A handheld quick clamping device

The handheld quick clamping device solves the problem of controlling the installation force of the junction box cover during photovoltaic module installation by using a clamping and pressing mechanism. It achieves pressureless fastening, avoids damage to the photovoltaic panel, and is easy to operate and highly adaptable.

CN114800338BActive Publication Date: 2025-10-28ZHEJIANG JIAMING TIANHEYUAN PHOTOVOLTAIC TECH
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Patent Information

Application Number
CN202210510051.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-11
Publication Date
2025-10-28
Estimated Expiration
2042-05-11

AI Technical Summary

Technical Problem

In existing technologies, the installation force of the junction box cover during photovoltaic module installation cannot be controlled, which can easily lead to damage to the photovoltaic panels.

Method used

A handheld quick clamping device was designed, including a clamping mechanism and a pressing mechanism. The clamping mechanism clamps the first fastening member, and the pressing mechanism presses the second fastening member to avoid putting pressure on the substrate.

Benefits of technology

It achieves the goal of not putting pressure on the photovoltaic panel during the fastening process, thus avoiding damage. It is simple and labor-saving to operate and can adapt to the needs of different fastening components.

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Abstract

This invention discloses a handheld quick clamping device, including a mounting bracket, a clamping mechanism and a pressing mechanism mounted on the mounting bracket; the clamping mechanism is used to clamp and fix a first fastening member; the pressing mechanism is used to press and fasten a second fastening member onto the first fastening member. When the first and second fastening members are fastened together, the clamping mechanism of this invention clamps and fixes the first fastening member, and then the pressing mechanism presses and fastens the second fastening member onto the first fastening member. During fastening, the device applies a clamping force that pushes the first and second fastening members towards the center, rather than pressing the second fastening member against the first fastening member. Therefore, the fastening process does not exert pressure on the substrate on which the first fastening member is mounted, and does not cause damage to the substrate.
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Description

Technical Field

[0001] This invention relates to the field of tooling and fixture technology, and specifically to a handheld quick clamping device. Background Technology

[0002] Solar photovoltaic (PV) power generation is based on the photovoltaic effect, using solar cells to directly convert sunlight into electrical energy. During the installation of PV modules, the junction box needs to be secured first. After the junction box is installed, the cover is then fastened on. Currently, the cover is generally installed manually by pressing it down, but the pressure cannot be controlled and can put pressure on the solar panels, easily damaging them. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides a handheld quick clamping device that facilitates the fastening of two components together without exerting pressure on the substrate or causing damage to the substrate during fastening.

[0004] This invention provides a handheld quick clamping device.

[0005] Includes a mounting bracket, and a clamping mechanism and a pressing mechanism mounted on the mounting bracket;

[0006] The clamping mechanism is used to clamp and fix the first fastening component;

[0007] The clamping mechanism is used to clamp the second fastener onto the first fastener.

[0008] Furthermore, the mounting bracket includes an upper mounting base, a lower mounting base, and a side mounting base connected between the upper mounting base and the lower mounting base.

[0009] Furthermore, the clamping mechanism includes at least one jaw unit, which includes a connecting shaft, a connecting rod mounting block, two connecting rods, and two jaws;

[0010] The upper end of the connecting shaft passes through the upper mounting base and is connected to a handle. The lower end of the connecting shaft is connected to the connecting rod mounting block. A spring is sleeved on the connecting shaft to support the upper mounting base and the connecting rod mounting block. The two connecting rods are respectively hinged to the lower end of the connecting rod mounting block. The middle parts of the two claws are respectively hinged to the two sides of the lower mounting base. The upper ends of the two claws are respectively hinged to the lower ends of the two connecting rods. The lower end of the claw has a hook that can engage with the side of the first fastening member.

[0011] Furthermore, the clamping mechanism includes two sets of claw units, which are symmetrically arranged on both sides of the clamping mechanism;

[0012] The handle adopts a U-shaped structure, with both ends bent downwards and connected to the upper ends of the connecting shafts of the two sets of claw units respectively.

