Multi-level transport racks for parts boxes
By designing multi-layer transport racks and utilizing a combination of support platforms and conveying mechanisms, efficient transport of parts boxes and improved space utilization have been achieved, solving the problems of low efficiency and large footprint of existing transport racks.
Patent Information
- Application Number
- CN202210627102.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-02
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2042-06-02
AI Technical Summary
Existing transport racks are inefficient and occupy a large area, making it impossible to efficiently transport multiple parts boxes, resulting in reduced workshop space utilization.
Design a multi-layer transport rack, including a support mechanism and a conveying mechanism. The support mechanism consists of multiple support platforms, and the conveying mechanism consists of a first drive component and a conveying frame. The drive component enables synchronous transport of component boxes between multiple support platforms. The support platforms are vertically spaced to reduce the floor space occupied.
This improved the transportation efficiency of parts boxes, reduced the floor space required, and increased the space utilization rate of the workshop.
Smart Images

Figure CN114940304B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of transport racking technology, and in particular to a multi-layer transport racking for parts boxes. Background Technology
[0002] In the vehicle manufacturing process, parts boxes are typically used to hold vehicle components. These boxes are then transferred to the vehicle assembly line so that workers can retrieve the components from them. To improve the efficiency of this transfer, transport racks are usually used to move the parts boxes to pallets located next to the assembly line. Workers then retrieve the components from the boxes placed on the pallets. However, vehicles have a wide variety of components. When a part box containing one type of component occupies the pallet, the transport racks cannot transfer a part box containing another type of component to the pallet, resulting in low transport efficiency. Therefore, it is necessary to add multiple transport racks to transport multiple parts boxes simultaneously to improve efficiency. However, existing transport racks are large and occupy a large area, and setting up multiple transport racks further reduces the space utilization rate of the workshop. Summary of the Invention
[0003] The main objective of this invention is to propose a multi-layer transport rack for parts boxes, which aims to solve the problems of low transport efficiency and large footprint of existing transport racks.
[0004] To achieve the above objectives, the present invention proposes a multi-layer transport rack for parts boxes, the multi-layer transport rack comprising:
[0005] The support mechanism includes a base frame and multiple support platforms for supporting the component box. The multiple support platforms are arranged sequentially on the base frame along a first direction and are arranged vertically at intervals. Each support platform has a loading area and a unloading area arranged side by side along a second direction. The first direction and the second direction are both horizontal and perpendicular to each other.
[0006] The conveying mechanism is provided in a one-to-one correspondence with the number of the support platforms. Each conveying mechanism includes a first drive assembly and two conveyor frames for conveying the component boxes. The two conveyor frames are arranged side by side along the second direction and both extend along the first direction. One conveyor frame is connected to the loading area and is inclined upward from the loading area in a direction away from the support platform. The other conveyor frame is connected to the unloading area and is inclined downward from the unloading area in a direction away from the support platform. The first drive assembly is mounted on the base frame and is used to drive the component boxes supported on the support platform to move from the loading area to the unloading area.
[0007] Optionally, the first driving assembly includes a first driving member and a vertically arranged push rod. A groove extending along the second direction is provided on the support platform corresponding to the loading area. The first driving member is disposed below the support platform. The lower end of the push rod is connected to the first driving member. The push rod passes through the groove and the upper end of the push rod is located above the support platform. The first driving member is used to drive the push rod to slide relative to the support platform along the extension direction of the groove, so that the push rod pushes the component box from the loading area to the unloading area.
[0008] Optionally, there are multiple slides, which are arranged at intervals along the first direction. The first driving member is provided with a connecting plate, and multiple push rods arranged at intervals along the first direction are connected to the connecting plate. The number of push rods is the same as the number of slides and they are slidably engaged in a one-to-one correspondence.
[0009] Optionally, the conveyor frame includes a plurality of conveyor rods, which are spaced apart along the second direction, and each conveyor rod extends along the first direction and is connected to the support platform.
[0010] Optionally, the conveying rod is provided with an installation groove, the extension direction of the installation groove is consistent with the extension direction of the conveying rod, a plurality of rollers are provided in the installation groove, the plurality of rollers are arranged at intervals along the extension direction of the installation groove, each roller is rotatably connected to the side wall of the installation groove, and the outer edge of each roller is exposed outside the groove opening of the installation groove.
