Automatic assembly device for coupling diaphragm
Through the combination of the stable assembly, pressing assembly and rotating assembly of the coupling diaphragm automatic assembly device, the automatic fixing and assembly of the diaphragm is achieved, solving the problems of low manual operation efficiency and diaphragm offset, and improving assembly accuracy and quality.
Patent Information
- Application Number
- CN202210378004.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2042-04-12
AI Technical Summary
During the assembly process of existing coupling diaphragms, manual operation efficiency is required, and the diaphragms are easily offset during assembly, affecting accuracy and quality.
An automatic assembly device for coupling diaphragm is designed to fix the diaphragm by stabilizing the assembly, combining the pressing component, feeding component and rotating component to realize the automatic assembly of the diaphragm, including the negative pressure suction cup feeding and rotating component automatically switch assembly holes.
It improves assembly efficiency, reduces manual operation time, ensures that the diaphragm does not deviate during assembly, and improves assembly accuracy and quality.
Smart Images

Figure CN114799862B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of couplings, and more particularly to an automatic assembly device for coupling diaphragms. Background Art
[0002] The coupling diaphragm is composed of several stacked diaphragms, which are assembled together by screw rings and screws.
[0003] However, the existing coupling diaphragm assembly work usually requires manual pre-assembly of the screw ring and the screw on the assembly hole, which has low work efficiency. It is also necessary to manually rotate the diaphragm to switch the assembly hole, which increases the manual operation time. In addition, the diaphragm cannot be fixed when pressed, and there will be a problem of pressing position offset, which affects the accuracy and quality of the assembly. Summary of the Invention
[0004] The purpose of the present invention is to address the shortcomings of the prior art and provide an automatic assembly device for a coupling diaphragm. By setting a stabilizing component, the fastening plate slides outward to fix the diaphragm during inflation, preventing the diaphragm from shifting in position during assembly, thereby improving the quality and accuracy of assembly. By setting a feeding component a, a feeding component b and a linkage component, the negative pressure suction cup is driven downward when the pressing component is pressed downward. Under the action of the linkage component, the push plate moves upward to realize the simultaneous pressing and feeding operations. In addition, by setting a rotating component, the stabilizing component automatically switches the assembly hole, thereby improving work efficiency and reducing the time of manual operation.
[0005] The technical solutions of the present invention are as follows:
[0006] A coupling diaphragm automatic assembly device includes a frame, a pressing component is provided on the frame, a rotating component is provided below the frame, a plurality of stabilizing components are arranged in an array on the rotating component, a feeding component a and a feeding component b are also provided behind the rotating component, a rotating component is also provided below the rotating component, and a linkage component is also provided between the feeding component a and the feeding component b. The stabilizing component is used to expand and fix the diaphragm after inflation and cooperate with the rotating component during transmission along the rotating component to switch the assembly hole of the diaphragm under the drive of the rotating component. The pressing component is used to drive the feeding component a to move downward during the pressing process to place the screw ring on the top of the assembly hole, and at the same time drive the feeding component b to move upward under the action of the linkage component to insert the screw into the assembly hole.
[0007] As a preference, the pressing assembly includes a first cylinder fixedly arranged on the top of the frame, a piston rod driven by the first cylinder, a pressing plate fixedly arranged below the piston rod, and a pressing die fixedly arranged on the pressing plate.
[0008] As a preference, the slewing assembly includes a slewing chain and an annular guide rail, the slewing chain is fixed by a support rod a, and the annular guide rail is fixed by a support rod b.
[0009] As a preferred embodiment, the stabilizing component includes a load-bearing plate fixedly arranged on a rotating chain, a support column rotatably arranged on the load-bearing plate, an inflatable cylinder arranged in an array along the circumferential direction of the support column, a sliding rod slidably arranged in the inflatable cylinder, and a fastening plate fixedly arranged on the sliding rod. A limiting plate is also fixedly arranged at the bottom of the fastening plate, and an inflatable tube is connected between several of the inflatable cylinders. A first slide groove is also opened on the support column along the circumferential direction, and the inflatable cylinder is slidably arranged in the first slide groove. A spring is also fixedly connected to the bottom of the inflatable cylinder and the first slide groove, a square rod is also fixedly arranged at the bottom of the support column, and a limiting rod is also fixedly arranged at the lower end of the support column.
