An adjustable variable-section thin-wall hollow pier forming die system
By setting adjustment components on the outer mold and inner mold to adjust the side plate slope of the hollow pier, the problem of material and labor-intensive formwork in the construction of the hollow pier with variable cross-section thin-walled hollow pier is solved, and the reuse of formwork and the saving of construction costs are achieved.
Patent Information
- Application Number
- CN202210784142.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-05
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2042-07-05
AI Technical Summary
In the prior art, multiple sets of templates are required to be made during construction of a variable cross-section thin-wall hollow pier, which leads to labor-intensive materials and labor-intensive and the template cannot be reused, which cannot meet the pier body needs of different sizes and specifications.
The adjustable variable-section thin-wall hollow pier forming mold system is adopted. By providing the first and second inclination adjustment components on the outer mold and the inner mold, the side plate slopes of the outer mold and the inner mold are adjusted respectively, so that they are suitable for hollow piers of different design specifications, so that the mold is reused.
The reuse of the template is realized, the construction cost is saved, the waste of formwork is avoided, and the sealing and appearance quality are ensured during the pouring process.
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Figure CN115045198B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of road and bridge casting construction formwork, and in particular to an adjustable variable-section thin-walled hollow pier forming mold system. Background Art
[0002] Compared to traditional solid or hollow piers with uniform cross-sections, thin-walled hollow piers with variable cross-sections exhibit a regular, gradual slope change as the pier height increases. Due to the pier's height, construction is performed using a segmented pouring process from bottom to top. To ensure that the structural design dimensions are met, the formwork design must accommodate the dimensional variations of the pier structure.
[0003] In the prior art, when constructing the formwork for thin-walled hollow piers with variable cross-sections, wooden forms, steel forms, Visa boards, and wooden I-beams are typically used to splice the forms together. These forms are manufactured according to the designed pier dimensions, ensuring that the assembled forms meet the designed structural dimensions. The dimensions of the wooden forms, steel forms, and Visa boards must be strictly tailored to meet construction requirements, making the design and calculation of these dimensions extremely complex. During construction, once a section of the pier is cast and hardened, the formwork is removed, and a new formwork is then constructed on the cast pier.
[0004] Regarding the above-mentioned related technologies, the inventor believes that in the related technologies, multiple sets of templates need to be made when casting thin-walled hollow piers with variable cross-sections, which leads to material and labor waste in the construction process, and each set of templates can only be used for piers of one size and cannot be reused. Summary of the Invention
[0005] In order to provide a reusable template device, the present application provides an adjustable variable-section thin-wall hollow pier forming mold system.
[0006] The present application provides an adjustable variable cross-section thin-walled hollow pier forming die system that adopts the following technical solutions:
[0007] An adjustable variable-section thin-wall hollow pier forming mold system comprises an outer mold and an inner mold arranged inside the outer mold, wherein a pier casting cavity is formed between the inner mold and the outer mold;
[0008] Any pair of mutually parallel side panels on the outer mold is respectively provided with a first inclination adjustment component for adjusting the inclination of the corresponding side panels;
[0009] Any pair of mutually parallel side panels on the inner mold are respectively provided with a second inclination adjustment component for adjusting the inclination of the corresponding side panels.
[0010] By adopting the above technical solution, when casting a hollow pier, the first inclination adjustment component can be used to adjust the inclination of the side panels of the inner mold, so that the inclination of the inner wall of the hollow pier meets the design size requirements. The second inclination adjustment component can be used to adjust the inclination of the side panels of the outer mold, so that the design size of the outer wall of the hollow pier meets the requirements. After the casting of the hollow pier is completed, the outer and inner molds are disassembled, and the first and second inclination adjustment components can be used to adjust the outer and inner molds respectively, so that one set of molds can be used for hollow piers of different design specifications, allowing one set of templates to be reused. This avoids the problem of labor and material consumption in making templates before casting, and greatly saves construction costs.
