A sugarcane cutter and layer
By designing a sugarcane cutting machine that includes multiple mechanisms, the problems of inflexible operation and waste in small plots of hilly and mountainous land are solved, and efficient and flexible sugarcane harvesting and transportation are achieved.
Patent Information
- Application Number
- CN202210202388.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-03
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2042-03-03
AI Technical Summary
The existing sugarcane cutting machine is not flexible in the harvesting of small hilly and mountainous lands, and there are problems of incomplete cutting and waste, and large harvesters are difficult to meet the harvesting requirements of hilly and mountainous lands.
A sugarcane cutting machine including a frame, a cane support mechanism, a knife cutting mechanism, a tip cutting mechanism, a power mechanism, a conveying mechanism and a cane delivery mechanism are designed. Through reasonable structural design and the coordinated work of multiple mechanisms, flexible sugarcane harvesting and efficient sugarcane transportation are achieved.
The sugarcane cutting paver is compact in structure, suitable for small hilly and mountainous plots, and is flexible in operation. It can effectively avoid the problems of incomplete cutting of sugarcane and waste, improving the efficiency and practicality of sugarcane harvesting.
Smart Images

Figure CN114793617B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of agricultural machinery, and particularly relates to a sugarcane laying harvester. Background Art
[0002] At present, most sugarcane laying harvesters at home and abroad are large-scale combined harvesters for cutting sugarcane. There are mainly the following two methods for this sugarcane harvesting method: One is a harvester including a top-cutting device for cutting the top leaves of sugarcane and a root-cutting device for cutting the roots of sugarcane at the ground. However, at present, this kind of harvester lacks control over the top-cutting height and root-cutting depth. When harvesting sugarcane that is too tall or too short, the results are not ideal. It is both possible to cause incomplete cutting and more likely to cause waste in harvesting, making such harvesters lack intelligence and incomplete harvesting, appearing very inflexible and easily causing sugarcane waste. For the small-area sugarcane planting in large areas of hilly and mountainous regions in China, large harvesters cannot meet the requirements for sugarcane harvesting in hilly and mountainous regions. Therefore, relevant research has also been carried out in China for sugarcane harvesting in hilly and mountainous regions. However, after use, it has also been found that the machines generally have problems such as inflexible operation and high impurity content. Therefore, it is necessary to design a more practical sugarcane laying harvester. Summary of the Invention
[0003] The present invention aims to provide a sugarcane laying harvester, which has the advantages of reasonable structural design, simple practicality, convenient use, etc., and can solve the problem of difficult sugarcane harvesting in small plots of hilly and mountainous regions.
[0004] The technical solution of the present invention is as follows:
[0005] The described sugarcane laying harvester includes a frame, a cane-holding mechanism, a cutting knife mechanism, a top-cutting mechanism, a power mechanism, a conveying mechanism, and a cane-feeding mechanism;
[0006] Front wheels and rear wheels are respectively provided on the front and rear sides of the bottom of the frame; the power mechanism is provided on the rear part of the frame, the cab is arranged in the middle of the frame, and a conveying mechanism mounting bracket is provided on one side of the frame, on which the conveying mechanism is provided;
[0007] Two groups of the cane-holding mechanisms are provided, which are respectively arranged on both sides of the front end of the frame; the cane-feeding mechanism is arranged in the middle of the front end of the frame, between the two groups of cane-holding mechanisms; the cane-feeding mechanism is inclined upward backward, and the inlet of the conveying mechanism is connected to the outlet of the cane-feeding mechanism; the top-cutting mechanism is provided on the upper part of the rear side of the frame, and the cutting knife mechanism is provided on the lower part of the rear side of the frame.
[0008] The sugarcane supporting mechanism comprises a frame rod, a spiral rotating shaft, a movable connecting rod, and a triangular grounding plate; two sets of rotating shaft seats are arranged at intervals on the rear side surface of the frame rod, and rotating shafts I are respectively installed on the rotating shaft seats, one end of the movable connecting rod is sleeved on the rotating shaft I and can rotate relative to the rotating shaft I, and the other end of the movable connecting rod is installed on the frame through a shaft sleeve to cooperate with the rotating shaft II, and the axes of the rotating shafts I and II are parallel; rotating shaft platforms are respectively arranged at both ends of the frame rod, and the two ends of the spiral rotating shaft are installed on the rotating shaft platforms at both ends of the frame rod and can rotate relative to the rotating shaft platforms; a triangular grounding plate is arranged on the bottom surface of the rotating shaft platform at the lower end of the frame rod;
[0009] The outer circumferential surface of the spiral rotating shaft is provided with a spirally arranged guide bar.
[0010] The sugarcane feeding mechanism comprises two sets of unit structures arranged opposite to each other, and a sugarcane feeding channel is formed between the unit structures; the unit structure comprises a guide rod I, a guide rod II, a driving sprocket I, a driven sprocket I, a driven sprocket II, a shifting chain, a chain shifting finger, and a cover plate; the upper end of the guide rod I is provided with a driving sprocket I, the lower end is provided with a driven sprocket I, the lower part of the guide rod I is vertically provided with a guide rod II, the end of the guide rod II is provided with a driven sprocket II, and the shifting chain is wound around the driving sprocket I, the driven sprocket I, and the driven sprocket II;
[0011] A plurality of chain shifting fingers are evenly spaced on the shifting chain, and each chain shifting finger is installed on the shifting chain through a shaft and a torsion spring;
[0012] There are two cover plates, which respectively cover the upper and lower end surfaces of the guide rods I and II, and the front part of the chain shifting finger is located outside the coverage of the cover plates.
[0013] The cutter mechanism includes a cutter connecting rod, a hydraulic motor, a cutter disc, and a blade. The front end of the cutter connecting rod is hinged to the hydraulic motor, and the rear end of the front end of the cutter connecting rod is hingedly installed on the rear lower part of the frame; a cutter disc is provided on the bottom surface of the front end of the cutter connecting rod, and the blade is installed in the cutter disc; the output shaft of the hydraulic motor is vertically arranged downward and fixedly connected to the center of the blade.
