A device for splicing autoclaved aerated concrete high-precision blocks

By designing a device for splicing autoclaved aerated concrete high-precision blocks, which includes an autoclave and a belt drive system, the problem of unsatisfactory autoclaving effect is solved, efficient autoclaving processing and automated operation are achieved, and the quality of the blocks is improved.

CN114800819BActive Publication Date: 2025-10-10CHINA THIRD METALLURGICAL GRP
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Patent Information

Application Number
CN202210473306.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-29
Publication Date
2025-10-10
Estimated Expiration
2042-04-29

AI Technical Summary

Technical Problem

The existing autoclaving device has an unsatisfactory autoclaving effect in the production of autoclaved aerated concrete blocks, resulting in a decrease in the quality of the blocks.

Method used

A device for splicing autoclaved aerated concrete high-precision blocks was designed, which includes an autoclave, a first conveyor seat, a second connecting rod, a screw, a pressing plate, a motor and other components. The blocks are turned over and automatically conveyed through belt drive and an electric telescopic rod, and the blocks are autoclaved by generating water vapor in combination with a heating plate.

Benefits of technology

The autoclaving effect of autoclaved aerated concrete blocks is improved, the quality of the blocks is ensured, and the automatic turning and conveying process is realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a device for splicing autoclaved aerated concrete high-precision blocks, which comprises an autoclave, a first conveying seat and a connecting rod, the front and rear ends of the top of the first conveying seat are fixedly connected with first baffles, the left end of the top of the first baffle is fixedly connected with a third connecting plate through the connecting rod, the left end of the inner surface of the third connecting plate is fixedly connected with a screw sleeve, the inner surface of the screw sleeve is threadedly connected with a screw rod, the top of the screw rod is fixedly connected with a square structure of a clamping sleeve, and the bottom of the screw rod is movably connected with a pressing plate through a bearing. The device is provided with a driven pulley, a connecting rod, a third connecting plate, a screw rod, a pressing plate, a first conveying roller, a first conveying seat, a screw sleeve, a driving pulley, a first motor and a clamping sleeve, can turn the surface of the spliced autoclaved aerated concrete high-precision blocks, and thus effectively improves the autoclaving effect of the device on the spliced autoclaved aerated concrete high-precision blocks.
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Description

Technical Field

[0001] The invention relates to the technical field of autoclaved aerated concrete blocks, in particular to a device for splicing autoclaved aerated concrete high-precision blocks. Background Art

[0002] Autoclaved aerated concrete blocks are a type of porous concrete product made from fly ash, lime, cement, gypsum, slag and other main raw materials, with appropriate amounts of gas generating agents, regulators, and bubble stabilizers. They are produced through a process of batching, mixing, pouring, static stopping, cutting and high-pressure steam curing. They are mainly used for external filling walls and non-load-bearing internal partition walls of buildings. Autoclaved aerated concrete blocks need to be autoclaved during the production process, but the existing autoclaving device has an unsatisfactory autoclaving effect, which reduces the quality of the autoclaved aerated concrete blocks. For this reason, we propose a device for splicing autoclaved aerated concrete high-precision blocks. Summary of the Invention

[0003] The object of the present invention is to provide a device for splicing autoclaved aerated concrete high-precision blocks to solve the problems raised in the above background technology.

[0004] The cam is connected to the first gear of the driving member and the transmission gear of the driving member is connected with the spring which has the first end in pinned connection to the transmission gear of the driving member and the transmission gear of the driving member is connected with the spring which has a first end in pinned connection to the transmission gear of the driving member.

[0005] Preferably, reserved holes are provided at the upper ends of the left and right sides of the autoclave, the tops of the left and right sides of the autoclave are fixedly connected with first connecting plates, and the bottoms of the first connecting plates are movably connected with fourth baffles through first electric telescopic rods.

[0006] Preferably, a water outlet is provided at the bottom of the left side of the autoclave, a water inlet is provided at the lower end of the right side of the autoclave, and the ends of the water inlet and the water outlet are both threadedly connected with sealing covers.