[0011] Optionally, the outer mold includes two first vertical panels, two first inclined panels, and a plurality of surrounding rods, the two first vertical panels are arranged opposite to each other, the two first inclined panels are arranged opposite to each other and are located between the two first vertical panels, and the two first vertical panels and the two first inclined panels together form an outer mold with a rectangular horizontal cross-section;
[0012] The first inclination adjustment assembly is used to adjust the inclination of the first inclined panel, and the surrounding rod is used to surround and fix the first vertical panel and the first inclined panel.
[0013] By adopting the above technical solution, when it is necessary to adjust the inclination of the two first inclined panels on the outer mold, the inclination of the first inclined panel is adjusted through the first inclination adjustment component, and the surrounding rod can keep the first inclined panel of the first vertical panel connected stably, thereby enhancing the overall connection stability and strength of the outer mold. The above structure facilitates the adjustment of the outer mold, thereby enhancing the applicability of the outer mold, facilitating the reuse of the outer mold, and greatly saving construction costs.
[0014] Optionally, the guardrail includes a first guardrail located outside the first vertical panel and a second guardrail located outside the first inclined panel;
[0015] The first inclination adjustment assembly includes an adjusting screw rod, and the end of the second guard rod is fixedly connected to a mounting block. One end of the adjusting screw rod is hinged to the mounting block, and the other end passes through a horizontal slide groove on the first guard rod. The end of the adjusting screw rod passing through the first guard rod is provided with a fastener for fixing the adjusting screw rod and the first guard rod.
[0016] The first inclination adjustment assembly includes a first adjustment block and an adjustment screw rod. There are multiple first adjustment blocks, and the multiple first adjustment blocks are symmetrically distributed at the end of the first vertical panel close to the first inclined panel. The first adjustment block is detachably connected to the first vertical panel. One end of the adjustment screw rod is rotatably connected to the end of the second guard rod, and the other end passes through the first guard rod. The end of the adjustment screw rod passing through the first guard rod is provided with a fastener for fixing the adjustment screw rod and the first guard rod.
[0017] By adopting the above technical solution, when the inclination of the two first inclined panels on the outer mold is adjusted, the adjusting screw is passed through the fastener at one end of the first guard rod to loosen, and then the top of the first vertical panel is pushed to move until the overall inclination of the first vertical panel meets the requirements, and then the adjusting screw is passed through the fastener at one end of the first guard rod to tighten. The adjusting screw and the fastener can fix the first guard rod and the second guard rod, and then fix the first inclined panel of the first vertical panel to complete the adjustment of the outer mold. The above structure facilitates quick and easy adjustment of the inclination of the first inclined panel of the outer mold, and can realize adjustment of the structural dimensions of the outer mold as the pier body height increases, so that a set of templates can be reused, thereby improving the turnover rate of the template.
[0018] Optionally, the first inclination adjustment assembly includes a plurality of first adjustment blocks, which are symmetrically distributed at an end of the first vertical panel close to the first inclined panel, and the first adjustment blocks are detachably connected to the first vertical panel.
[0019] By adopting the above technical solution, a first adjustment block is set at the end of the first vertical panel. As the pier body rises, the two first adjustment blocks set at the end of the panel can be symmetrically removed, so that the width of the first vertical panel can match the distance between the two first inclined panels, thereby ensuring that the connection between the first vertical panel and the first inclined panel remains sealed and stable.
[0020] Optionally, the inner mold includes two second inclined panels, two second vertical panels and a plurality of blocking pieces, the two second inclined panels are arranged opposite to each other, the two second vertical panels are arranged opposite to each other, and the two second vertical panels and the two second inclined panels together form a rectangular inner mold;
[0021] The second inclination adjustment assembly is used to adjust the inclination of the second inclined panel; the second vertical panel is connected to the second inclined panel via a blocking piece, and the blocking piece is used to keep the connection between the second vertical panel and the second inclined panel sealed.
