rodless air cylinder 8211. The upper surface of the truss 8205 is provided with the truss lifting connecting plate 8206, the mounting bracket 8207 is installed on the truss lifting connecting plate 8206, and the bag lifting device 83 is connected to the mounting bracket 8207. Figure 15As shown, the mounting frame 8207 comprises two plate-shaped structures parallel to each other and spaced apart from the truss lifting connecting plate 8206, and the plate-shaped structures are perpendicular to the truss lifting connecting plate 8206.
[0133] In this embodiment, the truss 8205 is mounted on the slide rail 8202 and the rodless cylinder 8211, which facilitates mounting of the truss 8205 on the main frame 81, and the rodless cylinder 8211 occupies less space in the same telescopic stroke, so that the structural layout is more reasonable.
[0134] In one embodiment, the cutter assembly 8200 comprises: a cutter 8218 for cutting the bag material; a lifting power element 8215 connected to one end of the truss 8205 and the other end of the slide power element 8216; the slide power element 8216 is connected to the moving end of the slide power element 8216, and the cutter 8218 is connected to the moving end of the slide power element 8216. The cutter 8218 can be driven to slide by the slide power element 8216, and the slide power element 8216 and the cutter 8218 can be driven to lift by the lifting power element 8215; a telescopic power element 8217 is installed on the slide power element 8216 and connected to the cutter 8218. The telescopic power element 8217 drives the cutter 8218 to move so as to extend or retract the cutter 8218. The telescopic power element 8217 and the cutter 8218 are installed on the moving end of the slide power element 8216 through a mounting plate 8220. The moving end of the slide power element 8216 is provided with a slidable slide block 82161, the mounting plate 8220 is installed on the slide block 82161, the telescopic power element 8217 is fixedly arranged on the mounting plate 8220, and the cutter 8218 is movably installed on the mounting plate 8220. The telescopic end of the telescopic power element 8217 is connected to the cutter 8218. By controlling the telescopic power element 8217 to extend or retract, the cutter 8218 can be driven to move on the mounting plate 8220. The slide power element 8216 is fixedly provided with a mounting metal plate, and a cutter sensor 8219 for detecting the position of the cutter 8218 is arranged on the mounting metal plate.
[0135] As shown in FIG. 8, the cutter assembly 8200 comprises a cutter 8218, a lifting power element 8215, a slide power element 8216, a telescopic power element 8217, and a cutter sensor 8219. Figure 16 , 17As shown, the lifting power component 8215 consists of two cylinders mounted on the lower surface of the truss 8205. The telescopic ends of the cylinders are connected to connecting plates. The sliding power component 8216 is a rodless cylinder 8211, mounted on the connecting plate at the telescopic end of the lifting power component 8215. The moving end of the rodless cylinder 8211 is connected to a slider 82161, which is connected to a mounting plate 8220. The cutter 8218 is movably mounted on the mounting plate 8220. Specifically, a groove for the cutter 8218 can be provided on the mounting plate 8220, or a sliding groove can be provided. The guide rail allows the cutter 8218 to move along it, the specific movement depending on the actual situation. The telescopic power component 8217 is a slide cylinder, which pushes the cutter 8218 to move on the mounting plate 8220, so that the cutter 8218 extends or retracts. A mounting sheet metal is fixedly installed on the sliding power component 8216. A cutter sensor 8219 for detecting the position of the cutter 8218 is installed on the mounting sheet metal. During use, the cutter sensor 8219 can be used to detect the extension distance of the cutter 8218 in order to determine whether the cutter 8218 has extended to the correct position.
[0136] Preferably, the cutter sensor 8219 is connected to the sliding force member 8216 via sheet metal. The sheet metal is provided with an elongated hole for mounting the cutter sensor 8219, and the mounting position of the cutter sensor 8219 can be adjusted along the elongated hole.
[0137] In the process of using the bag cutting device provided in this specific embodiment, firstly, the rodless cylinder 8211 drives the truss 8205 to move to a suitable position, the lifting power component 8215 drives the cutter 8218 to rise and fall to a suitable height, the telescopic power component 8217 extends the cutter 8218 to a position where it can cut the flexible packaging bag, and the cutter sensor 8219 detects the cutter 8218; the sliding power component 8216 drives the cutter 8218 to move, thereby cutting the flexible packaging bag.
