A cable bridge processing punching and folding device and a using method thereof
By introducing a positioning and fixing mechanism and a guide and limiting component into the cable tray processing device, the problem of aluminum alloy plate offset during the punching and bending process was solved, achieving higher processing accuracy and stability.
Patent Information
- Application Number
- CN202210680390.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-16
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2042-06-16
AI Technical Summary
When processing cable trays, existing punching and bending devices are prone to angular and positional deviations in aluminum alloy plates, resulting in dimensional errors and inaccurate conveying.
The aluminum alloy plate is fixed by a positioning and fixing mechanism and a guide and limiting component. It is clamped and guided to ensure that the plate does not shift during processing and is accurately delivered to the processing position.
This improves the dimensional accuracy and processing stability of cable trays, avoids changes in the physical properties of aluminum alloy sheets during the punching and bending process, and ensures the accuracy and stability of the processing.
Smart Images

Figure CN115055565B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of cable tray technology, specifically relating to a punching and bending device for cable tray processing and its usage method. Background Technology
[0002] Cable trays are classified into trough type, tray type, ladder type, and mesh type structures. They consist of supports, brackets, and installation accessories. Cable trays inside buildings can be installed independently or laid on various building and pipe rack supports. They should be characterized by simple structure, beautiful appearance, flexible configuration, and convenient maintenance. All parts must be galvanized. Cable trays installed outdoors are also available.
[0003] The cable tray manufacturing process requires the use of bending equipment to bend the cable trays to the required bending angle. Existing bending devices have the following problems when in use:
[0004] 1. When the punching and bending device punches and bends the cable tray, the aluminum alloy plate may shift due to the punching and bending angle, resulting in changes in the punching and bending angle and width, and errors in the processing dimensions of the cable tray;
[0005] 2. During the processing of the punching and bending device, the aluminum alloy plate to be processed needs to be conveyed. However, in the existing aluminum alloy plate conveying process, due to the lack of a limiting structure, the conveying of the aluminum alloy plate is deviated and cannot accurately reach the processing position, which affects the punching and bending processing of cable trays. Therefore, we propose a punching and bending device for cable tray processing and its usage method. Summary of the Invention
[0006] The purpose of this invention is to provide a punching and bending device for cable tray processing and its usage method. It is equipped with a positioning and fixing mechanism and a guide and limiting component, which can fix and clamp the aluminum alloy plate during the bending process, effectively solving the problem of positional displacement of the cable tray during punching and bending, while ensuring that the aluminum alloy plate is accurately transported to the processing position and improving the processing accuracy.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a punching and bending device for processing cable trays, comprising a processing table, wherein a conveying mechanism and a punching mechanism are respectively provided on the left and right sides of the processing table, and guide and limiting components are equidistantly distributed on both sides of the conveying mechanism and the punching mechanism on the front and rear sides of the upper part of the processing table, and a positioning and fixing mechanism is provided on the processing table at the position corresponding to the punching mechanism.
[0008] The conveying mechanism is used to convey the aluminum alloy sheet produced in the previous process to the stamping mechanism;
[0009] The stamping mechanism is used to receive the aluminum alloy sheet conveyed by the conveying mechanism and stamp and bend it to the required bending angle.
[0010] The guide and limit assembly is used to guide and limit the aluminum alloy sheet on the conveying mechanism and the stamping mechanism so that the aluminum alloy sheet is conveyed along a specified conveying direction.
[0011] The positioning and fixing mechanism is used to position and fix the aluminum alloy plate when the stamping mechanism stamps it, so that the aluminum alloy plate is clamped and fixed on the stamping mechanism.
[0012] Preferably, the conveying mechanism includes a lower conveying component and an upper conveying component that cooperates with the lower conveying component;
[0013] The lower conveying assembly includes a conveying support platform disposed on the processing table and a lower conveying wheel rotatably disposed on the conveying support platform;
[0014] The upper conveying assembly includes an upper conveying wheel that is vertically aligned with the lower conveying wheel and a fixed shaft that is rotatably mounted on the processing table and connected to the upper conveying wheel. A conveying motor connected to the fixed shaft is installed on the rear side of the processing table.
[0015] The lower conveyor wheel and the upper conveyor wheel press against each other and rotate to convey the aluminum alloy plate disposed between the lower conveyor wheel and the upper conveyor wheel to the stamping mechanism.
[0016] Preferably, a conveyor wheel groove is provided on the conveyor platform at the position corresponding to the lower conveyor wheel, and the lower conveyor wheel is rotatably disposed in the conveyor wheel groove via a rotating shaft;
[0017] A support plate is provided on the front side of the processing table at the position corresponding to the fixed shaft. A rotating seat is provided on the processing table and the support plate at the position corresponding to the fixed shaft. The output end of the conveying motor passes through the rotating seat and is connected to the fixed shaft.
[0018] Preferably, the stamping mechanism includes a stamping table mounted on the processing table and a first stamping component and a second stamping component adapted to the stamping table;
[0019] The first stamping assembly is aligned with the left half of the stamping table, and the first stamping assembly includes a first stamping plate disposed above the left half of the stamping table and a first stamping hydraulic cylinder for lifting the first stamping plate up and down.