[0022] By adopting the above technical solution, when the inclination of the two second inclined panels on the inner mold needs to be adjusted, the inclination of the second inclined panels is adjusted using the second inclination adjustment assembly. During the adjustment process, a gap is generated at the connection between the second inclined panels and the second vertical panels. The sealing member can ensure that the connection between the second vertical panels and the second inclined panels remains sealed during the adjustment process. The above structure facilitates adjustment of the inner mold, and the sealing member keeps the inner mold as a whole sealed, thereby preventing grout leakage at the inner mold connection during casting, thereby facilitating smooth joints in the cast hollow pier body and ensuring a good appearance quality.
[0023] Optionally, the second inclination adjustment assembly includes a back rib and a plurality of tension bolts, the back rib being located on the side of the second inclined panel away from the outer mold, one end of the tension bolt being connected to the fence rod of the outer mold, and the other end extending to the side of the second inclined panel away from the outer mold and connected to the back rib.
[0024] By adopting the above technical solution, when the inclination of the two second inclined panels on the inner mold needs to be adjusted, the nuts on the back rib side of the tension bolts are loosened, and then the top of the second inclined panel can be pushed to move until the overall inclination of the second inclined panel meets the requirement. The nuts on the back rib side of the tension bolts are tightened to fix the second inclined panel and the outer mold, thus completing the adjustment of the inner mold. The above structure facilitates quick and easy adjustment of the inclination of the second inclined panels of the inner mold, and can realize the structural dimensions of the inner mold to be adjusted as the pier height increases, allowing a set of templates to be reused, thereby improving the turnover rate of the templates.
[0025] Optionally, the second vertical panel includes a plurality of detachably connected adjustment plates, and the adjustment plates are connected to the second inclined panel via a blocking piece.
[0026] By adopting the above technical solution, the second vertical panel is configured as a plurality of detachably connected adjustment plates. As the pier body rises, the two adjustment plates at the ends of the second vertical panel can be symmetrically removed, thereby allowing the width of the second vertical panel to match the distance between the two second inclined panels, thereby allowing the sealing member to always maintain a seal at the connection between the second inclined panel and the second vertical panel. Configuring the second vertical panel as a plurality of detachably connected adjustment plates allows the width of the second vertical panel to adapt to second inclined panels of various inclinations, thereby effectively enhancing the applicability of the second vertical panel. The second vertical panel does not need to be cut according to the distance between the second inclined panels, facilitating the reuse of the template.
[0027] Optionally, the blocking member is a second adjusting block, one end of the second adjusting block is connected to the end of the second inclined panel, and the other end is fixedly connected to a blocking plate, the end of the blocking plate away from the second adjusting block is overlapped with the second vertical panel, and the blocking plate is overlapped on the side of the second vertical panel close to the outer mold.
[0028] By adopting the above technical solution, when the second inclined panel tilts, it can drive the second adjusting block to tilt, and when the second adjusting block tilts, it drives the sealing plate to slide along the second vertical panel. When the two second inclined panels tilt from bottom to top toward each other, the overlapping area of the bottom of the sealing plate and the second vertical panel is larger, and the overlapping area of the top of the sealing plate and the second vertical panel is smaller, and it tilts linearly from bottom to top. The sealing plate can always keep the connection between the second inclined panel and the second vertical panel sealed, thereby avoiding leakage of slurry at the connection of the inner mold during the pouring process.
[0029] Optionally, a reinforcement is further provided on the guardrail, and the reinforcement includes a reaction frame and a reinforcement screw rod, the reaction frame is fixedly connected to the end of the first guardrail, one end of the reinforcement screw rod is rotatably connected to the second guardrail, and the other end is fixedly connected to the reaction frame.
[0030] By adopting the above technical solution, the first guard rail and the second guard rail are further reinforced by providing a reinforcement piece, which is conducive to ensuring the connection stability of the first vertical panel and the first inclined panel of the outer mold.
[0031] Optionally, the first guard bar and the second guard bar each include two channel steels, the openings of the two channel steels are set away from each other, the two channel steels are fixedly connected by bolts, a pad is provided between the two channel steels, and the pad forms a horizontal sliding groove between the two channel steels for the adjustment screw rod to pass through.