[0010] As a preferred embodiment, the feeding assembly a includes a first vibrating plate, a first discharge pipe fixedly arranged on the first vibrating plate, a fixed rod fixedly arranged on the piston rod, a telescopic rod fixedly arranged on the fixed rod, a negative pressure suction cup fixedly arranged at the bottom of the telescopic rod, and a negative pressure tube connected to the negative pressure suction cup.
[0011] As a preference, the feeding assembly b includes a second vibrating disk, a second discharge pipe fixedly arranged on the second vibrating disk, an empty slot opened at the front end of the second discharge pipe, a lifting rod arranged below the empty slot, and a lifting plate fixedly arranged on the top of the lifting rod.
[0012] Preferably, the rotating assembly includes a fixed seat, a second cylinder fixedly arranged on the fixed seat, a push plate driven by the second cylinder, a motor fixedly arranged on the push plate, and a rotating rod driven by the motor, wherein a square groove is provided on the rotating rod.
[0013] Preferably, the linkage assembly includes a first rack fixedly arranged on the fixed rod, a second rack fixedly arranged on the lifting rod, a connecting rod fixedly arranged on the lifting rod and a gear fixedly arranged on the frame, and the first rack and the second rack are both engaged with the gear.
[0014] As a preference, a second sliding groove is further provided on the annular guide rail, and the carrying plate slides in the second sliding groove via a pulley.
[0015] As another preferred embodiment, the square rod matches the square groove.
[0016] The beneficial effects of the present invention are:
[0017] 1. The present invention is provided with a stabilizing component. By providing a fastening plate, when the air cylinder is inflated, the slide rod drives the fastening plate to slide outward to fix the diaphragm. By providing a spring, when pressed for assembly, the fastening plate and the diaphragm move downward together, avoiding the problem of the diaphragm tilting when being pressed, which affects the accuracy and quality of assembly.
[0018] 2. The present invention is provided with a pressing assembly, a feeding assembly a, a feeding assembly b and a linkage assembly. When the piston rod moves downward, the telescopic rod is driven downward to place the screw ring on the assembly hole. At the same time, driven by the linkage assembly, the lifting plate moves upward, so that the lifting plate pushes the screw upward to cooperate with the screw ring. Through the mechanical structure, the automatic feeding operation is realized, thereby improving work efficiency. In addition, by providing a negative pressure suction cup, the screw is prevented from tilting and falling on the assembly hole during discharging, thereby affecting the assembly quality.
[0019] 3. The present invention is also provided with a rotating assembly. By providing the rotating assembly, when the stabilizing assembly is transferred to the top of the rotating assembly, the rotating rod moves upward to cooperate with the square rod, and the diaphragm rotates under the drive of the rotating rod to realize the operation of automatically switching the assembly holes, thereby reducing the working hours of manual operation and further improving work efficiency.
[0020] In summary, the present invention has functions such as automatic loading and automatic assembly, and is suitable for the technical field of couplings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described below with reference to the accompanying drawings:
[0022] Figure 1 Automatic assembly device for coupling diaphragm;
[0023] Figure 2 for Figure 1 A magnified schematic diagram of point A;
[0024] Figure 3 It is a structural diagram of the pressing component and the linkage component;
[0025] Figure 4 It is a structural diagram of the empty slot, lifting plate, square slot and rotating rod;
[0026] Figure 5 This is a schematic diagram of the state when the fastening plate moves outward to fix the diaphragm;
[0027] Figure 6 This is a schematic diagram of the state in which the feeding component a moves downward and the feeding component b moves upward when the pressing component presses downward;
[0028] Figure 7 This is a schematic diagram of the state in which the rotating component rises, cooperates with the square rod, and drives the square rod to rotate. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
[0030] Example 1
[0031] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limiting the present invention.
