A cutting device for solitary boulders in front of a tunnel

Through the rotation and movement of the laser cutting device, the safety and operation complexity of the treatment of lonely stones in tunnel construction are solved, and efficient and safe lonely stone cutting is achieved.

CN114991798BActive Publication Date: 2025-08-01SHANXI TRAFFIC PLANNING PROSPECTING & DESIGN INST
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Patent Information

Application Number
CN202210712069.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-22
Publication Date
2025-08-01
Estimated Expiration
2042-06-22

AI Technical Summary

Technical Problem

In the construction of existing tunnels, the treatment of the lonely stone in front of the shield machine adopts the intra-hole blasting method, which has low safety factor and complex operation.

Method used

The laser cutting device is adopted, through the cooperation of the rotating assembly and the lifting assembly, the bevel gear and threaded rod are driven by a servo motor to realize the rotation and movement of the laser cutting device and cut the lonely stone.

Benefits of technology

It improves the safety of tunnel construction, simplifies the operation process, avoids the dangers caused by blasting, and increases work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cutting device for boulders in front of a tunnel, comprising a base. On one side of the base, there is a moving mechanism for movement. On the other side of the base, a housing is connected. Inside the housing, there is a laser cutting device for cutting boulders. It is characterized in that: the housing is cylindrical, and inside the housing, there is a rotating assembly for driving the laser cutting device to rotate. On one side of the rotating assembly, there is a lifting assembly for driving the laser cutting device to move. In the present invention, by starting the second servo motor, the first bevel gear can drive the second bevel gear meshing with it to rotate, and then the threaded rod rotates. Under the limitation of the guide rod, the laser cutting device moves along the direction of the threaded rod, so as to achieve the cutting purpose. At the same time, with the rotation of the rotating rod, the laser cutting device can cut the boulder along the track under the control of the program.
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Description

Technical Field

[0001] The invention relates to the technical field of tunnel construction, in particular to a cutting device for boulders in front of a tunnel. Background Art

[0002] With the development of the economy, the country has gradually increased its investment in infrastructure construction, especially in recent years, the construction of cross-sea tunnels has gradually increased. Shield machines are often used in the process of tunnel construction to speed up work efficiency. The construction method of the shield machine is that the tunnel boring machine builds a "shield" of the tunnel while excavating, which is different from the open construction method.

[0003] In existing tunnel construction, in-hole blasting is generally used to deal with boulders in front of shield machines. Generally, a device is set up on the road surface above the boulder to conduct detailed surveys and supplementary surveys to determine the location, depth and hardness of the boulder. A hole is drilled on the surface of the boulder using a drilling device, and explosives are placed in the hole for blasting. This method has a low safety factor and is complex to operate.

[0004] To this end, we propose a cutting device for isolated rocks in front of tunnels. Summary of the Invention

[0005] The object of the present invention is to provide a device for cutting boulders in front of a tunnel, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a cutting device for boulders in front of a tunnel, comprising a base, a moving mechanism provided on one side of the base, a shell connected to the other side of the base, a laser cutting device for cutting boulders provided in the shell, and characterized in that: the shell is cylindrical, a rotating assembly for driving the laser cutting device to rotate is provided in the shell, and a lifting assembly for driving the laser cutting device to move is provided on one side of the rotating assembly.

[0007] Preferably, the rotating assembly further comprises a servo motor 1, a rotating rod is connected to the middle of the shell, a driving belt is connected to the end of the internal rotating shaft of the servo motor 1, and the rotating rod is driven by the driving belt.

[0008] Preferably, the rotating rod is rotatably connected to the shell, a tube body is provided in the middle of the rotating rod, a bearing is connected in the tube body, connecting rods are provided on both sides of the tube body, and a fixing plate for fixing to the shell is connected to the side of the connecting rod away from the tube body.

[0009] Preferably, a motor fixing plate is connected to the end of the rotating rod. A servo motor II is arranged inside the motor fixing plate. A bevel gear I is connected to the end of the internal rotating shaft of the servo motor II. A threaded rod is connected to the side of the rotating rod close to the servo motor II. A bevel gear II is connected to the side of the threaded rod close to the bevel gear I. Two guide rods are arranged on the side of the rotating rod close to the servo motor II. The connecting seat in the laser cutting device is sleeved on the guide rods and is in threaded connection with the threaded rod.

[0010] Preferably, a circular plate is connected to the end of the guide rod away from the servo motor II. The distance between the circular plate and the housing is cm. Bearings II are connected to both ends of the threaded rod. The guide rod and the circular plate are fixedly connected by bolts.

[0011] Preferably, a groove is formed in the middle of the circular plate. Protrusions are connected to both sides of the circular plate where the groove is located. A pulley in contact connection with the housing is arranged in the groove. <http: / / www.w3.org / 2000 / svg>

[0012] Preferably, heat dissipation holes for heat dissipation are formed in the housing close to the base side. The heat generated by the operation of the servo motor II and the servo motor I can be discharged outwards through the heat dissipation holes.

