High pressure hydraulic control recovery device
The design of the high-pressure liquid control recovery device solves the problems of quality degradation and high cost caused by long liquid residence time in the water tank, realizes efficient liquid recovery and cleaning, reduces recovery costs and improves the stability and safety of the device.
Patent Information
- Application Number
- CN202210492934.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-05-07
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2042-05-07
AI Technical Summary
The prolonged residence time of liquid inside the tank leads to problems such as decreased liquid quality and excessively high recycling costs.
The high-pressure liquid control recovery device includes components such as a tank, water tank, shaft-mounted drain pipe, shaft-mounted water seal cylinder, and condenser. It recovers liquid through multi-stage water seals and uses solenoid valves and condensate pumps to achieve continuous recovery. Combined with a sliding cleaning mechanism and a positioning installation mechanism, it ensures liquid quality and device stability.
It achieves efficient liquid recovery and quality assurance, reduces recovery costs, simplifies the cleaning and maintenance process of the water tank, and improves the stability and safety of the device.
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Figure CN114906497B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of high-temperature liquid recovery technology, and more specifically, to a high-temperature liquid recovery control device. Background Technology
[0002] Hydraulic actuators offer higher output thrust than pneumatic and electric actuators, and their output torque can be precisely adjusted as required, reflected by hydraulic instruments. Hydraulic actuators provide smoother and more reliable transmission, with buffering and no impact, making them suitable for environments with high transmission requirements. They also offer high adjustment precision and fast response, enabling high-accuracy control. However, during the use of hydraulic actuators, the used liquid is typically collected in a tank and periodically pumped back into the system for reuse. However, due to the long residence time of the liquid in the tank, it easily deteriorates, and the large system size increases the likelihood of contamination, resulting in almost complete discharge and excessively high recycling costs. Therefore, we propose a high-pressure hydraulic control recycling device to improve the quality of stored liquid and eliminate the need for additional power for auxiliary recycling operations. Summary of the Invention
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this invention provides a high-pressure liquid control and recovery device that solves the problem of liquid deterioration and excessively high recovery costs due to the long residence time of liquid inside the water tank.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0007] A high-pressure liquid control recovery device includes a housing. A door is hinged to the front of the housing. A connecting valve and a solenoid valve are respectively installed at both ends of the upper surface of the housing. The input end of the connecting valve and the output end of the solenoid valve are connected via a connecting pipe. The input end of the solenoid valve is connected to the output end of a condensate pump via a connecting pipe. The condensate pump is installed at the rear of the housing. A water tank is installed inside the housing via a positioning and mounting mechanism. Placement plates are installed at both ends of the lower surface of the housing, and these plates are parallel to each other. A shaft-mounted drain pipe and a shaft-mounted water seal cylinder are installed at the upper and lower ends of the placement plates, respectively, and are parallel vertically. A condenser is installed on one side of the housing. The water tank, shaft-mounted drain pipe, shaft-mounted water seal cylinder, and condenser are connected via pipes. A sliding cleaning mechanism is provided at the upper end of the water tank. The output end of the connecting valve is connected to a drain pipe. The lower end of the drain pipe penetrates the upper part of the housing and is parallel vertically to the water tank.
[0008] Preferably, a handle is installed on the front surface of the door and at the end away from the hinge; a sealing cover is snapped onto the upper end of the water tank; an overflow pipe is installed at the upper end of the rear side inside the water tank; a drain pipe is installed at the lower end of the rear side inside the water tank; the rear ends of the overflow pipe and the drain pipe are respectively installed through the rear side of the tank body; and a valve is installed inside the drain pipe.
[0009] Preferably, the positioning and installation mechanism includes several support plates, each of which is fixedly installed at both ends in the middle of the tank. The lower end of the water tank is placed on the upper surface of the support plate, and a positioning plate is fixedly installed at the rear end of the upper surface of each support plate.
[0010] Preferably, each of the positioning plates is fitted to the rear side of the water tank, and each of the positioning plates has a groove at the front end of its upper surface, and a connecting groove is provided through the lower surface of each groove and at the end closest to the water tank.
[0011] Preferably, a limiting plate is movably installed inside each of the connecting slots, the upper end of each limiting plate is in contact with the water tank, and a rubber pad is provided on the opposite side of each limiting plate and the positioning plate.
[0012] Preferably, each of the limiting plates has a guide groove at its lower inner end, and a guide rod is movably installed inside each guide groove. Each guide rod is fixedly installed inside the groove and is parallel to the connecting groove vertically.