[0007] Preferably, the bottom of the inner cavity of the steaming and pressing box is embedded with a heating plate, the bottom of the inner cavity of the steaming and pressing box and located at the upper end of the heating plate is embedded with a metal heat conduction plate, and the top of the metal heat conduction plate is flush with the bottom of the inner cavity of the steaming and pressing box.

[0008] Preferably, the left side of the steaming and pressing box and located at the lower end of the first motor is fixedly connected with a second electric telescopic rod, the output end of the second electric telescopic rod is fixedly connected with a material guide plate through a second connecting plate, and the front and rear ends of the top of the material guide plate are fixedly connected with third baffles.

[0009] Preferably, the middle end of the right side of the steaming and pressing box is fixedly connected with a second conveying seat, the inner surface of the second conveying seat is movably installed with a plurality of second conveying rollers which are equidistantly distributed and connected through a belt transmission, and the front and rear ends of the top of the second conveying seat are fixedly connected with second baffles.

[0010] Preferably, the front end of the right side of the steaming and pressing box is fixedly installed with a second motor, and the output shaft of the second motor is drivingly connected with the second conveying roller located at the leftmost end of the inner surface of the second conveying seat through a belt.

[0011] Preferably, the top of the second connecting rod is fixedly connected with a rocking handle of an L-shaped structure, the connection between the steaming and pressing box and the second connecting rod is provided with a through hole, and the bottom of the second connecting rod is fixedly connected with a square-shaped clamping block.

[0012] Preferably, the left end of the top of the pressing plate is fixedly connected with a limiting rod, the connection between the third connecting plate and the limiting rod is provided with a limiting hole, and the middle end of the right side of the first conveying seat is connected with the right side of the inner cavity of the steaming and pressing box through a rotating shaft and a bearing.

[0013] Compared with the prior art, the present application has the following advantages:

[0014] 1. The present invention is provided with a driven pulley, a first connecting rod, a third connecting plate, a screw, a pressing plate, a first conveying roller, a first conveying seat, a screw sleeve, an active pulley, a first motor and a ferrule. People convey the spliced ​​autoclaved aerated concrete high-precision blocks to the first conveying roller through the guide plate, and then control the first electric telescopic rod to extend so that the fourth baffle blocks the reserved hole, and then turn on the heating plate to heat the water in the autoclave to generate water vapor, thereby autoclaving the spliced ​​autoclaved aerated concrete high-precision blocks (in this process, people block the through hole through the external block). When people want to splice the autoclaved aerated concrete high-precision blocks, When turning over the precision building block, the card block is inserted into the card sleeve, and then the crank handle is rotated. Under the action of the screw sleeve, the screw will drive the pressure plate to move downward to limit the top of the spliced ​​autoclaved aerated concrete high-precision building block, and then the first motor is controlled to rotate. The first motor will drive the active belt pulley to rotate while rotating, and the active belt pulley will drive the driven belt pulley to rotate through the belt while rotating. The driven belt pulley will drive the first conveyor seat to rotate through the rotating shaft while rotating, thereby achieving the purpose of turning over the spliced ​​autoclaved aerated concrete high-precision building block, thereby effectively improving the autoclaving effect of the device on the spliced ​​autoclaved aerated concrete high-precision building block.

[0015] 2. The present invention is provided with a second conveying seat, a second conveying roller and a second motor. When the second motor is turned on, the second motor will drive the second conveying roller to rotate through a belt while rotating, thereby achieving the purpose of automatically conveying the autoclaved spliced ​​autoclaved aerated concrete high-precision blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the cross-sectional structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the main structure of the present invention;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the material guide plate of the present invention;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the second conveying seat of the present invention;

[0020] Figure 5 This is an enlarged structural diagram of point A of the present invention;

[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the pressing plate of the present invention.