[0032] By adopting the above technical solution, the first guard bar and the second guard bar of the above structure have the advantages of simple structure and easy disassembly and assembly, and the reserved horizontal sliding groove is convenient for the tension bolts and adjustment screw to pass through the guard bar, thereby facilitating the installation and disassembly of the template, enhancing the convenience and practicality of the template device during use.
[0033] Optionally, the first vertical panel and the first inclined panel are both formed by splicing a plurality of steel templates by bolts.
[0034] By adopting the above technical solution, it is convenient to adjust the sizes of the first vertical panel and the first inclined panel according to the actual size of the hollow pier, thereby enhancing the convenience of the formwork device during use.
[0035] In summary, this application includes at least one of the following beneficial technical effects:
[0036] 1. This application uses the second and first inclination adjustment assemblies to adjust the inner and outer molds, respectively, allowing one set of molds to be used for hollow piers of different design specifications, allowing one set of formwork to be reused. This avoids the labor and material waste of making formwork before pouring, significantly saving construction costs.
[0037] 2. The second inclination adjustment assembly of the present application includes back ribs and tension bolts. By adjusting the tension bolts, the inclination of the second inclined panel of the inner mold can be quickly and easily adjusted. The structural dimensions of the inner mold can be adjusted as the pier height increases, allowing a set of formwork to be reused, thereby improving the turnover rate of the formwork.
[0038] 3. The inner mold of the present application also includes a sealing member, which can always keep the connection between the second inclined panel and the second vertical panel sealed, thereby preventing slurry leakage at the connection between the inner mold during the pouring process, thereby facilitating smooth joints in the cast hollow pier body and ensuring good appearance quality;
[0039] 4. The first inclination adjustment assembly of the present application includes a first adjustment block and an adjustment screw. As the pier body rises, the two first adjustment blocks provided at the ends of the panels can be symmetrically removed, thereby adjusting the width of the first vertical panel to match the distance between the two first inclined panels, thereby maintaining a sealed and stable connection between the first vertical panel and the first inclined panels. By adjusting the screw, the inclination of the first inclined panel of the outer formwork can be quickly and easily adjusted. The structural dimensions of the outer formwork can be adjusted as the pier body height increases, allowing a set of formwork to be reused, thereby improving the turnover rate of the formwork.
[0040] 5. The present application provides a reinforcement piece to further reinforce the first guardrail and the second guardrail, thereby facilitating the connection stability of the first vertical panel and the first inclined panel of the outer mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0042] Figure 2 yes Figure 1 Enlarged view of section A;
[0043] Figure 3 Schematic diagram of the structure of the enclosure rod, the first inclination adjustment assembly and the reaction frame according to an embodiment of the present application;
[0044] Figure 4 This is a schematic diagram of the overall structure of the inner mold in an embodiment of the present application;
[0045] Figure 5 yes Figure 4 Magnified view of part B;
[0046] Figure 6 It is a top view of the overall structure of an embodiment of the present application.
[0047] Figure numerals: 1. outer mold; 11. first vertical panel; 12. first inclined panel; 13. guard rail; 131. first guard rail; 1311. channel steel; 1312. pad; 1313. horizontal slide; 132. second guard rail; 1321. mounting block; 14. reinforcement; 141. reaction frame; 142. reinforcement screw; 1421. reinforcement nut; 2. inner mold; 21. second inclined panel; 211. mounting seat; 22. second vertical panel; 221. adjustment plate; 23. second adjustment block; 231. hinge seat; 232. blocking plate; 3. first inclination adjustment assembly; 31. first adjustment block; 311. reinforcing rib plate; 312. hook bolt; 32. adjustment screw; 321. fastener; 4. second inclination adjustment assembly; 41. back rib; 42. tension bolt. DETAILED DESCRIPTION
[0048] The following is combined with Figure 1-6 This application is described in further detail.
[0049] The embodiment of the present application discloses an adjustable variable cross-section thin-walled hollow pier forming mold system. Figure 1 A variable-section thin-wall hollow pier forming mold system includes an outer mold 1 and an inner mold 2 arranged inside the outer mold 1, and a pier body casting cavity is formed between the inner mold 2 and the outer mold 1.
