Agricultural mulch film recycling device and method
By designing an agricultural mulch recycling and reuse device that includes cleaning, cleaning and winding mechanisms, the problem of damage and failure of the surface of mulch during the recycling process is solved, and efficient recycling and reuse of mulch is achieved.
Patent Information
- Application Number
- CN202210488833.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-06
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2042-05-06
AI Technical Summary
During the recycling of agricultural mulch film, mulch film is easily damaged due to improper operation, resulting in residual in the soil, damaging the environment and affecting crop growth; at the same time, the upper and lower surfaces of mulch film are difficult to be completely cleaned during recycling, affecting subsequent reuse.
An agricultural mulch recycling and reuse device is designed, including a U-shaped frame, a walking roller, a cleaning mechanism, a cleaning mechanism and a winding mechanism. The cleaning mechanism cleans the chunks on the mulch with a counterclockwise and clockwise rotation of the mulch. The cleaning mechanism uses a cleaning roller and a brush to clean the upper and lower surfaces of the mulch, and the winding mechanism achieves rapid winding through the winding shaft and the winding sleeve.
It effectively avoids damage to the mulch during the recycling process, ensuring the integrity and environmental safety of the mulch; at the same time, by thoroughly cleaning the upper and lower surfaces of the mulch, the reuse rate of the mulch is improved and the recycling efficiency is improved.
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Figure CN114850092B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ground film recovery, and in particular to a device and method for recovering and reusing agricultural ground film. Background Art
[0002] The current agricultural mulch film is a film made of polyethylene. The thickness of my country's mulch film is generally thicker, which is the result of the development of the plastic industry. Agricultural mulch films are mostly used in agricultural production. They play a very important role in moisture retention and heat preservation during the sowing period of agricultural production. They have greatly changed the growth environment of crops and the agricultural planting model, allowing some crops that were originally unable to be planted or had low planting benefits in plateau areas to grow well. Therefore, they are widely used in agricultural production in agricultural countries such as my country. However, due to the polyethylene material of agricultural mulch films, the mulch films left in the land will cause a lot of harm to the cultivated land environment and agricultural crops, and the use area of mulch films is large, so the used mulch films need to be recycled and reused. At present, in the recycling process, the pressed blocks on the mulch films need to be cleaned first, and then the mulch films are wound onto the winding shaft for recycling. However, there are the following problems during recycling: 1. Due to improper operation during recycling, the agricultural mulch films are damaged, resulting in residual mulch films in the soil of agricultural production, which damages the environment and affects the growth of crops;
[0003] 2. During the use of mulch in agricultural production, the lower surface of the mulch is in contact with the soil for a long time, and there will be debris and soil on the upper surface. When recycling, the upper and lower surfaces of the mulch are not cleaned well, affecting the subsequent reuse operations. Summary of the invention
[0004] In order to solve the above problems, the present invention adopts the following technical solutions: an agricultural mulch film recycling and reuse device, comprising a U-shaped frame, walking rollers, a cleaning mechanism, a cleaning mechanism and a winding mechanism, the front and rear end surfaces of the U-shaped frame are rotatably connected to two walking rollers arranged symmetrically on the left and right, the left end surfaces of the two vertical sections of the U-shaped frame are jointly provided with a cleaning mechanism, and the cleaning mechanism and the winding mechanism are sequentially arranged from left to right between the two vertical sections of the U-shaped frame.
[0005] The cleaning mechanism comprises a mounting plate, a rotating shaft, a placement plate, a cleaning shaft and a cleaning roller. The left end faces of the two vertical sections of the U-shaped frame are fixedly connected with mounting units. The mounting units are two mounting plates symmetrically arranged up and down. The front section between the two mounting plates in the same mounting unit is rotatably connected with a rotating shaft. The rotating shaft is fixedly connected with two placement plates symmetrically arranged up and down, and the placement plates are both located between the corresponding two mounting plates. The cleaning shaft is rotatably connected between the corresponding upper and lower placement plates, and the cleaning shaft passes through the corresponding upper placement plates. A cleaning roller is fixedly sleeved on the cleaning shaft. The circumferential outer wall of the cleaning roller is provided with rigid plates and cleaning brushes uniformly and staggeredly distributed along the circumference thereof, and the rigid plates and the cleaning brushes are staggeredly distributed. The length of the cleaning brush is greater than the length of the rigid plate. The two opposite surfaces of the two upper mounting plates are commonly fixedly connected with a placement bar, and the upper end surface of the placement bar is provided with two front-to-rear symmetrical rotating shafts, and the rotating shaft and the placement bar are rotationally connected, and an arc-shaped motor seat fixedly connected to the placement bar is provided on the rear side of the rotating shaft at the rear, and a cleaning motor is fixedly provided on the arc-shaped motor seat, and the output shaft of the cleaning motor is fixedly connected to the rotating shaft adjacent to the arc-shaped motor seat, and the upper end surface of the rear placement plate is rotationally connected with a matching shaft, and the matching shaft is located on the right side of the cleaning shaft on the placement plate, and a matching gear is fixedly sleeved on the matching shaft, and a cleaning gear is fixedly sleeved on the cleaning shaft adjacent to the matching shaft, and the two are meshed with each other, and the matching shaft, the two rotating shafts and the front cleaning shaft are matched with a cleaning belt through the pulleys on their respective ones.
[0006] As a preferred technical solution of the present invention, the right ends of the corresponding upper and lower placing plates are commonly fixedly connected with a connecting block, the right end face of the connecting block is fixedly connected with a rotating rod, a vertical plate located on the right side of the connecting block is arranged between the adjacent upper and lower mounting plates, the front end face of the vertical plate is provided with an arc plate symmetrically arranged up and down, the arc plate is provided with two groups of positioning holes equidistantly arranged in the circumferential direction with the center of the arc as the center, and the two groups of positioning holes are staggered in the radial direction of the arc plate, the rotating rod is located in the middle of the two arc plates, and two through holes corresponding to the two groups of positioning holes are provided on the rotating rod, and positioning pins are provided in the through holes.
