A curved photovoltaic module installation device

Abstract

The present invention discloses a curved module photovoltaic installation device, including a rotary assembly frame, a photovoltaic frame installation station, a flexible solar panel installation station, a shield installation station and a material unloading station are sequentially formed in the circumference of the rotary assembly frame along its rotation direction, a clamping mechanism that can rotate synchronously with the rotary assembly frame is connected to the rotary assembly frame, the clamping mechanism is used to clamp the photovoltaic frame, a flexible solar panel feeding and shaping mechanism is arranged at the flexible solar panel installation station, and a shield feeding mechanism is arranged at the shield installation station. The photovoltaic frame is clamped by the clamping mechanism and rotates with the rotary assembly frame to form a flexible solar panel and a transparent shield that are sequentially assembled on the photovoltaic frame. The present invention is used to produce and assemble corresponding arc-shaped photovoltaic structures, which can then be assembled on the surface of a building with an arc-shaped surface, and can also be spliced ​​into a photovoltaic building with a curved surface through multiple arc-shaped photovoltaic structures. The present invention is applicable to the technical field of non-planar photovoltaic installation.

Description

Technical Field

[0001] The present invention belongs to the technical field of non-planar photovoltaic installation, and in particular, relates to a curved module photovoltaic installation device. Background Art

[0002] Nowadays, in order to improve energy utilization, develop new energy to reduce the consumption of basic energy (coal, oil, etc.), and prevent environmental pollution, photovoltaic power generation has become an excellent choice. Photovoltaic power generation converts light energy into electrical energy through solar panels for people to use.

[0003] As a result, photovoltaic buildings came into being. There are generally three types of existing photovoltaic buildings. The first type is to build a photovoltaic power station in an open area. Most of them choose areas with long sunshine hours for construction, and are not suitable for densely populated sites. Generally, wastelands or barren mountains are selected. The second type is to rely on the walls of buildings (such as buildings, large shopping malls, etc.) to install photovoltaic curtain walls on the walls of the buildings. The third type is to rely on the roofs of buildings (such as villas, ground-floor houses in towns, etc.) to install photovoltaic roofs on the roofs of buildings. These three types of photovoltaic buildings have one thing in common, that is, the solar panels are all non-arc plate-like structures. During the installation process, they need to be installed piece by piece. When encountering the curved surface of the building, it is necessary to avoid this position, which makes the surface of the building vacant and affects the appearance. Therefore, there is an urgent need for a photovoltaic structure that can be adapted to buildings with curved surfaces. The photovoltaic structure is used to install non-planar photovoltaic buildings through splicing, such as cylindrical, umbrella-shaped and other curved buildings. This type of photovoltaic structure must require corresponding installation equipment for mass production and assembly. Summary of the invention

[0004] The present invention provides a curved module photovoltaic installation device for producing and assembling corresponding arc-shaped photovoltaic structures, which can be assembled on the surface of a building with a curved surface, and can also be spliced ​​into a photovoltaic building with a curved surface by splicing multiple arc-shaped photovoltaic structures.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is as follows:

[0006] A curved module photovoltaic installation device comprises a rotating assembly frame, wherein a photovoltaic frame installation station, a flexible solar panel installation station, a shield installation station and a material unloading station are sequentially formed in the circumference of the rotating assembly frame along its rotation direction, a clamping mechanism which can rotate synchronously with the rotating assembly frame is connected to the rotating assembly frame, the clamping mechanism is used to clamp the photovoltaic frame, a flexible solar panel feeding and shaping mechanism is arranged at the flexible solar panel installation station, and a shield feeding mechanism is arranged at the shield installation station, the photovoltaic frame is clamped by the clamping mechanism and rotates with the rotating assembly frame, so that a flexible solar panel and a transparent shield are sequentially assembled on the photovoltaic frame.

[0007] Furthermore, the rotary assembly frame includes a vertical mounting rod coaxially connected to the output shaft of the driving motor, the vertical mounting rod is connected to the arc-shaped frame, and a working notch is formed on one side of the arc-shaped frame close to the clamping mechanism. The flexible solar panel formed by the flexible solar panel feeding and molding mechanism contacts the corresponding outer side surface of the arc-shaped frame, and the shield supplied by the shield feeding mechanism contacts the corresponding outer side surface of the arc-shaped frame.

[0008] Furthermore, an air supply channel is constructed in the vertical mounting rod, one end of a connecting pipe is connected to the air supply channel of the vertical mounting rod, the other end of the connecting pipe is connected to the pneumatic telescopic adjustment member of the clamping mechanism, and the two ends of the pneumatic telescopic adjustment member are respectively connected to the upper clamping member and the lower clamping member, and the upper clamping member and the lower clamping member are connected with an upper clamping groove and a lower clamping groove respectively.

[0009] Furthermore, the pneumatic telescopic adjustment member includes an adjustment cylinder having a pneumatic chamber, a piston is installed in the pneumatic chamber, one end of the piston is connected to a piston rod extending out of the adjustment cylinder along the axial direction of the adjustment cylinder, the piston rod is connected to the upper clamping member, a return spring is installed in the pneumatic chamber, a base is installed at one end of the adjustment cylinder close to the lower clamping member, a fixed tube connected to the pneumatic chamber is constructed on the base, the fixed tube is connected to the lower clamping member, and an air release valve is installed on the fixed tube.

