A fully automatic amorphous strip winding machine
Through the design of a fully automatic amorphous strip winding machine, the inductor is used to detect and automatically adjust the tightening force, which solves the problems of short equipment life, low efficiency and easy strip breakage of the amorphous strip winding machine, and achieves an efficient and stable winding process.
Patent Information
- Application Number
- CN202210606197.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-31
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2042-05-31
AI Technical Summary
During the automated winding process, existing amorphous strip winding machines have problems such as short service life, low efficiency, high cost and easy breakage of the strip.
A fully automatic amorphous strip winding machine is designed, including a material rolling platform, a fuselage platform, a material discharge rack, a winding head, a conveyor table, a tightening force adjustment device, a biasing device and a material discharge expansion force adjustment device. The tightening force is detected by the sensor and automatically adjusted to ensure that the tension of the amorphous strip is constant during the winding process, avoiding fracture, and improving production efficiency through alternating material.
It realizes rapid and stable winding of amorphous strips, improves the service life and production efficiency of the equipment, ensures product quality, avoids strip breaks, and reduces the risk of equipment aging.
Smart Images

Figure CN114890208B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tension adjustment of amorphous strips, and particularly to a fully automatic amorphous strip winding machine. Background Art
[0002] Amorphous alloy, also known as metallic glass, is a new type of material that emerged in the 1970s. It uses the rapid cooling technology to directly form molten steel into a thin strip with a thickness of 30 micrometers at one time. The obtained solid alloy (thin strip) has a crystal structure different from the regular atomic arrangement in cold-rolled silicon steel materials.
[0003] The amorphous alloy itself is relatively brittle. When performing automated winding, it is necessary to control the tension during the transportation of the strip to avoid breakage caused by excessive tension. In a conventional amorphous strip conveying structure, a sensor is selected to sense the tension of the strip, and through the control panel, the rotation speed of the motor for transporting the strip is controlled to achieve the non-destructive transportation of the strip. However, this solution has certain defects. First, multiple start-stop operations of the motor will affect the service life of the equipment. Second, the winding efficiency of the equipment is relatively low, and the production cost is relatively high. To solve the above technical problems, it is very necessary to design a new automatic winding machine. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a fully automatic amorphous strip winding machine, which has the characteristics of simple structure, automatic tension adjustment, maximizing the conveying speed of amorphous strips, ensuring winding efficiency, avoiding breakage, ensuring the service life of the equipment, and improving economic benefits.
[0005] The technical solution adopted by the present invention to solve its technical problems is: to provide a fully automatic amorphous strip winding machine, including a winding platform, a machine body platform, and a feeding rack. The machine body platform is arranged on the right side of the winding platform, and the feeding rack is installed on the right side of the machine body platform. A winding head is installed on the winding platform to move back and forth. A conveyor platform is arranged on the machine body platform. A tension adjustment device is installed on the left part of the front side of the conveyor platform. A deviation rectifier is installed on the right side of the tension adjustment device. A feeding tension adjustment device is arranged on the right side of the deviation rectifier. Two feeding devices that move back and forth are arranged side by side on the feeding rack. An initial deviation rectification induction device is installed at the left end of the upper part of the feeding rack. A control box for controlling the tension adjustment device is arranged at the rear side of the conveyor platform.
[0006] In this technical solution, by setting up a material rack and a feeding device, it is convenient to transport the amorphous strip coil. At the same time, a feeding tension adjustment device is set to ensure that while the amorphous strip is transported quickly, the situation of excessive tension during traction and winding is avoided, ensuring that the strip will not break, ensuring the smooth operation of the automatic core winding operation, improving production efficiency and ensuring product quality. By setting up a deviation rectifier, it is ensured that the amorphous strip will not deviate during transportation, improving the quality of the amorphous core. At the same time, in order to ensure that the amorphous strip will not break when the winding head winds the core, a tension adjustment device is set on the right side of the winding head. The tension adjustment device can effectively sense and adjust the tension during the winding of the amorphous strip, making the tension of the amorphous strip constant, ensuring the smoothness of the winding action, avoiding the situation of pulling and breaking the amorphous strip, and improving the quality of the wound core.
