An electric force-boosting double-low-position meat hammer

Abstract

The present invention relates to an electric booster-powered dual-low-position meat hammer, comprising a drum module, an electric booster dual-hammer module, a control system, a frame, and a meat paste guide assembly. The meat hammer utilizes electric booster technology during the meat paste pounding process. The initial striking force is provided by the low-position cylinder drive of two hammer head assemblies. Simultaneously, the high inertia of the electric booster dual-hammer module's downward motion is utilized to achieve an electric booster-powered, superimposed impact force on the meat paste. This hammering method effectively improves the quality of the meat paste and ensures production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of pork food processing, in particular to an electric force-boosting double-low-position meat hammer. Background Art

[0002] In the processing of instant foods such as flat meat, meat dumplings, and fish balls, pork needs to be made into meat paste. How to efficiently produce high-quality meat paste has become a difficulty in related industries. Various types of meat hammering machines disclosed in patents 201910131944.5 and 201810455261.0 all use electric motors as the power source for hammering meat. However, the existing solutions have too long transmission chains, which are not only inefficient but also have limited impact force during the hammering process. In order to improve the effect of meat paste with more internal strength, how to achieve the instantaneous impact force of hammering meat blocks has become the focus of research and development. Summary of the Invention

[0003] In view of the current technical status that it is impossible to achieve superimposed meat paste hammering impact force, the inventor provides an electric force-amplifying double low-position meat hammer machine, which consists of a drum module, an electric force-amplifying double hammer module, a control system, a frame body and a meat paste guide assembly.

[0004] The frame body serves as an assembly base for other components.

[0005] The drum module consists of a drum motor, a worm, a turbine, a driving pulley, a driven pulley, a belt, a ball, a swivel seat and a drum. The turbine is fixedly connected to the driving pulley, the driven pulley is fixedly connected to the swivel seat, and the drum is fixedly connected to the swivel seat. The lower end of the swivel seat is provided with a groove for embedding the ball. The frame body supports the swivel seat through the ball. The drum motor directly drives the worm, and then drives the drum through the turbine, driving pulley, belt, driven pulley and swivel seat in sequence.

[0006] The electric booster double hammer module consists of a rack, a gear booster motor, a rack guide seat, a guide rod assembly, a lifting plate, a cylinder mounting seat, two cylinders, two sets of hammer head assemblies and an air tank. The rack is fixedly mounted on the frame body, and a guide rail that cooperates with the rack guide seat is provided on the back of the rack. The rack guide seat is mounted on the lifting plate and fixedly connected to the housing of the gear booster motor. The gear booster motor is meshed with the rack for transmission. The gear booster motor is used to realize the lifting movement of the lifting plate. The cylinder mounting seat is fixed on the lifting plate, and the cylinder is fixedly mounted on the cylinder mounting seat. Each of the hammer head assemblies is correspondingly fixedly mounted on a cylinder, and the air tank is used to quickly replenish high-pressure gas during cylinder operation.

[0007] The meat paste guide assembly is fixedly mounted on the frame body, and the variable height scraper at the extended end thereof is used to scrape down the meat paste in the drum and then transport it to the bottom of the hammer head assembly.

[0008] The control system consists of a switch group, a touch screen, an air-controlled valve assembly and a PLC controller. The PLC controller controls the working state of the cylinder through the air-controlled valve assembly based on the input signals from the switch group and the touch screen. The PLC controller directly controls the working state of the geared booster motor and the drum motor.

[0009] The control system realizes the electric boosting striking effect of the meat paste hammering process by controlling the electric boosting double hammer module.

[0010] When the PLC controller controls the air control valve group to allow high-pressure gas to enter the two sets of cylinders, the two sets of hammer head assemblies hammer the meat paste downward, and the two sets of cylinders provide the initial striking force of the two sets of hammer head assemblies during the hammering process.