[0010] Furthermore, the arc-shaped frame is divided into an upper support frame and a lower support frame, and an upper radial adjustment unit and a lower radial adjustment unit are installed on the vertical mounting rod at intervals along the vertical direction. The upper support frame and the lower support frame are respectively connected to the upper radial adjustment unit and the lower radial adjustment unit, and the clamping mechanism is hinged to the corresponding ends of the upper radial adjustment unit and the lower radial adjustment unit.

[0011] Furthermore, the upper radial adjustment unit and the lower radial adjustment unit have the same structure, and the size of the lower radial adjustment unit is larger than that of the upper radial adjustment unit; the upper radial adjustment unit includes an adjustment disk arranged on a fixed disk, a first fixing sleeve is constructed on the fixed disk, the first fixing sleeve is fixed to the vertical mounting rod by a first locking bolt, a second fixing sleeve is constructed on the adjustment disk, the second fixing sleeve is fixed to the vertical mounting rod by a second locking bolt, a plurality of adjustment rods are arranged on the fixed disk along its circumference, each of the adjustment rods is slidably connected to the fixed disk along the radial direction of the fixed disk, a pin is constructed on the adjustment rod, a plurality of arc-shaped adjustment holes are opened on the adjustment disk along its circumference, and each of the pins passes through a corresponding arc-shaped adjustment hole.

[0012] Furthermore, the connecting pipe is connected to the joint pipe on the pneumatic telescopic adjustment member via a telescopic pipe, and the corresponding ends of the connecting pipe and the joint pipe respectively have a first connecting flange and a second connecting flange, and the first connecting flange and the second connecting flange are connected via a plurality of connecting screws.

[0013] Furthermore, the flexible solar panel feeding and shaping mechanism includes two picking and shaping units respectively pivoted to the upper and lower ends of the assembly seat, and the pivot shaft connecting each picking and shaping unit and the assembly seat is threadedly connected with a locking nut, the assembly seat is connected to the output shaft of the first material picking motor, the first material picking motor and the first material loading table are connected via a first connecting plate, and a first limiting edge is formed at the position where the first connecting plate is connected to the first material loading table.

[0014] Furthermore, the picking and shaping unit includes a mounting plate pivotally connected to the assembly seat, and a plurality of first picking cylinders are installed on the mounting plate at lateral intervals along the flexible solar panel, and one end of each of the first picking cylinders away from the mounting plate is firmly sucked onto the mounting edge of the flexible solar panel, and a suction channel is opened on the first cylinder rod of the first picking cylinder, and a first suction cup is installed at the end of the first cylinder rod, and the first suction cup is connected to the suction channel, and a first suction hose is installed on the first cylinder rod, and the first suction hose is connected to the suction channel.

[0015] Furthermore, the shield feeding mechanism includes a second picking cylinder connected to a fixed seat, a second suction cup is installed at the end of the second cylinder rod of the second picking cylinder, and a second suction hose connected to the second suction cup is installed on the second cylinder rod of the second picking cylinder. The fixed seat is connected to the output shaft of the second picking motor, the second picking motor and the second material placement table are connected via a second connecting plate, and a second limiting edge is formed at the position where the second connecting plate is connected to the second material placement table.

[0016] Due to the adoption of the above-mentioned structure, the technical progress achieved by the present invention compared with the prior art is that: when the clamping mechanism is located at the A station, the clamping mechanism clamps the photovoltaic frame, and at this time, the flexible solar panel feeding and shaping mechanism at the B station sucks the flexible solar panel firmly and plasticizes it, and makes the flexible solar panel contact with the outer side corresponding to the rotating assembly frame, and the shield installation station at the C station sucks the transparent shield firmly and makes the transparent shield contact with the outer side corresponding to the rotating assembly frame, and then the rotating assembly frame drives the clamping mechanism to rotate, so that the photovoltaic frame first passes through the B station, so that the flexible solar panel is assembled in the photovoltaic frame, and when the flexible solar panel is assembled, the flexible solar panel feeding and shaping mechanism cancels the flexible solar panel. Adsorption, and then the photovoltaic frame equipped with the flexible solar panel continues to rotate, and passes through the C station, so that the photovoltaic frame and the transparent shield are assembled, thereby realizing that the flexible solar panel is assembled between the photovoltaic frame and the transparent shield, and when the photovoltaic frame rotates to the D station, the photovoltaic frame is separated from the clamping mechanism, thereby completing the assembly operation, and then the clamping mechanism rotates to the A station to repeat the assembly operation of the next photovoltaic frame; one end of the photovoltaic frame of the present invention is closed by a first lateral connecting edge, and the other end is open, thereby facilitating the assembly of the flexible solar panel and the transparent shield, and when the assembly is completed, the second lateral connecting edge is used to close the open end, and a filling strip is constructed on one side of the second lateral connecting edge, and the filling strip is inserted into the open end of the photovoltaic frame and is tightened by a strong The photovoltaic frame is bonded by adhesive; a wire assembly port is constructed at the middle position of the lower end of the photovoltaic frame, which facilitates the installation of the wires after the flexible solar panel is assembled on the photovoltaic frame, and end surface connection ears are respectively constructed at the upper and lower ends of the photovoltaic frame; the assembled photovoltaic frames are connected and fixed by the end surface connection ears, the first lateral connection edge and the second lateral connection edge to form a photovoltaic module with a curved surface, and then these photovoltaic modules are used to build a corresponding photovoltaic building with a curved surface, and the photovoltaic module of the present invention can also be installed on the corresponding curved surface of the building; the upper and lower ends of the photovoltaic frame of the present invention respectively have outward-turned edges, which facilitates the installation and positioning of the flexible solar panel and the transparent shield, and plastic installation edges are constructed at the upper and lower ends of the flexible solar panel The flexible solar panel feeding and molding mechanism sucks the installation edge, and when the photovoltaic frame rotates with the clamping mechanism, the flexible solar panel feeding and molding mechanism sucks the installation edge, and the flexible solar panel feeding and molding mechanism will not interfere with the photovoltaic frame; the upper and lower ends of the transparent shield of the present invention respectively have buckle edges, and when the photovoltaic frame, the flexible solar panel and the transparent shield are assembled, the two buckle edges of the transparent shield are respectively assembled in the corresponding flanges, and the buckle edges are buckled on the corresponding installation edges of the flexible solar panel; in summary, the present invention is used to produce and assemble corresponding arc-shaped photovoltaic structures, which can then be assembled on the surface of a building with an arc-shaped surface, and can also be spliced ​​into a photovoltaic building with a curved surface through multiple arc-shaped photovoltaic structures. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0018] In the attached picture:

[0019] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0020] Figure 2 A top view of the structure of an embodiment of the present invention;

[0021] Figure 3 It is a structural schematic diagram of a rotary assembly rack according to an embodiment of the present invention;

[0022] Figure 4 It is a schematic diagram of the partial structure of the arc-shaped frame according to an embodiment of the present invention;

[0023] Figure 5 for Figure 4 A partial structural cross-sectional view;

[0024] Figure 6 It is a structural schematic diagram of a clamping mechanism according to an embodiment of the present invention;

[0025] Figure 7 It is a partial structural cross-sectional view of the clamping mechanism according to an embodiment of the present invention;

[0026] Figure 8 This is a schematic structural diagram of a flexible solar panel feeding and shaping mechanism according to an embodiment of the present invention;

[0027] Fig. 9 It is a partial structural cross-sectional view of the first picking cylinder according to an embodiment of the present invention;

[0028] Fig.10 It is a structural schematic diagram of a shield feeding mechanism according to an embodiment of the present invention;

[0029] Fig.11 Another structural schematic diagram of an embodiment of the present invention;

[0030] Fig.12 for Fig.11 A schematic diagram of the structure in which the upper and lower support frames adopt a segmented structure;

[0031] Fig.13 It is a structural schematic diagram of a radial adjustment unit in an embodiment of the present invention;

[0032] Fig.14 It is a structural schematic diagram of the radial adjustment unit at another angle in an embodiment of the present invention;

[0033] Fig.15It is a structural schematic diagram of a connection pipe in an embodiment of the present invention connected to a pneumatic telescopic adjustment member via a telescopic pipe;

[0034] Fig.16 This is a schematic diagram of the structure of a photovoltaic frame according to an embodiment of the present invention;

[0035] Fig.17 It is a partial structural cross-sectional view of the photovoltaic frame, the flexible solar panel and the transparent shield after being connected according to an embodiment of the present invention.

[0036] Labeled parts: 100-rotating assembly frame, 101-driving motor, 102-vertical mounting rod, 103-arc frame, 104-connecting rod, 105-upper limit flange, 106-lower limit flange, 107-connecting joint, 108-connecting pipe, 109-fixing edge, 110-ball, 111-fixing bolt, 112-telescopic pipe, 113-first connecting flange, 114-connecting pipe, 115-second connecting flange, 116-upper radial adjustment unit, 1161-fixing plate, 1162-first fixing sleeve, 1163-first locking bolt , 1164-adjusting rod, 1165-pull pin, 1166-adjusting plate, 1167-second fixing sleeve, 1168-second locking bolt, 1169-arc-shaped adjustment hole, 117-lower radial adjustment unit, 118-upper support frame, 119-lower support frame, 120-air supply channel, 121-connecting screw, 122-operating notch, 200-clamping mechanism, 201-pneumatic telescopic adjustment member, 2011-adjusting cylinder, 2012-pneumatic chamber, 2013-piston rod, 2014-piston, 2015-return spring, 2016-base, 2 017-fixed pipe, 2018-air release valve, 202-upper clamping piece, 203-upper clamping groove, 204-lower clamping piece, 205-lower clamping groove, 300-flexible solar panel feeding and shaping mechanism, 301-assembly seat, 302-mounting plate, 303-connecting block, 304-pivot shaft, 305-first picking cylinder, 3051-first cylinder rod, 3052-suction channel, 306-first suction cup, 307-first connecting plate, 308-first material taking motor, 309-first material placing table, 310-first limit edge, 311-first suction hose , 400-shield feeding mechanism, 401-fixed seat, 402-second picking cylinder, 403-second suction cup, 404-second picking motor, 405-second connecting plate, 406-second placing table, 407-second limiting edge, 408-second suction hose, 500-photovoltaic frame, 501-turning edge, 502-wire assembly port, 503-first lateral connecting edge, 504-second lateral connecting edge, 505-filling strip, 506-end face connecting ear, 600-flexible solar panel, 601-installation edge, 700-transparent shield, 701-buckle edge. DETAILED DESCRIPTION