[0013] Furthermore, the clamping mechanism includes a telescopic cylinder, an upper connecting block, and a lower clamping block;

[0014] The telescopic cylinder is fixed to the lower side of the upper mounting base;

[0015] The upper connecting block is located on the upper side of the lower mounting base and fixed to the output shaft of the telescopic cylinder;

[0016] The lower clamping block is located on the lower mounting base, and a number of guide posts passing through the lower mounting base are provided between the lower clamping block and the upper connecting block.

[0017] Furthermore, a telescopic cylinder mounting seat is provided on the lower side of the upper mounting base, and the upper end of the telescopic cylinder is fixed to the telescopic cylinder mounting seat by bolts.

[0018] Furthermore, the upper connecting block is connected to several adjusting screws, which are used to abut against the lower mounting base to control the downward stroke of the upper connecting block.

[0019] Furthermore, the lower mounting base is connected to guide members that extend downward and are respectively attached to both sides of the lower clamping block.

[0020] Furthermore, the periphery of the lower clamping block is provided with a workpiece shape positioning element that extends downward.

[0021] Furthermore, the first fastening component is the body of the junction box, and the second fastening component is the top cover of the junction box.

[0022] The present invention has the following beneficial effects:

[0023] When the first fastening member and the second fastening member are fastened together, the clamping mechanism of the clamping device can clamp and fix the first fastening member, and then the pressing mechanism can press and fasten the second fastening member onto the first fastening member. When fastening, the device will apply a clamping force that squeezes the first fastening member and the second fastening member towards the middle, rather than pressing the second fastening member onto the first fastening member. When fastening, no pressure will be generated on the base on which the first fastening member is installed, and no damage to the base will be caused by compression. Attached Figure Description

[0024] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0025] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention;

[0026] Figure 2 This is a schematic diagram of the mounting bracket according to an embodiment of the present invention;

[0027] Figure 3 This is a schematic diagram of the clamping mechanism according to an embodiment of the present invention;

[0028] Figure 4 This is a schematic diagram of the pressing mechanism according to an embodiment of the present invention;

[0029] Figure 5 This is a schematic diagram of the structure used in an embodiment of the present invention.

[0030] In the attached diagram, 100-mounting bracket; 110-upper mounting base; 111-telescopic cylinder mounting base; 120-lower mounting base; 121-guide component; 130-side mounting base; 200-clamping mechanism; 210-connecting shaft; 220-connecting rod mounting block; 230-connecting rod; 240-claw; 241-hook; 250-handle; 260-spring; 300-pressing mechanism; 310-telescopic cylinder; 320-upper connecting block; 321-adjusting screw; 330-lower pressing block; 331-workpiece shape positioning component; 340-guide post; 400-first fastening component; 500-second fastening component. Detailed Implementation

[0031] The embodiments of the technical solution of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the technical solution of the present invention and are therefore intended to limit the scope of protection of the present invention.

[0032] It should be noted that, unless otherwise stated, the technical or scientific terms used in this application should have the ordinary meaning as understood by those skilled in the art to which this invention pertains.

[0033] like Figures 1-5 As shown, an embodiment of the present invention provides a handheld quick clamping device, including a mounting bracket 100, a clamping mechanism 200 and a pressing mechanism 300 mounted on the mounting bracket 100.

[0034] Specific reference Figure 1 and Figure 2 The mounting bracket 100 specifically includes an upper mounting bracket 110, a lower mounting bracket 120, and a side mounting bracket 130 connected between the upper mounting bracket 110 and the lower mounting bracket 120.

[0035] The clamping mechanism 200 is used to clamp and fix the first fastening member 400.

[0036] Specific reference Figure 1 and Figure 3 The clamping mechanism 200 includes at least one jaw unit, which includes a connecting shaft 210, a connecting rod mounting block 220, two connecting rods 230, and two jaws 240. The upper end of the connecting shaft 210 passes through the upper mounting base 110 and is connected to a handle 250. The lower end of the connecting shaft 210 is connected to the connecting rod mounting block 220. A spring 260 is fitted on the connecting shaft 210 and supports it between the upper mounting base 110 and the connecting rod mounting block 220. The two connecting rods 230 are respectively hinged to the lower end of the connecting rod mounting block 220. The middle parts of the two jaws 240 are respectively hinged to the two sides of the lower mounting base 120. The upper ends of the two jaws 240 are respectively hinged to the lower ends of the two connecting rods 230. The lower end of the jaws 240 has a hook 241 that can engage with the side of the first fastening member 400.