[0011] During the downward extension of the cylinder, the PLC controller controls the gear-assisted booster motor to engage and move downward on the rack, causing the rack guide seat, lifting plate, cylinder mounting seat, two sets of cylinders, and two sets of hammer head assemblies to move downward together, and utilizing a large counterweight to provide an electric booster hammering effect for the two sets of hammer head assemblies.

[0012] The two sets of hammer head assemblies adopt a low-position linkage control scheme, and when the lifting plate descends to the low-position stage, they hammer downward or retract upward together.

[0013] The switch group includes two input signals of "start" or "stop", and the PLC controller controls the working states of the cylinder, the gear booster motor and the drum motor accordingly based on the two input signals.

[0014] When receiving the "start" input signal from the switch group, the PLC controller controls the drum motor to rotate at a constant speed and the cylinder to move up and down simultaneously, and when the cylinder moves downward, controls the gear-assisted booster motor to enter electric booster striking.

[0015] When receiving the "stop" control signal from the switch group, the PLC controller controls the drum motor to stop working, each of the cylinders to be in the upper position, and the gear-assisted booster motor to drive the lifting plate to the upper position.

[0016] The touch screen and the PLC controller use two-way parameter interaction. On the one hand, the PLC controller receives the debugging parameter input signal sent from the touch screen, and changes and controls the extension and contraction cycle of the cylinder, the speed of the geared booster motor and the drum motor before work. On the other hand, the PLC controller transmits the extension and contraction cycle of the cylinder, the speed information of the geared booster motor and the drum motor during work and displays it on the touch screen.

[0017] In contrast to the current state of the art, which fails to automatically change the hammering point of a meat pâté, the inventors have developed an electric-powered, dual-low-position meat hammer. This technical solution offers the following advantages: It utilizes the electric-powered, dual-low-position meat hammering method, which utilizes two sets of hammer head assemblies' low-position cylinders to provide the initial striking force. Simultaneously, the high-inertia downward motion of the electric-powered, dual-hammer modules delivers a superimposed, electrically amplified impact force on the meat pâté. This hammering method effectively improves meat pâté processing quality and ensures production efficiency.

[0018] The above-mentioned records related to the content of the invention are only an overview of the technical solution of this application. In order to enable ordinary technicians in this field to understand the technical solution of this application more clearly, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purposes and other purposes, features and advantages of this application easier to understand, the following is an explanation in combination with the specific implementation methods and drawings of this application. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of this application and other related contents, and are not to be considered as limiting this application.

[0020] Figure 1 This is a front view of the hammer head assembly of an electric power-boosting double-low-position meat hammer of the present invention when it is in the high position;

[0021] Figure 2 This is a front view of the hammer head assembly of the electric power-boosting double-low-position meat hammer of the present invention when it is in the low position;

[0022] Figure 3 This is a left side view of the hammer head assembly of the electric power-boosting double-low-position meat hammer of the present invention when it is in the low position;

[0023] Figure 4 The present invention is a partial view of an electric force-boosting double-low-position meat hammer.

[0024] Description of reference numerals:

[0025] 1. Drum module; 101. Drum motor; 102. Worm; 103. Turbine; 104. Belt; 105. Rotating seat; 106A. Driving pulley; 106B. Driven pulley; 107. Ball; 108. Drum; 2. Electric booster double hammer module; 201. Rack; 202. Gear booster motor; 203. Rack guide seat; 204. Guide rod assembly; 205. Lifting plate; 206. Cylinder mounting seat; 207. Cylinder; 208. Hammer assembly; 209. Air tank; 3. Control system; 301. Switch group; 302. Touch screen; 303. Air control valve assembly; 304. PLC controller; 4. Frame; 5. Meat paste guide assembly. DETAILED DESCRIPTION

[0026] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.

[0027] References to "embodiments" herein mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the word "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution.

[0028] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms herein is only for describing specific embodiments and is not intended to limit this application.

[0029] In the description of this application, the term "and / or" is used to describe a logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and both A and B exist. In addition, the character " / " in this document generally indicates that the objects before and after are in a logical "or" relationship.