[0011] Optionally, the conveying mechanism further includes a second drive assembly and a plurality of rollers, the plurality of rollers being arranged at intervals along the first direction in the feeding area and each roller extending along the second direction, the second drive assembly being used to drive the plurality of rollers to rotate synchronously; the conveying mechanism further includes a plurality of ball bearings, the plurality of ball bearings being arranged at intervals in the unloading area.
[0012] Optionally, the second drive assembly includes a second drive member, a timing belt, a drive pulley, and a plurality of driven pulleys. The number of driven pulleys is the same as the number of rollers, and each driven pulley is sleeved on the end of the corresponding roller away from the feeding area. The timing belt is wrapped around the outer periphery of the drive pulley and the plurality of driven pulleys. The second drive member is used to drive the drive pulley to rotate, so that the drive pulley drives the plurality of rollers to rotate synchronously through the timing belt and the plurality of driven pulleys.
[0013] Optionally, the multi-layer transport rack further includes a stop mechanism, which includes a third drive member and a stop block connected to the third drive member. The third drive member is installed on the base frame on the side near the conveyor rack and is arranged corresponding to the loading area. The third drive member is used to drive the stop block to rise and fall relative to the support platform, so that the stop block rises above the support platform or falls below the support platform.
[0014] Optionally, the base frame includes vertical bars and horizontal bars, and there are multiple vertical bars arranged in an array. Any two adjacent vertical bars are connected by a horizontal bar. A reinforcing component is provided on the base frame at the position corresponding to each conveyor frame. Each reinforcing component includes multiple reinforcing rods, which are spaced apart along the extension direction of the conveyor frame to which they are provided. Each reinforcing rod extends along the second direction and is connected between two adjacent vertical bars.
[0015] Optionally, the support platform is equipped with position sensors for detecting the component box, corresponding to both the loading area and the unloading area.
[0016] In the multi-layer transport rack for parts boxes of the present invention, the multi-layer transport rack includes multiple support platforms. Each support platform is connected to a conveyor frame connected to a loading area and a conveyor frame connected to a unloading area. The conveyor frame connected to the loading area is used to transport the parts boxes to the support platform. A first drive component is used to move the parts boxes from the loading area of the support platform to the unloading area. The conveyor frame connected to the unloading area is used to transport the parts boxes to a position away from the support platform. Multiple support platforms and conveyor frames connected to the support platforms can realize the synchronous transport of multiple parts boxes, which improves the transport efficiency of parts boxes. Moreover, the multiple support platforms are vertically spaced, which makes the multi-layer transport rack occupy a small area and improves the space utilization rate. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the structure of a multi-layer transport rack according to an embodiment of the present invention from one perspective;
[0019] Figure 2 This is a schematic diagram of the structure of a multi-layer transport rack according to an embodiment of the present invention from another perspective;
[0020] Figure 3 This is a schematic diagram of a multi-layer transport rack according to an embodiment of the present invention, omitting the support platform;
[0021] Figure 4 for Figure 3 Enlarged view of region A in the middle;
[0022] Figure 5 This is a schematic diagram of the assembly structure of the support platform and the conveying mechanism in a multi-layer transport rack according to an embodiment of the present invention;
[0023] Figure 6 for Figure 5 Enlarged schematic diagram of region B in the middle.
[0024] Explanation of icon numbers:
[0025] label name label name 100 Multi-level transport racks 212 putter 10 Supporting institutions 213 Connecting plate 11 Base frame 22 Conveyor rack 111 vertical pole 221 Conveyor rod 112 crossbar 222 Mounting slot 113 Reinforcing bar 223 roller 12 Support Platform 23 roller 121 Feeding area 24 ball bearings 122 material feeding area 30 Stopping mechanism 123 chute 31 Third drive unit 20 Conveying mechanism 32 Stop block 21 First driving component 40 Position sensor 211 First driving component
[0026] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0027] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this embodiment are only used to explain the relative positional relationship and movement of each component in a specific posture (as shown in the attached figure). If the specific posture changes, the directional indicator will also change accordingly.