[0007] As a preferred technical solution of the present invention, a spring plate is provided on the left end face of the placement bar, and two upper and lower symmetrical limiting plates are provided on the left end face of the spring plate. A movable groove is opened on the limiting plate, and a movable shaft is slidably connected in the two movable grooves. A clamping shaft is fixedly sleeved on the movable shaft, and the right side of the clamping shaft is tightly attached to the cleaning belt. The upper and lower end faces of the movable shaft are fixedly connected with clamping plates, and two front-to-back symmetrical return springs are provided between the right end face of the clamping plate and the spring plate.
[0008] As a preferred technical solution of the present invention, the cleaning mechanism includes: a right-angle plate, a cleaning shaft, a rotating cleaning shaft and a matching belt. The left end face of the vertical section of the U-shaped frame is fixedly connected with the right-angle plate, and the opposite surfaces of the two vertical sections of the U-shaped frame are jointly rotatably connected with two cleaning shafts arranged from left to right. A rotating cleaning shaft rotatably connected to the U-shaped frame is arranged above the middle position of the two cleaning shafts in the horizontal direction, and the rotating cleaning shaft runs through the vertical section in front of the U-shaped frame. The front end of the rotating cleaning shaft cooperates with the output end of the winding motor in the winding mechanism through a matching belt. The fixed sleeve is provided with a cleaning roller, and the circumferential outer wall of the cleaning roller is provided with brushes for cleaning the ground film which are evenly distributed along its circumference; the opposite surface of the vertical section of the U-shaped frame is provided with a pulling groove facing the U-shaped frame, and a collecting box is provided between the two pulling grooves; the front and rear end surfaces of the collecting box are provided with pulling blocks which slide with the pulling groove; the collecting box is located on the left side of the cleaning roller; the collecting box is a cavity structure with an arc-shaped right end surface, and the arc-shaped section of the collecting box is provided with an opening, and the opening cooperates with the cleaning roller, and an arc-shaped rubber baffle made of elastic rubber material is fixedly connected to the upper end surface of the opening of the collecting box.
[0009] As a preferred technical solution of the present invention, the opposite surfaces of the two vertical sections of the U-shaped frame are fixedly connected with a scraper, which is located below the cleaning roller. The scraper is an arc-shaped structure, and the upper arc surface of the scraper is in close contact with the ground film.
[0010] The top end of the U-shaped cleaning rod is provided with a strip of cleaning sponge, and the upper end of the cleaning sponge is flush with the lower end of the cleaning shaft. Two inclined plates parallel to each other are provided at the right position of the right cleaning shaft between the vertical sections of the U-shaped frame, and the inclined plates pass through the rear end surface of the U-shaped frame, and trapezoidal grooves are provided on the opposite surfaces of the two inclined plates, in which trapezoidal sliding blocks are slidably connected, and the end surface of the trapezoidal sliding block away from the trapezoidal groove in which the trapezoidal sliding block is adhered with a dry absorbent sponge by Velcro, and a plate changing opening matching with the trapezoidal sliding block is provided on the rear end surface of the U-shaped frame, and the vertical section of the U-shaped frame is located at the right position of the oblique plate and is rotatably connected with a matching rotating shaft.
[0011] As a preferred technical solution of the present invention, the winding mechanism includes: a horizontal opening, a slanted lower opening, an slanted upper opening, a triangular plate, a U-shaped block, a motor seat and a winding motor. The upper right end face of the vertical section of the U-shaped frame is provided with a horizontal opening, a slanted lower opening and a slanted upper opening from left to right in sequence. A triangular plate is arranged above the slanted upper opening and the slanted lower opening. The front end face of the triangular plate on the front side and the front end face of the U-shaped frame are fixedly connected to two U-shaped blocks arranged symmetrically on the left and right. The rear end face of the triangular plate on the rear side and the rear end face of the U-shaped frame are fixedly connected to two U-shaped blocks arranged symmetrically on the left and right. The front end face of the U-shaped frame is fixedly connected to the motor seat, the motor seat is fixedly connected to the winding motor, and the shaft of the output shaft of the winding motor The direction is located at the intersection of the oblique lower opening and the oblique upper opening, and a winding shaft is arranged at the intersection of the oblique lower opening and the oblique upper opening. The output shaft fixing sleeve of the winding motor is provided with a winding sleeve matching the winding shaft, and the circumferential outer wall of the winding sleeve is provided with a groove which leads to the center of the winding sleeve and has a width greater than the winding shaft, and the rear end face of the winding sleeve is provided with a T-shaped groove which is symmetrical along the center of the cross-section circle, and the vertical section of the T-shaped groove is connected with the groove, a T-shaped block which slides along the vertical section of the T-shaped groove is arranged in the T-shaped groove, and a top spring is arranged between the horizontal section of the T-shaped block and the horizontal section of the T-shaped groove, and the circumferential outer wall of the winding shaft close to the end face is provided with an even number of right-angled trapezoidal grooves evenly distributed along its circumference, and the hypotenuse of the right-angled trapezoidal groove is close to the end face of the winding shaft.
[0012] As a preferred technical solution of the present invention, a through groove penetrating the triangle plate is provided on the left upper end surface of the triangle plate, a shaft blocking pin is slidably arranged in the through groove, and a shaft blocking spring is arranged between the lower end surface of the round cap of the shaft blocking pin and its corresponding upper end surface of the triangle plate.