[0007] In this device, by setting two feeding devices, it is convenient for the equipment to change materials without stopping. When one feeding device completes the winding action of an amorphous core, stop this feeding device, and at the same time connect the amorphous strip to another feeding device and start this feeding device. Then remove the material tray and replace it with a new strip. Through alternating replacement, the production efficiency is ensured.
[0008] As a supplement to this technical solution, the winding head includes a bottom plate, a coiling device and a head tailstock. The bottom plate is slidably installed on the coiling platform front and back. A coiling device is installed at the rear part of the upper end surface of the bottom plate. A head tailstock that moves back and forth is installed on the front side of the coiling device.
[0009] In this technical solution, a coiling device is set to wind the amorphous strip to form an amorphous core. At the same time, a head tailstock is set to press the amorphous core, making the operation of the amorphous strip winding very stable.
[0010] As a supplement to this technical solution, the coiling device includes a main shaft box body, a pull rod and a transmission main shaft. A longitudinally arranged transmission main shaft is rotatably installed on the upper part of the main shaft box body. A pull rod is installed inside the transmission main shaft. The rear end of the pull rod is connected to the main shaft of a rotary oil cylinder located at the rear of the main shaft box body. A transmission wheel is installed in the middle of the transmission main shaft. A transmission motor with the main shaft facing forward is installed at the rear end of the lower part of the main shaft box body. The transmission wheel is connected to the main shaft of the transmission motor through a transmission belt. An expansion type claw chuck is installed on the front ends of the pull rod and the transmission main shaft.
[0011] When the coiling device in this technical solution operates, first, the inner core skeleton needs to be installed on the expandable claw chuck. Then, the rotary oil cylinder is started. The rotary oil cylinder drives the pull rod, and the pull rod drives the claw blocks of the expandable claw chuck to open, so that the inner core skeleton of the iron core forms a fixation with the expandable claw chuck. After that, the renewal coiling operation is carried out. The driving motor is started, the driving motor drives the driving main shaft to rotate, and the driving main shaft drives the expandable claw chuck to rotate, thus realizing the coiling of the iron core.
[0012] As a supplement to this technical solution, the expandable claw chuck includes a pull rod connector, a claw chuck, a guiding transmission shaft, and a front-end coiling disc. The front end of the pull rod is installed with a pull rod connector. The front end of the pull rod connector is connected to the inner slider. The front end of the driving main shaft is installed with a guiding transmission shaft. The inner slider is slidably installed on the guiding transmission shaft. The claw chuck is connected to the rear end of the guiding transmission shaft. Claw blocks are evenly installed around the inner slider. The claw blocks and the inner slider are docked through inclined chutes. The front-end coiling disc is installed on the claw chuck.
[0013] In this technical solution, by setting the front-end coiling disc, it is convenient to position the rear side of the amorphous strip, ensure the neat coiling of the iron core, and at the same time ensure the stable rotation during the coiling of the amorphous iron core. By fixing the pull rod connector and the inner slider, the pull rod can drive the inner slider to move back and forth on the guiding transmission shaft. Through the back-and-forth movement of the inner slider, the claw blocks can expand and contract along the inclined chutes. The rear end of the inclined chute position on the inner slider inclines towards the center position of the inner slider. When the inner slider moves backward, the inclined surface will push the claw blocks, causing the claw blocks to expand and position the inner core skeleton of the amorphous iron core.
[0014] As a supplement to this technical solution, an inductor for sensing the amorphous strip is provided on the left side of the conveyor table. The tension force adjusting device includes a mounting seat, a lifting air cylinder, and a lifting table. The mounting seat is installed on the front side of the conveyor table. A longitudinally arranged conveying wheel is installed in the middle of the mounting seat. The rear end of the conveying wheel is connected to the motor main shaft inside the conveyor table. A lifting air cylinder with the main shaft facing upward is installed inside the lower end of the mounting seat. The main shaft of the lifting air cylinder is installed with a lifting table. The lifting table is located below the conveying wheel.