[0030] In this application, terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, priority or sequence relationship between these entities or operations.

[0031] Without further limitations, in this application, the words "include", "comprise", "have" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those defined elements, but also other elements not explicitly listed, or elements inherent to such process, method or product.

[0032] Consistent with the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceed" are understood to exclude the number itself; expressions such as "above," "below," and "within" are understood to include the number itself. Furthermore, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this manner, such as "multiple groups," "multiple times," etc., unless otherwise specifically defined.

[0033] In the description of the embodiments of the present application, the space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be understood as a limitation on the embodiments of the present application.

[0034] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms "installed", "connected", "connected", "fixed", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art of the present application, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0035] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4The inventors have provided an electric booster-type double-low-position meat hammer. This electric booster-type double-low-position meat hammer consists of a drum module 1, an electric booster double-hammer module 2, a control system 3, a frame 4, and a meat paste guide assembly 5. The frame 4 serves as the assembly base for the other components.

[0036] As a preferred embodiment of this embodiment, the drum module 1 comprises a drum motor 101, a worm 102, a turbine 103, a driving pulley 106A, a driven pulley 106B, a belt 104, a ball bearing 107, a rotary seat 105, and a drum 108. The turbine 102 is fixedly connected to the driving pulley 106A, the driven pulley 106B is fixedly connected to the rotary seat 105, and the drum 108 is fixedly connected to the rotary seat 105. The lower end of the rotary seat 105 is provided with a groove for receiving the ball bearing 107. The frame 4 supports the rotary seat 105 via the ball bearing 107. The drum motor 101 directly drives the worm 102, which in turn drives the drum 108 via the turbine 103, the driving pulley 106A, the belt 104, the driven pulley 106B, and the rotary seat 105 in sequence. The function of the ball bearing 107 is similar to that of a bearing, enabling the swivel seat 105 to rotate relatively on the frame body 4 .

[0037] In order to achieve the effect of superimposing the impact force on the meat paste, as a preferred solution of this embodiment, the electric force-boosting double hammer module 2 is composed of a rack 201, a gear-boosting motor 202, a rack guide seat 203, a guide rod assembly 204, a lifting plate 205, a cylinder mounting seat 206, two cylinders 207, two sets of hammer head assemblies 208 and an air tank 209. The rack 201 is fixedly mounted on the frame body 4, and a guide rail that cooperates with the rack guide seat 203 is provided on the back of the rack 201. The rack guide seat 203 is arranged It is installed on the lifting plate 4 and fixedly connected to the housing of the gear-boosting motor 202. The gear-boosting motor 202 is engaged with the rack 201 for transmission. The gear-boosting motor 202 is used to realize the lifting movement of the lifting plate 4. The cylinder mounting seat 206 is fixed on the lifting plate 4. The cylinder 207 is fixedly mounted on the cylinder mounting seat 206. Each hammer head assembly 208 is fixedly mounted on a cylinder 207. The gas tank 209 is used to quickly replenish high-pressure gas when the cylinder 207 is operating.

[0038] The control system 3 realizes the electric boosting striking effect of the meat mash hammering process by controlling the electric boosting double hammer module 2. The impact force of the meat mash hammering is divided into the initial striking force and the superimposed striking force.

[0039] First, when the PLC controller 304 controls the air control valve group 303 to allow high-pressure gas to enter the two sets of cylinders 207, the two sets of hammer head assemblies 208 hammer the meat paste downward, and the two sets of cylinders 207 provide the initial striking force of the two sets of hammer head assemblies 208 during the hammering process.

[0040] Secondly, when the cylinder 207 extends downward, the PLC controller 304 controls the gear-assisted booster motor 202 to engage and move downward on the rack 201, so that the rack guide seat 203, the lifting plate 205, the cylinder mounting seat 206, the two sets of cylinders 207, and the two sets of hammer head assemblies 208 move downward together, and the large counterweight is used to provide the two sets of hammer head assemblies 208 with an electric booster hammering effect.