[0014] The cutting mechanism comprises a guide rail, a cylinder seat, a lifting slide rail, a lifting cylinder, a lifting frame, a sprocket seat, a lifting sprocket, a lifting chain, a slide rail chain connecting seat, a horizontal sliding sleeve, a horizontal sliding rod, a cutting knife holder, a cutting motor, a cutting knife disc, and a cutting blade;
[0015] The guide rail is vertically arranged on the top surface of the frame on the front side of the cab, and the lifting slide rail is installed on the guide rail and can slide relative to the guide rail;
[0016] The described oil cylinder base is arranged on the frame beside the guide rail, and the bottom end of the cylinder body of the lifting oil cylinder is hinged and installed on the oil cylinder base; a cylinder support plate is arranged on the side of the guide rail, and a square socket is arranged at the rear of the cylinder support plate. The socket sleeves the middle part of the cylinder body of the lifting oil cylinder, and the side length of the socket is greater than the diameter of the cylinder body of the lifting oil cylinder, so that the cylinder body of the lifting oil cylinder has a certain activity space; the piston rod of the lifting oil cylinder extends upward, and a sprocket seat is arranged thereon. The lifting sprocket is installed on the sprocket seat, and the axial direction of the lifting sprocket is horizontally arranged along the front and back directions of the frame; one end of the lifting chain is hinged to the rear end of the cylinder support plate, and the other end of the lifting chain passes around the lifting sprocket and is connected to the lifting slide rail through a slide rail chain connecting seat. When the lifting oil cylinder rises, it drives the lifting sprocket to drive the lifting chain to pull the lifting slide rail to rise.
[0017] The described lifting frame is fixedly arranged at the top of the lifting slide rail. A horizontal sliding sleeve is arranged in the middle of the lifting frame. The horizontal sliding rod is arranged in the horizontal sliding sleeve and can horizontally move along the horizontal sliding sleeve in the front and back directions of the frame. A plurality of screw holes are evenly arranged at intervals on the side surfaces of the horizontal sliding rod and the horizontal sliding sleeve in contact with each other. By screwing positioning bolts into the screw holes, the horizontal sliding rod is fixed on the horizontal sliding sleeve.
[0018] The described tree topping knife rest is arranged on the front end of the horizontal sliding rod; the tree topping motor is arranged on the tree topping knife rest. A tree topping cutter disc is arranged at the lower end of the tree topping motor, and tree topping blades are arranged in the tree topping cutter disc; the output shaft of the tree topping motor is arranged vertically downward and extends into the tree topping cutter disc to be connected with the tree topping blades to drive the tree topping blades to rotate for cutting.
[0019] There are two groups of the described guide rails, which are respectively located on the left and right sides of the frame. Two groups of corresponding lifting slide rails are arranged. The lifting frame is arranged at the top of the two groups of lifting slide rails to form a portal structure; the lifting oil cylinder is arranged beside any one group of guide rails to drive the lifting slide rail at the position of this group of guide rails to lift and lower.
[0020] The described conveying mechanism includes an inclined conveying mechanism and a horizontal conveying mechanism.
[0021] The described inclined conveying mechanism includes support I, double-layer mounting frame, elastic tensioning mechanism I, driving sprocket II, driven sprocket III, transmission chain I, driving motor I, support II, and guide rod; the double-layer mounting frame is installed on the front end of one side of the frame through support I, a set of elastic tensioning mechanism I is respectively arranged on the upper and lower parts of the double-layer mounting frame, the guide rod is installed on the front end of one side of the frame through support II, corresponding to the elastic tensioning mechanism I, a conveying channel I is formed between the guide rod and the elastic tensioning mechanism I, the entrance of the conveying channel I extends obliquely forward and downward and is connected to the outlet of the sugarcane feeding mechanism; there are two sets of driving sprocket II and driven sprocket III, the driven sprocket III is arranged at the front end of the two sets of elastic tensioning mechanism I, and the driving sprocket II is arranged at the rear end of the two sets of elastic tensioning mechanism I; there are two sets of transmission chain I, one set is wound between the upper part of the double-layer mounting frame and its corresponding driving sprocket II, driven sprocket III and elastic tensioning mechanism I, and the other set is wound between the lower part of the double-layer mounting frame and its corresponding driving sprocket II, driven sprocket III, elastic tensioning mechanism I, enters and passes through the entire conveying channel I; the driving motor I is arranged on the upper part of the double-layer mounting frame and is connected to the driving sprocket II on the upper part of the double-layer mounting frame to drive the driving sprocket II to rotate; evenly spaced teeth I are arranged on the side surface of the transmission chain I corresponding to the guide rod in the rotation path;
[0022] The described horizontal conveying mechanism includes elastic tensioning mechanism II, sugarcane blocking strip, driving sprocket III, driven sprocket IV, transmission chain II, and driving motor II; a conveying mechanism mounting frame is arranged on one side of the frame, the conveying mechanism mounting frame is divided into inner and outer sides, and openings are respectively arranged at the front end and the rear end; the elastic tensioning mechanism II is arranged inside the top of the conveying mechanism mounting frame, the sugarcane blocking strip is arranged on the outside of the conveying mechanism mounting frame, a conveying channel II is formed between the elastic tensioning mechanism II and the sugarcane blocking strip, the entrance of the conveying channel II is connected to the outlet of the conveying channel I; the driving sprocket III and driven sprocket IV are arranged at both ends of the elastic tensioning mechanism II, the transmission chain II is wound around the driving sprocket III and driven sprocket IV and enters and passes through the entire conveying channel II; evenly spaced teeth II are arranged on the side surface of the transmission chain II corresponding to the sugarcane blocking strip in the rotation path;
[0023] A support plate is correspondingly arranged at the bottom of the conveying mechanism mounting frame for supporting the bottom of the sugarcane.
[0024] The elastic tensioning mechanism I and the elastic tensioning mechanism II have the same structure and respectively include a mounting guide rod, a tension spring, a sleeve rod, and a spring connecting rod;
[0025] The described installation guide rod is arranged on the double-layer mounting rack or on the inner side of the top of the conveyor mechanism mounting rack; the driving sprocket II, driven sprocket III or driving sprocket III, driven sprocket IV are installed at both ends of the installation guide rod; on the outer side wall of the installation guide rod close to the conveying channel, multiple groups of tension springs are arranged at intervals along the conveying direction, and the front ends of each group of tension springs are respectively fixedly connected to the outer side wall of the spring connecting rod far from the conveying channel, and multiple groups of positioning rods are evenly arranged at intervals on the outer side wall of the spring connecting rod close to the conveying channel; the front ends of each group of positioning rods are respectively fixedly connected to the outer side wall of the sleeve rod far from the conveying channel; the spring connecting rod, the installation guide rod, and the sleeve rod are parallel to each other;
[0026] The drive chain I or drive chain II is wound around the outer side wall of the sleeve rod close to the guide rod or the sugarcane blocking strip.