[0037] In practice, such as Figure 5 As shown, we can provide slots on the first fastening member 400. When the clamping mechanism 200 clamps and fixes the first fastening member 400, the spring 260 presses down on the connecting rod mounting block 220, causing the connecting rods 230 on both sides of the connecting rod mounting block 220 to push the upper ends of the two claws 240 outwards, thereby causing the hooks 241 at the lower ends of the two claws 240 to be locked into the slots on both sides of the first fastening member 400. When it is necessary to release the clamping mechanism 200, pull the handle 250 upwards. The handle 250 drives the connecting shaft 210 to move upwards, and the connecting rod mounting block 220 moves upwards along with the connecting shaft 210. The spring 260 is compressed. At this time, the connecting rod mounting block 220 pulls the upper ends of the two claws 240 inwards through the connecting rods 230 on both sides, thereby causing the hooks 241 at the lower ends of the two claws 240 to rotate outwards and exit the slots on both sides of the first fastening member 400.

[0038] In one embodiment, to ensure balance when clamping and fixing the first fastening member 400, the clamping mechanism 200 includes two sets of claw units, which are symmetrically arranged on both sides of the pressing mechanism 300. The handle 250 adopts a U-shaped structure, with both ends of the handle 250 bent downwards and connected to the upper ends of the connecting shafts 210 of the two sets of claw units, so that the two claw units can be lifted simultaneously through the handle 250.

[0039] The clamping mechanism 300 is used to clamp the second fastening member 500 onto the first fastening member 400.

[0040] Specific reference Figure 1 and Figure 4The clamping mechanism 300 includes a telescopic cylinder 310, an upper connecting block 320, and a lower clamping block 330. The telescopic cylinder 310 is fixed to the lower side of the upper mounting base 110. The telescopic cylinder 310 can be a pneumatic telescopic cylinder 310 or an electric telescopic cylinder 310, preferably a pneumatic telescopic cylinder 310. The upper connecting block 320 is located on the upper side of the lower mounting base 120 and fixed to the output shaft of the telescopic cylinder 310. The lower clamping block 330 is located on the lower side of the lower mounting base 120, and a plurality of guide posts 340 passing through the lower mounting base 120 are provided between the lower clamping block 330 and the upper connecting block 320.

[0041] like Figure 5 As shown, after the clamping mechanism 200 clamps the first fastening member 400, the telescopic cylinder 310 pushes the pressing block 330 to press the second fastening member 500 in the direction of the first fastening member 400, so that the first fastening member 400 and the second fastening member 500 are fastened together. The operation is simple, quick and labor-saving, and the pressing effect is stable.

[0042] To facilitate the installation of the telescopic cylinder 310, a telescopic cylinder mounting seat 111 is provided on the lower side of the upper mounting base 110, and the upper end of the telescopic cylinder 310 is fixed to the telescopic cylinder mounting seat 111 by bolts.

[0043] Continue to refer to Figure 1 The upper connecting block 320 is connected to several adjusting screws 321. The adjusting screws 321 are used to abut against the lower mounting base 120 to control the downward stroke of the upper connecting block 320. In actual operation, we can adjust the downward stroke of the upper connecting block 320 by adjusting the height of the lower end of the adjusting screw 321, thereby controlling the downward position of the lower pressing block 330, so as to adapt to the needs of different first fastening parts 400 and second fastening parts 500.

[0044] Preferably, the lower mounting base 120 is connected to two sides of a guide member 121 that extends downward and is respectively attached to both sides of the lower clamping block 330. The guide member 121 can guide the lower clamping block 330.

[0045] Preferably, the lower clamping block 330 has a downwardly extending workpiece shape positioning member 331 on its periphery. The lower clamping block 330 can be pre-positioned with the workpiece by the workpiece shape positioning member 331, and then the clamping mechanism 200 performs a clamping action. This makes it easy to align the jaws 240 of the clamping mechanism 200 with the clamping position.