[0013] The beneficial effects of the present invention are as follows: 1. The present invention controls the front cleaning roller to turn counterclockwise and the rear cleaning roller to turn clockwise and pushes the device during the working process, so as to push the pressing blocks on the ground film to both sides or break them for cleaning, so that during the subsequent winding and recycling, the ground film is prevented from being damaged due to being pressed out by the pressing blocks, affecting the recycling and damaging the environment;
[0014] 2. The cleaning roller on the cleaning shaft of the present invention rotates clockwise, and the brush thereon cleans the upper surface of the ground film passing under the rotating cleaning shaft, and sweeps most of the debris and soil attached to the ground film into the collection box, and the cleaning sponge below cleans the lower surface of the ground film, and the water on the two surfaces of the ground film is absorbed by the water-absorbing sponge between the two oblique plates, so as to facilitate subsequent recycling;
[0015] 3. Through the cooperation between the winding shaft and the winding sleeve in the present invention, the winding shaft can be quickly replaced for winding after the ground film is wound, thereby improving the efficiency of the recycling work. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments;
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 The present invention Figure 1 The enlarged view of point A in the middle;
[0019] Figure 3 The present invention Figure 1 The enlarged view of point B in the middle;
[0020] Figure 4 The present invention Figure 1 Enlarged view of point C in the middle;
[0021] Figure 5 It is a three-dimensional schematic diagram of the rotating rod and the arc rod in the present invention;
[0022] Figure 6 It is a three-dimensional schematic diagram of the limiting plate, the moving shaft, the abutting plate and the return spring in the present invention;
[0023] Figure 7 It is a three-dimensional structural schematic diagram of the collecting box and the rubber baffle in the present invention;
[0024] Figure 8 is a rear view of the present invention;
[0025] Fig. 9 The present invention Figure 8 The enlarged view of point D in the middle;
[0026] Fig.10 is a cross-sectional view of the cleaning mechanism of the present invention;
[0027] Fig.11 is a rear view of the winding sleeve of the present invention;
[0028] Fig.12 It is a three-dimensional schematic diagram of the winding shaft in the present invention.
[0029] In the figure: 1, U-shaped frame; 2, walking roller; 3, cleaning mechanism; 30, mounting plate; 31, rotating shaft; 32, placing plate; 320, matching shaft; 321, matching gear; 33, cleaning shaft; 330, cleaning roller; 331, rigid plate; 332, cleaning brush; 333, cleaning gear; 334, connecting block; 335, rotating rod; 336, vertical plate; 337, arc plate; 338, positioning hole; 339, through hole; 34, placing strip; 340, rotating shaft; 341, spring plate; 342, limiting plate; 343, moving groove; 344, moving shaft; 345, pressing shaft; 346, pressing plate; 347, reset spring; 35, arc motor seat; 350, cleaning motor; 36, cleaning belt; 37, positioning pin; 4, cleaning mechanism; 40, right angle plate; 41, cleaning shaft; 4 2. Rotating cleaning shaft; 420, cleaning roller; 421, brush; 43, matching belt; 44, lifting groove; 45, collecting box; 450, lifting block; 451, rubber baffle; 46, scraper; 47, water tank; 470, cleaning shaft; 471, cleaning sponge; 48, oblique plate; 480, trapezoidal groove; 481, trapezoidal slider; 482, water-absorbing sponge; 49, matching rotating shaft; 5. Winding mechanism ; 50. Horizontal opening; 51. Oblique downward opening; 52. Oblique upward opening; 53. Triangular plate; 530. U-shaped block; 531. Through slot; 532. Blocking shaft latch; 533. Blocking shaft spring; 54. Motor seat; 540. Winding motor; 541. Winding sleeve; 542. Groove; 543. T-shaped slot; 544. T-shaped block; 545. Top spring; 6. Winding shaft; 60. Right-angle trapezoidal slot; 7. Ground film. DETAILED DESCRIPTION
[0030] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0031] See also Figure 1 and Figure 8 A device for recycling and reusing agricultural mulch film comprises a U-shaped frame 1, a walking roller 2, a cleaning mechanism 3, a cleaning mechanism 4 and a winding mechanism 5. The front and rear end surfaces of the U-shaped frame 1 are rotatably connected with two walking rollers 2 arranged symmetrically on the left and right sides. The left end surfaces of the two vertical sections of the U-shaped frame 1 are jointly provided with the cleaning mechanism 3. The cleaning mechanism 4 and the winding mechanism 5 are sequentially provided between the two vertical sections of the U-shaped frame 1 from left to right.
[0032] See also Figure 1 , Figure 2 , Figure 6 and Figure 8The cleaning mechanism 3 includes a mounting plate 30, a rotating shaft 31, a placement plate 32, a cleaning shaft 33 and a cleaning roller 330. The left end surfaces of the two vertical sections of the U-shaped frame 1 are fixedly connected with mounting units. The mounting units are two mounting plates 30 symmetrically arranged up and down. The front section between the two mounting plates 30 in the same mounting unit is rotatably connected with the rotating shaft 31. The rotating shaft 31 is fixedly connected with two placement plates 32 symmetrically arranged up and down, and the placement plates 32 are both located between the corresponding two mounting plates 30. The cleaning shaft 33 is rotatably connected between the corresponding upper and lower placement plates 32, and the cleaning shaft 33 passes through the corresponding upper placement plate 32. A cleaning roller 330 is fixedly sleeved on the cleaning shaft 33. The circumferential outer wall of the cleaning roller 330 is provided with rigid plates 331 and cleaning brushes 332 uniformly and staggeredly distributed along its circumference, and the rigid plates 331 and the cleaning brushes 332 are staggered. The length of the cleaning brush 332 is greater than the length of the rigid plates 331. The two opposite surfaces of the mounting plate 30 are commonly fixedly connected with a placement bar 34, and the upper end surface of the placement bar 34 is provided with two front-to-rear symmetrical rotating shafts 340, and the rotating shaft 340 and the placement bar 34 are rotationally connected, and the rear side of the rotating shaft 340 located at the rear is provided with an arc-shaped motor seat 35 fixedly connected to the placement bar 34, and a cleaning motor 350 is fixedly provided on the arc-shaped motor seat 35, and the output shaft of the cleaning motor 350 is fixedly connected to the rotating shaft 340 adjacent to the arc-shaped motor seat 35, and the upper end surface of the rear placement plate 32 is rotationally connected with a matching shaft 320, and the matching shaft 320 is located on the right side of the cleaning shaft 33 on the placement plate 32, and a matching gear 321 is fixedly sleeved on the matching shaft 320, and a cleaning gear 333 is fixedly sleeved on the cleaning shaft 33 adjacent to the matching shaft 320, and the two are meshed with each other, and the matching shaft 320, the two rotating shafts 340 and the front cleaning shaft 33 are matched with the cleaning belt 36 through the pulleys on each of them.