[0013] The present invention has at least the following beneficial effects: By cooperating the rotating assembly with the lifting assembly, the laser cutting device can be driven to cut boulders within the horizontal section of the housing, thus avoiding the danger caused by blasting boulders, increasing the safety factor while reducing the workload. Compared with the prior art, in the existing tunnel construction, for the treatment of boulders in front of the shield machine, in - tunnel blasting is generally adopted. Generally, devices are set on the road surface above the boulder for detailed exploration and supplementary exploration to find out the position, depth and hardness of the boulder. The surface of the boulder is drilled through a drilling device, and explosives are placed in the holes for blasting. This method has a low safety factor and complex operation. In the present invention, by starting the servo motor II, the bevel gear I can drive the meshing bevel gear II to rotate, and then the threaded rod rotates. Under the restriction of the guide rods, the laser cutting device moves along the direction of the threaded rod to achieve the cutting purpose. At the same time, with the rotation of the rotating rod, the laser cutting device can cut the boulder along the track under the control of the program. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 is a sectional view structure diagram of the present invention;

[0016] Figure 3 is a structure diagram of the lifting assembly of the present invention;

[0017] Figure 4 is of the present invention Figure 3 partial enlarged structure diagram of part A;

[0018] Figure 5 For the present invention Figure 3 The enlarged structure diagram of part B in it;

[0019] Figure 6 For the present invention Figure 3 The enlarged structure diagram of part C in it.

[0020] In the figure: 1 - base; 2 - moving mechanism; 3 - housing; 4 - rotating assembly; 5 - lifting assembly; 6 - laser cutting device; 41 - servo motor 1; 42 - rotating rod; 43 - drive belt; 44 - pipe body; 45 - connecting rod; 46 - fixing plate; 47 - bearing 1; 51 - servo motor 2; 52 - motor fixing plate; 53 - bevel gear 1; 54 - threaded rod; 55 - bevel gear 2; 56 - guide rod; 57 - circular plate; 58 - bearing 2; 59 - bolt; 71 - bump; 72 - pulley; 73 - groove; 8 - heat dissipation hole. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0022] Please refer to Figures 1-6 , the present invention provides a technical solution: a cutting device for boulders in front of a tunnel, including a base 1, a moving mechanism 2 for moving is arranged on one side of the base 1, a housing 3 is connected to the other side of the base 1, and a laser cutting device 6 for cutting boulders is arranged in the housing 3. It is characterized in that: the housing 3 is cylindrical, a rotating assembly 4 for driving the laser cutting device 6 to rotate is arranged in the housing 3, and a lifting assembly 5 for driving the laser cutting device 6 to move is arranged on one side of the rotating assembly 4. By cooperating the rotating assembly 4 with the lifting assembly 5, the laser cutting device 6 can be driven to cut boulders in the transverse section of the housing 3, thereby avoiding the danger caused by blasting boulders, increasing the safety factor while reducing the workload.

[0023] The rotating assembly 4 further includes a servo motor 1 41, the servo motor 1 41 is fixedly connected to the inner wall of the bottom of the housing 3, a rotating rod 42 is connected to the middle of the housing 3, the end of the inner rotating shaft of the servo motor 1 41 is connected with a drive belt 43, and the rotating rod 42 is driven by the drive belt 43. By starting the servo motor 1 41, the drive belt 43 can be driven to rotate, and the drive belt 43 drives the rotating rod 42 to rotate, so that the rotating rod 42 rotates in the circular housing 3.

[0024] The rotating rod 42 is rotatably connected to the housing 3. A pipe body 44 is provided in the middle of the rotating rod 42. A first bearing 47 is connected inside the pipe body 44. The inner wall of the first bearing 47 is in contact connection with the rotating rod 42, and the outer wall of the first bearing 47 is fixedly connected to the inner wall of the pipe body 44. The connecting rod 45 and the fixing plate 46 are integrally designed and fixedly connected to the pipe body 44. The included angle between the connecting rods 45 is 45 degrees, and the connecting rods 45 are obliquely downward and connected to the pipe body 44. The connecting rods 45 are provided on both sides of the pipe body 44. One side of the connecting rod 45 away from the pipe body 44 is connected to a fixing plate 46 for fixing to the housing 3, and the fixing plate 46 is fixedly connected to the housing 3. By providing the first bearing 47 inside the pipe body 44, when the rotating rod 42 rotates inside it, the connecting rods 45 on both sides can play a supporting role for the rotating rod 42, so that the rotating rod 42 is more stable when rotating.