[0037] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0038] The present invention discloses a curved module photovoltaic installation device, such as Figure 1-17 As shown, it includes a rotary assembly frame 100, a clamping mechanism 200, a flexible solar panel feeding and shaping mechanism 300 and a shield feeding mechanism 400, wherein a photovoltaic frame 500 installation station, a flexible solar panel 600 installation station, a shield installation station and a material unloading station are sequentially formed along the rotation direction of the rotary assembly frame 100, as shown in FIG. Figure 2 As shown, A represents the photovoltaic frame 500 installation station, B represents the flexible solar panel 600 installation station, C represents the shield installation station, and D represents the unloading station. The clamping mechanism 200 of the present invention is connected to the rotary assembly frame 100, and the initial position of the clamping mechanism 200 is at the photovoltaic frame 500 installation station (A station). Since the clamping mechanism 200 is connected to the rotary assembly frame 100, the clamping mechanism 200 can rotate synchronously with the rotary assembly frame 100, and the function of the clamping mechanism 200 is to clamp the photovoltaic frame 500. The flexible solar panel feeding and shaping mechanism 300 is arranged at the flexible solar panel 600 installation station (B station), and the shield feeding mechanism 400 is arranged at the shield installation station (C station). The working principle and advantages of the present invention are as follows: when the clamping mechanism 200 is located at the A station, the clamping mechanism 200 clamps the photovoltaic frame 500, and at this time, the flexible solar panel feeding and shaping mechanism 300 at the B station sucks and plasticizes the flexible solar panel 600, and makes the flexible solar panel 600 contact with the outer side corresponding to the rotating assembly frame 100, and the shield installation station at the C station sucks the transparent shield 700, and makes the transparent shield 700 contact with the outer side corresponding to the rotating assembly frame 100, and then the rotating assembly frame 100 drives the clamping mechanism 200 to rotate, so that the photovoltaic frame 500 first passes through the B station, so that the flexible solar panel 600 is assembled on the photovoltaic frame 500. In the photovoltaic frame 500, when the flexible solar panel 600 is assembled, the flexible solar panel feeding and shaping mechanism 300 cancels the adsorption of the flexible solar panel 600, and then the photovoltaic frame 500 equipped with the flexible solar panel 600 continues to rotate and passes through the C station, so that the photovoltaic frame 500 and the transparent shield 700 are assembled, thereby realizing that the flexible solar panel 600 is assembled between the photovoltaic frame 500 and the transparent shield 700. When the photovoltaic frame 500 rotates to the D station, the photovoltaic frame 500 is separated from the clamping mechanism 200, thereby completing the assembly operation, and then the clamping mechanism 200 rotates to the A station to repeat the assembly operation of the next photovoltaic frame 500; Fig.16As shown, one end of the photovoltaic frame 500 of the present invention is closed by a first lateral connecting edge 503, and the other end is open, so as to facilitate the assembly of the flexible solar panel 600 and the transparent shield 700. After the assembly is completed, the open end is closed by a second lateral connecting edge 504, and a filling strip 505 is constructed on one side of the second lateral connecting edge 504. The filling strip 505 is inserted into the open end of the photovoltaic frame 500 and is bonded by strong glue, and other gaps are sealed by sealing strips and sealants. A wire assembly port 502 is constructed at the middle of the lower end of the photovoltaic frame 500, so that it is convenient to install the wires after the flexible solar panel 600 is assembled on the photovoltaic frame 500. End surface connection ears 506 are constructed at the upper and lower ends of the photovoltaic frame 500 respectively; the assembled photovoltaic frames 500 are connected and fixed by the end surface connection ears 506, the first lateral connection edge 503 and the second lateral connection edge 504 to form a photovoltaic module with a curved surface. Then, these photovoltaic modules are used to build a corresponding photovoltaic building with a curved surface. The photovoltaic module of the present invention can also be installed on the corresponding curved surface of the building. Fig.17 As shown, the upper and lower ends of the photovoltaic frame 500 of the present invention respectively have outward-folded edges 501, which facilitate the installation and positioning of the flexible solar panel 600 and the transparent protective cover 700. Plastic mounting edges 601 are constructed at the upper and lower ends of the flexible solar panel 600. The flexible solar panel feeding and molding mechanism 300 is firmly sucked at the mounting edge 601. In addition, when the photovoltaic frame 500 rotates with the clamping mechanism 200, the flexible solar panel feeding and molding mechanism 300 will not interfere with the photovoltaic frame 500 when it firmly sucks the mounting edge 601. The upper and lower ends of the transparent shield 700 of the present invention respectively have buckle edges 701. When the photovoltaic frame 500, the flexible solar panel 600 and the transparent shield 700 are assembled, the two buckle edges 701 of the transparent shield 700 are respectively assembled in the corresponding flanges 501, and the buckle edges 701 are buckled on the corresponding mounting edges 601 of the flexible solar panel 600. In summary, the present invention is used to produce and assemble corresponding arc-shaped photovoltaic structures, which can then be assembled on the surface of a building with an arc-shaped surface, and can also be spliced ​​into a photovoltaic building with a curved surface through multiple arc-shaped photovoltaic structures.