[0033] When working, the U-shaped frame 1 is pushed, and the cleaning roller 330 in the cleaning mechanism 3 is located at one end of the agricultural mulch film to be recycled through the rolling of the walking roller 2. The cleaning motor 350 works, and its output shaft drives the rotating shaft 340 below to rotate counterclockwise. The front rotating shaft 340, the cleaning shaft 33 and the matching shaft 320 are driven counterclockwise through the cleaning belt 36, so that the front cleaning roller 330 rotates counterclockwise, and the matching shaft 320 is meshed with the cleaning gear 333 on the rear cleaning shaft 33 through the matching gear 321 thereon, driving the cleaning shaft 33 to rotate clockwise, so that the rear cleaning roller 330 rotates clockwise. When the cleaning roller 330 rotates, It drives the rigid plate 331 and the cleaning brush 332 arranged thereon to rotate. When the rigid plate 331 contacts the pressing block above the agricultural mulch film 7, when the material of the pressing block is soil, the rigid plate 331 sweeps the pressing block to both sides of the mulch film 7 to break it, and the cleaning brush 332 cleans the soil remaining on the mulch film 7 out of the surface of the mulch film 7. When the material of the pressing block is a material that is not easy to break, it is mainly swept away by the rigid plate 331 so that it has no pressing effect on the mulch film 7. The front cleaning roller 330 is controlled to turn counterclockwise and the rear cleaning roller 330 is controlled to turn clockwise, and the device is pushed during the working process, so that the pressing blocks on the mulch film 7 that play a pressing role are pushed to both sides or broken and cleaned.
[0034] See also Figure 1 and Figure 5 The right ends of the corresponding upper and lower placement plates 32 are fixedly connected with a connecting block 334, and the right end face of the connecting block 334 is fixedly connected with a rotating rod 335. A vertical plate 336 located on the right side of the connecting block 334 is arranged between the adjacent upper and lower mounting plates 30, and a circular arc plate 337 symmetrically arranged up and down is arranged on the front end face of the vertical plate 336. The circular arc plate 337 is provided with two groups of positioning holes 338 arranged equidistantly in the circumferential direction with the center of the arc as the center, and the two groups of positioning holes 338 are staggered in the radial direction of the circular arc plate 337. The rotating rod 335 is located between the two circular arc plates 337, and two through holes 339 corresponding to the two groups of positioning holes 338 are provided on the rotating rod 335, and a positioning pin 37 is provided in the through hole 339.
[0035] During operation, the left cleaning roller 330 is rotated along the axial direction of the cleaning shaft 33 by rotating the rotating rod 335. When the required angular position is reached, the rotating rod 335 is positioned by inserting the positioning pin 37 into a through hole 339 and its corresponding positioning hole 338 on the rotating rod 335, so that the left cleaning roller 330 is positioned. The cooperation of the through hole 339 and the positioning hole 338 on the rotating rod 335 enables the two cleaning rollers 330 to clean the pressure blocks at different positions, and the staggered positioning holes 338 can perform positioning restrictions when the cleaning roller 330 swings at a smaller angle.
[0036] See also Figure 1 and Figure 6 A spring plate 341 is provided on the left end face of the placement bar 34, and two upper and lower symmetrical limiting plates 342 are provided on the left end face of the spring plate 341. A moving groove 343 is opened on the limiting plate 342, and a moving shaft 344 is slidably connected in the two moving grooves 343. A clamping shaft 345 is fixedly sleeved on the moving shaft 344, and the right side of the clamping shaft 345 is tightly attached to the cleaning belt 36. The upper and lower end faces of the moving shaft 344 are fixedly connected with a clamping plate 346, and two front-to-back symmetrical return springs 347 are provided between the right end face of the clamping plate 346 and the spring plate 341.
[0037] During operation, when the cleaning roller 330 swings to the corresponding two sides, the cleaning belt 36 drives the clamping shaft 345 to move to the left, and the clamping shaft 345 makes the movable shaft 344 slide in the movable groove 343, so the clamping plate 346 moves to the left to stretch the reset spring 347, and when the two cleaning rollers 330 rotate in opposite directions, the reset spring 347 resets, and the clamping plate 346 moves to the right under the action of elastic force, so that the clamping shaft 345 drives the cleaning belt 36 to move to the right, so through the cooperation between the reset spring 347 and the clamping shaft 345, after the cleaning roller 330 swings to adjust its position, the cleaning belt 36 is tightened to avoid the problem of the cleaning belt 36 loosening and affecting the rotation of the cleaning roller 330.
[0038] See also Figure 1 , Figure 3 , Figure 7 , Fig. 9 and Fig.10The cleaning mechanism 4 includes a right-angle plate 40, a cleaning shaft 41, a rotating cleaning shaft 42 and a matching belt 43. The left end face of the vertical section of the U-shaped frame 1 is fixedly connected with the right-angle plate 40. The opposite surfaces of the two vertical sections of the U-shaped frame 1 are rotatably connected with two cleaning shafts 41 arranged from left to right. A rotating cleaning shaft 42 rotatably connected to the U-shaped frame 1 is arranged above the middle position of the two cleaning shafts 41 in the horizontal direction, and the rotating cleaning shaft 42 runs through the vertical section in front of the U-shaped frame 1. The front end of the rotating cleaning shaft 42 cooperates with the output end of the winding motor 540 in the winding mechanism 5 through the matching belt 43. A cleaning roller 420 is fixedly sleeved on the rotating cleaning shaft 42. The circumferential outer wall of the cleaning roller 420 is provided with brushes 421 evenly distributed along its circumference for cleaning the ground film 7, and the opposite surface of the vertical section of the U-shaped frame 1 is provided with a lifting groove 44 facing the U-shaped frame 1, and a collecting box 45 is provided between the two lifting grooves 44, and the front and rear end surfaces of the collecting box 45 are provided with lifting blocks 450 that slidably cooperate with the lifting grooves 44, and the collecting box 45 is located on the left side of the cleaning roller 420. The collecting box 45 is a cavity structure with an arc-shaped right end surface, and the arc-shaped section of the collecting box 45 is provided with an opening, and the opening cooperates with the cleaning roller 420, and an arc-shaped rubber baffle 451 made of elastic rubber material is fixedly connected to the upper end surface of the opening of the collecting box 45.