[0138] In one specific embodiment, the bag-carrying device 83 includes: a lifting module 8301, which is installed on the mobile device 82;
[0139] The tensioning component is installed on the lifting module 8301 and is driven to lift by the lifting module 8301; the tensioning component is used to tension the bag material.
[0140] like Figure 18 As shown, the lifting module 8301 includes a servo motor 8311, which is connected to the tensioning component through a transmission component and drives the tensioning component to lift as a whole. The servo motor 8311 is connected to the mounting bracket 8207 set on the truss 8205 through the lifting module connecting plate 8312.
[0141] The tensioning assembly comprises a support plate 8302 fixedly installed on the lifting module 8301, a tensioning plate 8303 movable relative to the support plate 8302 to approach or move away from the support plate 8302, and a tensioning driving component 8304 for driving the tensioning plate 8303 to lift or lower, so that the tensioning plate 8303 can tension or release the bag material to the support plate 8302, and the tensioning driving component 8304 is installed on the lifting module 8301.
[0142] As shown in Figure 19 The tensioning assembly further comprises a driving component mounting plate 8305 for mounting the tensioning driving component 8304, the driving component mounting plate 8305 is provided with a linear bearing 8306, and the tensioning plate 8303 is connected with a cylindrical shaft 8307 matched with the linear bearing 8306; during the lifting and lowering of the tensioning plate 8303 driven by the tensioning driving component 8304, the cylindrical shaft 8307 moves along the linear bearing 8306, which can effectively prevent the tensioning plate 8303 from tilting during the lifting and lowering process, and ensure that the bag material can be tensioned.
[0143] The driving component mounting plate 8305 is oppositely arranged with the support plate 8302, and at least one of the driving component mounting plate 8305 and the support plate 8302 is provided with a detection sensor for detecting the position of the bag material and a sensor mounting plate 8310 for mounting the detection sensor; the detection sensor can be a through-beam sensor, the transmitter 8308 of the through-beam sensor is mounted on the lower part of the support plate 8302, the receiver 8309 of the through-beam sensor is mounted on the upper part of the driving component mounting plate 8305, and the driving component mounting plate 8305 and the support plate 8302 are both provided with through holes for transmitting the signal emitted by the transmitter 8308 to the receiver 8309.
[0144] The operation process of the automatic bag cutting and material pouring system in the application is as follows: the bag material moves to the spraying device 2 along the web belt line 1, and the spraying device 2 starts to spray alcohol on the bag material. Then the bag material enters the air shower device 4 along the web belt line 1 to receive air shower. After the air shower, the bag material enters the vacuum breaking device 5 along the web belt line 1.
[0145] The piston of the lifting cylinder 521 extends and drives the suction cup 562 to approach the bag material at the vacuum breaking device 5. After the limiting ring 542 touches the upper end of the linear bearing 543, the piston of the lifting cylinder 521 stops descending. The suction cup 562 generates negative pressure to adsorb the bag material. The piston of the lifting cylinder 521 retracts to lift the bag material. After the lifting cylinder 521 returns to the initial position, the piston of the needle cylinder 535 extends to drive the needle 531 to pierce the bag material to break the vacuum of the bag material. The piston of the needle cylinder 535 retracts. The piston of the lifting cylinder 521 extends to lower the bag material. After the limiting ring 542 touches the upper end of the linear bearing 543, the piston of the lifting cylinder 521 stops descending. The suction cup 562 releases the adsorption force on the bag material, and the bag material returns to the web belt line 1.
[0146] The bag material then passes through the lower brush device 6 and the upper brush device 7 in turn, so as to unfold the bag opening of the bag material. Then the bag material moves to the bag cutting device 8 along with the webbing line 1.