[0022] In the figure: autoclave 1, guide plate 2, third baffle 3, driven belt pulley 4, reserved hole 5, first connecting rod 6, third connecting plate 7, screw 8, limit rod 9, pressing plate 10, first connecting plate 11, first electric telescopic rod 12, second baffle 13, second conveyor seat 14, second conveyor roller 15, water injection port 16, first conveyor roller 17, first conveyor seat 18, heating plate 19, screw sleeve 20, active belt pulley 21, second electric telescopic rod 22, second connecting plate 23, first motor 24, water outlet 25, second connecting rod 26, crank handle 27, fourth baffle 28, second motor 29, through hole 30, block 31, sleeve 32, first baffle 33. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-6A device for splicing autoclaved aerated concrete high-precision blocks includes an autoclave 1, a first conveying seat 18, and a second connecting rod 26. The front and rear ends of the top of the first conveying seat 18 are fixedly connected to a first baffle 33, and the left end of the top of the first baffle 33 is fixedly connected to a third connecting plate 7 through a first connecting rod 6. The left end of the inner surface of the third connecting plate 7 is fixedly connected to a screw sleeve 20, and the inner surface of the screw sleeve 20 is threadedly connected to a screw rod 8. At the same time, the top of the screw rod 8 is fixedly connected to a square-structured sleeve 32, and the bottom of the screw rod 8 is fixedly connected to the screw rod 8 through a first connecting rod 6. The bearing is movably connected with a pressure plate 10, and the inner surface of the first conveying seat 18 is movably installed with a plurality of equally spaced first conveying rollers 17, and the middle end of the left side of the first conveying seat 18 is fixedly connected with a driven belt pulley 4 through a rotating shaft, and the lower end of the left side of the autoclave 1 is fixedly installed with a first motor 24, and the output shaft of the first motor 24 is fixedly connected with a driving belt pulley 21, and the driving belt pulley 21 is connected to the driven belt pulley 4 through a belt. People convey the spliced ​​autoclaved aerated concrete high-precision blocks to the first conveying roller 17 through the guide plate 2, and then Then, the first electric telescopic rod 12 is controlled to extend, so that the fourth baffle 28 blocks the reserved hole 5, and then the heating plate 19 is turned on to heat the water in the autoclave 1 to generate water vapor, thereby autoclaving the spliced ​​autoclaved aerated concrete high-precision blocks (in this process, people use external blocks to block the through holes 30). When people want to turn over the spliced ​​autoclaved aerated concrete high-precision blocks, they insert the block 31 into the sleeve 32, and then turn the crank 27. Under the action of the screw sleeve 20, the screw 8 will drive the pressing plate 10 downward. The first motor 24 is controlled to rotate, and the first motor 24 drives the active belt pulley 21 to rotate while rotating. The active belt pulley 21 drives the driven belt pulley 4 to rotate through the belt while rotating. The driven belt pulley 4 drives the first conveying seat 18 to rotate through the rotating shaft while rotating, thereby achieving the purpose of turning over the spliced ​​autoclaved aerated concrete high-precision blocks, thereby effectively improving the autoclaving effect of the device on the spliced ​​autoclaved aerated concrete high-precision blocks.

[0025] Reserved holes 5 are provided on the upper ends of the left and right sides of the autoclave 1. The tops of the left and right sides of the autoclave 1 are fixedly connected with first connecting plates 11, and the bottoms of the first connecting plates 11 are movably connected with fourth baffles 28 through first electric telescopic rods 12.

[0026] A water outlet 25 is provided at the bottom of the left side of the autoclave 1 , a water inlet 16 is provided at the lower end of the right side of the autoclave 1 , and sealing covers are threadedly connected to the ends of the water inlet 16 and the water outlet 25 .

[0027] A heating plate 19 is embedded in the bottom of the autoclave 1 , and a metal heat conducting plate is embedded in the bottom of the autoclave 1 and above the heating plate 19 , with the top of the metal heat conducting plate flush with the bottom of the autoclave 1 .