[0032] like Figures 1 to 7 As shown, a coupling diaphragm automatic assembly device includes a frame 1, a pressing component 2 is provided on the frame 1, a rotating component 3 is provided below the frame 1, a plurality of stabilizing components 4 are arranged in an array on the rotating component 3, a feeding component a5 and a feeding component b6 are also provided behind the rotating component 3, a rotating component 7 is also provided below the rotating component 3, and a linkage component 8 is also provided between the feeding component a5 and the feeding component b6. The stabilizing component 4 is used to expand and fix the diaphragm 11 after inflation and cooperate with the rotating component 7 during the transmission along the rotating component 3, and switch the assembly hole 12 of the diaphragm 11 under the drive of the rotating component 7. The pressing component 2 is used to drive the feeding component a5 to move downward during the pressing process to place the screw ring 13 on the top of the assembly hole 12, and at the same time drive the feeding component b6 to move upward under the action of the linkage component 8 to insert the screw 14 into the assembly hole 12.
[0033] like Figure 3 As shown, the pressing assembly 2 includes a first cylinder 21 fixedly arranged on the top of the frame 1, a piston rod 22 driven by the first cylinder 21, a pressing plate 23 fixedly arranged below the piston rod 22, and a pressing mold 24 fixedly arranged on the pressing plate 23.
[0034] like Figure 1 As shown, the slewing assembly 3 includes a slewing chain 31 and an annular guide rail 32. The slewing chain 31 is fixed by a support rod a33, and the annular guide rail 32 is fixed by a support rod b34.
[0035] like Figure 2As shown, the stabilizing component 4 includes a supporting plate 41 fixedly arranged on the rotary chain 31, a supporting column 42 rotatably arranged on the supporting plate 41, an inflatable cylinder 43 arranged in an array along the circumferential direction of the supporting column 42, a sliding rod 44 slidingly arranged in the inflatable cylinder 43, and a fastening plate 45 fixedly arranged on the sliding rod 44. A limiting plate 46 is also fixedly arranged at the bottom of the fastening plate 45. An inflatable tube 47 is connected between the plurality of inflatable cylinders 43. A first sliding groove 48 is also opened on the supporting column 42 along the circumferential direction. The inflatable cylinder 43 is slidably arranged in the first sliding groove 48. The bottom of the inflatable cylinder 43 and the first sliding groove 48 are also fixed. It is fixedly connected with a spring 481, and a square rod 49 is also fixedly provided at the bottom of the support column 42. A limiting rod 491 is also fixedly provided at the lower end of the support column 42. Before use, the diaphragm 11 is manually placed on the limiting plate 46. After stacking several pieces, a fastening plate 45 is set. When the inflation cylinder 43 is inflated, the slide rod 44 drives the fastening plate 45 to slide outward to fix the diaphragm 11 and prevent the diaphragm 11 from moving. By setting the spring 481, when pressing for assembly, the fastening plate 45 and the diaphragm 11 move downward together, avoiding the problem of the diaphragm 11 tilting when being pressed, affecting the accuracy and quality of assembly.
[0036] like Figure 1 and Figure 3 As shown, the feeding assembly a5 includes a first vibration disk 51, a first discharge pipe 52 fixedly arranged on the first vibration disk 51, a fixed rod 53 fixedly arranged on the piston rod 22, a telescopic rod 54 fixedly arranged on the fixed rod 53, a negative pressure suction cup 55 fixedly arranged at the bottom of the telescopic rod 54, and a negative pressure pipe 56 connected to the negative pressure suction cup 55. By setting the first discharge pipe 52, the screw ring 13 is transported to the bottom of the negative pressure suction cup 55, and the negative pressure suction cup 55 sucks the screw ring 13. Under the action of the negative pressure suction cup 55, the screw ring 13 will not fall on the assembly hole 12, affecting the final assembly quality.
[0037] like Figure 1 and Figure 3 As shown, the feeding assembly b6 includes a second vibration disk 61, a second discharge pipe 62 fixedly arranged on the second vibration disk 61, an empty slot 63 opened at the front end of the second discharge pipe 62, a lifting rod 64 arranged below the empty slot 63, and a lifting plate 65 fixedly arranged on the top of the lifting rod 64. By setting the second discharge pipe 62, the screw 14 is transported to the top of the empty slot 63, and then the screw 14 is upwardly inserted into the assembly hole 12 through the lifting plate 65.