[0039] As a preferred embodiment of the present invention, Figure 3 , 11-12, the rotary assembly frame 100 includes a driving motor 101, a vertical mounting rod 102 and an arc-shaped frame body 103, wherein the output shaft of the driving motor 101 is coaxially connected to the vertical mounting rod 102, the vertical mounting rod 102 is connected to the arc-shaped frame body 103, and an operating notch 122 is formed on one side of the arc-shaped frame body 103 close to the clamping mechanism 200, the flexible solar panel 600 formed by the flexible solar panel feeding and molding mechanism 300 contacts the corresponding outer side surface of the arc-shaped frame body 103, and the shield supplied by the shield feeding mechanism 400 contacts the corresponding outer side surface of the arc-shaped frame body 103. When the flexible solar panel 600 is assembled, the working notch 122 of the arc frame 103 is aligned with the A station, and the photovoltaic frame 500 can be set at the A station by the manipulator; when the transparent shield 700 is assembled, the working notch 122 of the arc frame 103 is aligned with the B station, and the new flexible solar panel 600 is taken and plasticized into a curved surface by the flexible solar panel feeding and shaping mechanism 300, and then aligned with the working notch 122; when the assembly is completed and the clamping mechanism 200 is located at the B station, the working notch 122 of the arc frame 103 is aligned with the C station, and the new transparent shield 700 is taken and aligned with the working notch 122 by the shield feeding mechanism 400. In this embodiment, due to the setting of the working notch 122, the arc frame 103 will not interfere with the actions of the flexible solar panel feeding and shaping mechanism 300 and the shield feeding mechanism 400 during the process of taking materials.

[0040] As a preferred embodiment of the present invention, the rotary assembly frame 100 includes multiple embodiments, and the common points of these embodiments are a driving motor 101 and a vertical mounting rod 102 connected to the driving motor 101. The first embodiment, such as Figure 3 As shown, the arc frame body 103 is a non-adjustable circular sleeve structure with an operating notch 122, and a plurality of connecting rods 104 are installed on the vertical mounting rod 102. These connecting rods 104 extend radially outward from the vertical mounting rod 102 and are connected to the inner wall of the circular sleeve structure at the corresponding position; based on the first rotary assembly frame 100, an air supply channel 120 is constructed in the vertical mounting rod 102, and one end of the connecting pipe 108 is connected to the vertical mounting rod 102. The air supply channel 120 is connected, and the other end of the connecting pipe 108 is connected to the pneumatic telescopic adjustment member 201 of the clamping mechanism 200, and the two ends of the pneumatic telescopic adjustment member 201 are respectively connected to the upper clamping member 202 and the lower clamping member 204, and the upper clamping member 202 and the lower clamping member 204 are respectively connected to have an upper clamping groove 203 and a lower clamping groove 205, and the upper and lower edges of the photovoltaic frame 500 are respectively clamped in the upper clamping groove 203 and the lower clamping groove 205. The second type, such as Figure 11-12As shown, the arc-shaped frame body 103 is divided into an upper support frame 118 and a lower support frame 119. An upper radial adjustment unit 116 and a lower radial adjustment unit 117 are installed on the vertical mounting rod 102 at intervals in the vertical direction downward. The upper support frame 118 is connected to the upper radial adjustment unit 116, and the lower support frame 119 is connected to the lower radial adjustment unit 117. Moreover, the clamping mechanism 200 is hinged to the corresponding ends of the upper radial adjustment unit 116 and the lower radial adjustment unit 117. In this embodiment, by adjusting the upper radial adjustment unit 116 and the lower radial adjustment unit 117, the assembly of photovoltaic structures with different curved surfaces, such as fan-shaped photovoltaic structures and arc-shaped photovoltaic structures, is achieved. Among them, the upper support frame 118 and the lower support frame 119 can be an integral structure or a split structure. When the upper support frame 118 and the lower support frame 119 are both as shown in Fig.11 When the upper radial adjustment unit 116 and the lower radial adjustment unit 117 are adjusted, the upper support frame 118 and the lower support frame 119 need to be disassembled. After adjusting the upper radial adjustment unit 116 and the lower radial adjustment unit 117, the new matching upper support frame 118 and the lower support frame 119 are connected to the upper radial adjustment unit 116 and the lower radial adjustment unit 117 respectively. Fig.12 In the split structure shown in the figure, the upper support frame 118 and the lower support frame 119 do not need to be disassembled during the adjustment of the upper radial adjustment unit 116 and the lower radial adjustment unit 117. Although the operation is simple, during the assembly process of the photovoltaic frame 500, the flexible solar panel 600 and the transparent shield 700, there will be a problem of jamming due to the deviation of each mechanism in the action, and the smoothness of the assembly is slightly worse than that of the first rotary assembly frame 100. Based on the second rotary assembly frame 100, as shown in FIG. Fig.15 As shown, the connecting tube 108 is connected to the joint tube 114 on the pneumatic telescopic adjustment member 201 through the telescopic tube 112, and the corresponding ends of the connecting tube 108 and the joint tube 114 are respectively constructed with a first connecting flange 113 and a second connecting flange 115, and the first connecting flange 113 and the second connecting flange 115 are connected via a plurality of connecting screws 121. Before adjusting the upper radial adjustment unit 116 and the lower radial adjustment unit 117, loosen the connecting screws 121, and then adjust the upper radial adjustment unit 116 and the lower radial adjustment unit 117, and the telescopic tube 112 will expand and contract accordingly. After the adjustment is completed, tighten the connecting screws 121, so that the clamping mechanism 200 can be adjusted together with the upper support frame 118 and the lower support frame 119, thereby facilitating the assembly operation of the curved photovoltaic structure. In this embodiment, a ventilation air duct is constructed on the vertical mounting rod 102, and a connecting joint 107 is installed at the upper end of the vertical mounting rod 102. The connecting joint 107 is connected to the air pipe, and the air pipe is connected to the connecting pipe 108 through the connecting joint 107 and the ventilation air duct, thereby achieving the purpose of supplying air to the pneumatic telescopic adjustment member 201.

