System and method for adjusting illumination of infrared oven

Abstract

The present invention relates to a system and method for adjusting the illumination of an infrared oven. The system comprises: a fixing module for fixing a product; a processing module connected to the fixing module and comprising a heating unit and an adjustment unit; a ceramic heating plate connected to the processing module and used to form a heat insulation layer; a testing module connected to the ceramic heating plate and used to detect the infrared temperature of the product; and a storage module connected to the testing module and used to store data information of the infrared temperature of the product. By utilizing the system and method for adjusting the illumination of an infrared oven of the present invention, not only can a heat insulation layer be formed by a quickly replaceable control panel and the ceramic heating plate, thereby effectively realizing rapid adjustment of the infrared heating illumination and solving the problems of time consumption and increased heating costs caused by the infrared heating component, but also the production efficiency of the product and the detection efficiency of the infrared temperature of the product can be greatly improved.

Description

Technical field

[0001] The present invention relates to the technical field of infrared heating, and in particular to a system and method for adjusting the illumination of an infrared oven. [Background Technology]

[0002] Ceramic heating plate is a high-temperature, long-life heater. Ceramic heaters can adapt to the increasingly high working temperature requirements in modern industry, especially in chemical fiber, engineering plastics, plastic machinery, electronics, medicine, food and various pipeline heating. Ceramic joint heaters are composed of spiral resistance wire passing through specially designed high-temperature resistant ceramic tiles, precisely extended and bendable, with a beautiful metal shell and ceramic fiber forming an insulation layer.

[0003] Infrared radiation, one of the many invisible rays in sunlight, was discovered by British scientist Herschel in 1800. Also known as infrared thermal radiation, it possesses a strong thermal effect. Infrared heaters heat targets through a non-contact method. Currently, infrared heaters are commonly used in the production of thermoplastic fiberboards in production workshops. While infrared heating time is short, the infrared heating element relies on heating ceramic materials. This ceramic material, in turn, releases heat energy through infrared heating, thereby heating the thermoplastic fiberboard. Therefore, controlling the infrared heating rate can only be achieved by controlling the infrared heating element. However, the infrared heating element requires a significant amount of heating time to reach a stable state, increasing and cooling the temperature. This reduces the production efficiency of infrared-heated products, increases heating costs, and is time-consuming.

[0004] In view of this, it is necessary to provide a system and method for adjusting the illumination of an infrared oven to solve the problems of wasted time, increased heating costs, and reduced production efficiency caused by infrared heating components. [Summary of the invention]

[0005] The object of the present invention is to provide a system and method for adjusting the illumination of an infrared oven, so as to solve the problems of wasted time, increased heating costs and reduced production efficiency caused by infrared heating components.

[0006] In order to achieve the above object, the present invention provides a system for adjusting the illumination of an infrared oven, which comprises:

[0007] A fixing module, wherein the fixing module is used to fix the product;

[0008] a processing module connected to the fixing module, the processing module including a heating unit and an adjusting unit, the heating unit being used to infrared heat the product, and the adjusting unit being used to adjust the infrared irradiation intensity of the infrared heating product;

[0009] a ceramic heating plate, the ceramic heating plate being connected to the processing module and being used to form a heat insulation layer;

[0010] A testing module, the testing module is connected to the ceramic heating plate, and the testing module is used to detect the infrared temperature of the product;

[0011] A storage module is connected to the test module and is used to store data information of the infrared temperature of the product.

[0012] Optionally, an oven fixing fixture is provided on the fixing module.

[0013] Optionally, the heating unit is provided with a plurality of infrared heaters, the adjustment unit is provided with a control panel switcher, the infrared heaters are used for infrared heating products, and the control panel switcher is used to switch the control panel to adjust the intensity of infrared irradiation of the product.

[0014] Optionally, the ceramic heating plate is provided with a plurality of through holes, and the infrared heater performs infrared heating on the product in a non-contact manner, that is, the infrared heater irradiates and heats the product through the through holes.

[0015] Optionally, the ceramic heating plates are respectively a first ceramic heating plate and a second ceramic heating plate, and the number of through holes in the first ceramic heating plate is smaller than the number of through holes in the second ceramic heating plate.

[0016] Optionally, the test module is provided with an infrared thermometer.

[0017] The present invention also provides a method for adjusting the illumination of an infrared oven, which comprises the following steps:

[0018] (1) The product is fixed on the oven fixture;

[0019] (2) Infrared heaters heat the product in a non-contact manner;

[0020] (3) an adjustment unit adjusts the infrared irradiation intensity of the infrared heater;

[0021] (4) The control panel switch switches the control panel to the point where the product is under the first ceramic heating plate;

[0022] (5) After a certain period of time, the infrared thermometer measures the first infrared temperature of the product;

[0023] (6) The storage module stores data information of the first infrared temperature of the product;

[0024] (6) The control panel switch switches the control panel to the point where the product is under the second ceramic heating plate;

[0025] (7) After a certain period of time, the infrared thermometer measures the second infrared temperature of the product;

[0026] (8) The storage module stores the data information of the second infrared temperature of the product.