[0013] Preferably, each of the limiting plates has a locking block fixedly installed on the side away from the water tank, and each of the grooves has a movable groove on the lower inner surface and at the end away from the water tank.
[0014] Preferably, a fixing rod is fixedly installed at one end of the interior of each of the movable slots, and a support frame is movably installed through the outer side of the rod of each fixing rod, with the upper end of each support frame engaging with the locking block.
[0015] Preferably, the sliding cleaning mechanism includes a guide slider and a first scraper. The guide slider is fixedly installed in the middle of the upper surface of the water tank, and the first scraper is L-shaped and is movably installed inside the water tank and fits against the inner surface of the water tank.
[0016] Preferably, the upper end of the guide slider is respectively fitted with a movable frame, the end of the movable frame near the overflow pipe is connected to the upper end of the first scraper, and the upper end of the first scraper is fitted with a second scraper via a hinge. The interior of the second scraper and the first scraper away from the drain pipe is respectively provided with a placement groove, and a magnet is installed inside the placement groove. The magnets are magnetically attracted to each other.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. In this invention, the liquid enters the shaft-added drain pipe and shaft-added water seal pipe through the connecting valve and water tank respectively. Then, the liquid is recycled through a multi-stage water seal system. The water tank can ensure a large amount of drainage when the protection is activated, and can also continuously recycle for 24 hours. This makes the device system simple, requires no additional power, and ensures water quality, thus reducing recycling costs.
[0019] 2. In this invention, the user can control the first and second scrapers to clean the surface inside the water tank by cooperating with the movable frame and the guide slider. This improves the cleaning speed of the water tank, reduces impurities generated inside the water tank due to long-term liquid storage, better protects the liquid, and avoids pollution.
[0020] 3. In this invention, the user can position and install the water tank by cooperating with the positioning plate and the limiting plate. Even if the user disassembles or installs the water tank, the water tank can be more stable and safe during operation. In addition, the rubber pad reduces the wear between the positioning plate and the limiting plate and the water tank. Attached Figure Description
[0021] Figure 1 This is a front view schematic diagram of the overall structure of the high-pressure liquid control recovery device of the present invention;
[0022] Figure 2 This is a rear view schematic diagram of the overall structure of the high-pressure liquid control recovery device of the present invention;
[0023] Figure 3 This is a front view structural schematic diagram of the high-pressure liquid control recovery device of the present invention;
[0024] Figure 4 This is a front view structural diagram of the housing of the high-pressure liquid control recovery device of the present invention;
[0025] Figure 5 This is a side view of the housing structure of the high-pressure liquid control recovery device of the present invention;
[0026] Figure 6 This is a front view structural diagram of the water tank in the high-pressure liquid control recovery device of the present invention;
[0027] Figure 7 The high-pressure liquid control recovery device of the present invention Figure 4 Schematic diagram of the cross-sectional structure at point AA;
[0028] Figure 8 The high-pressure liquid control recovery device of the present invention Figure 4 Schematic diagram of the cross-sectional structure at point BB;
[0029] Figure 9 The high-pressure liquid control recovery device of the present invention Figure 5 Schematic diagram of the cross-sectional structure at the CC section;
[0030] Figure 10 The high-pressure liquid control recovery device of the present invention Figure 6 Schematic diagram of the cross-sectional structure at point DD;
[0031] Figure 11 The high-pressure liquid control recovery device of the present invention Figure 7 Enlarged structural diagram at point E;
[0032] Figure 12 The high-pressure liquid control recovery device of the present invention Figure 8 Enlarged structural diagram at point F.