[0041] As a preferred embodiment of the present invention, Figure 13-14 As shown, the upper radial adjustment unit 116 and the lower radial adjustment unit 117 have the same structure, and the size of the lower radial adjustment unit 117 is larger than that of the upper radial adjustment unit 116, so that a fan-shaped curved photovoltaic structure can be assembled. Among them, in this embodiment, the upper radial adjustment unit 116 is taken as an example, and the upper radial adjustment unit 116 includes a fixed disk 1161 and an adjustment disk 1166, and the fixed disk 1161 and the adjustment disk 1166 are both mounted on the vertical mounting rod 102, and the adjustment disk 1166 is arranged on the fixed disk 1161. In this embodiment, a first fixing sleeve 1162 is constructed on the fixing disk 1161, and the first fixing sleeve 1162 is mounted on the vertical mounting rod 102. The first fixing sleeve 1162 is fixed to the vertical mounting rod 102 by a first locking bolt 1163. A second fixing sleeve 1167 is configured on the adjustment disk 1166, and the second fixing sleeve 1167 is sleeved on the vertical mounting rod 102. The second fixing sleeve 1167 is fixed to the vertical mounting rod 102 via a second locking bolt 1168. In this embodiment, a plurality of adjusting rods 1164 are disposed along the circumference of the fixing disk 1161, and each adjusting rod 1164 is slidably connected to the fixing disk 1161 along the radial direction of the fixing disk 1161. A detent pin 1165 is configured on the adjusting rod 1164, and a plurality of arc-shaped adjustment holes 1169 are opened along the circumference of the adjustment disk 1166, and each detent pin 1165 passes through a corresponding arc-shaped adjustment hole 1169. The working principle of this embodiment is as follows: when the upper radial adjustment unit 116 needs to be adjusted, the second locking bolt 1168 is loosened, the adjustment disk 1166 is rotated, and the push pin 1165 drives the corresponding adjustment rod 1164 to move radially along the fixed disk 1161 under the action of the arc-shaped adjustment hole 1169, thereby achieving the adjustment of the upper support frame 118, the lower support frame 119 and the clamping mechanism 200. The adjustment steps of the lower radial adjustment unit 117 are the same as those of the upper radial adjustment unit 116, and are not described in detail here.

[0042] As a preferred embodiment of the present invention, in order to limit the position of the flexible solar panel 600 and the transparent protective cover 700 at the arc frame 103, an upper limit flange 105 and a lower limit flange 106 extending radially outward are respectively constructed at the upper and lower ends of the arc frame 103, and the upper and lower ends of the flexible solar panel 600 are respectively close to the upper limit flange 105 and the lower limit flange 106, and the upper and lower ends of the transparent protective cover 700 are respectively close to the upper limit flange 105 and the lower limit flange 106. In order to improve the relative sliding properties of the flexible solar panel 600 and the transparent protective cover 700 and the arc frame 103, and to avoid the situation where the flexible solar panel 600 and the transparent protective cover 700 are damaged due to large friction, the measures taken in this embodiment are as follows: Figure 4-5As shown, fixed edges 109 are respectively provided at the upper end and the lower end of the arc frame 103, and balls 110 are evenly embedded between the fixed edge 109 and the arc frame 103 along the circumference of the arc frame 103, and each ball 110 can rotate between the fixed edge 109 and the arc frame 103. The fixed edge 109 of this embodiment is connected to the arc frame 103 by a plurality of fixing bolts 111. The installation and replacement of the ball 110 can be achieved by disassembling the fixed edge 109.

[0043] As a preferred embodiment of the present invention, Figure 6-7 As shown, the pneumatic telescopic adjustment member 201 includes an adjustment cylinder 2011, the adjustment cylinder 2011 has a pneumatic chamber 2012, a piston 2014 is installed in the pneumatic chamber 2012, one end of the piston 2014 is connected to a piston rod 2013, the piston rod 2013 extends out of the adjustment cylinder 2011 along the axial direction of the adjustment cylinder 2011, and the piston rod 2013 is connected to the upper clamping member 202. A return spring 2015 is installed in the pneumatic chamber 2012, and a base 2016 is installed at one end of the adjustment cylinder 2011 close to the lower clamping member 204, a fixed pipe 2017 connected to the pneumatic chamber 2012 is constructed on the base 2016, and the fixed pipe 2017 is connected to the lower clamping member 204, and a deflation valve 2018 is installed on the fixed pipe 2017. The working principle of this embodiment is as follows: when the photovoltaic frame 500 needs to be clamped, the pressurized gas enters the pneumatic chamber 2012, and the gas pushes the piston 2014 to move, so that the distance between the upper clamping member 202 and the lower clamping member 204 becomes larger, so that the photovoltaic frame 500 can be installed on the upper clamping member 202 and the lower clamping member 204, and then the air release valve 2018 is opened, the pressurized gas in the pneumatic chamber 2012 is discharged, and the piston 2014 returns to its original position under the action of the return spring 2015, thereby achieving the upper clamping member 202 and the lower clamping member 204 clamping the photovoltaic frame 500. Purpose of holding; when it is necessary to dismantle the assembled photovoltaic frame 500, the pneumatic cavity 2012 is pressurized to increase the distance between the upper clamp 202 and the lower clamp 204, and the photovoltaic frame 500 can be taken out by a robot or manually, and then a new unassembled photovoltaic frame 500 is installed between the upper clamp 202 and the lower clamp 204, and the vent valve 2018 is opened to vent air, so that the upper clamp 202 and the lower clamp 204 clamp the photovoltaic frame 500, thereby facilitating the installation of the flexible solar panel 600 and the transparent shield 700 in the next cycle.