[0029] Furthermore, in this invention, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0030] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0031] Furthermore, the technical solutions of the various embodiments of the present invention can be combined with each other, but only if they are feasible to those skilled in the art. If a combination of technical solutions contradicts each other or cannot be implemented, such a combination should be considered non-existent and not within the scope of protection claimed by the present invention. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0032] In this invention, the descriptions of directions such as "up," "down," "front," "back," "left," and "right" are as follows: Figure 1 and Figure 2 The directions shown are for reference only and are used to interpret the location. Figure 1 and Figure 2 The relative positional relationship between the components in the shown posture is such that if the specific posture changes, the directional indication will also change accordingly.
[0033] This invention proposes a multi-layer transport rack for parts boxes.
[0034] This embodiment provides a multi-layer transport rack 100 for component boxes. The multi-layer transport rack 100 includes a support mechanism 10 and a conveying mechanism 20. The support mechanism 10 includes a base frame 11 and multiple support platforms 12 for supporting component boxes. The multiple support platforms 12 are arranged sequentially on the base frame 11 along a first direction and are vertically spaced. Each support platform 12 has a loading area 121 and a unloading area 122 arranged side by side along a second direction. Both the first and second directions are transverse and perpendicular to each other. The number of conveying mechanisms 20 is the same as the number of support platforms 12 and they are arranged in a one-to-one correspondence. The conveying mechanism 20 includes a first drive assembly 21 and two conveyor frames 22 for conveying component boxes. The two conveyor frames 22 are arranged side by side along a second direction and both extend along a first direction. One conveyor frame 22 is connected to the loading area 121 and is inclined upward from the loading area 121 in a direction away from the support platform 12. The other conveyor frame 22 is connected to the unloading area 122 and is inclined downward from the unloading area 122 in a direction away from the support platform 12. The first drive assembly 21 is mounted on the base frame 11 and is used to drive the component boxes supported on the support platform 12 to move from the loading area 121 to the unloading area 122.
[0035] like Figure 1 and Figure 2 As shown, multiple support platforms 12 are installed on the base frame 11. The multiple support platforms 12 are arranged at intervals in the vertical direction and sequentially arranged in the first direction, which is the left-right direction. That is, the multiple support platforms 12 are distributed in a stepped manner on the base frame 11. The support platforms 12 are used to support the component boxes, and the support platforms 12 have a loading area 121 and a unloading area 122 for placing the component boxes. The loading area 121 and the unloading area 122 are arranged side by side in the second direction, which is the front-back direction. Two parallel conveyor frames 22 are connected to the support platform 12. The two conveyor frames 22 are respectively set to the loading area 121 and the unloading area 122. The conveyor frame 22 set to the loading area 121 is inclined upward from the support platform 12, and the conveyor frame 22 set to the unloading area 122 is inclined downward from the support platform 12. It should be noted that the multi-layer transport rack 100 of the present invention can be used to transport and place various materials. In this embodiment, only the transport of parts boxes by the multi-layer transport rack 100 is used as an example for illustration. The parts boxes are used to hold parts.
[0036] When transporting parts boxes containing components, the parts boxes are first placed on the conveyor frame 22 set in the corresponding loading area 121. The parts boxes slide down from top to bottom along the extension direction of the conveyor frame 22 to the loading area 121 on the support platform 12. The support platform 12 serves to stably support the parts boxes so that the parts boxes containing components are placed in the loading area 121, making it convenient for operators to take the components from the parts boxes. Understandably, after the components in the parts boxes are used up, the first drive assembly 21 drives the parts boxes to move from the loading area 121 to the unloading area 122 along the support platform 12. The operators push the parts boxes from the unloading area 122 onto the conveyor frame 22 set in the corresponding unloading area 122 so that the parts boxes slide down from top to bottom along the extension direction of the conveyor frame 22 to the end away from the support platform 12, making it convenient for operators to retrieve the empty parts boxes.