[0050] Reference Figure 1 The outer mold 1 includes two first vertical panels 11, two first inclined panels 12, and a plurality of surrounding rods 13. The two first vertical panels 11 are arranged opposite each other, and the two first inclined panels 12 are arranged opposite each other and located between the two first vertical panels 11. The two first vertical panels 11 and the two first inclined panels 12 together form an outer mold 1 with a rectangular horizontal cross-section. The surrounding rods 13 are used to surround and secure the first vertical panels 11 and the first inclined panels 12. In this embodiment, two surrounding rods 13 are provided, and the two surrounding rods 13 are located outside the outer mold 1 and distributed vertically up and down. In other embodiments, three, four, or other surrounding rods 13 may be provided.
[0051] Reference Figure 1 The first vertical panel 11 and the first inclined panel 12 are both made of multiple steel formworks fixed by bolts. During the actual construction process, an appropriate number of steel formworks can be selected according to the size of the hollow pier wall to splice into the first vertical panel 11 and the first inclined panel 12 that match the size of the hollow pier wall.
[0052] Reference Figure 1 、 Figure 2 and Figure 3Each of the two first inclined panels 12 is equipped with a first inclination adjustment assembly 3 for adjusting the inclination of the first inclined panel 12. The first inclination adjustment assembly 3 includes a first adjustment block 31 and an adjustment screw 32. Multiple first adjustment blocks 31 are provided, symmetrically distributed at the ends of the first vertical panel 11 near the first inclined panel 12. The first adjustment blocks 31 are fixedly connected to each other by bolts, and the first adjustment blocks 31 are also fixedly connected to the steel formwork at the ends of the first vertical panel 11 by bolts. During actual construction, an appropriate number of first adjustment blocks 31 can be selected based on the size of the hollow pier to ensure that the width of the first vertical panel 11 matches the distance between the two first inclined panels 12.
[0053] Reference Figure 1 and Figure 3 The guardrail 13 includes a first guardrail 131 located on the outside of the first vertical panel 11 and a second guardrail 132 located on the outside of the first inclined panel 12. The first guardrail 131 and the second guardrail 132 both include two channel steels 1311. The openings of the two channel steels 1311 are set in a divergent manner. The two channel steels 1311 are fixedly connected by bolts. A pad 1312 is provided between the two channel steels 1311. The bolts connecting the channel steels 1311 are set through the pad 1312. The pad 1312 forms a horizontal sliding groove 1313 between the two channel steels 1311 for the adjustment screw rod 32 to pass through and can slide along the length direction of the channel steel 1311.
[0054] Reference Figure 2 and Figure 3 A reinforcing rib 311 is welded to the side of the first adjustment block 31 near the guard bar 13. A hook bolt 312 is also provided on the first adjustment block 31. One end of the hook bolt 312's screw is hooked to the reinforcing rib 311, and the other end passes through the first guard bar 131. The nut of the hook bolt 312 is threadedly connected to one end of the hook bolt 312's screw that passes through the first guard bar 131. The hook bolt 312 further enhances the stability of the connection between the adjustment plate 221 and the first guard bar 131.
[0055] Reference Figure 2 and Figure 3A mounting block 1321 is welded to the end of the second guard rod 132. One end of the adjusting screw rod 32 is hinged to the mounting block 1321, and the other end passes through the horizontal slide groove 1313 of the first guard rod 131. The end of the adjusting screw rod 32 passing through the first guard rod 131 is provided with a fastener 321 for fixing the adjusting screw rod 32 and the first guard rod 131. The fastener 321 includes a nut and a washer. The nut is threadedly connected to the end of the adjusting screw rod 32 passing through the first guard rod 131, and the washer is located between the nut and the first guard rod 131. The adjusting screw rod 32 and the first guard rod 131 can be fixed by turning the nut. The washer can increase the contact area between the nut and the first guard rod 131, thereby enhancing the connection stability of the adjusting screw rod 32 and the first guard rod 131.