[0015] In this technical solution, by setting the inductor to detect the tension force between the coiling head and the tension force adjusting device. When the coiling tension force of the iron core is less than the set value, at this time, the equipment control system automatically adjusts the air pressure value of the lifting air cylinder, so that the main shaft of the lifting air cylinder rises, increasing the pressure of the lifting table on the amorphous strip, thereby ensuring the coiling tension force during the coiling of the iron core and ensuring the coiling quality of the iron core. When the coiling tension force of the iron core is greater than the set value, the lifting air cylinder is controlled to release pressure, so that the lifting table moves downward, reducing the pressure of the lifting table on the amorphous strip, thereby reducing the tension force of the amorphous strip and avoiding the strip from being broken.
[0016] The above structure can maintain a constant transportation state under the control of the control box, thereby increasing the conveying speed of the amorphous strip and preventing the amorphous strip from being broken. At the same time, the device adjusts the pressure of the lifting platform and the lifting cylinder, and does not require the motor to perform repeated stopping or starting actions, thereby avoiding rapid aging of the equipment and ensuring the service life of the equipment.
[0017] As a supplement to the present technical solution, the lifting platform is provided with a pad. By providing the pad on the lifting platform, damage to the amorphous strip by the lifting platform can be avoided.
[0018] As a supplement to the present technical solution, the initial correction sensing device includes a vertical bracket, a second guide roller and a guide roller frame. The vertical bracket is installed on the unloading frame. The upper front part of the vertical bracket is equipped with a longitudinal second guide roller, and the right side of the second guide roller is equipped with a guide roller frame. The guide roller frame is equipped with a longitudinally installed roller, and the front end of the guide roller frame is equipped with an adjusting handwheel for controlling the forward and backward movement of the roller. The upper side of the guide roller frame is equipped with a tension sensor that is docked with the vertical bracket.
[0019] A central shaft is provided in the roller of the guide roller frame. The front end of the central shaft passes through the guide roller frame and is connected to the adjustment handwheel. A screw connection is formed between the central shaft and the guide roller frame, so that the correction position can be adjusted.
[0020] As a supplement to the present technical solution, the head tailstock includes a tailstock, an ejector mounting seat and an ejector. The tailstock is connected to the base plate through a slide rail and a slider structure, and a locking structure is provided between the two. The upper end of the tailstock is equipped with a longitudinal ejector mounting seat, and an inner sleeve for moving back and forth is installed in the ejector mounting seat. An adjusting bolt that forms a threaded connection with the inner sleeve is installed in the front end of the ejector mounting seat, and an ejector is installed in the rear end of the inner sleeve.
[0021] As a supplement to the present technical solution, a positioning platform is provided in the middle of the front side of the conveyor platform, and first guide rollers are provided above both ends of the positioning platform and on the lower left side of the corrector.
[0022] As a supplement to the present technical solution, the material discharge tension adjustment device includes a recoverable elastic bracket and a roller. One end of the recoverable elastic bracket is rotatably mounted on the conveyor platform, and an elastic shaft for controlling the recovery of the recoverable elastic bracket is provided in the conveyor platform. A roller is installed on the other end of the recoverable elastic bracket.
[0023] In this technical solution, a feeding tension adjusting device is set to control the feeding tension of the feeding device. The recoverable elastic support and the roller shaft on the feeding tension adjusting device will keep the tension of the amorphous strip at this part constant through the elastic shaft.
