Melamine product and molding process

Abstract

The present invention provides a melamine product and a molding process, belonging to the technical field of tableware. The molding process of the melamine product is characterized by being composed of the following steps: step a, molding a first color embryo; step b, molding a second color embryo on the first color embryo, and the melamine product has decorative graphics formed by alternating light and dark colors due to different thicknesses of the raw materials of the first color embryo and / or the second color embryo. The first color embryo formed by hot pressing of the raw material of the first color forms a concave-convex graphic on the surface after the molding is completed, and the second color raw material is combined with the concave-convex surface of the first color embryo. The first color raw material and the second color raw material form alternating light and dark colors due to the thickness difference after molding, thereby achieving the desired decorative or practical elements such as patterns, textures, words, numbers, letters, etc., with good decoration and practicality, and not easy to be damaged, and the outer surface of the first color embryo and / or the second color embryo is smooth, which is more conducive to cleaning during use and has a longer service life.

Description

Technical Field

[0001] The invention belongs to the technical field of tableware and relates to a melamine product and a molding process. Background Art

[0002] Melamine products are products that are formed by pressing with melamine formaldehyde resin as the matrix and additives such as colorants and curing agents. The finished product has a luster similar to that of ceramics and is also called imitation porcelain products. Melamine products have the advantages of being light, not fragile (compared to ceramics and glass products), and beautiful (easy to color). However, due to the high fluidity of the glaze, melamine products cannot be glazed like ceramics. Most of the decorative needs on the surface of melamine products are met by attaching flower paper on the surface of the melamine products. However, the flower paper is prone to peeling or cracking after long-term use or bumps, resulting in poor aesthetics and practicality. Summary of the invention

[0003] The purpose of the present invention is to solve the above problems in the prior art and to provide a melamine product and a molding process.

[0004] The object of the present invention can be achieved by the following technical scheme: A molding process of melamine products, characterized in that it consists of the following steps:

[0005] Step a, molding to produce a first color embryo (1);

[0006] Step b: molding a second color embryo (2) on the first color embryo (1), the melamine product having decorative patterns and texts formed by alternating light and dark colors due to different thicknesses of the raw materials of the first color embryo (1) and / or the second color embryo (1).

[0007] In the above-mentioned molding process of melamine products, the surface of the first color embryo body manufactured in step a has concave-convex patterns, and the second color embryo body in step b is molded on the surface of the first color embryo body having the concave-convex patterns.

[0008] In the above-mentioned molding process of melamine products, step a and step b are molded together in a pair of molds, and the pressing of the first color embryo body and the pressing of the second color embryo body use the same lower mold. The surface of the first color embryo body with concave and convex patterns is pressed by the first upper mold, and the second color embryo body is pressed by the second upper mold. The first upper mold and the second upper mold can be rotated with each other. The molding surface of the first upper mold has concave and convex patterns for forming concave and convex patterns on the first color embryo body, and the molding surface of the second upper mold is inconsistent with the molding surface of the first upper mold.

[0009] In the above-mentioned molding process of melamine products, in step a, a first color embryo is pressed in a first mold, and the first mold has a concave-convex pattern for forming decorative graphics; in step b, the first color embryo is taken out of the first mold and then placed in a second mold, one of the molding surfaces of the second mold is consistent with one of the molding surfaces of the first mold, and the other molding surface of the second mold is inconsistent with the other molding surface of the first mold.

[0010] In the above-mentioned melamine product molding process, the molding surface of the second upper mold is a smooth surface. It can be a smooth plane or curved surface, or a smooth undulating concave-convex surface.

[0011] In the above-mentioned molding process of melamine products, there is a color difference between the color of the second color raw material used to manufacture the second color embryo body and the color of the first color raw material used to manufacture the first color embryo body.

[0012] In the above-mentioned molding process of melamine products, the concave-convex pattern is a cavity, and the depth of the cavity decreases gradually from the center of the groove bottom to the periphery.

[0013] In the above-mentioned molding process of melamine products, the concave-convex pattern is an annular groove, and the depth of the annular groove gradually decreases from the center to both sides of the groove wall.

[0014] In the above-mentioned melamine product forming process, the decorative graphics are patterns, patterns or words. The words are divided into Chinese characters, numbers, letters and the like.