[0044] As a preferred embodiment of the present invention, Figure 8-9As shown, the flexible solar panel feeding and shaping mechanism 300 includes an assembly seat 301, a first material taking motor 308 and two taking and shaping units, wherein each taking and shaping unit has a connecting block 303, and each taking and shaping unit is pivotally connected to the assembly seat 301 through the connecting block 303 thereon, and the two taking and shaping units are respectively located at the upper and lower ends of the assembly seat 301. The pivot shaft 304 connecting each taking and shaping unit and the assembly seat 301 is threadedly connected with a locking nut, and the fixing of the angle of the taking and shaping unit and the assembly seat 301 is achieved by tightening the locking nut, so that the flexible solar panels 600 of different shapes can be taken and shaped, and the flexible solar panels 600 can be adapted to the arc-shaped frames 103 of different shapes. In this embodiment, the assembly seat 301 is connected to the output shaft of the first material-grabbing motor 308, and the first material-grabbing motor 308 and the first material-loading platform 309 are connected via the first connecting plate 307. Moreover, a first limiting edge 310 is formed at the position where the first connecting plate 307 and the first material-loading platform 309 are connected. After the flexible solar panel 600 is conveyed to the first material-loading platform 309, one side of the flexible solar panel 600 contacts the first limiting edge 310, so that the first limiting edge 310 limits the flexible solar panel 600, so that the two picking and shaping units can pick up the flexible solar panel 600 more accurately. In this embodiment, the assembly seat 301 is turned 90 degrees by the first material-grabbing motor 308, and then the two picking and shaping units are turned synchronously, so that the two picking and shaping units can firmly suck the flexible solar panel 600, and then turn it over until the flexible solar panel 600 is aligned with the arc-shaped frame 103. The picking and shaping unit of this embodiment includes a mounting plate 302 pivotally connected to the assembly seat 301, and a plurality of first picking cylinders 305 are installed on the mounting plate 302 at intervals along the lateral direction of the flexible solar panel 600, and one end of each first picking cylinder 305 away from the mounting plate 302 is firmly sucked on the mounting edge 601 of the flexible solar panel 600. In this embodiment, an air suction channel 3052 is provided on the first cylinder rod 3051 of the first picking cylinder 305, and a first suction cup 306 is installed at the end of the first cylinder rod 3051, and the first suction cup 306 is connected to the air suction channel 3052, and a first air suction hose 311 is installed on the first cylinder rod 3051, and the first air suction hose 311 is connected to the air suction channel 3052.The working principle of this embodiment is as follows: by suction, the first suction cup 306 firmly sucks the corresponding part of the flexible solar panel 600, and then by controlling the extension and contraction of the first cylinder rod 3051 of the first picking cylinder 305, the plasticity of the flexible solar panel 600 is achieved, so that the shape of the flexible solar panel 600 is the same as the shape of the photovoltaic frame 500, which facilitates the assembly of the flexible solar panel 600. When the flexible solar panel 600 and the photovoltaic frame 500 are assembled, the first suction cup 306 cuts off the air and detaches from the flexible solar panel 600, and during the assembly process of the photovoltaic frame 500 and the flexible solar panel 600, the positions of the first suction cup 306 and the first cylinder rod 3051 will not interfere with the photovoltaic frame 500.

[0045] As a preferred embodiment of the present invention, Fig.10 As shown, the shield feeding mechanism 400 includes a second pick-up cylinder 402 connected to a fixed seat 401, a second suction cup 403 is installed at the end of the second cylinder rod of the second pick-up cylinder 402, a second suction hose 408 connected to the second suction cup 403 is installed on the second cylinder rod of the second pick-up cylinder 402, the fixed seat 401 is connected to the output shaft of the second pick-up motor 404, the second pick-up motor 404 is connected to the second material placement platform 406 via a second connecting plate 405, and a second limiting edge 407 is formed at the position where the second connecting plate 405 is connected to the second material placement platform 406. The second limiting edge 407 of this embodiment has the same function as the first limiting edge 310 described above, and the function of the second limiting edge 407 is to limit the transparent shield 700. The second pick-up cylinder 402 of this embodiment has the same function as the first pick-up cylinder 305 described above, and the second pick-up cylinder 402 picks up the transparent shield 700 through the second suction cup 403. The second material-retrieving motor 404 of this embodiment has the same function as the first material-retrieving motor 308 described above. The second material-retrieving motor 404 is used to flip the transparent protective cover 700 by 90°, and then supply the transparent protective cover 700 to the target position.