[0037] The multi-layer transport rack 100 of this embodiment includes multiple support platforms 12. Each support platform 12 is connected to a conveyor frame 22 that communicates with the loading area 121 and a conveyor frame 22 that communicates with the unloading area 122. The conveyor frame 22 that communicates with the loading area 121 is used to transport the component boxes to the support platform 12. The first drive component 21 is used to move the component boxes from the loading area 121 of the support platform 12 to the unloading area 122. The conveyor frame 22 that communicates with the unloading area 122 is used to transport the component boxes to a position away from the support platform 12. The multiple support platforms 12 and the conveyor frames 22 connected to the support platforms 12 can realize the synchronous transport of multiple component boxes without unloading the component boxes from the support platforms 12. This not only makes it easier for operators to pick up parts, but also improves the transport efficiency of component boxes. In addition, the multiple support platforms 12 are arranged vertically at intervals, which makes the multi-layer transport rack 100 occupy a small area and improves the space utilization rate.
[0038] In this embodiment, the first driving component 21 includes a first driving member 211 and a vertically arranged push rod 212. The support platform 12 has a slide groove 123 extending in a second direction corresponding to the loading area 121. The first driving member 211 is located below the support platform 12. The lower end of the push rod 212 is connected to the first driving member 211. The push rod 212 passes through the slide groove 123 and the upper end of the push rod 212 is located above the support platform 12. The first driving member 211 is used to drive the push rod 212 to slide relative to the support platform 12 along the extension direction of the slide groove 123, so that the push rod 212 pushes the component box from the loading area 121 to the unloading area 122.
[0039] like Figures 3 to 6 As shown, the loading area 121 of the support platform 12 has a chute 123 extending towards the loading area 122. The first drive member 211 is installed below the support platform 12, and a push rod 212 is connected to the first drive member 211 at the position corresponding to the chute 123. The push rod 212 extends upward and passes through the chute 123. The first drive member 211 can drive the push rod 212 to slide back and forth in the chute 123 along the extension direction of the chute 123. When it is necessary to transport the part box from the loading area 121 to the unloading area 122, the first drive member 211 drives the push rod 212, which abuts against one side of the part box, to slide towards the loading area 122, so that the push rod 212 pushes the part box to the unloading area 122. It can be understood that the first drive member 211 drives the push rod 212 to slide in the opposite direction away from the unloading area 122, so that the push rod 212 is reset. There is no need for manual handling of the part box, which further improves the transportation efficiency of the part box.
[0040] Furthermore, there are multiple slide grooves 123, which are spaced apart along the first direction. A connecting plate 213 is provided on the first driving member 211, and multiple push rods 212 spaced apart along the first direction are connected to the connecting plate 213. The number of push rods 212 is the same as the number of slide grooves 123, and they slide in a one-to-one correspondence. Figures 3 to 6 As shown, a connecting plate 213 is connected to the first driving component 211, and multiple push rods 212 are connected to the connecting plate 213. Slide grooves 123 are provided on the support platform 12 corresponding to the positions of each push rod 212. The multiple push rods 212 can push the part box synchronously, ensuring the stable delivery of the part box. Furthermore, the first driving component 211 can be a rodless cylinder in the prior art. The connecting plate 213 is connected to the slider of the rodless cylinder. The slider drives the connecting plate 213 and the multiple push rods 212 on the connecting plate 213 to move synchronously along the guide rail of the rodless cylinder.
[0041] In this embodiment, the conveyor frame 22 includes multiple conveyor rods 221, which are spaced apart along a second direction, and each conveyor rod 221 extends along a first direction and is connected to the support platform 12. Each conveyor rod 221 has a mounting groove 222, the extension direction of which is consistent with the extension direction of the conveyor rod 221. Multiple rollers 223 are disposed within the mounting groove 222, spaced apart along the extension direction of the mounting groove 222. Each roller 223 is rotatably connected to the side wall of the mounting groove 222, and the outer edge of each roller 223 protrudes from the opening of the mounting groove 222.