[0038] like Figure 7As shown, the rotating assembly 7 includes a fixed seat 71, a second cylinder 72 fixedly arranged on the fixed seat 71, a push plate 73 driven by the second cylinder 72, a motor 74 fixedly arranged on the push plate 73 and a rotating rod 75 driven by the motor 74. A square groove 76 is provided on the rotating rod 75. By setting the rotating assembly 7, when the stabilizing assembly 4 is transmitted to the top of the rotating assembly 7, the rotating rod 75 moves upward under the drive of the second cylinder 72 so that the square groove 76 cooperates with the square rod 49, and the diaphragm 11 rotates under the drive of the rotating rod 75, thereby realizing the operation of automatically switching the assembly hole 12, reducing the working hours of manual operation and further improving work efficiency.
[0039] like Figure 3 As shown, the linkage assembly 8 includes a first rack 81 fixedly arranged on the fixed rod 53, a second rack 82 fixedly arranged on the lifting rod 64, a connecting rod 83 fixedly arranged on the lifting rod 64, and a gear 84 fixedly arranged on the frame 1. The first rack 81 and the second rack 82 are both engaged with the gear 84. When the piston rod 22 moves downward, the telescopic rod 54 is driven to move downward to place the screw ring 13 on the assembly hole 12. At the same time, the first rack 81 moves downward, and under the engagement of the gear 84, the second rack 82 moves upward, thereby driving the lifting plate 65 to move upward, so that the lifting plate 65 pushes the screw 14 upward to cooperate with the screw ring 13. Through the mechanical structure, the automatic feeding operation is realized, thereby improving work efficiency.
[0040] like Figure 1 As shown, a second sliding groove 9 is further provided on the annular guide rail 32 , and the supporting plate 41 slides in the second sliding groove 9 via a pulley 91 , so that the supporting plate 41 can rotate more stably along the annular guide rail 32 .
[0041] like Figure 7 As shown, the square rod 49 cooperates with the square groove 76. By setting the square rod 49 and the square groove 76, it is prevented that the rotating rod 75 drives the square rod 49 to rotate and slips, thereby affecting the rotation effect.
[0042] Example 2
[0043] like Figure 4 As shown, the components that are the same as or corresponding to those in Example 1 are marked with the corresponding figure marks in Example 1. For the sake of simplicity, only the differences from Example 1 are described below. The difference between Example 2 and Example 1 is that a buffer protection pad is provided on both the negative pressure suction cup 55 and the lifting plate 65.
[0044] Here, this embodiment provides a buffer protection pad on both the negative pressure suction cup 55 and the lifting plate 65, so that when the negative pressure suction cup 55 moves downward and cooperates with the screw ring 13, it plays a buffer role, and when the lifting plate 65 moves upward and cooperates with the screw 14, it plays a buffer role, reducing the possibility of wear of the screw ring 13 and the screw 14, and increasing the service life of the negative pressure suction cup 55, the lifting plate 65, the screw ring 13 and the screw 14.
[0045] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only used to describe the present invention and simplify the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0046] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0047] The above description in conjunction with the accompanying drawings is only a preferred embodiment of the present invention, but the present invention is not limited to the above embodiment. It should be pointed out that for those skilled in the art, various modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the scope of protection of the present invention and will not affect the effect and practicality of the implementation of the present invention.