[0025] One end of the rotating rod 42 is connected to a motor fixing plate 52, and the motor fixing plate 52 is fixedly connected to the rotating rod 42. A second servo motor 51 is provided inside the motor fixing plate 52, and the second servo motor 51 is fixedly connected to the motor fixing plate 52. One end of the inner rotating shaft of the second servo motor 51 is connected to a first bevel gear 53. One side of the rotating rod 42 close to the second servo motor 51 is connected to a threaded rod 54, and the threaded rod 54 is rotatably connected to the front end of the rotating rod 42. One side of the threaded rod 54 close to the first bevel gear 53 is connected to a second bevel gear 55, and the first bevel gear 53 is meshed with the second bevel gear 55. Two guide rods 56 are provided on one side of the rotating rod 42 close to the second servo motor 51, and the guide rods 56 are fixedly connected to the rotating rod 42. The connecting seat in the laser cutting device 6 is sleeved on the guide rods 56 and is threadedly connected to the threaded rod 54. By starting the second servo motor 51, the first bevel gear 53 can drive the meshed second bevel gear 55 to rotate, and then the threaded rod 54 rotates. Under the limitation of the guide rods 56, the laser cutting device 6 moves along the direction of the threaded rod 54 to achieve the cutting purpose. At the same time, in cooperation with the rotation of the rotating rod 42, the laser cutting device 6 can cut the boulder along the trajectory under the control of the program.

[0026] One end of the guide rod 56 away from the second servo motor 51 is connected to a circular plate 57. The distance between the circular plate 57 and the housing 3 is 1 cm. Both ends of the threaded rod 54 are connected to second bearings 58, and the guide rod 56 and the circular plate 57 are fixedly connected by bolts 59.

[0027] A groove 73 is provided in the middle of the circular plate 57, and protrusions 71 are connected to the circular plate 57 on both sides of the groove 73. The protrusions 71 are fixedly connected to the circular plate 57. A pulley 72 is provided in the groove 73 and is in contact with the shell 3. The pulley 72 is rotatably connected to the protrusion 71. By arranging the pulley 72 on the circular plate 57, when the rotating rod 42 drives the circular plate 57 to rotate, the circular plate 57 drives the pulley 72 to rotate along the inner wall of the shell 3. The entire circular plate 57 cooperates with the pulley 72 to make the laser cutting device 6 more stable when moving, so that the solitary stone can be cut more accurately.

[0028] The shell 3 is provided with a heat dissipation hole 8 on the side close to the base 1 for heat dissipation. By providing the heat dissipation hole 8 on the side close to the base 1, it is possible to prevent top gravel from entering the shell 3 during operation in the tunnel, thereby avoiding damage to the device. The heat generated by the servo motor 2 51 and the servo motor 1 41 can be discharged outward through the heat dissipation hole 8, thereby increasing the service life of the device.

[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A cutting device for an isolated rock in front of a tunnel, comprising a base (1), wherein a moving mechanism (2) for movement is arranged on one side of the base (1), a housing (3) is connected to the other side of the base (1), and a laser cutting device (6) for cutting the isolated rock is arranged in the housing (3), characterized in that: The housing (3) is cylindrical. Inside the housing (3), there is a rotating assembly (4) for driving the laser cutting device (6) to rotate. On one side of the rotating assembly (4), there is a lifting assembly (5) for driving the laser cutting device (6) to move; The rotating assembly (4) further includes a first servo motor (41). A rotating rod (42) is connected to the middle of the housing (3). The end of the internal rotating shaft of the first servo motor (41) is connected to a driving belt (43). The rotating rod (42) is driven by the driving belt (43); The rotating rod (42) is rotatably connected to the housing (3). A tube body (44) is arranged in the middle of the rotating rod (42). A first bearing (47) is connected inside the tube body (44). Connecting rods (45) are arranged on both sides of the tube body (44). The side of the connecting rod (45) away from the tube body (44) is connected to a fixing plate (46) for fixing with the housing (3); The end of the rotating rod (42) is connected to a motor fixing plate (52). A second servo motor (51) is arranged inside the motor fixing plate (52). The end of the internal rotating shaft of the second servo motor (51) is connected to a first bevel gear (53). A threaded rod (54) is connected to the side of the rotating rod (42) close to the second servo motor (51). A second bevel gear (55) is connected to the side of the threaded rod (54) close to the first bevel gear (53). Two guide rods (56) are arranged on the side of the rotating rod (42) close to the second servo motor (51). The connecting seat inside the laser cutting device (6) is sleeved on the guide rods (56) and is threadedly connected to the threaded rod (54).

2. The cutting device for an isolated rock in front of a tunnel according to claim 1, characterized in that: One end of the guide rod (56) away from the second servo motor (51) is connected to a circular plate (57). The distance between the circular plate (57) and the housing (3) is 1 cm. Both ends of the threaded rod (54) are connected to second bearings (58). The guide rod (56) and the circular plate (57) are fixedly connected by bolts (59).

3. The cutting device for the solitary boulder in front of the tunnel according to claim 2, characterized in that: A groove (73) is formed in the middle of the circular plate (57). Protrusions (71) are connected to both sides of the circular plate (57) where the groove (73) is located. A pulley (72) in contact connection with the housing (3) is arranged inside the groove (73).

4. A cutting device for solitary boulders in front of a tunnel according to claim 3, characterized in that: The housing (3) is provided with heat dissipation holes (8) for heat dissipation on the side close to the base (1). The heat generated by the operation of the second servo motor (51) and the first servo motor (41) can be discharged outwards through the heat dissipation holes (8).

Citation Information

Patent Citations

  • Crack cutting system

    CN111644687A