[0027] The conveyor mechanism mounting rack includes horizontal inclined rods, conveyor columns I, bottom square frames, sugarcane blocking cross bars, support plates, support plate cross bars, support columns, right cross beams, left cross beams, outer limiting rods, limiting rod support bars, inner limiting rods, conveyor columns II, and support columns I; there are two groups of horizontal inclined rods, and the front ends of the two groups of horizontal inclined rods are respectively fixedly connected to the upper and lower parts of the front end of one side of the rack, and the rear ends extend obliquely backward, and conveyor columns I are installed thereon;
[0028] The two corners at the front end of the bottom square frame are respectively fixedly connected to the lower end of this side of the rack and the lower end of the conveyor column I, and the bottom square frame extends horizontally backward along the longitudinal direction of the rack;
[0029] A conveyor column II is fixedly provided at the corner on the right side of the end of the bottom square frame, and a support column I is provided at the corner on the left side of the end of the bottom square frame; the front end of the left cross beam is fixedly connected to the middle part on the right side of the vertical frame body, and the rear part of the left cross beam is arranged at the top end of the support column I; the front end of the right cross beam is fixedly arranged on the middle part of the conveyor column I, and the rear part of the right cross beam is connected to the middle part of the conveyor column II, and the top surfaces of the right cross beam and the left cross beam are flush;
[0030] Multiple groups of horizontal sugarcane blocking cross bars are arranged at intervals in the vertical direction between the conveyor column I and the conveyor column II, and each group of sugarcane blocking cross bars is located between the right cross beam and the bottom square frame;
[0031] The two ends of the outer limiting rod are respectively arranged on the top ends of the conveyor column I and the conveyor column II, and the left end of the inner limiting rod is fixedly arranged on the upper right end of the vertical frame body; the outer limiting rod is flush with the inner limiting rod;
[0032] A limiting rod support bar is arranged at the rear part of the inner limiting rod, and the end of the limiting rod support bar is connected to the power mechanism to support the inner limiting rod; a support plate is arranged on the bottom square frame.
[0033] The described support plate extends longitudinally from the rear end of the bottom square frame. A cross bar of the support plate is provided at the end of the support plate, and support columns are respectively provided at the left and right ends of the cross bar of the support plate. The ends of the left cross beam and the right cross beam are respectively arranged on the tops of a group of support columns.
[0034] Each functional module of the present invention has a reasonable layout, good cooperation with each other, good collaborative working performance, and stable operation.
[0035] The overall structure of the present invention is relatively compact, the volume of the whole machine is relatively small, and it is more suitable for harvesting sugarcane in small plots of hilly and mountainous areas, having good practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 is a schematic structural diagram of the sugarcane laying machine provided by the embodiment;
[0037] Figure 2 is a schematic structural diagram of the cane supporting mechanism provided by the embodiment;
[0038] Figure 3 is a schematic structural diagram of the cane feeding mechanism provided by the embodiment;
[0039] Figure 4 is a schematic structural diagram of the cane feeding mechanism after removing the cover plate provided by the embodiment;
[0040] Figure 5 is a schematic structural diagram of the cutter mechanism provided by the embodiment;
[0041] Figure 6 is a schematic structural diagram of the top cutting mechanism provided by the embodiment;
[0042] Figure 7 is a schematic structural diagram of the conveying mechanism provided by the embodiment;
[0043] Figure 8 is a schematic structural diagram of the mounting frame of the conveying mechanism provided by the embodiment;
[0044] The names and serial numbers of some parts in the figure are as follows:
[0045] 1 - Frame, 2 - Sugarcane supporting mechanism, 3 - Cutter mechanism, 4 - Topping mechanism, 5 - Power mechanism, 6 - Conveyor mechanism, 7 - Front wheel, 8 - Rear wheel, 9 - Sugarcane feeding mechanism, 10 - Frame rod, 11 - Cab, 12 - Spiral rotating shaft, 13 - Movable connecting rod, 14 - Triangular grounding plate, 15 - Rotating shaft seat, 16 - Rotating shaft platform, 17 - Guide bar, 18 - Guide rod Ⅰ, 19 - Guide rod Ⅱ, 20 - Driving sprocket Ⅰ, 21 - Driven sprocket Ⅰ, 22 - Driven sprocket Ⅱ, 23 - Horizontal inclined rod, 24 - Pushing chain, 25 - Chain pushing finger, 26 - Cover plate, 27 - Cutter connecting rod, 28 - Hydraulic motor, 29 - Conveyor column, 30 - Conveyor mechanism mounting frame, 31 - Bottom square box, 32 - Sugarcane blocking cross bar, 33 - Support plate, 34 - Support plate cross bar, 35 - Support column, 36 - Right cross beam, 37 - Left cross beam, 38 - Outer limiting rod, 39 - Limiting rod support bar, 40 - Inner limiting rod, 41 - Conveyor column Ⅱ, 42 - Support column Ⅰ, 43 - Cutter disc, 44 - Blade, 45 - Oil cylinder seat, 46 - Lifting slide rail, 47 - Lifting oil cylinder, 48 - Topping cutter holder, 49 - Topping motor, 50 - Topping cutter disc, 51 - Topping blade, 52 - Bracket Ⅰ, 53 - Double - layer mounting frame, 54 - Driving sprocket Ⅱ, 55 - Driven sprocket Ⅲ, 56 - Transmission chain Ⅰ, 57 - Driving motor Ⅰ, 58 - Bracket Ⅱ, 59 - Guide rod, 60 - Pushing tooth Ⅰ, 61 - Sugarcane blocking strip, 62 - Driving sprocket Ⅲ, 63 - Driven sprocket Ⅳ, 64 - Transmission chain Ⅱ, 65 - Driving motor Ⅱ, 66 - Pushing tooth Ⅱ, 67 - Mounting guide rod, 68 - Tension spring, 69 - Sleeve rod, 70 - Spring connecting rod, 71 - Guide rail, 72 - Lifting frame, 73 - Sprocket seat, 74 - Lifting sprocket, 75 - Lifting chain, 76 - Slide rail - chain connection seat, 77 - Horizontal sliding sleeve, 78 - Horizontal sliding rod, 79 - Oil cylinder support plate 80 - Sleeve groove. Detailed implementation manners
[0046] The following combines the drawings and embodiments to further describe in detail the specific implementation manners of the present invention. The following embodiments are used to illustrate the present invention. Embodiment 1
[0047] As Figure 1-8 shown, the sugarcane cutting and laying machine includes a frame 1, a sugarcane supporting mechanism 2, a cutter mechanism 3, a topping mechanism 4, a power mechanism 5, a conveyor mechanism 6, and a sugarcane feeding mechanism 9;
[0048] The front and rear sides of the bottom of the frame 1 are respectively provided with a front wheel 7 and a rear wheel 8; a power mechanism 5 is provided on the rear part of the frame 1, a cab 11 is arranged in the middle of the frame 1, and a conveyor mechanism mounting frame is provided on one side of the frame 1, on which a conveyor mechanism 6 is arranged;
[0049] The sugarcane supporting mechanism 2 is provided with two groups, which are respectively arranged on both sides of the front end of the frame 1; the sugarcane delivering mechanism 9 is arranged in the middle of the front end of the frame 1, located between the two groups of sugarcane supporting mechanisms 2; the sugarcane delivering mechanism 9 is arranged to be tilted backward and upward, and the inlet of the conveying mechanism 6 is connected with the outlet of the sugarcane delivering mechanism 9; the upper rear side of the frame 1 is provided with a cutting mechanism 4, and the lower rear side of the frame 1 is provided with a cutting knife mechanism 3.
[0050] The sugarcane supporting mechanism 2 comprises a frame rod 10, a spiral rotating shaft 12, a movable connecting rod 13, and a triangular grounding plate 14; two sets of rotating shaft seats 15 are arranged at intervals on the rear side surface of the frame rod 10, and rotating shafts I are respectively installed on the rotating shaft seats 15, one end of the movable connecting rod 13 is sleeved on the rotating shaft I and can rotate relative to the rotating shaft I, and the other end of the movable connecting rod 13 is installed on the frame 1 through a sleeve to cooperate with the rotating shaft II, and the axes of the rotating shaft I and the rotating shaft II are parallel; rotating shaft platforms 16 are respectively arranged at both ends of the frame rod 10, and the two ends of the spiral rotating shaft 12 are installed on the rotating shaft platforms 16 at both ends of the frame rod 10 and can rotate relative to the rotating shaft platforms 16; a triangular grounding plate 14 is arranged on the bottom surface of the rotating shaft platform 16 at the lower end of the frame rod 10;
[0051] The outer circumferential surface of the spiral shaft 12 is provided with a spirally arranged guide bar 17 .
[0052] The sugarcane feeding mechanism 9 comprises two sets of unit structures arranged opposite to each other, and a sugarcane feeding channel is formed between the unit structures; the unit structure comprises a guide rod Ⅰ18, a guide rod Ⅱ19, a driving sprocket Ⅰ20, a driven sprocket Ⅰ21, a driven sprocket Ⅱ22, a shifting chain 24, a chain shifting finger 25, and a cover plate 26; the upper end of the guide rod Ⅰ18 is provided with a driving sprocket Ⅰ20, the lower end is provided with a driven sprocket Ⅰ21, the lower part of the guide rod Ⅰ18 is vertically provided with a guide rod Ⅱ19, and the end of the guide rod Ⅱ19 is provided with a driven sprocket Ⅱ22, and the shifting chain 24 is wound around the driving sprocket Ⅰ20, the driven sprocket Ⅰ21, and the driven sprocket Ⅱ22;
[0053] The shifting chain 24 is evenly spaced with a plurality of chain shifting fingers 25, and each chain shifting finger 25 is mounted on the shifting chain 24 via a shaft and a torsion spring;
[0054] There are two cover plates 26 , which cover the upper and lower end surfaces of the guide rods I 18 and II 19 respectively. The front part of the chain finger 25 is located outside the coverage of the cover plates 26 .
[0055] The described cutter mechanism 3 includes a cutter connecting rod 27, a hydraulic motor 28, a cutter head 43, and a cutter blade 44. The front end of the cutter connecting rod 27 is hinged to the hydraulic motor 28, and the rear end of the front end of the cutter connecting rod 27 is hinged and installed at the lower rear side of the frame 1. A cutter head 43 is provided on the bottom surface of the front end of the cutter connecting rod 27, and a cutter blade 44 is installed inside the cutter head 43. The output shaft of the hydraulic motor 28 is arranged vertically downward and is fixedly connected to the center of the cutter blade 44.