[0039] During operation, when the agricultural mulch film 7 is wound and recovered, the winding motor 540 in the winding mechanism 5 is operated, and the cleaning roller 420 on the rotating cleaning shaft 42 is driven to rotate clockwise by cooperating with the belt 43. Therefore, the brush 421 on the cleaning roller 420 cleans the upper surface of the mulch film 7 passing under the rotating cleaning shaft 42, and sweeps most of the debris and soil attached to the mulch film 7 into the collecting box 45. The rubber baffle 451 in the collecting box 45 blocks the debris and soil swept into the collecting box 45 to prevent the collected debris and soil from returning to the mulch film 7 and affecting the cleaning effect. The two cleaning shafts 41 control the tension and height of the ground film 7 when winding the ground film 7, so that the ground film 7 is in close contact with the cleaning roller 420, ensuring the cleaning effect of the cleaning roller 420. When a large amount of debris and soil are collected in the collecting box 45, the collecting box 45 is taken out through the cooperation of the pulling groove 44 and the collecting box 45 to clean the collecting box 45. In the process of the movement of the device, because the soil on the land covered with the ground film 7 is relatively moist, it will adhere to the ground film 7. The two right-angle plates 40 shovel the ground film 7 on the land during the movement to prevent it from breaking during the recycling process.
[0040] See also Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6The opposite surfaces of the two vertical sections of the U-shaped frame 1 are fixedly connected with a scraper 46 , which is located below the cleaning roller 420 . The scraper 46 is an arc-shaped structure, and the upper arc surface of the scraper 46 is in close contact with the ground film 7 .
[0041] During operation, since the lower surface of the agricultural film 7 is generally in contact with the land for a long time, a large amount of soil clods and debris will be attached to it. When the agricultural film 7 is rolled up, the scraper 46 scrapes and cleans the lower surface of the film 7, scraping off a large amount of soil clods and debris and making them fall onto the land.
[0042] See also Fig.10 A water tank 47 with an upper opening is provided between the vertical sections of the U-shaped frame 1. The water tank 47 is located at the right lower side of the right cleaning shaft 41. Two cleaning shafts 470 are symmetrically distributed and rotatably connected to the vertical section of the U-shaped frame 1. The two cleaning shafts 470 are lower than the two ends of the water tank 47. A strip-shaped cleaning sponge 471 is provided on the lower end surface of the inner cavity of the water tank 47, and the upper end of the cleaning sponge 471 is flush with the lower end of the cleaning shaft 470. Two mutually connected pieces are provided at the right position of the right cleaning shaft 470 between the vertical sections of the U-shaped frame 1. Parallel oblique plates 48, and the oblique plates 48 penetrate the rear end face of the U-shaped frame 1, and the opposite faces of the two oblique plates 48 are provided with trapezoidal grooves 480, and a trapezoidal slider 481 is slidably connected in the trapezoidal groove 480, and the end face of the trapezoidal slider 481 away from the trapezoidal groove 480 in which it is located is adhered with a dry absorbent sponge 482 through Velcro, and a plate changing opening that matches the trapezoidal slider 481 is provided on the rear end face of the U-shaped frame 1 at a position between the two oblique plates 48, and the vertical section of the U-shaped frame 1 is located at the right position of the oblique plate 48 and is rotatably connected with a matching rotating shaft 49.
[0043] During operation, clean water is placed in the water tank 47, and the two cleaning shafts 470 cooperate with each other to press the ground film 7 into the clean water. During the winding process of the ground film 7, the cleaning sponge 471 below cleans the lower surface of the ground film 7. The ground film 7 cleaned in the clean water enters the cooperation between the right cleaning shaft 470 and the matching rotating shaft 49 so that it passes between the two inclined plates 48, and the moisture on the two surfaces of the ground film 7 is absorbed by the water-absorbing sponge 482 on the two inclined plates 48. When the water absorption effect of the water-absorbing sponge 482 is poor, the trapezoidal slider 481 is taken out at the rear end face of the U-shaped frame 1 through the cooperation between the trapezoidal groove 480 and the trapezoidal slider 481, and the water-absorbing sponge 482 is cleaned or replaced.