[0147] At the bag cutting device 8, when the detection sensor on the driving member mounting plate 8305 or the support plate 8302 senses the bag opening, the bag material stops moving, the tensioning driving component 8304 drives the tensioning plate 8303 to move downward, the tensioning plate 8303 cooperates with the support plate 8302 to tension the bag opening, the servo motor 8311 in the lifting module 8301 moves to drive the tensioning assembly to rise, thereby driving the bag material to rise to a suitable height, at the same time, the rodless cylinder 8211 of the moving device 82 drives the truss 8205 to move to the designated inverted material hopper device, at this time, the bag material is still in the tensioning state, the slide cylinder in the cutter assembly 8200 drives the cutter 8218 to extend, the slide driving member 8216 drives the extended cutter 8218 to move, and the bag cutting is completed.
[0148] The cut bag material falls into the inverted material hopper 941 below. The cylinder 943 in the inverted material hopper device 9 drives the push plate 942 to gather to the center of the inverted material hopper 941, so as to enclose and form a clamping force on the bag material. Then the first suction cup 945 and the second suction cup 9452 are controlled to generate suction force to suck the bag material.
[0149] Then the inverted material lifting assembly 92 drives the turnover assembly 93 and the inverted material hopper device 94 to rise to a preset height, then the motor 9310 drives the turnover plate 9301 to turn over, after the turnover plate 9301 turns over to a preset inclination angle, the first suction cup 9451 is controlled to release the suction force first, so as to release the suction of the bag material, then the push plate 942 is controlled by the cylinder 943 to spread to the periphery of the inverted material hopper 941, so as to release the clamping force on the bag material, then the inner material in the bag material will slide out from the inclined inverted material hopper 941 under the action of its own gravity, and fall into the moved material hopper device 10. Finally, the inverted material hopper 941 is reset with the turnover plate 9301, to prepare for the next turnover and inverted material period.
[0150] In the present application, the description such as "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features.
[0151] Finally, it should be noted that the terms "comprises", "comprising", or other variations thereof do not exclude the presence of elements or steps other than those listed in a process, method, article, or apparatus that comprises the elements or steps. The terms "comprises", "comprising", located in the description are to be construed as specifying the presence of stated features, integers, steps or components but do not preclude the presence or addition of one or more other features, integers, steps, components, or groups thereof.
[0152] The various embodiments described in this specification are presented by way of example, and are not intended to limit the scope of the application. The various embodiments described in this specification can be combined or combined in any order without departing from the scope of the application.
[0153] The foregoing description of the disclosed embodiments enables a person skilled in the art to implement or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Therefore, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A material feeding hopper device, characterized in that, The device includes a material hopper (941), the bottom of which is provided with a connecting part for connecting to external equipment. A push plate (942) is provided inside the material hopper (941), and the push plate (942) is retractably provided on the hopper wall of the material hopper (941). A driving part is also provided on the hopper wall of the material hopper (941) for driving the push plate (942) to extend and retract. A plurality of push plates (942) are arranged along the circumference of the discharge hopper (941). Under the drive of the drive unit, the plurality of push plates (942) extend to converge toward the center of the discharge hopper (941), or under the drive of the drive unit, the plurality of push plates (942) retract to disperse toward the hopper wall of the discharge hopper (941).
2. The material feeding hopper device according to claim 1, characterized in that, When the multiple push plates (942) converge toward the center of the discharge hopper (941), the multiple push plates (942) form a closed structure.
3. The material feeding hopper device according to claim 1, characterized in that, The driving unit is a cylinder (943), and each cylinder (943) is used to drive one of the push plates (942).
4. The material feeding hopper device according to claim 3, characterized in that, The cylinder (943) is disposed on the outside of the hopper wall of the discharge hopper (941), and the piston of the cylinder (943) penetrates the hopper wall of the discharge hopper (941) to connect with the corresponding push plate (942).
5. The material feeding hopper device according to claim 4, characterized in that, The cylinder (943) is connected to the outside of the hopper wall of the hopper (941) via a fixing plate assembly. The fixing plate assembly includes a corner plate (9441) and a support plate (9442). A portion of the corner plate (9441) is attached to and fixedly connected to the hopper wall of the hopper (941), and another portion is attached to and fixedly connected to the upper surface of the cylinder (943). The support plate (9442) is fixedly connected to the hopper wall of the hopper (941) and is located below the cylinder (943) to support the corresponding cylinder (943).
6. The material feeding hopper device according to claim 1, characterized in that, The material hopper (941) has a cuboid structure and includes four hopper walls, each of which is provided with a push plate (942).