[0056] The described top cutting mechanism 4 includes a guide rail 71, an oil cylinder seat 45, a lifting slide rail 46, a lifting oil cylinder 47, a lifting frame 72, a sprocket seat 73, a lifting sprocket 74, a lifting chain 75, a slide rail chain connection seat 76, a horizontal sliding sleeve 77, a horizontal sliding rod 78, a top cutting tool holder 48, a top cutting motor 49, a top cutting cutter head 50, and a top cutting cutter blade 51;
[0057] The guide rail 71 is vertically arranged on the top surface of the frame 1 in front of the cab 11, and the lifting slide rail 46 is installed on the guide rail 71 and can slide relative to the guide rail 71;
[0058] The oil cylinder seat 45 is arranged on the frame 1 beside the guide rail 71, and the bottom end of the cylinder body of the lifting oil cylinder 47 is hinged and installed on the oil cylinder seat 45. A cylinder support plate 79 is provided on the side of the guide rail 71, and a square socket 80 is provided at the rear of the cylinder support plate 79. The socket 80 sleeves the middle part of the cylinder body of the lifting oil cylinder 47, and the side length of the socket 80 is greater than the diameter of the cylinder body of the lifting oil cylinder 47, so that the cylinder body of the lifting oil cylinder 47 has a certain movement space. The piston rod of the lifting oil cylinder 47 extends upward, and a sprocket seat 73 is provided thereon. The lifting sprocket 74 is installed on the sprocket seat 73, and the axial direction of the lifting sprocket 74 is horizontally arranged along the front-back direction of the frame 1. One end of the lifting chain 75 is hinged to the rear end of the cylinder support plate 79, and the other end of the lifting chain 75 passes around the lifting sprocket 74 and is connected to the lifting slide rail 46 through the slide rail chain connection seat 76. When the lifting oil cylinder 47 rises, it drives the lifting sprocket 74 to drive the lifting chain 75 to pull the lifting slide rail 46 to rise;
[0059] The lifting frame 72 is fixedly arranged on the top of the lifting slide rail 46. A horizontal sliding sleeve 77 is provided in the middle of the lifting frame 72. The horizontal sliding rod 78 is arranged inside the horizontal sliding sleeve 77 and can horizontally move in the front-back direction of the frame 1 along the horizontal sliding sleeve 77. A plurality of screw holes are evenly arranged on the mutually contacting side surfaces of the horizontal sliding rod 78 and the horizontal sliding sleeve 77. By screwing a positioning bolt into the screw hole, the horizontal sliding rod 78 is fixed on the horizontal sliding sleeve 77;
[0060] The described tip-cutting tool rest 48 is provided at the front end of the horizontal slide bar 78; the tip-cutting motor 49 is provided on the tip-cutting tool rest 48, and a tip-cutting tool disc 50 is provided at the lower end of the tip-cutting motor 49. A tip-cutting blade 51 is provided inside the tip-cutting tool disc 50; the output shaft of the tip-cutting motor 49 is arranged vertically downward, extends into the tip-cutting tool disc 50 and is connected to the tip-cutting blade 51 to drive the tip-cutting blade 51 to rotate for cutting.
[0061] There are two sets of the described guide rails 71, which are respectively located on the left and right sides of the frame 1. Two sets of corresponding lifting slide rails 46 are provided. The lifting frame 72 is provided at the top of the two sets of lifting slide rails 46 to form a portal structure; the lifting oil cylinder 47 is provided beside any one set of guide rails 71 to drive the lifting slide rail 46 at the position of this set of guide rails 71 to lift.
[0062] The described conveying mechanism 6 includes an inclined conveying mechanism and a horizontal conveying mechanism;
[0063] The inclined conveying mechanism includes a support I 52, a double-layer mounting frame 53, an elastic tensioning mechanism I, a driving sprocket II 54, a driven sprocket III 55, a transmission chain I 56, a driving motor I 57, a support II 58, and a guide rod 59; the double-layer mounting frame 53 is mounted on the front end of one side of the frame 1 through the support I 52. A set of elastic tensioning mechanisms I are respectively provided on the upper and lower parts of the double-layer mounting frame 53. The guide rod 59 is mounted on the front end of one side of the frame 1 through the support II 58 and is arranged corresponding to the elastic tensioning mechanism I. A conveying channel I is formed between the guide rod 59 and the elastic tensioning mechanism I. The inlet of the conveying channel I extends obliquely forward and downward and is connected to the outlet of the sugarcane feeding mechanism 9; there are two sets of the driving sprocket II 54 and the driven sprocket III 55. The driven sprocket III 55 is provided at the front ends of the two sets of elastic tensioning mechanisms I, and the driving sprocket II 54 is provided at the rear ends of the two sets of elastic tensioning mechanisms I; there are two sets of the transmission chain I 56. One set is wound between the upper part of the double-layer mounting frame 53 and its corresponding driving sprocket II 54, driven sprocket III 55, and elastic tensioning mechanism I. The other set is wound between the lower part of the double-layer mounting frame 53 and its corresponding driving sprocket II 54, driven sprocket III 55, and elastic tensioning mechanism I, enters and passes through the entire conveying channel I; the driving motor I 57 is provided on the upper part of the double-layer mounting frame 53 and is connected to the driving sprocket II 54 on the upper part of the double-layer mounting frame 53 to drive the driving sprocket II 54 to rotate; evenly spaced teeth I 60 are provided on the side surface of the guide rod 59 corresponding to the rotation path of the transmission chain I 56.
[0064] The described horizontal conveying mechanism includes an elastic tensioning mechanism II, a sugarcane blocking bar 61, a driving sprocket III 62, a driven sprocket IV 63, a transmission chain II 64, and a driving motor II 65; on one side of the frame 1, there is a conveying mechanism mounting frame, which is divided into an inner side and an outer side, and there are openings at the front end and the rear end respectively; the elastic tensioning mechanism II is arranged on the inner side of the top of the conveying mechanism mounting frame, the sugarcane blocking bar 61 is arranged on the outer side of the conveying mechanism mounting frame, and a conveying channel II is formed between the elastic tensioning mechanism II and the sugarcane blocking bar 61, and the entrance of the conveying channel II is connected to the exit of the conveying channel I; the driving sprocket III 62 and the driven sprocket IV 63 are arranged at both ends of the elastic tensioning mechanism II, the transmission chain II 64 is wound around the driving sprocket III 62 and the driven sprocket IV 63, and enters and passes through the entire conveying channel II; on the side surface of the transmission chain II 64 corresponding to the sugarcane blocking bar 61 in the rotation path, there are evenly spaced tooth-shaped bars II 66.
[0065] A support plate 33 is correspondingly arranged at the bottom of the conveying mechanism mounting frame for supporting the bottom of the sugarcane.
[0066] The elastic tensioning mechanism I and the elastic tensioning mechanism II have the same structure, and respectively include a mounting guide rod 67, a tension spring 68, a sleeve rod 69, and a spring connecting rod 70.
[0067] The mounting guide rod 67 is arranged on the double-layer mounting frame 53 or on the inner side of the top of the conveying mechanism mounting frame; the driving sprocket II 54, the driven sprocket III 55 or the driving sprocket III 62, the driven sprocket IV 63 are installed at both ends of the mounting guide rod 67; on the outer side wall of the mounting guide rod 67 close to the conveying channel, there are multiple groups of tension springs 68 arranged at intervals along the conveying direction, the front ends of each group of tension springs 68 are respectively fixedly connected to the outer side wall of the spring connecting rod 70 far from the conveying channel, and on the outer side wall of the spring connecting rod 70 close to the conveying channel, there are multiple groups of positioning rods arranged at intervals; the front ends of each group of positioning rods are respectively fixedly connected to the outer side wall of the sleeve rod 69 far from the conveying channel; the spring connecting rod 70, the mounting guide rod 67, and the sleeve rod 69 are parallel to each other.