[0033] In the diagram: 1. Box body; 101. Placement plate No. 1; 2. Box door; 201. Handle; 3. Connecting valve; 4. Water tank; 401. Sealing cover; 5. Positioning and installation mechanism; 501. Support plate; 502. Positioning plate; 503. Rubber pad; 504. Groove; 505. Connecting groove; 506. Limiting plate; 507. Guide groove; 508. Guide rod; 509. Locking block; 510. Movable groove; 5 11. Fixed rod; 512. Support frame; 6. Sliding cleaning mechanism; 601. Guide slider; 602. Movable frame; 603. No. 1 scraper; 604. No. 2 scraper; 605. Placement slot; 606. Magnet; 7. Solenoid valve; 8. Drain pipe; 9. Shaft-mounted drain pipe; 10. Shaft-mounted water seal cylinder; 11. Condenser; 12. Condensate pump; 13. Overflow pipe; 14. Valve; 15. Drain pipe. Detailed Implementation
[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0035] Example
[0036] like Figure 1-12As shown, the high-pressure liquid control recovery device includes a housing 1. A door 2 is installed at the front end of the housing 1 via a hinge. A connecting valve 3 and a solenoid valve 7 are respectively installed at both ends of the upper surface of the housing 1. The input end of the connecting valve 3 and the output end of the solenoid valve 7 are connected to each other via a connecting pipe. The input end of the solenoid valve 7 is connected to the output end of the condensate pump 12 via a connecting pipe. The condensate pump 12 is installed at the rear of the housing 1. A water tank 4 is installed inside the housing 1 via a positioning and installation mechanism 5. Placement plates 101 are respectively installed at both ends of the lower surface of the housing 1. The 101 are relatively parallel to each other. The upper and lower ends of the first placement plate 101 are respectively equipped with shaft-assisted drain pipe 9 and shaft-assisted water seal cylinder 10. The shaft-assisted drain pipe 9 and shaft-assisted water seal cylinder 10 are parallel to each other vertically. A condenser 11 is installed on one side of the box body 1. The water tank 4, shaft-assisted drain pipe 9, shaft-assisted water seal cylinder 10 and condenser 11 are connected to each other through pipes. The upper end of the water tank 4 is equipped with a sliding cleaning mechanism 6. The output end of the connecting valve 3 is connected to the drain pipe 8. The lower end of the drain pipe 8 is installed through the upper end of the box body 1 and is parallel to the water tank 4 vertically.
[0037] In the specific setup, a handle 201 is installed on the front surface of the tank door 2, away from the hinge. An overflow pipe 13 is installed on the upper rear side of the inside of the water tank 4. A sealing cover 401 is snapped onto the upper end of the water tank 4. A drain pipe 15 is installed on the lower rear side of the inside of the water tank 4. The rear ends of the overflow pipe 13 and the drain pipe 15 are respectively installed through the rear side of the tank body 1. A valve 14 is installed inside the drain pipe 15. In the working state, the sealing cover 401 snaps onto the water tank 4 to maintain the sealing performance inside the water tank 4. When it is necessary to clean the inside of the water tank 4 later, the sealing cover 401 is removed, and then the inner surface of the water tank 4 is cleaned by scraper 603 and scraper 604. During use, the user opens the solenoid valve 7, allowing the condensate pump 12 to inject hydraulic water into the upper part of the piston inside the connecting valve 3, quickly forming a pressure zone, and then pushing the piston and valve rod downwards quickly. The valve core is quickly closed and the bypass is connected, so that even if the water supply to and from the high-pressure heater is cut off, the water flow will still ensure the water supply demand through the bypass. Then the user closes the solenoid valve 7 and the condensate pump 12 to stop the hydraulic water from entering. Then the hydraulic water in the upper part of the piston falls into the lower part through the small hole on the piston, and enters the water tank 4 through the drain pipe 8. After the water flows into the water tank 4, it enters the shaft heater drain pipe 9 and the shaft heater water seal cylinder 10 through the pipes respectively, and finally enters the condenser 11 through the shaft heater water seal cylinder 10.
[0038] In its specific configuration, the positioning and installation mechanism 5 includes several support plates 501. Each support plate 501 is fixedly installed at both ends of the middle of the tank body 1. The lower end of the water tank 4 is placed on the upper surface of the support plate 501. A positioning plate 502 is fixedly installed at the rear end of the upper surface of each support plate 501. The water tank 4 is positioned and installed through the cooperation between the limiting plate 506 and the positioning plate 502, making the water tank 4 more stable during operation and facilitating the user's disassembly and maintenance of the water tank 4 in the future, making it simpler and more convenient.
[0039] In the specific setup, each positioning plate 502 is fitted to the rear side of the water tank 4. Each positioning plate 502 has a groove 504 on its upper surface front end, and a connecting groove 505 extends through the lower surface of each groove 504, near the end closest to the water tank 4. The positioning plates 502 are used to limit the position of the water tank 4, ensuring that the water tank 4, along with the sealing cover 401, is vertically parallel to the drain pipe 8, making it easier for the user to install the drain pipe 8.
[0040] In the specific setup, a limiting plate 506 is movably installed inside each connecting slot 505. The upper end of each limiting plate 506 is in contact with the water tank 4. A rubber pad 503 is provided on the opposite side of each limiting plate 506 and the positioning plate 502. The limiting plate 506 is used to cooperate with the support frame 512 and the positioning plate 502 to push and fix the water tank 4, making the water tank 4 more stable during operation and preventing shaking. The rubber pad 503 can reduce wear between the positioning plate 502, the limiting plate 506 and the water tank 4, and also make the positioning plate 502, the limiting plate 506 and the water tank 4 more tightly connected.