[0028] A second electric telescopic rod 22 is fixedly connected to the left side of the autoclave 1 and at the lower end of the first motor 24, and the output end of the second electric telescopic rod 22 is fixedly connected to the material guide plate 2 through a second connecting plate 23. At the same time, the front and rear ends of the top of the material guide plate 2 are fixedly connected to the third baffle 3.

[0029] A second conveying seat 14 is fixedly connected to the middle end of the right side of the autoclave 1, and a plurality of second conveying rollers 15 equidistantly distributed and connected by a belt drive are movably installed on the inner surface of the second conveying seat 14, and a second baffle 13 is fixedly connected to the front and rear ends of the top of the second conveying seat 14.

[0030] A second motor 29 is fixedly installed at the front end of the right side of the autoclave 1, and the output shaft of the second motor 29 is connected to the second conveying roller 15 located at the leftmost end of the inner surface of the second conveying seat 14 through a belt. When the second motor 29 is turned on, the second motor 29 will drive the second conveying roller 15 to rotate through the belt while rotating, thereby achieving the purpose of automatically conveying the autoclaved spliced ​​autoclaved aerated concrete high-precision blocks.

[0031] An L-shaped crank handle 27 is fixedly connected to the top of the second connecting rod 26 , and a through hole 30 is provided at the connection between the autoclave 1 and the second connecting rod 26 . Meanwhile, a square block 31 is fixedly connected to the bottom of the second connecting rod 26 .

[0032] The left end of the top of the pressure plate 10 is fixedly connected to the limiting rod 9, and a limiting hole is provided at the connection between the third connecting plate 7 and the limiting rod 9. At the same time, the middle end of the right side of the first conveying seat 18 is connected to the right side of the inner cavity of the autoclave 1 through a rotating shaft and a bearing.

[0033] When in use, a driven belt pulley 4, a first connecting rod 6, a third connecting plate 7, a screw 8, a pressing plate 10, a first conveying roller 17, a first conveying seat 18, a screw sleeve 20, an active belt pulley 21, a first motor 24 and a clamping sleeve 32 are set. People convey the spliced ​​autoclaved aerated concrete high-precision blocks to the first conveying roller 17 through the guide plate 2, and then control the first electric telescopic rod 12 to extend so that the fourth baffle 28 blocks the reserved hole 5, and then open the heating plate 19 to heat the water in the autoclave 1 to generate water vapor, thereby autoclaving the spliced ​​autoclaved aerated concrete high-precision blocks (in this process, people block the through hole 30 through an external block). When people want to turn over the spliced ​​autoclaved aerated concrete high-precision blocks, they insert the clamping block 31 into the clamping sleeve 32, and then turn the crank 27, so that under the action of the screw sleeve 20, the screw 8 will The pressure plate 10 is driven to move downward to limit the top of the spliced ​​autoclaved aerated concrete high-precision building block, and then the first motor 24 is controlled to rotate. The first motor 24 will drive the active belt pulley 21 to rotate while rotating. The active belt pulley 21 will drive the driven belt pulley 4 to rotate through the belt while rotating. The driven belt pulley 4 will drive the first conveying seat 18 to rotate through the rotating shaft while rotating, thereby achieving the purpose of turning over the spliced ​​autoclaved aerated concrete high-precision building blocks, thereby effectively improving the autoclaving effect of the device on the spliced ​​autoclaved aerated concrete high-precision building blocks, and a second conveying seat 14, a second conveying roller 15 and a second motor 29 are provided. When the second motor 29 is turned on, the second motor 29 will drive the second conveying roller 15 to rotate through the belt while rotating, thereby achieving the purpose of automatically conveying the autoclaved spliced ​​autoclaved aerated concrete high-precision building blocks.