[0056] Reference Figure 2 and Figure 3 The guard bar 13 is also provided with a reinforcement 14, and there are four reinforcements 14. The four reinforcements 14 are respectively located at both ends of the first guard bar 131 along the length direction. The reinforcement 14 includes a reaction frame 141 and a reinforcement screw rod 142. The reaction frame 141 is welded to the side of the end of the first guard bar 131 close to the outer mold 1. One end of the reinforcement screw rod 142 is rotatably connected to the mounting block 1321 at the end of the second guard bar 132, and the other end passes through the reaction frame 141. One end of the reinforcement screw rod 142 passes through the reaction frame 141 and is threadedly connected to a reinforcement nut 1421 for fixing the reinforcement screw rod 142 and the reaction frame 141.
[0057] Reference Figure 4 The inner mold 2 includes two second inclined panels 21, two second vertical panels 22 and multiple blocking pieces. The two second inclined panels 21 are arranged opposite to each other, and the two second vertical panels 22 are arranged opposite to each other. The two second vertical panels 22 and the two second inclined panels 21 together form an inner mold 2 with a rectangular horizontal cross-section. In this embodiment, there are four blocking pieces, and the four blocking pieces are respectively located at the four right angles of the inner mold 2.
[0058] Reference Figure 4 The second inclined panel 21 is formed by splicing and fixing a plurality of steel templates by bolts. In the actual construction process, an appropriate number of steel templates can be selected according to the size of the hollow pier wall to splice the second inclined panel 21 that matches the size of the hollow pier wall.
[0059] Reference Figure 4 The second vertical panel 22 includes a plurality of detachably connected adjustment plates 221. In this embodiment, the adjustment plates 221 are steel formworks, and the plurality of adjustment plates 221 are bolted together to form the second vertical panel 22. During actual construction, an appropriate number of adjustment plates 221 are selected based on the distance between the two second inclined panels 21 to form the second vertical panel 22, so that the width of the second vertical panel 22 matches the distance between the two second inclined panels 21.
[0060] Reference Figure 4 The two second inclined panels 21 are respectively provided with a second inclination adjustment component 4 for adjusting the inclination of the second inclined panel 21. The second inclination adjustment component 4 includes a back rib 41 and a plurality of tension bolts 42. The back rib 41 is located on the side of the second inclined panel 21 away from the outer mold 1. The plurality of tension bolts 42 are evenly spaced along the length direction of the back rib 41. One end of the screw of the tension bolt 42 passes through the back rib 41 and the other end passes through the horizontal slide groove 1313 on the surrounding rod 13 on the outside of the outer mold 1. The nuts at both ends of the screw of the tension bolt 42 are used to fix the back rib 41 and the surrounding rod 13, thereby fixing the inner mold 2 and the outer mold 1.
[0061] Reference Figure 4 and Figure 5 The blocking piece is a second adjusting block 23. The second adjusting block 23 is welded with a plurality of hinged seats 231 evenly spaced along the length direction of the second adjusting block 23 on one side parallel to the long side. A mounting seat 211 corresponding to the connecting seat is welded on the steel formwork at the end of the second inclined panel 21. The hinged seat 231 at one end of the second adjusting block 23 is fixedly connected to the mounting seat 211 at the end of the second inclined panel 21 by bolts. A blocking plate 232 is integrally welded to the end of the second adjusting block 23 away from the second inclined panel 21. The end of the blocking plate 232 away from the second adjusting block 23 is overlapped with the second vertical panel 22. The blocking plate 232 is overlapped on the side of the second vertical panel 22 close to the outer mold 1.
[0062] Reference Figure 4 and Figure 5 The second adjusting block 23 is fixedly connected to the second inclined panel 21 through the hinge seat 231 and the mounting seat 211. When removing the inner mold 2, the adjusting plate 221 on the second vertical panel 22 is removed. Then, just loosen the bolts on the hinge seat 231 and the mounting seat 211, and then rotate the second adjusting block 23 in the direction away from the outer mold 1 to remove the second adjusting block 23. Then, remove the steel template of the second inclined panel 21.