[0041] In the specific design, each limiting plate 506 has a guide groove 507 at its lower internal end. A guide rod 508 is movably installed through each guide groove 507. Each guide rod 508 is fixedly installed inside a groove 504 and is vertically parallel to the connecting groove 505. Users can use the guide groove 507 and guide rod 508 to engage or disengage the limiting plate 506 from the connecting groove 505 for positioning the water tank 4 or for later removal of the water tank 4, making the installation process simpler, more convenient, and improving the efficiency of water tank 4 installation.
[0042] In the specific setup, each limiting plate 506 has a locking block 509 fixedly installed on the side away from the water tank 4. Each groove 504 has a movable groove 510 on its inner lower surface and at the end away from the water tank 4. A fixing rod 511 is fixedly installed at one end of each movable groove 510. A support frame 512 is movably installed through the outer side of each fixing rod 511. The upper end of each support frame 512 is engaged with the locking block 509. When the user positions the limiting plate 506 around the water tank 4 using the guide groove 507 and guide rod 508, the support frame 512 rotates around the fixing rod 511, causing the upper end of the support frame 512 to engage with the locking block 509, thus assisting in the positioning of the limiting plate 506.
[0043] In its specific configuration, the sliding cleaning mechanism 6 includes a guide slider 601 and a primary scraper 603. The guide slider 601 is fixedly installed in the middle of the upper surface of the water tank 4. The primary scraper 603 is L-shaped and is movably installed inside the water tank 4, fitting snugly against the inner surface of the water tank 4. The user uses the primary scraper 603 to scrape and remove impurities accumulated on the inner surface of the water tank 4 due to long-term operation, preventing water pollution and reducing the operating cost of the device.
[0044] In the specific setup, the upper end of the guide slider 601 is respectively engaged with the movable frame 602. The end of the movable frame 602 near the overflow pipe 13 is connected to the upper end of the first scraper 603. The upper end of the first scraper 603 is connected to the second scraper 604 via a hinge. The interior of the second scraper 604 and the end of the first scraper 603 away from the drain pipe 15 is respectively provided with a placement groove 605. The interior of the placement groove 605 is respectively equipped with a magnet 606, and the magnets 606 are magnetically attracted to each other. The user inserts the movable frame 602 into the upper end of the guide slider 601, so that the first scraper 603 is in contact with the inner surface of the water tank 4. Then, the user slides the movable frame 602 on the upper end of the guide slider 601, so that the first scraper 603 scrapes and cleans the inner surface of the water tank 4 as the movable frame 602 moves. At the same time, the user can rotate the second scraper 604 through the hinge to extend the length of the first scraper 603 and increase the cleaning speed of the water tank 4. Then, when the second scraper 604 is not in use, the magnetic attraction between the magnets 606 makes the second scraper 604 and the first scraper 603 tightly connected.
[0045] Working principle of the high-pressure liquid control recovery device:
[0046] In use, the user first installs the water tank 4 using the positioning and installation mechanism 5, then snaps the sealing cover 401 onto the upper part of the water tank 4 to form a whole. Next, the internal components of the tank body 1 are assembled. After installation, the user opens the solenoid valve 7, allowing the condensate pump 12 to inject hydraulic water into the upper part of the piston inside the connecting valve 3, quickly creating a pressure zone. This pushes the piston and valve stem downwards, rapidly closing the valve core and connecting the bypass. The user then closes the solenoid valve 7 and the condensate pump 12, stopping the hydraulic water from entering. The hydraulic water in the upper part of the piston then falls through a small hole in the piston to the lower part, and then enters the water system through the drain pipe 8. The water flows into the interior of tank 4, and then through pipes into the shaft-adding drain pipe 9 and shaft-adding water seal cylinder 10 respectively. Finally, it enters the condenser 11 through shaft-adding water seal cylinder 10. When the water level inside tank 4 is higher than the overflow pipe 13, the excess water will be discharged through the overflow pipe 13. When the user needs to clean tank 4 later, the drain pipe 15 can be opened through valve 14 to allow the water to be discharged through the drain pipe 15. Then, the pipe at the lower end of the interior of tank 4 can be blocked with a wooden plug or other items to prevent impurities generated during cleaning from entering the shaft-adding drain pipe 9 and shaft-adding water seal cylinder 10 through the pipe.