[0044] See also Figure 1 , Fig.10 , Fig.11 and Fig.12The winding mechanism 5 includes a horizontal opening 50, a slanted lower opening 51, an slanted upper opening 52, a triangular plate 53, a U-shaped block 530, a motor seat 54 and a winding motor 540. The upper end surface of the right side of the vertical section of the U-shaped frame 1 is provided with a horizontal opening 50, a slanted lower opening 51 and an slanted upper opening 52 in sequence from left to right. A triangular plate 53 is arranged above the slanted upper opening 52 and the slanted lower opening 51. The front end surface of the triangular plate 53 on the front side is fixedly connected with the front end surface of the U-shaped frame 1 to have two U-shaped blocks 530 arranged symmetrically on the left and right. The rear end surface of the triangular plate 53 on the rear side is fixedly connected with the rear end surface of the U-shaped frame 1 to have two U-shaped blocks 530 arranged symmetrically on the left and right. The front end surface of the U-shaped frame 1 is fixedly connected with a motor seat 54. The motor seat 54 is fixedly connected with a winding motor 540, and the axial direction of the output shaft of the winding motor 540 is located at the slanted lower opening 51. A winding shaft 6 is arranged at the intersection with the upper oblique opening 52 and at the intersection with the lower oblique opening 51 and the upper oblique opening 52. The output shaft fixing sleeve of the winding motor 540 is provided with a winding sleeve 541 which matches the winding shaft 6. The circumferential outer wall of the winding sleeve 541 is provided with a groove 542 which leads to the center of the winding sleeve 541 and is wider than the winding shaft 6. The rear end face of the winding sleeve 541 is provided with a T-shaped groove 543 which is symmetrical along the center of its cross-section circle, and the vertical section of the T-shaped groove 543 is connected with the groove 542. A T-shaped block 544 which slides along its vertical section is arranged in the T-shaped groove 543, and a top spring 545 is arranged between the horizontal section of the T-shaped block 544 and the horizontal section of the T-shaped groove 543. The circumferential outer wall of the winding shaft 6 close to the end face is provided with an even number of right-angled trapezoidal grooves 60 evenly distributed along its circumference, and the hypotenuse of the right-angled trapezoidal groove 60 is close to the end face of the winding shaft 6.
[0045] During operation, the winding shaft 6 is placed on the horizontal opening 50, and the end of the winding shaft 6 with the trapezoidal groove 480 is placed on the front side, so that it rolls down from the oblique lower opening 51 to the junction of the oblique lower opening 51 and the oblique upper opening 52. The winding shaft 6 is manually pushed from the rear to make the front end of the winding shaft 6 press against the inside of the winding sleeve 541, the T-shaped block 544 contacts the circumferential surface of the winding shaft 6, the top spring 545 is compressed, and the winding shaft 6 is rotated so that the right-angled trapezoidal groove 60 of the winding shaft 6 cooperates with the T-shaped block 544. When the T-shaped block 544 is facing the right-angled trapezoidal groove 60, the top spring 545 is reset, and the vertical section of the T-shaped block 544 is locked in under the elastic force of the top spring 545. In the right-angled trapezoidal groove 60, the winding motor 540 drives the winding sleeve 541 on its output shaft to rotate clockwise, so the winding shaft 6 winds and collects the ground film 7 wound thereon. When there is too much ground film 7 collected on the winding shaft 6, the winding shaft 6 is manually pulled from the rear, and the vertical section of the T-shaped block 544 contacts the inclined surface of the right-angled trapezoidal groove 60. The T-shaped block 544 compresses the top spring 545 to take out the winding shaft 6, and the top spring 545 is reset. The special shape of the right-angled trapezoidal groove 60 facilitates the removal of the winding shaft 6 and the circumferential limitation of the winding shaft 6 during rotation. The winding shaft 6 wound with the ground film 7 is taken out through the inclined upper opening 52 for recycling or other treatment.
[0046] See also Figure 1 , Figure 4 and Fig.10 A through slot 531 penetrating the triangular plate 53 is provided on the left upper end surface of the triangular plate 53, a shaft blocking pin 532 is slidably arranged in the through slot 531, and a shaft blocking spring 533 is arranged between the lower end surface of the round cap of the shaft blocking pin 532 and the corresponding upper end surface of the triangular plate 53.
[0047] During operation, multiple winding shafts 6 are placed on the horizontal opening 50. When the previous winding shaft 6 finishes winding and collecting the ground film 7 and is taken out, the two blocking shaft pins 532 are pulled upwards. The blocking shaft pins 532 stretch the blocking shaft springs 533, and at the same time, the lower ends thereof are recovered into the through grooves 531 from the oblique lower opening 51, so that the wound winding shaft 6 rolls to the bottom to wait for the winding operation. The blocking shaft pins 532 are released, the blocking shaft springs 533 are reset, and the blocking shaft pins 532 are reset under the action of elastic force, and continue to block the winding shaft 6 in the horizontal opening 50.
[0048] In addition, the present invention also provides a method for recycling and reusing agricultural mulch film, comprising the following steps: S1, cleaning blocks: the cleaning motor 350 works, and the front rotating shaft 340, the cleaning shaft 33 and the matching shaft 320 rotate counterclockwise through the cleaning belt 36, so that the front cleaning roller 330 rotates counterclockwise, and the matching shaft 320 is meshed with the cleaning gear 333 on the rear cleaning shaft 33 through the matching gear 321 thereon, driving the cleaning shaft 33 to rotate clockwise, so that the rear cleaning roller 330 rotates clockwise, and when the cleaning roller 330 rotates, it drives the rigid plate 331 and the cleaning brush 332 arranged thereon to rotate, and pushes the device during the working process, thereby pushing the blocks that play a pressing role on the mulch film 7 to both sides or breaking and cleaning them.
[0049] S2. Winding the ground film: manually push the winding shaft 6 from the rear so that the front end of the winding shaft 6 is pressed tightly against the winding sleeve 541, the T-shaped block 544 contacts the circumferential surface of the winding shaft 6, the top spring 545 is compressed, and the winding shaft 6 is rotated so that the right-angled trapezoidal groove 60 of the winding shaft 6 cooperates with the T-shaped block 544. When the T-shaped block 544 is directly opposite to the right-angled trapezoidal groove 60, the top spring 545 is reset, and the vertical section of the T-shaped block 544 is stuck in the right-angled trapezoidal groove 60 under the elastic force of the top spring 545. After cleaning a section of the ground film 7 above the pressure block at one end of the ground film 7 by the cleaning mechanism 3, the ground film 7 is manually passed through two cleaning shafts 41, two cleaning shafts 470 and one matching shaft to the installed winding shaft 6.