[0024] Beneficial effects: The present invention relates to a full-automatic amorphous strip winding machine. By setting a winding head, a tension adjusting device is set to ensure the fast winding of the amorphous iron core, ensure the tension of the core winding and realize the automatic adjustment of the tension, ensure the smooth operation of the automatic core winding operation, improve the production efficiency and ensure the product quality. By setting a deviation rectifier, it is ensured that the amorphous strip will not shift during transportation, improving the quality of the amorphous iron core. At the same time, in order to ensure that the amorphous strip will not break when the winding device winds the core, a feeding tension adjusting device is provided before the feeding device. The feeding tension adjusting device can effectively control the feeding tension, thereby avoiding the breakage of the amorphous strip caused by excessive feeding tension of the feeding device or the slack of the amorphous strip caused by too small feeding tension of the feeding device, reducing the deviation rectification function, and thus resulting in low production efficiency. It has the characteristics of simple structure, realizing the automatic adjustment of the tension, maximizing the conveying speed of the amorphous strip, ensuring the winding efficiency, avoiding the pulling break phenomenon, ensuring the service life of the equipment, and improving the economic benefits. Brief Description of the Drawings
[0025] Figure 1 is the structural view of the present invention;
[0026] Figure 2 is the structural view at the deviation rectifier of the present invention;
[0027] Figure 3 is the structural view of the winding head of the present invention;
[0028] Figure 4 is the structural view of the tension adjusting device of the present invention;
[0029] Figure 5 is the structural view of the initial deviation induction device of the present invention;
[0030] Figure 6 is the structural view of the coiling device of the present invention;
[0031] Figure 7 is the structural view of the expansion type claw chuck of the present invention;
[0032] Figure 8 is the structural view of the headstock tailstock of the present invention.
[0033] Illustration: 1. Coil material platform, 2. Machine body platform, 3. Conveyor platform, 4. Control box, 5. Uncoiler stand, 6. Initial deviation correction induction device, 7. Uncoiling device, 8. Winding head, 9. Tension adjustment device, 10. Deviation corrector, 11. Positioning platform, 12. Uncoiling tension adjustment device, 13. First guide roller shaft, 14. Base plate, 15. Head and tail seat, 16. Coiling device, 17. Mounting seat, 18. Conveyor wheel, 19. Lifting platform, 20. Lifting cylinder, 21. Vertical support, 22. Second guide roller shaft, 23. Tension degree sensor, 24. Guide roller frame, 25. Adjusting handwheel, 26. Rotary oil cylinder, 27. Pull rod, 28. Driving main shaft, 29. Driving motor, 30. Driving wheel, 31. Front end winding disc, 32. Claw block, 33. Inner slider, 34. Guide drive shaft, 35. Claw disc, 36. Tail seat, 37. Thimble mounting seat, 38. Inner sleeve, 39. Thimble, 40. Adjusting bolt, 41. Pull rod connector, 42. Main shaft housing, 43. Expanding claw disc, 44. Inductor. Detailed implementation mode
[0034] The following further elaborates the present invention in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of this application.
[0035] The implementation mode of the present invention relates to a full-automatic amorphous strip winding machine, as Figure 1 and 2 shown, including a coil material platform 1, a machine body platform 2 and an uncoiler stand 5. The machine body platform 2 is arranged on the right side of the coil material platform 1, and the uncoiler stand 5 is installed on the right side of the machine body platform 2. A winding head 8 is installed on the coil material platform 1 to move back and forth. A conveyor platform 3 is arranged on the machine body platform 2. A tension adjustment device 9 is installed at the left part of the front side of the conveyor platform 3. A deviation corrector 10 is installed on the right side of the tension adjustment device 9. A uncoiling tension adjustment device 12 is arranged on the right side of the deviation corrector 10. Two uncoiling devices 7 that move back and forth are installed side by side on the uncoiler stand 5. An initial deviation correction induction device 6 is installed at the left end of the upper part of the uncoiler stand 5. A control box 4 for controlling the tension adjustment device 9 is arranged at the rear side of the conveyor platform 3.