[0063] Reference Figure 4 In this embodiment, the second vertical panel 22 of the inner mold 2 and the first vertical panel 11 of the outer mold 1 are also fixed by the back rib 41 and the tension bolts 42, thereby enhancing the overall connection stability of the inner mold 2 and the outer mold 1.
[0064] Reference Figure 6, note that from top to bottom is the first direction, and from left to right is the second direction. In this embodiment, the second inclined panel 21 of the inner mold 2 and the first inclined panel 12 of the outer mold 1 are both located in the first direction; in other embodiments, the second inclined panel 21 of the inner mold 2 can be located in the first direction, and the first inclined panel 12 of the outer mold 1 can be located in the second direction, that is, the second inclined panel 21 of the inner mold 2 and the first inclined panel 12 of the outer mold 1 can be staggered according to actual construction requirements. When installing the template device, the inner mold 2 or the outer mold 1 can be rotated 90 degrees in the horizontal direction.
[0065] The implementation principle of an adjustable variable-section thin-walled hollow pier forming mold system in an embodiment of the present application is: during actual construction, an appropriate number of steel templates are selected according to the size of the hollow pier wall to be spliced into a first vertical panel 11, a first inclined panel 12 and a second inclined panel 21 that match the size of the hollow pier wall, and an appropriate number of adjustment plates 221 are selected to be assembled into a second vertical panel 22.
[0066] When the inclination of the two second inclined panels 21 on the inner form 2 needs to be adjusted, the nuts of the tension bolts 42 on the side of the back rib 41 are loosened, and then the top of the second inclined panel 21 can be pushed to move until the overall inclination of the second inclined panel 21 meets the requirements. The nuts of the tension bolts 42 on the side of the back rib 41 are tightened to fix the second inclined panel 21 and the outer form 1, thus completing the adjustment of the inner form 2. As the pier body rises, the two adjustment plates 221 at the ends of the second vertical panel 22 can be symmetrically removed, so that the width of the second vertical panel 22 can match the distance between the two second inclined panels 21. During actual construction, the pier body was raised by 24m, and the two adjustment plates 221 at the ends of the second vertical panel 22 were symmetrically removed.
[0067] When adjusting the inclination of the two first inclined panels 12 on the outer formwork 1, the adjusting screw 32 is passed through the fastener 321 at one end of the first guard bar 131 to loosen it, and then the top of the first vertical panel 11 is pushed to move until the overall inclination of the first vertical panel 11 meets the requirement. Then, the adjusting screw 32 is passed through the fastener 321 at one end of the first guard bar 131 to tighten it. The adjusting screw 32 and the fastener 321 can fix the first guard bar 131 and the second guard bar 132, thereby fixing the first inclined panel 12 of the first vertical panel 11 and completing the adjustment of the outer formwork 1. As the pier body rises 24 meters, the two first adjustment blocks 31 at the ends of the first vertical panel 11 can be symmetrically removed, so that the width of the first vertical panel 11 can match the distance between the two first inclined panels 12, thereby keeping the connection between the first vertical panel 11 and the first inclined panel 12 sealed and stable.