[0042] like Figures 3 to 6 As shown, each conveyor frame 22 includes multiple spaced conveyor rods 221. The conveyor rods 221 corresponding to the loading area 121 are inclined upwards from the loading area 121 in a direction away from the loading area 121, allowing the part boxes to slide onto the support platform 12 along the conveyor rods 221 corresponding to the loading area 121. The conveyor rods 221 corresponding to the unloading area 122 are inclined downwards from the unloading area 122 in a direction away from the unloading area 122, allowing the part boxes to slide to a position away from the support platform 12 along the conveyor rods 221 corresponding to the unloading area 122, facilitating the retrieval of empty part boxes by operators. Furthermore, each conveyor rod 221 is equipped with multiple rollers 223, all of which can rotate relative to the part box. This not only assists in transporting the part boxes and improves transport efficiency but also reduces the friction between the part boxes and the conveyor rods 221, thus protecting the part boxes.
[0043] In one embodiment, such as Figures 3 to 6As shown, the conveying mechanism 20 also includes a second drive assembly (not shown) and a plurality of rollers 23, which are spaced apart in the feeding area 121 along a first direction and each roller 23 extends along a second direction. The second drive assembly is used to drive the plurality of rollers 23 to rotate synchronously. The conveying mechanism 20 also includes a plurality of balls 24, which are spaced apart in the unloading area 122. When transporting component boxes onto the support platform 12, the component boxes slide along the conveyor frame 22 corresponding to the loading area 121 towards the support platform 12. The second drive unit drives multiple rollers 23 on the loading area 121 to rotate synchronously relative to the component boxes, so that the multiple rollers 23 roll into contact with the component boxes, thereby assisting in transporting the component boxes from the conveyor frame 22 to the support platform 12, ensuring that the component boxes are transported to the correct position, and further improving the component box transport efficiency. In addition, the unloading area 122 is equipped with multiple ball bearings 24, which are arranged in an array on the support platform 12 and can roll relative to the component boxes, facilitating the transport of the component boxes from the loading area 121 to the unloading area 122 and making it easier for operators to push the component boxes onto the conveyor frame 22, further assisting in the transport of the component boxes.
[0044] Furthermore, the second drive assembly includes a second drive member, a synchronous belt, a drive pulley, and multiple driven pulleys. The number of driven pulleys is the same as the number of rollers 23, and each driven pulley is fitted onto the end of its corresponding roller 23 away from the unloading area 122. The synchronous belt is wrapped around the outer periphery of the drive pulley and the multiple driven pulleys. The second drive member is used to drive the drive pulley to rotate, so that the drive pulley drives the multiple rollers 23 to rotate synchronously via the synchronous belt and the multiple driven pulleys. Each roller 23 has a driven pulley fitted onto the end away from the unloading area 122. The multiple driven pulleys are connected to the drive pulley via the synchronous belt. The second drive member can be a motor as in the prior art. The drive pulley is fitted onto the output shaft of the motor. The motor drives the drive pulley to rotate, so that the drive pulley drives the multiple driven pulleys to rotate synchronously via the synchronous belt. Each driven pulley drives the roller 23 corresponding to it to rotate, thereby realizing the synchronous rotation of the multiple rollers 23. The synchronous rotation of the multiple rollers 23 assists in transporting the part box to the support platform 12.
[0045] In another embodiment, multiple balls 24 can be provided on both the loading area 121 and the unloading area 122. The multiple balls 24 are arrayed on the support platform 12, and each ball 24 can roll relative to the part box, facilitating the transportation of the part box. In yet another embodiment, multiple rollers 23 can be provided on the support platform 12, spaced apart along a first direction. The rollers 23 extend from one end of the support platform 12 to the other end, that is, from the loading area 121 to the unloading area 122. When transporting part boxes onto the support platform 12, the multiple rollers 23 rotate synchronously to assist in transporting the part boxes to their designated positions. When transporting part boxes from the support platform 12 to the conveyor frame 22, the multiple rollers 23 rotate synchronously in opposite directions, eliminating the need for operators to push the part boxes, further improving transportation efficiency.
[0046] The multi-layer transport rack 100 in this embodiment also includes a stop mechanism 30. The stop mechanism 30 includes a third drive member 31 and a stop block 32 connected to the third drive member 31. The third drive member 31 is installed on the base frame 11 on the side near the conveyor frame 22, and the third drive member 31 is set corresponding to the loading area 121. The third drive member 31 is used to drive the stop block 32 to rise and fall relative to the support platform 12, so that the stop block 32 rises above the support platform 12 or falls below the support platform 12.