[0036] In this technical solution, by setting up a material rack 5 and a feeding device 7, it is convenient to transport the amorphous ribbon coil. At the same time, a feeding tension adjusting device 12 is set to ensure that while the amorphous ribbon is transported quickly, the situation of excessive tension during traction winding is avoided, ensuring that the ribbon will not break, ensuring the smooth operation of the automatic core winding operation, improving production efficiency and ensuring product quality. By setting up a deviation rectifier, it is ensured that the amorphous ribbon will not deviate during transportation, improving the quality of the amorphous core. At the same time, in order to ensure that the amorphous ribbon will not break when the winding head 8 winds the core, a tension adjusting device 9 is set on the right side of the winding head 8. The tension adjusting device 9 can effectively sense and adjust the tension during the winding of the amorphous ribbon, making the tension of the amorphous ribbon constant, ensuring the smoothness of the winding action, avoiding the situation of pulling and breaking the amorphous ribbon, and improving the quality of the wound core.
[0037] In this device, by setting two feeding devices 7, it is convenient for the equipment to change materials without stopping. When one feeding device 7 completes the winding action of an amorphous core, stop this feeding device 7, and at the same time connect the amorphous ribbon to another feeding device 7, and start this feeding device, then remove the material tray and replace it with a new ribbon. Through alternating replacement, the production efficiency is ensured.
[0038] As Figure 3 shown, as a supplement to this technical solution, the winding head 8 includes a bottom plate 14, a coiling device 16 and a head tailstock 15. The bottom plate 14 is slidably installed front and back on the coiling platform 1. A coiling device 16 is installed at the rear part of the upper end surface of the bottom plate 14, and a head tailstock 15 that moves back and forth is installed on the front side of the coiling device 16.
[0039] In this technical solution, a coiling device 16 is set to wind the amorphous ribbon to form an amorphous core. At the same time, a head tailstock 15 is set to press the amorphous core, making the operation of the winding of the amorphous ribbon very stable.
[0040] As Figure 6 shown, as a supplement to this technical solution, the coiling device 16 includes a main shaft box 42, a pull rod 27 and a driving main shaft 28. A longitudinally arranged driving main shaft 28 is rotatably installed on the upper part of the main shaft box 42. A pull rod 27 is installed inside the driving main shaft 28. The rear end of the pull rod 27 is connected to the main shaft of a rotary oil cylinder 26 located at the rear of the main shaft box 42. A driving wheel 30 is installed in the middle of the driving main shaft 28. A driving motor 29 with the main shaft facing forward is installed at the rear end of the lower part of the main shaft box 42. The driving wheel 30 is connected to the main shaft of the driving motor 29 through a transmission belt. An expandable jaw chuck 43 is installed on the front ends of the pull rod 27 and the driving main shaft 28.
[0041] When the coiling device in this technical solution operates, first, the inner core skeleton needs to be installed on the expandable claw plate 43. Then, the rotary oil cylinder 26 is started. The rotary oil cylinder 26 drives the pull rod 27, and the pull rod 27 drives the claw blocks of the expandable claw plate 43 to open, so that the inner core skeleton and the expandable claw plate 43 are fixed. After that, the rewinding operation is carried out. The drive motor 29 is started, the drive motor 29 drives the drive main shaft 28 to rotate, and the drive main shaft 28 drives the expandable claw plate 43 to rotate, thus realizing the core winding.
[0042] As Figure 7 shown, as a supplement to this technical solution, the expandable claw plate 43 includes a pull rod connector 41, a claw plate 35, a guiding transmission shaft 34 and a front end winding disc 31. The front end of the pull rod 27 is installed with a pull rod connector 41. The front end of the pull rod connector 41 is connected to the inner slider 33. The front end of the drive main shaft 28 is installed with a guiding transmission shaft 34. The inner slider 33 is slidably installed on the guiding transmission shaft 34. The claw plate 35 is connected to the rear end of the guiding transmission shaft 34. The inner slider 33 is evenly installed with claw blocks 32 around it. The claw blocks 32 and the inner slider 33 are docked through inclined chutes. The front end winding disc 31 is installed on the claw plate 35.