[0015] A melamine product manufactured according to the above molding process, wherein the melamine product is tableware, tea set, storage container, mahjong or switch panel.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. This molding process forms melamine products by hot pressing two different colors of raw materials in sequence twice. The first color embryo formed by the first color raw material forms a concave and convex shape of lines or patterns on the surface after the molding is completed, and the thickness of the second color raw material is combined with the concave and convex surface of the first color embryo. The second color embryo formed by the second color raw material forms alternating light and dark colors due to the difference in thickness, thereby achieving the desired decorative graphics, with strong variability and beautiful appearance;

[0018] 2. The decorative patterns on the melamine products manufactured by this molding process are formed by the thickness difference of the melamine raw materials, that is, the decorative patterns are located inside the melamine products themselves, the decorative patterns are not easily damaged, and the service life is longer. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a cross-sectional view of the molded melamine product of the present invention.

[0020] Figure 2 It is a cross-sectional view of the first color embryo body in the melamine product formed by the present invention.

[0021] Figure 3 It is a top view of the first color embryo body in the molded melamine product of the present invention.

[0022] In the figure, 1, first color embryo; 2, second color embryo; 3, concave cavity; 4, annular groove. DETAILED DESCRIPTION

[0023] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0024] This embodiment is a molding process of a melamine product, which consists of the following steps:

[0025] Step a, molding and manufacturing a first color embryo 1, wherein the surface of the first color embryo 1 has concave-convex patterns;

[0026] Step b, molding the second color embryo 2 on the first color embryo 1, the second color embryo 2 is molded on the surface of the first color embryo 1 with concave and convex patterns, and the second color embryo 2 has decorative patterns formed by alternating light and dark colors due to different thicknesses of raw materials.

[0027] The second color raw material used to manufacture the second color embryo 2 is a translucent melamine material. The color of the second color raw material is different from the color of the first color raw material used to manufacture the first color embryo 1. The decorative graphics are patterns, patterns or texts. The texts are divided into Chinese characters, numbers, letters, symbols, etc.

[0028] The above-mentioned molding process can be molded in a pair of molds, that is, the pressing of the first color embryo 1 and the pressing of the second color embryo 2 use the same lower mold in the same mold, the first color embryo 1 has a surface with a concave and convex pattern and is pressed by the first upper mold, and the second color embryo 2 is pressed by the second upper mold. The first upper mold and the second upper mold can be rotated with each other. The molding surface of the first upper mold has a concave and convex pattern for forming a decorative pattern on the first color embryo 1, and the molding surface of the second upper mold is inconsistent with the molding surface of the first upper mold. Specifically, the molding surface of the second upper mold is a smooth surface or a concave and convex surface. If the concave and convex surface of the second upper mold is similar in shape to the concave and convex surface of the first upper mold, and the depth is inconsistent.

[0029] The above-mentioned molding process can also be carried out in two sets of molds. In step a, the first color embryo 1 is pressed in the first mold, and the first mold has a concave-convex pattern for forming decorative graphics; in step b, the first color embryo 1 is taken out of the first mold and then placed in the second mold, and one of the molding surfaces of the second mold is consistent with one of the molding surfaces of the first mold, and the other molding surface of the second mold is inconsistent with the other molding surface of the first mold. Specifically, when the other molding surface of the second mold is a smooth plane or curved surface, it is inconsistent with the other molding surface of the first mold; when the other molding surface of the second mold is a smooth concave-convex surface, the concave-convex surface of the second mold and the concave-convex surface of the first mold are the same or similar in shape, but the depth is inconsistent. The above-mentioned molding process can not only be used in combination with the two molds as described above, but can also be expanded to a product in which multiple molds are used in combination.

[0030] Further, in this embodiment, the surface of the first color embryo 1 for combining with the second color embryo 2 has concave-convex patterns, and the outer surface of the second color embryo 2 is smooth, and the outer surface refers to the side of the second color embryo exposed to the outside. By hot-pressing two raw materials of different colors twice and combining them into a melamine product, the body of the product formed in this way can form decorative patterns and texts in the first color embryo 1 and / or the second color embryo 2 due to the different thickness of the raw materials. The decorative patterns and texts can be decorative or practical elements such as patterns, textures, words, numbers, letters, etc. In this embodiment, since the first color embryo 1 and the second color embryo 2 of the melamine product are both concave-convex structures of different depths, the decorative patterns and texts displayed on the melamine product of this embodiment can be located on the surface of the first color embryo 1 exposed to the outside, can also be located on the surface of the second color embryo 2 exposed to the outside, and can also be located on the surfaces of the first color embryo 1 and the second color embryo 2 exposed to the outside at the same time. The decorative patterns and texts formed on the first color embryo 1 and / or the second color embryo 2 are based on the texture of the concave-convex patterns and texts of the first color embryo 1.