7. The material feeding hopper device according to claim 1, characterized in that, The upper part of the push plate (942) extends out of the discharge hopper (941), and the upper part of the push plate (942) has an inclined portion (9421) that is radially outward along the discharge hopper (941).
8. The material feeding hopper device according to claim 1, characterized in that, A first suction cup (9451) is provided on the surface of the push plate (942) facing the center of the pouring hopper (941), and the suction port of the first suction cup (9451) faces the center of the pouring hopper (941).
9. The material feeding hopper device according to claim 1, characterized in that, The bottom plate inside the material hopper (941) is provided with a second suction cup (9452), and the suction port of the second suction cup (9452) faces upward.
10. The material feeding hopper device according to claim 1, characterized in that, The bottom plate of the material hopper (941) is provided with a through hole (946), which faces the material sensor on the external device.
11. An automatic bag-cutting and material-discharging system, characterized in that, It includes a mesh belt (1) for conveying bagged material, and a vacuum breaking device (5), a bag cutting device (8), and a turning and pouring device (9) are arranged sequentially along the conveying direction of the mesh belt (1). The turning and pouring device (9) is provided with a pouring hopper device (94) as described in any one of claims 1-10 on the turning plate (9301). The vacuum breaking device (5) is used to break the vacuum of the bag material; the bag cutting device (8) is used to cut the bag material; the material pouring hopper device (94) is used to receive the bag material after it has been cut by the bag cutting device (8); and the material turning and pouring device (9) is used to carry the material pouring hopper device (94) to pour out the inner material in the bag material.
12. The automatic bag-cutting and material-discharging system according to claim 11, characterized in that, It also includes a mobile hopper device (10) located downstream of the tilting and pouring device (9), the mobile hopper device (10) being used to receive the material poured out by the tilting and pouring device (9) and to transport the material.
13. The automatic bag-cutting and material-discharging system according to claim 11, characterized in that, Along the conveying direction of the mesh belt (1), a lower brush device (6) and an upper brush device (7) are arranged sequentially between the vacuum breaking device (5) and the bag cutting device (8); The lower brush device (6) includes a lower brush (61) and a lower brush bracket (62). The lower brush (61) is mounted on the lower brush bracket (62), and the lower brush bracket (62) is mounted on the wire frame (11) of the mesh belt (1). The lower brush (61) is set facing upwards to unfold the downwardly bent bag opening of the bag material. The upper brush device (7) includes an upper brush (71) and an upper brush bracket (72). The upper brush (71) is mounted on the upper brush bracket (72), and the upper brush bracket (72) is mounted on the wire frame (11) of the mesh belt (1). The upper brush (71) is set downward to unfold the upwardly bent bag opening of the bag material, and a space is formed below the upper brush (71) for the bag material to pass through.
14. The automatic bag-cutting and material-discharging system according to claim 11, characterized in that, An air shower device (4) is provided upstream of the vacuum breaking device (5). The air shower device (4) includes an air shower housing and a blowing device disposed inside the air shower housing. The mesh belt (1) passes through the air shower housing. The blowing device is used to blow air onto the bag material passing through the air shower housing. A spray device (2) is provided upstream of the air shower device (4). The spray device (2) includes a left spray head group (21) and a right spray head group (22) respectively disposed on both sides of the mesh belt (1). The left spray head group (21) and the right spray head group (22) are used to spray disinfectant onto the bag material passing through the spray device (2).
15. The automatic bag-cutting and material-discharging system according to claim 14, characterized in that, The mesh belt line (1) includes a first mesh belt line, a second mesh belt line, and a turning line body (3); the first mesh belt line and the second mesh belt line are arranged perpendicularly, and the first mesh belt line and the second mesh belt line are connected through the turning line body (3). The first mesh belt line passes through the spray device (2), and the second mesh belt line passes through the air shower device (4) and the vacuum breaking device (5) in sequence, and finally conveys the bag material to the bag cutting device (8).
Citation Information
Patent Citations
Automatic bag cutting and pouring system and overturning and pouring device thereof
CN114735319A
Automatic bag cutting and material pouring system and material pouring hopper device thereof
CN218056024U