[0043] In this technical solution, by setting the front end winding disc 31, it is convenient to position the rear side of the amorphous strip during coiling, ensuring that the core winding is neat, and at the same time ensuring the stable rotation during the amorphous core winding. By fixing the pull rod connector 41 and the inner slider 33, the pull rod 27 can drive the inner slider 33 to move back and forth on the guiding transmission shaft 34. Through the back and forth movement of the inner slider 33, the claw blocks 32 can expand and contract along the inclined chutes. The rear end of the inclined chute position on the inner slider 33 inclines towards the center position of the inner slider. When the inner slider 33 moves backward, the inclined surface will push the claw blocks 32, causing the claw blocks 32 to expand and position the inner core skeleton of the amorphous core.
[0044] As Figure 4 shown, as a supplement to this technical solution, a sensor 44 for sensing the amorphous strip is arranged on the left side of the conveyor table 3. The tension force adjusting device 9 includes a mounting seat 17, a lifting cylinder 20 and a lifting table 19. The mounting seat 17 is installed on the front side of the conveyor table 3. A longitudinally arranged conveying wheel 18 is installed in the middle of the mounting seat 17. The rear end of the conveying wheel 18 is connected to the motor main shaft in the conveyor table 3. A lifting cylinder 20 with the main shaft facing upward is installed in the lower end of the mounting seat 17. The main shaft of the lifting cylinder 20 is installed with a lifting table 19. The lifting table 19 is located below the conveying wheel 18.
[0045] In this technical solution, a sensor is set to detect the tension between the winding head 8 and the tension adjusting device 9. When the winding tension of the iron core is less than the set value, the equipment control system automatically adjusts the air pressure value of the lifting cylinder 20, causing the main shaft of the lifting cylinder 20 to rise, increasing the pressure of the lifting table 19 on the amorphous ribbon, thereby ensuring the tension during iron core winding and the quality of iron core winding. When the winding tension of the iron core is greater than the set value, the lifting cylinder 20 is controlled to release pressure, causing the lifting table to move downward, reducing the pressure of the lifting table on the amorphous ribbon, thereby reducing the tension of the amorphous ribbon and avoiding the ribbon from being broken.
[0046] The above structure can maintain a constant transportation state under the control of the control box, thereby not only improving the conveying speed of the amorphous ribbon but also avoiding the amorphous ribbon from being broken. At the same time, this device adjusts the pressure of the lifting table and the lifting cylinder, eliminating the need for repeated actions of stopping or starting the motor, thereby preventing the equipment from aging rapidly and ensuring the service life of the equipment.
[0047] As a supplement to this technical solution, a cushion block is provided on the lifting table 19. By setting the cushion block on the lifting table, damage to the amorphous ribbon caused by the lifting table is avoided.
[0048] As Figure 5 shown, as a supplement to this technical solution, the initial deviation induction device 6 includes a vertical bracket 21, a second guide roller shaft 22, and a guide roller frame 24. The vertical bracket 21 is installed on the unwinding rack 5. A longitudinal second guide roller shaft 22 is installed on the upper part of the front side of the vertical bracket 21. A guide roller frame 24 is installed on the right side of the second guide roller shaft 22. A longitudinally installed roller is installed inside the guide roller frame 24. An adjusting handwheel 25 for controlling the forward and backward movement of the roller is installed at the front end of the guide roller frame 24. A tension degree sensor 23 connected to the vertical bracket 21 is installed on the upper side of the guide roller frame 24.
[0049] A central shaft is provided inside the roller of the guide roller frame 24. The front end of the central shaft passes through the guide roller frame 24 and is connected to the adjusting handwheel 25. A screw connection is formed between the central shaft and the guide roller frame 24, enabling the deviation correction position to be adjusted.