[0034] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A device for splicing autoclaved aerated concrete high-precision blocks, comprising an autoclave (1), a first conveying seat (18) and a second connecting rod (26), characterized in that: The front and rear ends of the top of the first conveying seat (18) are fixedly connected to the first baffle (33), and the left end of the top of the first baffle (33) is fixedly connected to the third connecting plate (7) through the first connecting rod (6). The left end of the inner surface of the third connecting plate (7) is fixedly connected to the screw sleeve (20), and the inner surface of the screw sleeve (20) is threadedly connected to the screw rod (8). At the same time, the top of the screw rod (8) is fixedly connected to the square structure sleeve (32), and the bottom of the screw rod (8) is movably connected to the pressure plate (10) through the bearing. The inner surface of the first conveying seat (18) is movably installed with a plurality of equidistantly distributed first conveying rollers (17), and the middle end of the left side of the first conveying seat (18) is fixedly connected to the driven belt pulley (4) through the rotating shaft. The lower left side of the autoclave (1) A first motor (24) is fixedly installed at the end, the output shaft of the first motor (24) is fixedly connected to the active belt pulley (21), and the active belt pulley (21) is connected to the driven belt pulley (4) through a belt, the top of the second connecting rod (26) is fixedly connected to the "L"-shaped crank handle (27), and a through hole (30) is provided at the connection between the autoclave (1) and the second connecting rod (26), and at the same time, a square-structured block (31) is fixedly connected to the bottom of the second connecting rod (26), the left end of the top of the pressing plate (10) is fixedly connected to the limiting rod (9), and a limiting hole is provided at the connection between the third connecting plate (7) and the limiting rod (9), and at the same time, the middle end of the right side of the first conveying seat (18) is connected to the right side of the inner cavity of the autoclave (1) through a rotating shaft and a bearing.

2. The device for splicing high-precision autoclaved aerated concrete blocks according to claim 1, characterized in that: The upper ends of the left and right sides of the autoclave (1) are both provided with reserved holes (5), the tops of the left and right sides of the autoclave (1) are both fixedly connected to first connecting plates (11), and the bottoms of the first connecting plates (11) are movably connected to fourth baffles (28) via first electric telescopic rods (12).

3. The device for splicing high-precision autoclaved aerated concrete blocks according to claim 1, characterized in that: A water outlet (25) is provided at the bottom of the left side of the autoclave (1), and a water inlet (16) is provided at the lower end of the right side of the autoclave (1), and the ends of the water inlet (16) and the water outlet (25) are both threadedly connected to sealing covers.

4. The device for splicing high-precision autoclaved aerated concrete blocks according to claim 1, characterized in that: A heating plate (19) is embedded in the bottom of the inner cavity of the autoclave (1), and a metal heat conducting plate is embedded in the bottom of the inner cavity of the autoclave (1) and located above the heating plate (19), and the top of the metal heat conducting plate is flush with the bottom of the inner cavity of the autoclave (1).

5. The device for splicing high-precision autoclaved aerated concrete blocks according to claim 1, characterized in that: A second electric telescopic rod (22) is fixedly connected to the left side of the autoclave (1) and at the lower end of the first motor (24), and the output end of the second electric telescopic rod (22) is fixedly connected to the material guide plate (2) via a second connecting plate (23). At the same time, the front and rear ends of the top of the material guide plate (2) are fixedly connected to the third baffle (3).

6. The device for splicing high-precision autoclaved aerated concrete blocks according to claim 1, characterized in that: A second conveying seat (14) is fixedly connected to the middle end of the right side of the autoclave (1), and a plurality of second conveying rollers (15) equidistantly distributed and connected via a belt drive are movably mounted on the inner surface of the second conveying seat (14), and second baffles (13) are fixedly connected to the front and rear ends of the top of the second conveying seat (14).

7. The device for splicing high-precision autoclaved aerated concrete blocks according to claim 6, characterized in that: A second motor (29) is fixedly mounted on the front end of the right side of the autoclave (1), and an output shaft of the second motor (29) is connected to a second conveying roller (15) located at the leftmost end of the inner surface of the second conveying seat (14) via a belt.

Citation Information

Patent Citations

  • Overturning clamp for cutting autoclaved aerated concrete block blank

    CN213055305U

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