[0050] S3. Cleaning the ground film: After the ground film 7 is wound up, the collecting box 45 is put down, and the winding motor 540 is started to wind the ground film 7, thereby driving the cleaning roller 420 on the rotating cleaning shaft 42 to rotate clockwise through the matching belt 43. Therefore, the brush 421 on the cleaning roller 420 cleans the upper surface of the ground film 7 passing under the rotating cleaning shaft 42, and sweeps most of the debris and soil attached to the ground film 7 into the collecting box 45, and the cleaning sponge 471 below cleans the lower surface of the ground film 7. The ground film 7 cleaned in the clean water enters the matching between the right cleaning shaft 470 and the matching shaft 320, so that it passes between the two oblique plates 48, and the moisture on the two surfaces of the ground film 7 is absorbed by the water-absorbing sponge 482 on the two oblique plates 48.
[0051] S4. Recovering the ground film: After the ground film 7 is cleaned, the device is moved along the placement direction of the ground film 7 under manual push, and a large amount of ground film 7 is wound on the winding shaft 6. The winding shaft 6 is manually pulled from the rear, and the vertical section of the T-block 544 contacts the inclined surface of the right-angle trapezoidal groove 60. The T-block 544 compresses the top spring 545, and the winding shaft 6 wound with the ground film 7 is taken out through the inclined upper opening 52 for recovery or other treatment.
[0052] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An agricultural mulch film recycling and reuse device, comprising a U-shaped frame (1), a walking roller (2), a cleaning mechanism (3), a cleaning mechanism (4) and a winding mechanism (5), characterized in that: The front and rear end surfaces of the U-shaped frame (1) are both rotatably connected to two walking rollers (2) arranged symmetrically on the left and right sides, the left end surfaces of the two vertical sections of the U-shaped frame (1) are jointly provided with a cleaning mechanism (3), and the cleaning mechanism (4) and the winding mechanism (5) are sequentially provided between the two vertical sections of the U-shaped frame (1) from left to right; The cleaning mechanism (3) comprises a mounting plate (30), a rotating shaft (31), a placement plate (32), a cleaning shaft (33) and a cleaning roller (330); the left end surfaces of the two vertical sections of the U-shaped frame (1) are fixedly connected to mounting units; the mounting units are two mounting plates (30) arranged symmetrically up and down; the front section between the two mounting plates (30) in the same mounting unit is rotatably connected to a rotating shaft (31); the rotating shaft (31) is fixedly connected to two placement plates (32) symmetrically up and down; and the placement plates (32) are located at the corresponding two mounting plates. A cleaning shaft (33) is rotatably connected between the mounting plates (30) and the corresponding upper and lower placement plates (32), and the cleaning shaft (33) penetrates the corresponding upper placement plate (32). A cleaning roller (330) is fixedly sleeved on the cleaning shaft (33), and a rigid plate (331) and a cleaning brush (332) are uniformly and staggeredly distributed along the circumference of the cleaning roller (330). The rigid plate (331) and the cleaning brush (332) are staggeredly distributed, and the length of the cleaning brush (332) is greater than the length of the rigid plate (331). Two opposite surfaces of the mounting plate (30) are fixedly connected to a placement bar (34); the upper end surface of the placement bar (34) is provided with two front-to-rear symmetrical rotation shafts (340); the rotation shafts (340) and the placement bar (34) are rotationally connected; an arc-shaped motor seat (35) fixedly connected to the placement bar (34) is provided on the rear side of the rotation shaft (340) at the rear; a cleaning motor (350) is fixedly provided on the arc-shaped motor seat (35); an output shaft of the cleaning motor (350) is connected to the rotation shaft (340) adjacent to the arc-shaped motor seat (35). The upper end surface of the rear placement plate (32) is rotatably connected to a matching shaft (320), and the matching shaft (320) is located on the right side of the cleaning shaft (33) on the placement plate (32). A matching gear (321) is fixedly sleeved on the matching shaft (320), and a cleaning gear (333) is fixedly sleeved on the cleaning shaft (33) adjacent to the matching shaft (320), and the two are meshed with each other, and the matching shaft (320), the two rotating shafts (340) and the front cleaning shaft (33) are matched with a cleaning belt (36) through pulleys on each of them; The right ends of the corresponding upper and lower placement plates (32) are fixedly connected to a connecting block (334), and the right end surface of the connecting block (334) is fixedly connected to a rotating rod (335). A vertical plate (336) located on the right side of the connecting block (334) is provided between the adjacent upper and lower mounting plates (30). The front end surface of the vertical plate (336) is provided with an arc plate (337) symmetrically arranged up and down. The arc plate (337) is provided with two groups of positioning holes (338) arranged at equal distances in the circumferential direction with the center of the arc as the center, and the two groups of positioning holes (338) are staggered in the radial direction of the arc plate (337). The rotating rod (335) is located between the two arc plates (337), and the rotating rod (335) is provided with two through holes (339) corresponding to the two groups of positioning holes (338), and a positioning pin (37) is provided in the through hole (339).
2. The agricultural mulch film recycling and reuse device according to claim 1, characterized in that: The left end surface of the placement strip (34) is provided with a spring plate (341), and the left end surface of the spring plate (341) is provided with two upper and lower symmetrical limiting plates (342), and a moving groove (343) is provided on the limiting plate (342), and a moving shaft (344) is slidably connected in the two moving grooves (343), and a clamping shaft (345) is fixedly sleeved on the moving shaft (344), and the right side of the clamping shaft (345) is in close contact with the cleaning belt (36), and the upper and lower end surfaces of the moving shaft (344) are fixedly connected with a clamping plate (346), and two front-to-back symmetrical return springs (347) are provided between the right end surface of the clamping plate (346) and the spring plate (341).