[0050] As Figure 8 shown, as a supplement to this technical solution, the head and tail seat 15 includes a tail seat 36, a thimble mounting seat 37, and a thimble 39. The tail seat 36 is connected to the bottom plate 14 through a slide rail and slider structure, and a locking structure is provided between them. A longitudinal thimble mounting seat 37 is installed at the upper end of the tail seat 36. An inner sleeve 38 that moves forward and backward is installed inside the thimble mounting seat 37. An adjusting bolt 40 that forms a threaded connection with the inner sleeve 38 is installed at the front end inside the thimble mounting seat 37. A thimble 39 is installed at the rear end inside the inner sleeve 38.
[0051] As a supplement to this technical solution, a positioning platform 11 is provided in the middle of the front side of the conveyor table 3, and first guide roller shafts 13 are provided above both ends of the positioning platform 11 and at the lower left side of the deviation rectifier 10.
[0052] As a supplement to this technical solution, the feeding tension adjusting device 12 includes a recoverable elastic bracket and a roller shaft. One end of the recoverable elastic bracket is rotatably installed on the conveyor table 3, and an elastic shaft for controlling the recovery of the recoverable elastic bracket is provided in the conveyor table 3. A roller shaft is installed at the other end of the recoverable elastic bracket.
[0053] In this technical solution, the feeding tension adjusting device 12 is provided to control the feeding tension of the feeding device 7. The recoverable elastic bracket and the roller shaft on the feeding tension adjusting device 12 will keep the tension of the amorphous strip at this part constant through the elastic shaft.
[0054] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0055] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for the sake of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0056] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by orientation words such as "front, back, top, bottom, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. is usually based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. Without contrary explanation, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present invention; the orientation words "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0057] For the convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "upper...", etc. can be used here to describe the spatial positional relationship between a device or feature shown in the drawings and other devices or features. It should be understood that the spatial relative terms are intended to cover different orientations in use or operation in addition to the orientation described in the drawings for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned as "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.
[0058] In addition, it should be noted that using words such as "first", "second", etc. to limit components is only for the convenience of distinguishing the corresponding components. Without otherwise stated, the above words have no special meaning. Therefore, it should not be construed as a limitation on the protection scope of the present invention.
[0059] The above has introduced in detail a full-automatic amorphous strip winding machine provided by the present application. Specific examples are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application; at the same time, for those of ordinary skill in the art, according to the idea of the present application, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation on the present application.
Claims
1. A fully automatic amorphous strip winding machine, characterized in that: It includes a coil material platform (1), a machine body platform (2) and a material feeding rack (5). The machine body platform (2) is arranged on the right side of the coil material platform (1), and the material feeding rack (5) is installed on the right side of the machine body platform (2). A winding head (8) is installed on the coil material platform (1) to move back and forth. A conveyor platform (3) is arranged on the machine body platform (2). A tension adjusting device (9) is installed at the left part of the front side of the conveyor platform (3). A deviation rectifier (10) is installed on the right side of the tension adjusting device (9). A material feeding tension adjusting device (12) is arranged on the right side of the deviation rectifier (10). Two material feeding devices (7) that move back and forth are arranged side by side on the material feeding rack (5). An initial deviation rectification induction device (6) is installed at the left end of the upper part of the material feeding rack (5). A control box (4) for controlling the tension adjusting device (9) is arranged at the rear side of the conveyor platform (3). The winding head (8) includes a bottom plate (14), a coil material device (16) and a head tail seat (15). The bottom plate (14) is slidably installed on the coil material platform (1) back and forth. The coil material device (16) is installed at the rear part of the upper end surface of the bottom plate (14). The head