[0068] The transmission chain I 56 or the transmission chain II 64 is wound around the outer side wall of the sleeve rod 69 close to the guide rod 59 or the sugarcane blocking bar 61.
[0069] The conveying mechanism mounting frame 30 includes a horizontal inclined rod 23, a conveying column I 29, a bottom square frame 31, a sugarcane blocking cross bar 32, a support plate 33, a support plate cross bar 34, a support column 35, a right cross beam 36, a left cross beam 37, an outer side limiting rod 38, a limiting rod support 39, an inner side limiting rod 40, a conveying column II 41, and a support column I 42; there are two groups of the horizontal inclined rods 23, the front ends of the two groups of horizontal inclined rods 23 are respectively fixedly connected to the upper and lower parts of the front end of one side of the frame 1, the rear ends extend obliquely backward, and the conveying column I 29 is installed thereon.
[0070] The two corners at the front end of the bottom square frame 31 are respectively fixedly connected to the lower end of this side of the frame 1 and the lower end of the conveying vertical column I 29, and the bottom square frame 31 extends horizontally backward along the longitudinal direction of the frame;
[0071] At the corner on the right side of the end of the bottom square frame 31, a conveying vertical column II 41 is fixedly provided, and at the corner on the left side of the end of the bottom square frame 31, a support vertical column I 42 is provided; the front end of the left cross beam 37 is fixedly connected to the middle part on the right side of the vertical frame body, and the rear part of the left cross beam 37 is arranged at the top of the support vertical column I 42; the front end of the right cross beam 36 is fixedly arranged on the middle part of the conveying vertical column I 29, and the rear part of the right cross beam 36 is fixedly connected to the middle part of the conveying vertical column II 41, and the top surfaces of the right cross beam 36 and the left cross beam 37 are flush;
[0072] Between the conveying vertical column I 29 and the conveying vertical column II 41, a plurality of groups of horizontal sugarcane blocking cross bars 32 are arranged at intervals in the vertical direction, and each group of sugarcane blocking cross bars 32 is located between the right cross beam 36 and the bottom square frame 31;
[0073] The two ends of the outer limiting rod 38 are respectively arranged at the top ends of the conveying vertical column I 29 and the conveying vertical column II 41, and the left end of the inner limiting rod 40 is fixedly arranged at the upper end on the right side of the vertical frame body; the outer limiting rod 38 and the inner limiting rod 40 are flush;
[0074] At the rear part of the inner limiting rod 40, a limiting rod support bar 39 is provided, and the end of the limiting rod support bar 39 is connected to the power mechanism to support the inner limiting rod 40; on the bottom square frame 31, a support plate 33 is provided.
[0075] The support plate 33 extends out longitudinally from the rear end of the bottom square frame 31, at the end of the support plate 33, a support plate cross bar 34 is provided, and at the left and right ends of the support plate cross bar 34, support vertical columns 35 are respectively provided, and the ends of the left cross beam 37 and the right cross beam 36 are respectively arranged at the top ends of a group of support vertical columns 35.
Claims
1. A sugarcane cutting and laying machine, comprising a frame (1), a cane supporting mechanism (2), a cutting knife mechanism (3), a top cutting mechanism (4), a power mechanism (5), a conveying mechanism (6), and a cane feeding mechanism (9). It is characterized in that: Front and rear sides of the bottom of the frame (1) are respectively provided with a front wheel (7) and a rear wheel (8); the power mechanism (5) is provided on the rear part of the frame (1), a cab (11) is arranged in the middle of the frame (1), and a conveying mechanism mounting frame is provided on one side of the frame (1), on which the conveying mechanism (6) is arranged; Two groups of the cane supporting mechanisms (2) are provided, and are respectively arranged on both sides of the front end of the frame (1); the cane feeding mechanism (9) is arranged in the middle of the front end of the frame (1), and is located between the two groups of cane supporting mechanisms (2); the cane feeding mechanism (9) is arranged to incline upwards backwards, and an inlet of the conveying mechanism (6) is connected to an outlet of the cane feeding mechanism (9); the top cutting mechanism (4) is provided on the upper part of the rear side of the frame (1), and the cutting knife mechanism (3) is provided on the lower part of the rear side of the frame (1); The cutting knife mechanism (3) includes a cutting knife connecting rod (27), a hydraulic motor (28), a cutter head (43), and a cutting blade (44). The front end of the cutting knife connecting rod (27) is hinged to the hydraulic motor (28), and the rear end of the front end of the cutting knife connecting rod (27) is hingedly installed on the lower part of the rear side of the frame (1); a cutter head (43) is provided on the bottom surface of the front end of the cutting knife connecting rod (27), and the cutting blade (44) is installed in the cutter head (43); an output shaft of the hydraulic motor (28) is arranged vertically downwards and is fixedly connected to the center of the cutting blade (44); The top cutting mechanism (4) includes a guide rail (71), an oil cylinder seat (45), a lifting slide rail (46), a lifting oil cylinder (47), a lifting frame (72), a sprocket seat (73), a lifting sprocket (74), a lifting chain (75), a slide rail chain connecting seat (76), a horizontal sliding sleeve (77), a horizontal sliding rod (78), a top cutting knife holder (48), a top cutting motor (49), a top cutting cutter head (50), and a top cutting blade (51); The guide rail (71) is vertically arranged on the top surface of the frame (1) in front of the