Claims
1. A coupling diaphragm automatic assembly device, comprising a frame (1), characterized in that: The frame (1) is provided with a pressing assembly (2), a rotating assembly (3) is provided below the frame (1), a plurality of stabilizing assemblies (4) are arranged in an array on the rotating assembly (3), a feeding assembly a (5) and a feeding assembly b (6) are provided behind the rotating assembly (3), a rotating assembly (7) is provided below the rotating assembly (3), a linkage assembly (8) is provided between the feeding assembly a (5) and the feeding assembly b (6), and the stabilizing assembly (4) is used to The diaphragm (11) is unfolded to fix it and cooperates with the rotating component (7) during the transmission along the rotary component (3). The assembly hole (12) of the diaphragm (11) is switched under the drive of the rotating component (7). The pressing component (2) is used to drive the feeding component a (5) to move downward during the pressing process to place the screw ring (13) on the top of the assembly hole (12) and at the same time drive the feeding component b (6) to move upward under the action of the linkage component (8) to insert the screw (14) into the assembly hole (12); The slewing assembly (3) comprises a slewing chain (31) and an annular guide rail (32), wherein the slewing chain (31) is fixed by a support rod a (33), and the annular guide rail (32) is fixed by a support rod b (34); The stabilizing component (4) includes a supporting plate (41) fixedly arranged on the rotary chain (31), a supporting column (42) rotatably arranged on the supporting plate (41), an inflatable cylinder (43) arranged in an array along the circumferential direction of the supporting column (42), a sliding rod (44) slidably arranged in the inflatable cylinder (43), and a fastening plate (45) fixedly arranged on the sliding rod (44), a limiting plate (46) is also fixedly arranged at the bottom of the fastening plate (45), an inflatable tube (47) is connected between a plurality of the inflatable cylinders (43), a first sliding groove (48) is also opened on the supporting column (42) along the circumferential direction, the inflatable cylinder (43) is slidably arranged in the first sliding groove (48), a spring (481) is also fixedly connected between the inflatable cylinder (43) and the bottom of the first sliding groove (48), a square rod (49) is also fixedly arranged at the bottom of the supporting column (42), and a limiting rod (491) is also fixedly arranged at the lower end of the supporting column (42); The rotating assembly (7) includes a fixed seat (71), a second cylinder (72) fixedly arranged on the fixed seat (71), a push plate (73) driven by the second cylinder (72), a motor (74) fixedly arranged on the push plate (73), and a rotating rod (75) driven by the motor (74), wherein a square groove (76) is formed on the rotating rod (75).
2. The automatic assembly device for coupling diaphragms according to claim 1, characterized in that: The pressing assembly (2) comprises a first cylinder (21) fixedly arranged on the top of the frame (1), a piston rod (22) driven by the first cylinder (21), a pressing plate (23) fixedly arranged below the piston rod (22), and a pressing die (24) fixedly arranged on the pressing plate (23).
3. The automatic assembly device for coupling diaphragms according to claim 1, characterized in that: The feeding assembly a (5) comprises a first vibrating plate (51), a first discharge pipe (52) fixedly arranged on the first vibrating plate (51), a fixed rod (53) fixedly arranged on the piston rod (22), a telescopic rod (54) fixedly arranged on the fixed rod (53), a negative pressure suction cup (55) fixedly arranged at the bottom of the telescopic rod (54), and a negative pressure pipe (56) connected to the negative pressure suction cup (55).
4. The automatic assembly device for coupling diaphragms according to claim 3, characterized in that: The feeding assembly b (6) includes a second vibrating plate (61), a second discharge pipe (62) fixedly arranged on the second vibrating plate (61), a slot (63) provided at the front end of the second discharge pipe (62), a lifting rod (64) arranged below the slot (63), and a lifting plate (65) fixedly arranged on the top of the lifting rod (64).
5. The automatic assembly device for coupling diaphragms according to claim 1, characterized in that: The linkage assembly (8) comprises a first rack (81) fixedly arranged on a fixed rod (53), a second rack (82) fixedly arranged on a lifting rod (64), a connecting rod (83) fixedly arranged on the lifting rod (64), and a gear (84) fixedly arranged on a frame (1), wherein the first rack (81) and the second rack (82) are both engaged with the gear (84).
6. The automatic assembly device for coupling diaphragms according to claim 5, characterized in that: A second sliding groove (9) is also provided on the annular guide rail (32), and the bearing plate (41) slides in the second sliding groove (9) via a pulley (91).
7. The automatic assembly device for coupling diaphragms according to claim 1, characterized in that: The square rod (49) matches the square groove (76).
Citation Information
Patent Citations
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CN111318876A
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CN114148737A