[0041] In order to hammer the meat paste more evenly, the two sets of hammer head assemblies 208 adopt a low-position linkage control scheme, and when the lifting plate 205 descends to the low position stage, they hammer downward or retract upward together.

[0042] The meat paste guide assembly 5 is fixedly mounted on the frame body 4 , and the variable height scraper at the extended end thereof is used to scrape down the meat paste in the drum 108 and then transport it to the bottom of the hammer head assembly 208 .

[0043] As the preferred structure of this embodiment, the control system 3 is composed of a switch group 301, a touch screen 302, an air-controlled valve assembly 303 and a PLC controller 304. The PLC controller 304 controls the working state of the cylinder 207 through the air-controlled valve assembly 303 according to the input signals of the switch group 301 and the touch screen 302. The PLC controller 304 directly controls the working states of the geared booster motor 202 and the drum motor 101.

[0044] In order to further illustrate the specific working process of the electric booster double low position meat hammer disclosed in this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 4 Introduction principle:

[0045] (1) Setting of working parameters of the control object.

[0046] The touch screen 302 and the PLC controller 304 utilize bidirectional parameter interaction. The PLC controller 304 receives debugging parameter input signals from the touch screen 302 and modifies the cylinder 207's extension and contraction cycle, the geared booster motor 202, and the drum motor 101's speeds before operation. Furthermore, the PLC controller 304 transmits and displays information about the cylinder 207's extension and contraction cycle, the geared booster motor 202, and the drum motor 101's speeds during operation on the touch screen. Thus, the touch screen 302's input function allows for the setting of operating parameters for the entire machine's control objects.

[0047] (2) The meat hammer is started or stopped according to the input signal.

[0048] The switch group 301 includes two input signals of "start" or "stop", and the PLC controller 304 controls the working states of the cylinder 207, the geared booster motor 202 and the drum motor 101 accordingly based on the two input signals.

[0049] When receiving the "start" input signal from the switch group 301, the PLC controller 304 controls the drum motor 101 to rotate at a constant speed and the cylinder 207 to move up and down simultaneously, and when the cylinder 207 moves downward, controls the geared booster motor 202 to enter electric booster striking.

[0050] Upon receiving the "stop" control signal from the switch group 301, the PLC controller 304 controls the drum motor 101 to stop, each of the cylinders 207 to the upper position, and the geared booster motor 202 to drive the lifting plate 205 to the upper position. This makes it easier for workers to remove meat paste and add new meat.

[0051] In this embodiment, the power mechanism or power unit includes, but is not limited to, an engine, a motor, a pneumatic tool, a hydraulic pump, and the like. The power unit also includes direct power sources and indirect power sources. Direct power sources, such as engines and motors, can provide their own power, while indirect power sources include air cylinders and hydraulic cylinders. The power mechanism or power unit can drive the linear reciprocating motion of the actuator through the coordination of gears and racks, the coordination of sliders and guideways, and the coordination of screws and nuts.

[0052] Transmission mechanisms or transmission units include speed reducers, gearboxes, worm gear mechanisms, connecting rod mechanisms, compound mechanisms, etc. Actuators or actuators include but are not limited to compression mechanisms, rotation mechanisms, swing mechanisms, vibration mechanisms, lifting mechanisms, cutting mechanisms, etc.

[0053] It should be noted that although the above embodiments have been described herein, this does not limit the scope of patent protection of the present invention. Therefore, based on the innovative concept of the present invention, changes and modifications to the embodiments described herein, or equivalent structural or equivalent process transformations made using the contents of the present invention's specification and drawings, and direct or indirect application of the above technical solutions to other related technical fields, are all included in the scope of patent protection of the present invention.