cab (11), and the lifting slide rail (46) is installed on the guide rail (71) and can slide relative to the guide rail (71); The described oil cylinder seat (45) is arranged on the frame (1) beside the guide rail (71), and the bottom end of the cylinder body of the lifting oil cylinder (47) is hingedly installed on the oil cylinder seat (45); a side portion of the guide rail (71) is provided with an oil cylinder support plate (79), and a square socket (80) is provided at the rear of the oil cylinder support plate (79). The middle part of the cylinder body of the lifting oil cylinder (47) is sleeved in the socket (80). The side length of the socket (80) is greater than the diameter of the cylinder body of the lifting oil cylinder (47), so that the cylinder body of the lifting oil cylinder (47) has a certain moving space; the piston rod of the lifting oil cylinder (47) extends upward, and a sprocket seat (73) is arranged thereon. The lifting sprocket (74) is installed on the sprocket seat (73), and the axial direction of the lifting sprocket (74) is horizontally arranged along the front-rear direction of the frame (1); one end of the lifting chain (75) is hingedly connected to the rear end of the oil cylinder support plate (79), and the other end of the lifting chain (75) passes around the lifting sprocket (74) and is connected to the lifting slide rail (46) through a slide rail chain connecting seat (76). When the lifting oil cylinder (47) rises, it drives the lifting sprocket (74) to drive the lifting chain (75) to pull the lifting slide rail (46) to rise; The described lifting frame (72) is fixedly arranged at the top of the lifting slide rail (46). A horizontal sliding sleeve (77) is arranged in the middle of the lifting frame (72). The horizontal sliding rod (78) is arranged in the horizontal sliding sleeve (77) and can horizontally move along the horizontal sliding sleeve (77) in the front-rear direction of the frame (1). A plurality of screw holes are evenly arranged on the mutually contacting side surfaces of the horizontal sliding rod (78) and the horizontal sliding sleeve (77). By screwing positioning bolts into the screw holes, the horizontal sliding rod (78) is fixed on the horizontal sliding sleeve (77); The described cane cutting-off tool holder (48) is arranged at the front end of the horizontal sliding rod (78); the cane cutting-off motor (49) is arranged on the cane cutting-off tool holder (48). A cane cutting-off tool disc (50) is arranged at the lower end of the cane cutting-off motor (49), and cane cutting-off blades (51) are arranged in the cane cutting-off tool disc (50); the output shaft of the cane cutting-off motor (49) is vertically downward and extends into the cane cutting-off tool disc (50) to be connected with the cane cutting-off blades (51), driving the cane cutting-off blades (51) to rotate for cutting.
2. The sugarcane cutting and laying machine according to claim 1, characterized in that: The sugarcane supporting mechanism (2) comprises a frame rod (10), a spiral rotating shaft (12), a movable connecting rod (13), and a triangular grounding plate (14); two sets of rotating shaft seats (15) are arranged at intervals on the rear side surface of the frame rod (10), and rotating shafts I are respectively installed on the rotating shaft seats (15); one end of the movable connecting rod (13) is sleeved on the rotating shaft I and can rotate relative to the rotating shaft I; the other end of the movable connecting rod (13) is installed on the frame (1) through a shaft sleeve and in cooperation with the rotating shaft II; the axes of the rotating shaft I and the rotating shaft II are parallel; rotating shaft platforms (16) are respectively arranged at both ends of the frame rod (10), and the two ends of the spiral rotating shaft (12) are installed on the rotating shaft platforms (16) at both ends of the frame rod (10) and can rotate relative to the rotating shaft platforms (16); a triangular grounding plate (14) is arranged on the bottom surface of the rotating shaft platform (16) at the lower end of the frame rod (10); The outer circumferential surface of the spiral rotating shaft (12) is provided with a guide bar (17) arranged in a spiral shape.
3. The sugarcane cutter and paver according to claim 1, Features: The sugarcane feeding mechanism (9) comprises two sets of unit structures arranged opposite to each other, and a sugarcane feeding channel is formed between the unit structures; the unit structures comprise a guide rod I (18), a guide rod II (19), a driving sprocket I (20), a driven sprocket I (21), a driven sprocket II (22), a shifting chain (24), a chain shifting finger (25), and a cover plate (26); the upper end of the guide rod I (18) is provided with a driving sprocket I (20), the lower end is provided with a driven sprocket I (21), the lower part of the guide rod I (18) is vertically provided with a guide rod II (19), the end of the guide rod II (19) is provided with a driven sprocket II (22), and the shifting chain (24) is wound around the driving sprocket I (20), the driven sprocket I (21), and the driven sprocket II (22); A plurality of chain shift fingers (25) are evenly spaced on the shifting chain (24), and each chain shift finger (25) is mounted on the shifting chain (24) via a shaft and a torsion spring; The cover plates (26) are provided in two pieces, covering the upper and lower end surfaces of the guide rods I (18) and II (19) respectively, and the front part of the chain shift finger (25) is located outside the coverage of the cover plates (26).
4. The sugarcane cutter and paver according to claim 1, Features: The guide rails (71) are provided in two groups, respectively located on the left and right sides of the frame (1); the lifting rails (46) are provided in two groups accordingly; the lifting frame (72) is provided on the top of the two groups of lifting rails (46) to form a door-type structure; the lifting cylinder (47) is provided beside any group of guide rails (71) to drive the lifting rails (46) at the group of guide rails (71) to rise and fall.