[0047] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. All obvious variations or modifications derived from the technical solutions of the present invention are still within the protection scope of the present invention.
Claims
1. A high-pressure liquid control recovery device, comprising a housing (1), characterized in that: The front end of the box (1) is fitted with a door (2) via a hinge. A connecting valve (3) and a solenoid valve (7) are respectively installed at both ends of the upper surface of the box (1). The input end of the connecting valve (3) and the output end of the solenoid valve (7) are connected to each other via a connecting pipe. The input end of the solenoid valve (7) is connected to the output end of the condensate pump (12) via a connecting pipe. The condensate pump (12) is installed on the rear side of the box (1). A water tank (4) is installed inside the box (1) via a positioning and installation mechanism (5). A first placement plate (101) is installed at both ends of the lower surface of the box (1), and the first placement plates (101) are relatively parallel to each other. The upper and lower ends of the first placement plates (101) are respectively fitted with The tank (4) has a shaft-mounted drain pipe (9) and a shaft-mounted water seal cylinder (10), which are parallel vertically. A condenser (11) is installed on one side of the tank (1). The water tank (4), shaft-mounted drain pipe (9), shaft-mounted water seal cylinder (10), and condenser (11) are interconnected by pipes. A sliding cleaning mechanism (6) is provided at the upper end of the water tank (4). The output end of the connecting valve (3) is connected to the drain pipe (8). The lower end of the drain pipe (8) is installed inside the upper end of the tank (1) and is parallel vertically to the water tank (4). The positioning and installation mechanism (5) includes several support plates (501), each of which is fixedly installed on the tank (1). 1) At the two ends in the middle of the interior, the lower ends of the water tank (4) are respectively placed on the upper surface of the support plate (501). A positioning plate (502) is fixedly installed on the rear end of the upper surface of each support plate (501). Each positioning plate (502) is in contact with the rear side of the water tank (4). A groove (504) is provided on the front end of the upper surface of each positioning plate (502). A connecting groove (505) is provided through the lower surface of each groove (504) and near the end of the water tank (4). A limiting plate (506) is movably installed inside each connecting groove (505). The upper end of each limiting plate (506) is in contact with the water tank (4). Rubber pads (503) are provided on the opposite side of the positioning plate (502). A guide groove (507) is provided at the lower end of the interior of each limiting plate (506). A guide rod (508) is movably installed through the interior of each guide groove (507). Each guide rod (508) is fixedly installed inside the groove (504) and is parallel to the connecting groove (505) vertically. A locking block (509) is fixedly installed on the side of each limiting plate (506) away from the water tank (4). A movable groove (510) is provided on the lower surface of the interior of each groove (504) and at the end away from the water tank (4). A fixing rod (511) is fixedly installed at one end of the interior of each movable groove (510).Each of the fixed rods (511) has a support frame (512) movably installed through its outer side, and the upper end of each support frame (512) is engaged with a locking block (509).
2. The high-pressure liquid control and recovery device according to claim 1, characterized in that: A handle (201) is installed on the front surface of the door (2) away from the hinge. A sealing cover (401) is fitted onto the upper end of the water tank (4). An overflow pipe (13) is installed on the upper rear side inside the water tank (4). A drain pipe (15) is installed on the lower rear side inside the water tank (4). The rear ends of the overflow pipe (13) and the drain pipe (15) are respectively installed through the rear side of the box body (1). A valve (14) is installed inside the drain pipe (15).
3. The high-pressure liquid control and recovery device according to claim 1, characterized in that: The sliding cleaning mechanism (6) includes a guide slider (601) and a first scraper (603). The guide slider (601) is fixedly installed in the middle of the upper surface of the water tank (4). The first scraper (603) is L-shaped and is movably installed inside the water tank (4) and fits against the inner surface of the water tank (4).
4. The high-pressure liquid control and recovery device according to claim 3, characterized in that: The upper end of the guide slider (601) is respectively fitted with a movable frame (602). The end of the movable frame (602) near the overflow pipe (13) is connected to the upper end of the first scraper (603). The upper end of the first scraper (603) is fitted with a second scraper (604) via a hinge. The second scraper (604) and the first scraper (603) are respectively provided with placement grooves (605) at the ends away from the drain pipe (15). Magnets (606) are respectively installed inside the placement grooves (605), and the magnets (606) are magnetically attracted to each other.
Citation Information
Patent Citations
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CN203784918U
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