Claims

1. An electric force-boosting double-low-position meat hammer, characterized by: The electric booster double low-position meat hammer machine consists of a drum module, an electric booster double hammer module, a control system, a frame body and a meat paste guide assembly; The frame body serves as an assembly base; The drum module consists of a drum motor, a worm, a turbine, a driving pulley, a driven pulley, a belt, a ball, a rotary seat and a drum. The turbine is fixedly connected to the driving pulley, the driven pulley is fixedly connected to the rotary seat, and the drum is fixedly connected to the rotary seat. The lower end of the rotary seat is provided with a groove for embedding the ball. The frame body supports the rotary seat through the ball. The drum motor directly drives the worm, which in turn drives the drum through the turbine, the driving pulley, the belt, the driven pulley and the rotary seat in sequence. The electric booster double hammer module consists of a rack, a gear booster motor, a rack guide seat, a guide rod assembly, a lifting plate, a cylinder mounting seat, two cylinders, two sets of hammer head assemblies and an air tank. The rack is fixedly mounted on the frame body, and a guide rail that cooperates with the rack guide seat is provided on the back of the rack. The rack guide seat is mounted on the lifting plate and fixedly connected to the housing of the gear booster motor. The gear booster motor is meshed with the rack for transmission. The gear booster motor is used to realize the lifting movement of the lifting plate. The cylinder mounting seat is fixed on the lifting plate, and the cylinder is fixedly mounted on the cylinder mounting seat. Each of the hammer head assemblies is correspondingly fixedly mounted on a cylinder, and the air tank is used to quickly replenish gas during cylinder operation. The meat paste guide assembly is fixedly mounted on the frame body, and the variable height scraper at the extended end thereof is used to scrape down the meat paste in the drum and then transport it to the bottom of the hammer assembly; The control system consists of a switch group, a touch screen, an air-controlled valve assembly and a PLC controller. The PLC controller controls the working state of the cylinder through the air-controlled valve assembly based on the input signals from the switch group and the touch screen. The PLC controller is used to control the working state of the geared booster motor and the drum motor.

2. The electric force-boosting double-low-position meat hammer according to claim 1, characterized in that: The control system realizes the electric boosting hammering effect of the meat paste hammering process by controlling the electric boosting double hammer module; When the PLC controller controls the air control valve group to allow gas to flow into the two sets of cylinders, the two sets of hammer head assemblies hammer the meat paste downward, and the two sets of cylinders provide the initial striking force of the two sets of hammer head assemblies during the hammering process; During the downward extension of the cylinder, the PLC controller controls the gear-assisted booster motor to engage and move downward on the rack, causing the rack guide seat, lifting plate, cylinder mounting seat, two sets of cylinders, and two sets of hammer head assemblies to move downward together, and utilizing a large counterweight to provide an electric booster hammering effect for the two sets of hammer head assemblies.

3. An electric force-boosting double-low-position meat hammer according to claim 1 or 2, characterized in that: The two sets of hammer head assemblies adopt a low-position linkage control scheme, and when the lifting plate descends to the low-position stage, they hammer downward or retract upward together.

4. An electric force-boosting double-low-position meat hammer according to claim 1 or 2, characterized in that: The switch group includes two input signals, start or stop, and the PLC controller controls the working states of the cylinder, the gear booster motor and the drum motor accordingly according to the two input signals; When receiving the start input signal from the switch group, the PLC controller controls the drum motor to rotate at a constant speed and the cylinder to move up and down simultaneously, and when the cylinder moves downward, controls the gear booster motor to start electric booster striking; When receiving the shutdown control signal from the switch group, the PLC controller controls the drum motor to stop working, each of the cylinders to be in the upper position, and the gear-assisted booster motor to drive the lifting plate to the upper position.

5. The electric force-boosting double-low-position meat hammer according to claim 1, characterized in that: The touch screen and the PLC controller use two-way parameter interaction. The PLC controller is used to receive the debugging parameter input signal sent from the touch screen, and change the extension and contraction cycle of the cylinder, the speed of the geared booster motor and the drum motor before work. The PLC controller is also used to transmit and display the speed information of the extension and contraction cycle of the cylinder, the geared booster motor and the drum motor during work on the touch screen.

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