5. The sugarcane cutter and paver according to claim 1, Features: The conveying mechanism (6) comprises an inclined conveying mechanism and a horizontal conveying mechanism; The described inclined conveying mechanism includes a support I (52), a double-layer mounting frame (53), an elastic tensioning mechanism I, a driving sprocket II (54), a driven sprocket III (55), a transmission chain I (56), a driving motor I (57), a support II (58), and a guide rod (59); the double-layer mounting frame (53) is installed on the front end of one side of the frame (1) through the support I (52), a set of elastic tensioning mechanisms I are respectively arranged on the upper and lower parts of the double-layer mounting frame (53), the guide rod (59) is installed on the front end of one side of the frame (1) through the support II (58), corresponding to the elastic tensioning mechanism I, a conveying channel I is formed between the guide rod (59) and the elastic tensioning mechanism I, the inlet of the conveying channel I extends obliquely forward and downward and is connected to the outlet of the sugarcane feeding mechanism (9); there are two sets of the driving sprocket II (54) and the driven sprocket III (55), the driven sprocket III (55) is arranged at the front ends of the two sets of elastic tensioning mechanisms I, and the driving sprocket II (54) is arranged at the rear ends of the two sets of elastic tensioning mechanisms I; there are two sets of the transmission chain I (56), one set is wound between the upper part of the double-layer mounting frame (53) and its corresponding driving sprocket II (54), driven sprocket III (55), and elastic tensioning mechanism I, and the other set is wound between the lower part of the double-layer mounting frame (53) and its corresponding driving sprocket II (54), driven sprocket III (55), and elastic tensioning mechanism I, entering and passing through the entire conveying channel I; the driving motor I (57) is arranged on the upper part of the double-layer mounting frame (53) and is connected to the driving sprocket II (54) on the upper part of the double-layer mounting frame (53) to drive the driving sprocket II (54) to rotate; evenly spaced teeth I (60) are arranged on the side surface of the transmission chain I (56) corresponding to the guide rod (59) in the rotation path of the transmission chain I (56). The described horizontal conveying mechanism includes an elastic tensioning mechanism II, a sugarcane blocking strip (61), a driving sprocket III (62), a driven sprocket IV (63), a transmission chain II (64), and a driving motor II (65); a conveying mechanism mounting frame is arranged on one side of the frame (1), the conveying mechanism mounting frame is divided into inner and outer sides, and openings are respectively arranged at the front end and the rear end; the elastic tensioning mechanism II is arranged on the inner side of the top of the conveying mechanism mounting frame, the sugarcane blocking strip (61) is arranged on the outer side of the conveying mechanism mounting frame, a conveying channel II is formed between the elastic tensioning mechanism II and the sugarcane blocking strip (61), the inlet of the conveying channel II is connected to the outlet of the conveying channel I; the driving sprocket III (62) and the driven sprocket IV (63) are arranged at both ends of the elastic tensioning mechanism II, the transmission chain II (64) is wound around the driving sprocket III (62) and the driven sprocket IV (63), entering and passing through the entire conveying channel II; evenly spaced teeth II (66) are arranged on the side surface of the transmission chain II (64) corresponding to the sugarcane blocking strip (61) in the rotation path of the transmission chain II (64). A support plate (33) is correspondingly arranged at the bottom of the conveying mechanism mounting frame for supporting the bottom of the sugarcane.
6. The sugarcane cutting and laying machine according to claim 5, characterized in that: The elastic tensioning mechanism I and the elastic tensioning mechanism II have the same structure, and each includes a mounting guide rod (67), a tension spring (68), a sleeve rod (69), and a spring connecting rod (70). The mounting guide rod (67) is arranged on the double-layer mounting frame (53) or on the inner side of the top of the conveyor mechanism mounting frame; the driving sprocket II (54), the driven sprocket III (55) or the driving sprocket III (62), the driven sprocket IV (63) are installed at both ends of the mounting guide rod (67); on the outer side wall of the mounting guide rod (67) close to the conveying channel, a plurality of groups of tension springs (68) are arranged at intervals along the conveying direction, and the front ends of each group of tension springs (68) are respectively fixedly connected to the outer side wall of the spring connecting rod (70) away from the conveying channel. On the outer side wall of the spring connecting rod (70) close to the conveying channel, a plurality of groups of positioning rods are arranged at uniform intervals; the front ends of each group of positioning rods are respectively fixedly connected to the outer side wall of the sleeve rod (69) away from the conveying channel; the spring connecting rod (70), the mounting guide rod (67), and the sleeve rod (69) are parallel to each other. The drive chain I (56) or the drive chain II (64) is wound around the outer side wall of the sleeve rod (69) close to the guide rod (59) or the sugarcane blocking strip (61).
7. The sugarcane cutting and laying machine according to claim 5,[ characterized in that:[ The conveyor mechanism mounting frame (30) includes a horizontal inclined rod (23), a conveyor vertical column I (29), a bottom square frame (31), a sugarcane blocking cross bar (32), a support plate (33), a support plate cross bar (34), a support column (35), a right cross beam (36), a left cross beam (37), an outer side limiting rod (38), a limiting rod support rod (39), an inner side limiting rod (40), a conveyor vertical column II (41), and a support column I (42); there are two groups of the horizontal inclined rods (23), and the front ends of the two groups of horizontal inclined rods (23) are respectively fixedly connected to the upper and lower parts of the front end of one side of the frame (1), and the rear ends extend obliquely backward, and the conveyor vertical column I (29) is installed thereon. The two corners at the front end of the bottom square frame (31) are respectively fixedly connected to the lower end of this side of the frame (1) and the lower end of the conveyor vertical column I (29), and the bottom square frame (31) extends horizontally backward along the longitudinal direction of the frame. A conveyor vertical column II (41) is fixedly provided at the corner on the right side of the end of the bottom square frame (31), and a support column I (42) is provided at the corner on the left side of the end of the bottom square frame (31); the front end of the left cross beam (37) is fixedly connected to the middle part on the right side of the vertical frame body, and the rear part of the left cross beam (37) is arranged at the top end of the support column I (42); the front end of the right cross beam (36) is fixedly arranged on the middle part of the conveyor vertical column I (29), and the rear part of the right cross beam (36) is fixedly connected to the middle part of the conveyor vertical column II (41), and the top surfaces of the right cross beam (36) and the left cross beam (37) are flush. A plurality of groups of horizontal sugarcane blocking cross bars (32) are arranged at intervals in the vertical direction between the conveyor vertical column I (29) and the conveyor vertical column II (41), and each group of sugarcane blocking cross bars (32) is located between the right cross beam (36) and the bottom square frame (31). Both ends of the described outer limiting rod (38) are respectively arranged on the tops of the conveying column I (29) and the conveying column II (41), and the left end of the described inner limiting rod (40) is fixedly arranged on the upper right side of the vertical frame body; the described outer limiting rod (38) is flush with the inner limiting rod (40); A limiting rod support rod (39) is arranged at the rear of the described inner limiting rod (40), and the end of the limiting rod support rod (39) is connected to the power mechanism to support the inner limiting rod (40); a support plate (33) is arranged on the described bottom square frame (31).
8. The sugarcane cutting and laying machine according to claim 7, characterized in that: The described support plate (33) extends longitudinally from the rear end of the bottom square frame (31), a support plate cross bar (34) is arranged at the end of the support plate (33), support columns (35) are respectively arranged at the left and right ends of the support plate cross bar (34), and the ends of the described left cross beam (37) and the right cross beam (36) are respectively arranged on the tops of a group of support columns (35).
Citation Information
Patent Citations
Sugarcane cutting and laying machine
CN217308331U