[0031] Since the decorative graphics in this embodiment are formed inside the first color embryo body 1 and / or the second color embryo body 2, they are not easily damaged during cleaning and use.

[0032] The outer surfaces of the first color embryo 1 and the second color embryo 2 in this embodiment that are exposed to the outside are both smooth surfaces, which can be smooth planes or curved surfaces, or smooth wavy concave and convex surfaces. The surface is smooth without obvious concave and convex, which is easier to clean during use and has a longer service life.

[0033] The melamine products in this embodiment can be products made of melamine materials such as tableware, tea sets, and handicrafts. The tableware can be basins, bowls, plates, spoons, etc., the tea sets can be teapots, teacups, etc., and the handicrafts can be ornaments, picture frames, etc.

[0034] Specifically, this embodiment is further described by taking a basin as an example.

[0035] like Figure 1 As shown, it includes a basin body, which includes a first color embryo body 1 and a second color embryo body 2. The first color embryo body 1 is formed by a first color raw material through a first molding, and the second color embryo body 2 is formed by a second color raw material through a second molding on the surface of the first color embryo body 1.

[0036] In this embodiment, the inner surface of the basin can form different shades of colors due to the inconsistent thickness of the second color embryo 2, and the different shades of colors outline the decorative patterns; the outer surface of the basin can form different shades of colors due to the inconsistent thickness of the first color embryo 1, and the different shades of colors outline the decorative patterns. The decorative patterns of the first color embryo 1 and the second color embryo 2 are formed by the different thicknesses of their own, and are both based on the concave and convex patterns of the combination of the first color embryo 1 and the second color embryo 1.

[0037] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

Claims

1. A molding process for melamine products, It is characterized in that It consists of the following steps: Step a, molding to produce a first color embryo (1); Step b, molding a second color embryo (2) on the first color embryo (1), the melamine product having decorative patterns and texts formed by alternating light and dark colors due to different thicknesses of raw materials of the first color embryo (1) and / or the second color embryo (2); Step a and step b are molded together in a pair of molds, and the first color embryo (1) and the second color embryo (2) are molded using the same lower mold. The surface of the first color embryo (1) having the concave-convex pattern is molded by the first upper mold, and the second color embryo (2) is molded by the second upper mold. The first upper mold and the second upper mold can be rotated with each other. The molding surface of the first upper mold has concave-convex patterns for forming the concave-convex pattern on the first color embryo (1). The molding surface of the second upper mold is inconsistent with the molding surface of the first upper mold. The color of the second color raw material used to manufacture the second color embryo (2) and the color of the first color raw material used to manufacture the first color embryo (1) have a color difference, and the second color raw material used to manufacture the second color embryo 2 is a light-transmitting melamine material.

2. The molding process of the melamine product according to claim 1, It is characterized in that The surface of the first color embryo (1) manufactured in step a has concave-convex patterns, and the second color embryo (2) in step b is molded on the surface of the first color embryo (1) having the concave-convex patterns.

3. The molding process of the melamine product according to claim 2, It is characterized in that In step a, a first color embryo (1) is pressed in a first mold, the first mold having a concave-convex pattern for forming a concave-convex pattern; in step b, the first color embryo (1) is taken out of the first mold and then placed in a second mold, one of the molding surfaces of the second mold is consistent with one of the molding surfaces of the first mold, and the other molding surface of the second mold is inconsistent with the other molding surface of the first mold.

4. The molding process of the melamine product according to claim 3, It is characterized in that The molding surface of the second mold is a smooth surface.

5. The molding process of the melamine product according to claim 1, 2, 3 or 4, It is characterized in that The concave-convex pattern is a concave cavity (3), and the depth of the concave cavity (3) gradually decreases from the center of the groove bottom to the periphery.

6. The molding process of the melamine product according to claim 1, 2, 3 or 4, It is characterized in that The concave-convex pattern is an annular groove (4), and the depth of the annular groove (4) gradually decreases from the center to both sides of the groove wall.

7. The molding process of the melamine product according to claim 1, 2, 3 or 4, It is characterized in that The decorative graphics and texts are patterns, lines or texts.

8. A melamine product manufactured by the molding process according to any one of claims 1 to 7, It is characterized in that The melamine product is tableware, tea set, storage container, mahjong or switch panel.

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