[0027] Optionally, when the product is under the first ceramic heating plate, the infrared penetration area is reduced and the infrared irradiation amount is also reduced. When the product is under the second ceramic heating plate, the infrared penetration area is increased and the infrared irradiation amount is also increased.

[0028] Optionally, the control panel is a quick-swap control panel.

[0029] Optionally, the first ceramic heating plate and the second ceramic heating plate are provided with a number of through holes according to the requirements of the product itself.

[0030] Compared with the prior art, the infrared oven illumination adjustment system and method of the present invention first fix the product by an oven fixing fixture, and secondly, the infrared heater performs infrared heating on the product in a non-contact heating manner, and then adjusts the infrared irradiation intensity of the product heated by the infrared heater, wherein the control board is switched by the control board switcher, so that the product is under the first ceramic heating plate, and after a certain period of time, the first infrared temperature of the product is measured, and then the product is switched under the second ceramic heating plate, and the second infrared temperature of the product is measured. Finally, the storage module is used to store the first and second infrared temperatures of the product. The infrared oven illumination adjustment system and method of the present invention not only forms an insulation layer by a quick-swappable control board and a ceramic heating plate, effectively realizes rapid adjustment of infrared heating illumination, solves the problems of time-consuming and increased heating costs caused by infrared heating components, but also greatly improves the production efficiency of the product and the detection efficiency of the infrared temperature of the product.

Brief Description of the Drawings

[0031] Figure 1 Schematic diagram of the infrared oven illumination system of the present invention.

[0032] Figure 2 It is a schematic diagram of the method for adjusting the illumination of an infrared oven of the present invention. [Specific implementation method]

[0033] In order to further illustrate the technical means and effects adopted by the present invention, a detailed description is given below in conjunction with a preferred embodiment of the present invention and its accompanying drawings.

[0034] See also Figure 1 and Figure 2 As shown, Figure 1 is a schematic diagram of the infrared oven illumination system of the present invention, Figure 2 It is a schematic diagram of the method for adjusting the illumination of an infrared oven of the present invention.

[0035] In order to achieve the above objectives, the present invention provides a system 100 for adjusting the illumination of an infrared oven, which comprises:

[0036] A fixing module 110, wherein the fixing module 110 is used to fix the product;

[0037] The processing module 120 is connected to the fixing module 110 and includes a heating unit 121 and an adjusting unit 122. The heating unit 121 is used to heat the product with infrared rays, and the adjusting unit 122 is used to adjust the infrared irradiation intensity of the infrared heating product. The adjusting unit 122 can quickly adjust the infrared irradiation intensity through the control panel switch.

[0038] A ceramic heating plate 130 , connected to the processing module 120 , and configured to form a heat-insulating layer that allows the product to be fully irradiated and heated;

[0039] A testing module 140 , wherein the testing module 140 is connected to the ceramic heating plate 130 and is used to detect the infrared temperature of the product;

[0040] The storage module 150 is connected to the test module 140 and is used to store data information of the infrared temperature of the product.

[0041] The fixing module 110 is provided with an oven fixing fixture.

[0042] The heating unit 121 is provided with a plurality of infrared heaters, and the adjustment unit 122 is provided with a control panel switcher. The infrared heaters are used for infrared heating products, and the control panel switcher is used to switch the control panel to adjust the intensity of infrared irradiation of the product.

[0043] Among them, the ceramic heating plate 130 is provided with a plurality of through holes, and the infrared heater performs infrared heating on the product in a non-contact manner, that is, the infrared heater irradiates and heats the product through the through holes. The number of through holes on the ceramic heating plate 130 can be set according to the size of the product itself so that its infrared irradiation area completely covers the product. Among them, the ceramic heating plate 130 can also be set according to the needs of the heating area of ​​the product itself.

[0044] Among them, the ceramic heating plates 130 are respectively a first ceramic heating plate and a second ceramic heating plate. The number of through holes of the first ceramic heating plate is smaller than the number of through holes of the second ceramic heating plate, that is, the infrared penetration area and irradiation amount of the first ceramic heating plate are smaller than the infrared penetration area and irradiation amount of the second ceramic heating plate.

[0045] The test module 140 is provided with an infrared thermometer, and the infrared thermometer is used to detect the infrared temperature of the product in real time.

[0046] The present invention also provides a method for adjusting the illumination of an infrared oven, which comprises the following steps:

[0047] S101: The product is fixed on the oven fixture;

[0048] S102: Infrared heater heats the product in a non-contact manner;

[0049] S103: The adjustment unit adjusts the infrared irradiation intensity of the infrared heater;

[0050] S104: The control panel switch switches the control panel to the point where the product is under the first ceramic heating plate;

[0051] S105: After a certain period of time, the infrared thermometer measures the first infrared temperature of the product;

[0052] S106: The storage module stores data information of the first infrared temperature of the product;

[0053] S107: The control panel switch switches the control panel to the point where the product is under the second ceramic heating plate;

[0054] S108: After a certain period of time, the infrared thermometer measures the second infrared temperature of the product;

[0055] S109: The storage module stores data information of the second infrared temperature of the product.