3. The agricultural mulch film recycling and reuse device according to claim 1, characterized in that: The cleaning mechanism (4) comprises: a right-angle plate (40), a cleaning shaft (41), a rotating cleaning shaft (42) and a matching belt (43); the left end face of the vertical section of the U-shaped frame (1) is fixedly connected to the right-angle plate (40); the opposite surfaces of the two vertical sections of the U-shaped frame (1) are rotatably connected to two cleaning shafts (41) arranged from left to right; a rotating cleaning shaft (42) rotatably connected to the U-shaped frame (1) is arranged above the middle position of the two cleaning shafts (41) in the horizontal direction; the rotating cleaning shaft (42) passes through the vertical section in front of the U-shaped frame (1); the front end of the rotating cleaning shaft (42) is matched with the output end of the winding motor (540) in the winding mechanism (5) through the matching belt (43); a cleaning roller (420) is fixedly sleeved on the rotating cleaning shaft (42) ), a brush (421) for cleaning the ground film (7) is arranged on the circumferential outer wall of the cleaning roller (420) and is evenly distributed along its circumference; a lifting groove (44) facing the inside of the U-shaped frame (1) is provided on the opposite surface of the vertical section of the U-shaped frame (1); a collecting box (45) is arranged between the two lifting grooves (44); lifting blocks (450) slidably matched with the lifting grooves (44) are arranged on the front and rear end surfaces of the collecting box (45); the collecting box (45) is located on the left side of the cleaning roller (420); the collecting box (45) is a cavity structure with an arc-shaped right end surface; an opening is arranged on the arc section of the collecting box (45); and the opening cooperates with the cleaning roller (420); an arc-shaped rubber baffle (451) made of elastic rubber is fixedly connected to the upper end surface of the opening of the collecting box (45).
4. The agricultural mulch film recycling and reuse device according to claim 3, characterized in that: The opposite surfaces of the two vertical sections of the U-shaped frame (1) are fixedly connected with a scraper (46), the scraper (46) is located below the cleaning roller (420), the scraper (46) is an arc-shaped structure, and the upper end arc surface of the scraper (46) is in close contact with the ground film (7).
5. The agricultural mulch film recycling and reuse device according to claim 3, characterized in that: A water tank (47) with an open upper end is arranged between the vertical sections of the U-shaped frame (1). The water tank (47) is located below the right side of the right cleaning shaft (41). Two cleaning shafts (470) are arranged in the water tank (47) and are symmetrically distributed on the left and right and are rotatably connected to the vertical sections of the U-shaped frame (1). The two cleaning shafts (470) are lower than the two ends of the water tank (47). A strip-shaped cleaning sponge (471) is arranged on the lower end surface of the inner cavity of the water tank (47). The upper end of the cleaning sponge (471) is flush with the lower end of the cleaning shaft (470). Two parallel cleaning sponges (471) are arranged between the vertical sections of the U-shaped frame (1) and are located to the right of the right cleaning shaft (470). The oblique plate (48) is provided with a trapezoidal groove (480) on the opposite surfaces of the two oblique plates (48), and a trapezoidal slider (481) is slidably connected in the trapezoidal groove (480). The end surface of the trapezoidal slider (481) away from the trapezoidal groove (480) is adhered with a dry water-absorbing sponge (482) through Velcro, and a plate-changing opening matching with the trapezoidal slider (481) is provided on the rear end surface of the U-shaped frame (1) at a position between the two oblique plates (48), and a matching rotating shaft (49) is rotatably connected to the vertical section of the U-shaped frame (1) at a position to the right of the oblique plate (48).
6. The agricultural mulch film recycling and reuse device according to claim 1, characterized in that: The winding mechanism (5) comprises: a horizontal opening (50), a slanted lower opening (51), an slanted upper opening (52), a triangular plate (53), a U-shaped block (530), a motor seat (54) and a winding motor (540); the upper end surface of the right side of the vertical section of the U-shaped frame (1) is provided with a horizontal opening (50), a slanted lower opening (51) and an slanted upper opening (52) in sequence from left to right; a triangular plate (53) is provided above the slanted upper opening (52) and the slanted lower opening (51); and a triangular plate (53) is provided on the front side. The front end surface of the plate (53) and the front end surface of the U-shaped frame (1) are fixedly connected to two U-shaped blocks (530) arranged symmetrically on the left and right; the rear end surface of the rear triangular plate (53) and the rear end surface of the U-shaped frame (1) are fixedly connected to two U-shaped blocks (530) arranged symmetrically on the left and right; the front end surface of the U-shaped frame (1) is fixedly connected to a motor seat (54); a winding motor (540) is fixedly connected to the motor seat (54); and the axial direction of the output shaft of the winding motor (540) is located at the oblique lower opening. A winding shaft (6) is arranged at the intersection of the oblique lower opening (51) and the oblique upper opening (52), and a winding shaft (6) is arranged at the intersection of the oblique lower opening (51) and the oblique upper opening (52); an output shaft fixing sleeve of the winding motor (540) is provided with a winding sleeve (541) matched with the winding shaft (6); a groove (542) extending to the center of the winding sleeve (541) and having a width greater than the winding shaft (6) is arranged on the circumferential outer wall of the winding sleeve (541); a rear end surface of the winding sleeve (541) is provided with a groove (542) symmetrical along the center of the cross-section circle thereof. A T-shaped groove (543) is provided, and the vertical section of the T-shaped groove (543) is communicated with the groove (542). A T-shaped block (544) is provided in the T-shaped groove (543) and slides along the vertical section thereof. A top spring (545) is provided between the horizontal section of the T-shaped block (544) and the horizontal section of the T-shaped groove (543). An even number of right-angled trapezoidal grooves (60) are uniformly distributed along the circumference of the winding shaft (6), and the hypotenuse of the right-angled trapezoidal grooves (60) is close to the end face of the winding shaft (6).
7. The agricultural mulch film recycling and reuse device according to claim 6, characterized in that: A through slot (531) penetrating the triangular plate (53) is provided on the left upper end surface of the triangular plate (53), a shaft blocking latch (532) is slidably arranged in the through slot (531), and a shaft blocking spring (533) is arranged between the lower end surface of the round cap of the shaft blocking latch (532) and the corresponding upper end surface of the triangular plate (53).
Citation Information
Patent Citations
Trolley facilitating tidy recovery of plastic mulching films
CN112753463A