[0046] To reduce the weight of the entire device, weight-reducing holes are provided on the upper mounting base 110, the lower mounting base 120, and the lower clamping block 330.

[0047] When the first fastening member 400 and the second fastening member 500 are fastened together, the clamping mechanism 200 of the clamping device can clamp and fix the first fastening member 400, and the pressing mechanism 300 can press and fasten the second fastening member 500 onto the first fastening member 400. When fastening, the device will apply a clamping force that squeezes the first fastening member 400 and the second fastening member 500 towards the middle, rather than pressing the second fastening member 500 against the first fastening member 400. When fastening, no pressure will be generated on the base on which the first fastening member 400 is installed, and the base will not be squeezed and damaged.

[0048] In this embodiment, the workpiece fastened by the clamping device is a junction box in a solar photovoltaic module. The first fastening member 400 is the junction box body, and the second fastening member 500 is the junction box top cover. The junction box body is fixed to one side of the photovoltaic panel. By using this device to fasten the junction box top cover onto the body, no pressure is applied to the photovoltaic panel, thus preventing damage to the photovoltaic panel when fastening the junction box top cover.

[0049] Of course, in other embodiments, the workpiece fastened by the clamping device can also be other workpieces that require two parts to be fastened together.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and specification of the present invention.

Claims

1. A handheld quick clamping device, characterized in that: Includes a mounting bracket, and a clamping mechanism and a pressing mechanism mounted on the mounting bracket; The clamping mechanism is used to clamp and fix the first fastening component; The clamping mechanism is used to clamp the second fastening member onto the first fastening member; The mounting bracket includes an upper mounting base, a lower mounting base, and a side mounting base connected between the upper mounting base and the lower mounting base; The clamping mechanism includes at least one jaw unit, and the jaw unit includes a connecting shaft, a connecting rod mounting block, two connecting rods, and two jaws. The upper end of the connecting shaft passes through the upper mounting base and is connected to a handle. The lower end of the connecting shaft is connected to the connecting rod mounting block. A spring is sleeved on the connecting shaft to support the upper mounting base and the connecting rod mounting block. The two connecting rods are respectively hinged to the lower end of the connecting rod mounting block. The middle parts of the two claws are respectively hinged to the two sides of the lower mounting base. The upper ends of the two claws are respectively hinged to the lower ends of the two connecting rods. The lower end of the claw has a hook that can engage with the side of the first fastening member. The clamping mechanism includes a telescopic cylinder, an upper connecting block, and a lower clamping block; The telescopic cylinder is fixed to the lower side of the upper mounting base; The upper connecting block is located on the upper side of the lower mounting base and fixed to the output shaft of the telescopic cylinder; The lower clamping block is located on the lower mounting base, and a number of guide posts passing through the lower mounting base are provided between the lower clamping block and the upper connecting block.

2. The handheld quick clamping device according to claim 1, characterized in that: The clamping mechanism includes two sets of jaw units, which are symmetrically arranged on both sides of the clamping mechanism; The handle adopts a U-shaped structure, with both ends bent downwards and connected to the upper ends of the connecting shafts of the two sets of claw units respectively.

3. The handheld quick clamping device according to claim 1, characterized in that: The lower side of the upper mounting base is provided with a telescopic cylinder mounting base, and the upper end of the telescopic cylinder is fixed to the telescopic cylinder mounting base by bolts.

4. The handheld quick clamping device according to claim 1, characterized in that: The upper connecting block is connected to several adjusting screws, which are used to abut against the lower mounting base to control the downward stroke of the upper connecting block.

5. The handheld quick clamping device according to claim 1, characterized in that: The lower mounting base is connected to guide members that extend downward and are respectively attached to both sides of the lower clamping block.

6. The handheld quick clamping device according to claim 1, characterized in that: The lower clamping block has a workpiece shape positioning component that extends downward around its periphery.

7. The handheld quick clamping device according to any one of claims 1-6, characterized in that: The first fastening component is the body of the junction box, and the second fastening component is the top cover of the junction box.

Citation Information

Patent Citations

  • Auxiliary pressing device for installation of engine clutch and installation method

    CN111633602A

  • Handheld quick clamping device

    CN217345255U