[0056] When the product is under the first ceramic heating plate, the infrared penetration area is reduced and the infrared irradiation amount is also reduced. When the product is under the second ceramic heating plate, the infrared penetration area is increased and the infrared irradiation amount is also increased.

[0057] Wherein, the control panel is a quick-swap control panel.

[0058] The number of through holes on the first ceramic heating plate and the second ceramic heating plate is set according to the needs of the product itself.

[0059] Compared with the prior art, the infrared oven illumination adjustment system 100 and method of the present invention first fix the product by an oven fixing fixture, and secondly, the infrared heater performs infrared heating on the product in a non-contact heating manner, and then adjusts the infrared irradiation intensity of the product heated by the infrared heater, wherein the control board is switched by the control board switcher, so that the product is under the first ceramic heating plate, and after a certain period of time, the first infrared temperature of the product is measured, and then the product is switched to the second ceramic heating plate, and the second infrared temperature of the product is measured. Finally, the storage module is used to store the first and second infrared temperatures of the product. The infrared oven illumination adjustment system 100 and method of the present invention not only forms an insulation layer by a quick-swappable control board and a ceramic heating plate, effectively realizes the rapid adjustment of infrared heating illumination, solves the problems of time-consuming and increased heating costs caused by infrared heating components, but also greatly improves the production efficiency of the product and the detection efficiency of the infrared temperature of the product.

[0060] It should be pointed out that the present invention is not limited to the above-mentioned embodiments, and any simple modifications, equivalent changes and modifications made to the above-mentioned embodiments by any technician familiar with the profession based on the technical solution of the present invention fall within the scope of protection of the present invention.

Claims

1. A system for adjusting the illumination of an infrared oven, characterized in that: include: a fixing module, the fixing module being used to fix the product; a processing module, the processing module being connected to the fixing module and comprising a heating unit and an adjustment unit, the heating unit being used to infrared heat the product, and the adjustment unit being used to adjust the infrared irradiation intensity of the infrared heating product; a ceramic heating plate, the ceramic heating plate being connected to the processing module and being used to form a thermal insulation layer; a testing module, the testing module being connected to the ceramic heating plate and being used to detect the infrared temperature of the product; and a storage module, the storage module being connected to the testing module and being used to store data information on the infrared temperature of the product; The ceramic heating plates are respectively a first ceramic heating plate and a second ceramic heating plate, and the number of through holes in the first ceramic heating plate is less than the number of through holes in the second ceramic heating plate; When the product is under the first ceramic heating plate, the infrared penetration area is reduced and the infrared irradiation amount is also reduced. When the product is under the second ceramic heating plate, the infrared penetration area is increased and the infrared irradiation amount is also increased. The number of through holes on the first ceramic heating plate and the second ceramic heating plate is set according to the needs of the product itself.

2. The infrared oven illumination adjustment system according to claim 1, characterized in that: The fixing module is provided with an oven fixing fixture.

3. The infrared oven illumination adjustment system according to claim 1, characterized in that: The heating unit is provided with a plurality of infrared heaters, the adjustment unit is provided with a control panel switcher, the infrared heaters are used for infrared heating products, and the control panel switcher is used for switching the control panel to adjust the intensity of infrared irradiation of the product.

4. The infrared oven illumination adjustment system according to claim 3, characterized in that: The ceramic heating plate is provided with a plurality of through holes, and the infrared heater performs infrared heating on the product in a non-contact manner, and the infrared heater irradiates and heats the product through the through holes.

5. The infrared oven illumination adjustment system according to claim 1, characterized in that: The test module is provided with an infrared thermometer.

6. A method for adjusting the illumination of an infrared oven, applied to the system for adjusting the illumination of an infrared oven according to any one of claims 1 to 5, characterized in that: The following steps are involved: (1) The product is fixed on the oven fixture; (2) The infrared heater performs infrared heating on the product in a non-contact manner; (3) The adjustment unit adjusts the infrared irradiation intensity of the infrared heater; (4) The control panel switch switches the control panel to the point where the product is under the first ceramic heating plate; (5) After a certain period of time, the infrared thermometer measures the first infrared temperature of the product; (6) The storage module stores data information of the first infrared temperature of the product; (6) The control panel switch switches the control panel to the point where the product is under the second ceramic heating plate; (7) After a certain period of time, the infrared thermometer measures the second infrared temperature of the product; (8) The storage module stores data information of the second infrared temperature of the product.

7. The method for adjusting the illumination of an infrared oven according to claim 6, wherein: The control panel is a quick-swap control panel.

Images