[0068] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. An adjustable variable-section thin-wall hollow pier forming mold system, comprising an outer mold (1) and an inner mold (2) arranged inside the outer mold (1), wherein a pier body casting cavity is formed between the inner mold (2) and the outer mold (1); Its characteristics are: Any pair of mutually parallel side panels on the outer mold (1) is respectively provided with a first inclination adjustment component (3) for adjusting the inclination of the corresponding side panels; Any pair of mutually parallel side panels on the inner mold (2) is respectively provided with a second inclination adjustment component (4) for adjusting the inclination of the corresponding side panels; The outer mold (1) comprises two first vertical panels (11), two first inclined panels (12) and a plurality of surrounding rods (13); the two first vertical panels (11) are arranged opposite to each other; the two first inclined panels (12) are arranged opposite to each other and are located between the two first vertical panels (11); the two first vertical panels (11) and the two first inclined panels (12) together form an outer mold (1) with a rectangular horizontal cross-section; The first inclination adjustment component (3) is used to adjust the inclination of the first inclined panel (12), and the surrounding rod (13) is used to surround and fix the first vertical panel (11) and the first inclined panel (12); The guard bar (13) includes a first guard bar (131) located outside the first vertical panel (11) and a second guard bar (132) located outside the first inclined panel (12); The first inclination adjustment assembly (3) comprises an adjusting screw rod (32), the end of the second guard rod (132) is fixedly connected to a mounting block (1321), one end of the adjusting screw rod (32) is hinged to the mounting block (1321), and the other end passes through a horizontal slide groove (1313) on the first guard rod (131), and one end of the adjusting screw rod (32) passing through the first guard rod (131) is provided with a fastener (321) for fixing the adjusting screw rod (32) and the first guard rod (131); The inner mold (2) comprises two second inclined panels (21), two second vertical panels (22) and a plurality of blocking pieces, the two second inclined panels (21) being arranged opposite to each other, the two second vertical panels (22) being arranged opposite to each other, and the two second vertical panels (22) and the two second inclined panels (21) together form an inner mold (2) having a rectangular horizontal cross section; The second inclination adjustment assembly (4) is used to adjust the inclination of the second inclined panel (21); the second vertical panel (22) is connected to the second inclined panel (21) via a blocking piece, and the blocking piece is used to keep the connection between the second vertical panel (22) and the second inclined panel (21) sealed; The second inclination adjustment assembly (4) comprises a back rib (41) and a plurality of tension bolts (42), wherein the back rib (41) is located on the side of the second inclined panel (21) away from the outer mold (1), and one end of the tension bolt (42) is connected to the surrounding rod (13) of the outer mold (1), and the other end extends to the side of the second inclined panel (21) away from the outer mold (1) and is connected to the back rib (41).
2. The adjustable variable cross-section thin-walled hollow pier forming mold system according to claim 1, characterized in that: The first inclination adjustment assembly (3) further comprises a plurality of first adjustment blocks (31), wherein the plurality of first adjustment blocks (31) are symmetrically distributed at an end of the first vertical panel (11) close to the first inclined panel (12), and the first adjustment blocks (31) are detachably connected to the first vertical panel (11).
3. The adjustable variable cross-section thin-wall hollow pier forming mold system according to claim 1, characterized in that: The second vertical panel (22) comprises a plurality of detachably connected adjustment plates (221), and the adjustment plates (221) are connected to the second inclined panel (21) via a blocking piece.
4. The adjustable variable cross-section thin-wall hollow pier forming mold system according to claim 1, characterized in that: The blocking member is a second adjustment block (23), one end of the second adjustment block (23) is connected to the end of the second inclined panel (21), and the other end is fixedly connected to a blocking plate (232), the end of the blocking plate (232) away from the second adjustment block (23) is overlapped with the second vertical panel (22), and the blocking plate (232) is overlapped on the side of the second vertical panel (22) close to the outer mold (1).
5. The adjustable variable cross-section thin-wall hollow pier forming mold system according to claim 1, characterized in that: The enclosure rod (13) is further provided with a reinforcement member (14), the reinforcement member (14) comprising a reaction frame (141) and a reinforcement screw rod (142), the reaction frame (141) being fixedly connected to the end of the first guard rod (131), one end of the reinforcement screw rod (142) being rotatably connected to the second guard rod (132), and the other end being fixedly connected to the reaction frame (141).
6. The adjustable variable cross-section thin-wall hollow pier forming mold system according to claim 1, characterized in that: The first guard rod (131) and the second guard rod (132) each comprise two channel steels (1311), the openings of the two channel steels (1311) being arranged in a direction opposite to each other, the two channel steels (1311) being fixedly connected by bolts, a pad (1312) being arranged between the two channel steels (1311), the pad (1312) forming a horizontal sliding groove (1313) between the two channel steels (1311) for the adjusting screw rod (32) to pass through.
Citation Information
Patent Citations
Adjustable formwork for variable cross-section high pier of bridge
CN105178198A
Variable cross-section hollow pier outer mold adjusting structure
CN212984633U