[0047] like Figure 5 and Figure 6 As shown, each support platform 12 is equipped with at least one stop mechanism 30 at the position corresponding to the loading area 121. The third drive component 31 of the stop mechanism 30 can be a lifting cylinder in the prior art. The cylinder body is connected to the base frame 11, and the output shaft of the cylinder extends upward and is connected to the stop block 32. The output shaft of the cylinder can drive the stop block 32 to rise and fall relative to the base frame 11. When a part box is placed on the support platform 12, the third drive component 31 drives the stop block 32 to rise above the support platform 12, which prevents other part boxes from sliding from the conveyor frame 22 onto the support platform 12. The structure is stable and reliable. When it is necessary to transport a part box containing parts to the support platform 12, the third drive component 31 drives the stop block 32 to fall below the support platform 12, so that the part box can slide along the conveyor frame 22 onto the support platform 12.
[0048] In a preferred embodiment, the support platform 12 is equipped with position sensors 40 for detecting the component boxes, corresponding to both the loading area 121 and the unloading area 122. Figure 5 and Figure 6As shown, two position sensors 40 are installed on the support platform 12. The two position sensors 40 are respectively located in the loading area 121 and the unloading area 122. Both position sensors 40 can be used to detect the position of the parts box. When the position sensor 40 located in the loading area 121 detects that there is no parts box in the loading area 121, the third driving component 31 drives the stop block 32 to descend below the support platform 12, so that the parts box can be transported onto the support platform 12. It can be understood that when the position sensor 40 located in the loading area 121 detects loading... When there is a component box in zone 121, the third drive component 31 drives the stop block 32 to rise above the support platform 12 to prevent other component boxes from slipping, ensuring structural stability and reliability. When the position sensor 40 in the unloading zone 122 detects that there is no component box in the unloading zone 122, the first drive component 211 drives the push rod 212 to push the empty component box into the unloading zone 122. Understandably, when the position sensor 40 in the unloading zone 122 detects that there is a component box in the unloading zone 122, the first drive component 211 drives the push rod 212 to reset. In addition, the multi-layer transport rack 100 also includes a controller, which controls the start and stop of the first drive component 211, the second drive component, and the third drive component 31 based on the detection information from the two position sensors 40. The controller can be a PLC controller as described in the prior art.
[0049] In this embodiment, the base frame 11 includes vertical bars 111 and horizontal bars 112. There are multiple vertical bars 111 arranged in an array, and any two adjacent vertical bars 111 are connected by a horizontal bar 112. Reinforcing components are provided on the base frame 11 at positions corresponding to each conveyor frame 22. Each reinforcing component includes multiple reinforcing rods 113, which are spaced apart along the extension direction of their corresponding conveyor frame 22. Each reinforcing rod 113 extends along a second direction and connects between two adjacent vertical bars 111. Figure 1 and Figure 2 As shown, the base frame 11 is used to install on the ground to fix and install multiple support platforms 12. Multiple vertical bars 111 and multiple horizontal bars 112 cooperate with each other to support multiple support platforms 12. Each conveyor frame 22 is provided with a reinforcing component at its lower end. Each reinforcing component includes multiple reinforcing bars 113 arranged at intervals. The conveyor frame 22 is supported on multiple reinforcing bars 113 that are correspondingly arranged, which further improves the stability of the structure.
[0050] The above description is merely a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.