[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A curved module photovoltaic installation device, characterized in that: The invention comprises a rotary assembly frame, wherein a photovoltaic frame installation station, a flexible solar panel installation station, a shield installation station and a material unloading station are sequentially formed in the circumference of the rotary assembly frame along the rotation direction thereof, a clamping mechanism which can rotate synchronously with the rotary assembly frame is connected to the rotary assembly frame, the clamping mechanism is used to clamp the photovoltaic frame, a flexible solar panel feeding and shaping mechanism is arranged at the flexible solar panel installation station, a shield feeding mechanism is arranged at the shield installation station, the photovoltaic frame is clamped by the clamping mechanism and rotates with the rotary assembly frame, so that the flexible solar panel and the transparent shield are sequentially assembled on the photovoltaic frame; The rotary assembly frame includes a vertical mounting rod coaxially connected to the output shaft of the driving motor, the vertical mounting rod is connected to the arc frame, a working notch is formed on one side of the arc frame close to the clamping mechanism, the flexible solar panel formed by the flexible solar panel feeding and forming mechanism contacts the corresponding outer side of the arc frame, and the shield supplied by the shield feeding mechanism contacts the corresponding outer side of the arc frame; The flexible solar panel feeding and shaping mechanism includes two picking and shaping units respectively pivoted to the upper and lower ends of the assembly seat, and the pivot shaft connecting each picking and shaping unit and the assembly seat is threadedly connected with a locking nut, the assembly seat is connected to the output shaft of the first material picking motor, the first material picking motor and the first material placement table are connected via a first connecting plate, and a first limiting edge is formed at the position where the first connecting plate is connected to the first material placement table.

2. The curved module photovoltaic installation device according to claim 1, characterized in that: An air supply channel is constructed in the vertical mounting rod, one end of a connecting pipe is connected to the air supply channel of the vertical mounting rod, and the other end of the connecting pipe is connected to the pneumatic telescopic adjustment member of the clamping mechanism, and the two ends of the pneumatic telescopic adjustment member are respectively connected to the upper clamping member and the lower clamping member, and the upper clamping member and the lower clamping member are connected with an upper clamping groove and a lower clamping groove respectively.

3. The curved module photovoltaic installation device according to claim 2, characterized in that: The pneumatic telescopic adjustment member includes an adjustment cylinder with a pneumatic cavity, a piston is installed in the pneumatic cavity, one end of the piston is connected to a piston rod extending out of the adjustment cylinder along the axial direction of the adjustment cylinder, the piston rod is connected to the upper clamping member, a return spring is installed in the pneumatic cavity, a base is installed at one end of the adjustment cylinder close to the lower clamping member, a fixed tube connected to the pneumatic cavity is constructed on the base, the fixed tube is connected to the lower clamping member, and an air release valve is installed on the fixed tube.

4. The curved module photovoltaic installation device according to claim 2, characterized in that: The arc-shaped frame is divided into an upper support frame and a lower support frame, and an upper radial adjustment unit and a lower radial adjustment unit are installed on the vertical mounting rod at intervals in the vertical direction. The upper support frame and the lower support frame are respectively connected to the upper radial adjustment unit and the lower radial adjustment unit, and the clamping mechanism is hinged to the corresponding ends of the upper radial adjustment unit and the lower radial adjustment unit.

5. The curved module photovoltaic installation device according to claim 4, characterized in that: The upper radial adjustment unit and the lower radial adjustment unit have the same structure, and the size of the lower radial adjustment unit is larger than that of the upper radial adjustment unit; the upper radial adjustment unit includes an adjusting disk arranged on a fixed disk, a first fixing sleeve is constructed on the fixed disk, the first fixing sleeve is fixed to the vertical mounting rod by a first locking bolt, a second fixing sleeve is constructed on the adjusting disk, the second fixing sleeve is fixed to the vertical mounting rod by a second locking bolt, a plurality of adjusting rods are arranged on the fixed disk along its circumference, each of the adjusting rods is slidably connected to the fixed disk along the radial direction of the fixed disk, a detent is constructed on the adjusting rod, a plurality of arc-shaped adjustment holes are opened on the adjusting disk along its circumference, and each of the detent passes through a corresponding arc-shaped adjustment hole.

6. The curved module photovoltaic installation device according to claim 4, characterized in that: The connecting pipe is connected to the joint pipe on the pneumatic telescopic adjustment member via the telescopic pipe, and the corresponding ends of the connecting pipe and the joint pipe are respectively provided with a first connecting flange and a second connecting flange, and the first connecting flange and the second connecting flange are connected via a plurality of connecting screws.

7. The curved module photovoltaic installation device according to claim 1, characterized in that: The picking and shaping unit includes a mounting plate pivotally connected to the assembly seat, and a plurality of first picking cylinders are installed on the mounting plate at lateral intervals along the flexible solar panel, and one end of each of the first picking cylinders away from the mounting plate is firmly sucked onto the mounting edge of the flexible solar panel, and an air suction channel is opened on the first cylinder rod of the first picking cylinder, and a first suction cup is installed at the end of the first cylinder rod, and the first suction cup is connected to the air suction channel, and a first air suction hose is installed on the first cylinder rod, and the first air suction hose is connected to the air suction channel.

8. The curved module photovoltaic installation device according to claim 1, characterized in that: The shield feeding mechanism includes a second picking cylinder connected to a fixed seat, a second suction cup is installed at the end of the second cylinder rod of the second picking cylinder, and a second suction hose connected to the second suction cup is installed on the second cylinder rod of the second picking cylinder. The fixed seat is connected to the output shaft of the second picking motor, and the second picking motor is connected to the second material placement table via a second connecting plate, and a second limiting edge is formed at the position where the second connecting plate is connected to the second material placement table.

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