tail seat (15) that moves back and forth is installed at the front side of the coil material device (16). The coil material device (16) includes a main shaft box body (42), a pull rod (27) and a transmission main shaft (28). The transmission main shaft (28) arranged longitudinally is rotatably installed at the upper part of the main shaft box body (42). A pull rod (27) is installed inside the transmission main shaft (28). The rear end of the pull rod (27) is connected to the main shaft of a rotary oil cylinder (26) located at the rear part of the main shaft box body (42). A transmission wheel (30) is installed in the middle of the transmission main shaft (28). A transmission motor (29) with the main shaft facing forward is installed at the rear end of the lower part of the main shaft box body (42). The transmission wheel (30) is connected to the main shaft of the transmission motor (29) through a transmission belt. An expansion type claw chuck (43) is installed at the front ends of the pull rod (27) and the transmission main shaft (28). The expansion type claw chuck (43) includes a pull rod connector (41), a claw chuck (35), a guiding transmission shaft (34) and a front end winding disc (31). The pull rod connector (41) is installed at the front end of the pull rod (27). The front end of the pull rod connector (41) is connected to an inner slider (33). The guiding transmission shaft (34) is installed at the front end of the transmission main shaft (28). The inner slider (33) is slidably installed on the guiding transmission shaft (34). The claw chuck (35) is connected to the rear end of the guiding transmission shaft (34). Claw blocks (32) are evenly installed around the inner slider (33). The claw blocks (32) and the inner slider (33) are docked through inclined chutes. The initial deviation rectification induction device (6) includes a vertical support (21), a second guiding roller shaft (22) and a guiding roller frame (24). The vertical support (21) is installed on the material feeding rack (5). The second guiding roller shaft (22) arranged longitudinally is installed at the upper part of the front side of the vertical support (21).A guiding roller frame (24) is installed on the right side of the second guiding roller shaft (22). A roller installed longitudinally is installed inside the guiding roller frame (24). An adjusting handwheel (25) for controlling the forward and backward movement of the roller is installed at the front end of the guiding roller frame (24). A tension sensor (23) docked with the vertical support (21) is installed on the upper side of the guiding roller frame (24). The head and tail seat (15) includes a tail seat (36), a thimble mounting seat (37) and a thimble (39). The tail seat (36) is docked with the bottom plate (14) through a slide rail and slider structure, and a locking structure is provided between the two. A longitudinally arranged thimble mounting seat (37) is installed at the upper end of the tail seat (36). A sleeve (38) that moves forward and backward is installed inside the thimble mounting seat (37). An adjusting bolt (40) that forms a threaded connection with the sleeve (38) is installed inside the front end of the thimble mounting seat (37). A thimble (39) is installed inside the rear end of the sleeve (38).
2. The fully automatic amorphous strip winding machine according to claim 1, wherein: An inductor (44) for sensing amorphous ribbon is provided on the left side of the conveyor table (3). The tension adjusting device (9) includes a mounting seat (17), a lifting cylinder (20) and a lifting table (19). The mounting seat (17) is installed on the front side of the conveyor table (3). A longitudinally arranged conveying wheel (18) is installed in the middle of the mounting seat (17). The rear end of the conveying wheel (18) is connected to the motor main shaft in the conveyor table (3). A lifting cylinder (20) with its main shaft facing upward is installed in the lower end of the mounting seat (17). A lifting table (19) is installed on the main shaft of the lifting cylinder (20). The lifting table (19) is located below the conveying wheel (18).
3. The fully automatic amorphous strip winding machine according to claim 2, wherein: A cushion block is provided on the lifting table (19).
4. A fully automatic amorphous strip winding machine according to claim 1, characterized in that: A positioning platform (11) is provided in the middle of the front side of the conveyor table (3). First guide roller shafts (13) are provided above both ends of the positioning platform (11) and at the lower left side of the deviation rectifier (10).
5. A fully automatic amorphous strip winding machine according to claim 1, characterized in that: The feeding tension adjusting device (12) includes a recoverable elastic bracket and a roller shaft. One end of the recoverable elastic bracket is rotatably installed on the conveyor table (3), and an elastic shaft for controlling the recovery of the recoverable elastic bracket is provided in the conveyor table (3). A roller shaft is installed at the other end of the recoverable elastic bracket.
Citation Information
Patent Citations
Full-automatic amorphous strip winding machine
CN217555402U