Claims
1. A multi-layer transport rack for parts boxes, characterized in that, The multi-layer transport rack includes: The support mechanism includes a base frame and multiple support platforms for supporting the component box. The multiple support platforms are arranged sequentially on the base frame along a first direction and are arranged vertically at intervals. Each support platform has a loading area and a unloading area arranged side by side along a second direction. The first direction and the second direction are both horizontal and perpendicular to each other. The conveying mechanism is provided in a one-to-one correspondence with the number of the support platforms. Each conveying mechanism includes a first drive assembly and two conveyor frames for conveying the component boxes. The two conveyor frames are arranged side by side on the same side of the support platform along the second direction and both extend along the first direction. One conveyor frame is connected to the loading area and is inclined upward from the loading area in a direction away from the support platform. The other conveyor frame is connected to the unloading area and is inclined downward from the unloading area in a direction away from the support platform. The first drive assembly is mounted on the base frame and is used to drive the component boxes supported on the support platform to move from the loading area to the unloading area. The first driving assembly includes a first driving member and a vertically arranged push rod. A groove extending along the second direction is provided on the support platform corresponding to the loading area. The first driving member is disposed below the support platform. The lower end of the push rod is connected to the first driving member. The push rod passes through the groove and the upper end of the push rod is located above the support platform. The first driving member is used to drive the push rod to slide relative to the support platform along the extension direction of the groove, so that the push rod pushes the component box from the loading area to the unloading area. The conveying mechanism further includes a second drive assembly and multiple rollers. The second drive assembly drives the multiple rollers to rotate synchronously. Both the loading area and the unloading area are provided with multiple ball bearings, which are arranged in an array on the support platform. The multiple ball bearings are capable of rolling relative to the part box. The multiple rollers are spaced apart on the support platform along the first direction, and each roller extends along the second direction from one end of the support platform to the other. When transporting the part box onto the support platform, the multiple rollers rotate synchronously to transport the part box. When transporting the part box from the support platform to the conveyor frame, the multiple rollers rotate synchronously in opposite directions to transport the part box.
2. The multi-layer transport rack for parts boxes as described in claim 1, characterized in that, The number of slides is multiple, and the multiple slides are arranged at intervals along the first direction. The first driving member is provided with a connecting plate, and multiple push rods arranged at intervals along the first direction are connected to the connecting plate. The number of push rods is the same as the number of slides and they are slidably engaged in a one-to-one correspondence.
3. The multi-layer transport rack for parts boxes as described in claim 1, characterized in that, The conveyor frame includes a plurality of conveyor rods, which are spaced apart along the second direction, and each conveyor rod extends along the first direction and is connected to the support platform.
4. The multi-layer transport rack for parts boxes as described in claim 3, characterized in that, The conveying rod has an installation groove, the extension direction of which is consistent with the extension direction of the conveying rod. Multiple rollers are provided in the installation groove, and the multiple rollers are arranged at intervals along the extension direction of the installation groove. Each roller is rotatably connected to the side wall of the installation groove, and the outer edge of each roller is exposed outside the groove opening of the installation groove.
5. The multi-layer transport rack for parts boxes as described in claim 1, characterized in that, The second drive assembly includes a second drive member, a timing belt, a drive pulley, and a plurality of driven pulleys. The number of driven pulleys is the same as the number of rollers, and each driven pulley is sleeved on the end of the corresponding roller away from the feeding area. The timing belt is wrapped around the outer periphery of the drive pulley and the plurality of driven pulleys. The second drive member is used to drive the drive pulley to rotate, so that the drive pulley drives the plurality of rollers to rotate synchronously through the timing belt and the plurality of driven pulleys.
6. The multi-layer transport rack for component boxes as described in any one of claims 1-5, characterized in that, The multi-layer transport rack also includes a stop mechanism, which includes a third drive component and a stop block connected to the third drive component. The third drive component is installed on the base frame on the side near the conveyor frame and is arranged corresponding to the loading area. The third drive component is used to drive the stop block to rise and fall relative to the support platform, so that the stop block rises above the support platform or falls below the support platform.
7. The multi-layer transport rack for component boxes as described in any one of claims 1-5, characterized in that, The base frame includes vertical bars and horizontal bars. There are multiple vertical bars arranged in an array, and any two adjacent vertical bars are connected by a horizontal bar. A reinforcing component is provided on the base frame at the position corresponding to each conveyor frame. Each reinforcing component includes multiple reinforcing rods, which are spaced apart along the extension direction of the corresponding conveyor frame. Each reinforcing rod extends along the second direction and connects between two adjacent vertical bars.
8. The multi-layer transport rack for component boxes as described in any one of claims 1-5, characterized in that, The support platform is equipped with position sensors for detecting the component boxes, corresponding to both the loading and unloading areas.
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