[0020] The second stamping assembly is aligned with the right half of the stamping table, and the second stamping assembly includes a second stamping plate disposed above the right half of the stamping table and a second stamping hydraulic cylinder for lifting the second stamping plate up and down.
[0021] The first stamping plate is used to stamp and bend the rear section of the aluminum alloy plate, and the second stamping plate is used to stamp and bend the front section of the aluminum alloy plate.
[0022] Preferably, an inclined platform is provided on the upper left side of the stamping table, the inclined platform being used to receive aluminum alloy sheets conveyed from the conveying mechanism;
[0023] The front and rear bending portions of the stamping table are both arc-shaped structures, and the bending portions of the first stamping plate and the second stamping plate are both arc-shaped structures.
[0024] Preferably, the guide and limiting assembly includes a support base mounted on the processing table, a fixed round rod disposed on the support base, and a rotating cylinder sleeved on the fixed round rod;
[0025] The rotating drum is rotatably mounted on the fixed round rod. The rotating drum is used to guide and limit the front and rear sides of the aluminum alloy plate so that the aluminum alloy plate can move along a specified direction.
[0026] Preferably, the positioning and fixing mechanism corresponds to the first positioning and fixing component and the second positioning and fixing component located at the center of the upper part of the stamping table, and the third positioning and fixing component installed at the rear part of the stamping table;
[0027] The first positioning and fixing component is disposed above the middle of the left half of the stamping table. The first positioning and fixing component includes a first pressing plate disposed above the middle of the left half of the stamping table and a first clamping hydraulic cylinder for driving the first pressing plate to move up and down.
[0028] The second positioning and fixing component is disposed above the middle of the right half of the stamping table. The second positioning and fixing component includes a second pressing plate disposed above the middle of the right half of the stamping table and a second clamping hydraulic cylinder for driving the second pressing plate to move up and down.
[0029] The third positioning and fixing component includes a third clamping hydraulic cylinder installed at the rear of the stamping table and a third pressing plate disposed at the output end of the third clamping hydraulic cylinder;
[0030] The first pressing plate and the second pressing plate are used to press and hold the upper part of the aluminum alloy plate, and the third pressing plate is used to press and fix the rear side of the aluminum alloy plate.
[0031] A method for using a punching and bending device for processing cable trays includes the following steps:
[0032] S1: When in use, first place the aluminum alloy plate produced in the previous process on the conveying mechanism. At this time, the aluminum alloy plate is between the lower conveying wheel and the upper conveying wheel. Then the conveying motor starts to rotate. At this time, the conveying motor drives the fixed shaft to rotate, which in turn drives the upper conveying wheel to rotate. Then the aluminum alloy plate is conveyed to the stamping mechanism under the pressing and rotating of the lower conveying wheel and the upper conveying wheel.
[0033] S2: During the aluminum alloy sheet conveying process, both the front and rear sides of the aluminum alloy sheet are in contact with the guide and limit components to be conveyed to the right. At this time, the front and rear sides of the aluminum alloy sheet are in contact with the rotating drum, which can guide and limit the front and rear sides of the aluminum alloy sheet so that the aluminum alloy sheet can move along the specified direction. Then the right side of the aluminum alloy sheet is conveyed to the stamping mechanism through the inclined platform on the stamping table.
[0034] S3: When the aluminum alloy sheet is transported to the left half of the stamping table, the first positioning and fixing component starts to work. The first clamping hydraulic cylinder pushes the first pressing plate downward until the first pressing plate positions and presses the aluminum alloy sheet. Then the first stamping component is started. At this time, the first stamping hydraulic cylinder pushes the first stamping plate downward. The first stamping plate punches and bends the rear part of the aluminum alloy sheet through the stamping table. Then the first stamping component and the first positioning and fixing component return to the initial state.
[0035] S4: Then the aluminum panel is pushed to the right by the next aluminum panel. At this time, the aluminum panel is transported to the right half of the stamping table. Then the second positioning and fixing components and the third positioning and fixing components are started simultaneously. At this time, the second clamping hydraulic cylinder pushes the second pressing plate downward until the second pressing plate presses and fixes the aluminum panel. At the same time, the third clamping hydraulic cylinder moves the third pressing plate to the rear side of the bent aluminum panel until the third pressing plate presses and fixes the rear side plate of the bent aluminum panel.
[0036] S5: Then the second stamping assembly is started. At this time, the second stamping hydraulic cylinder pushes the second stamping plate downward. The second stamping plate presses and bends the front side plate of the aluminum alloy plate through the stamping table. At this time, the aluminum alloy plate is pressed and bent into a U-shaped structure, and the stamping is completed.
[0037] Compared with the prior art, the beneficial effects of the present invention are:
[0038] 1. The present invention is equipped with a positioning and fixing mechanism, which can fix and clamp the aluminum alloy plate during the bending process, prevent the aluminum alloy plate from shifting position, effectively solve the problem of position shift during the punching and bending process of cable trays, and improve the dimensional accuracy of the processing.
[0039] 2. The present invention is equipped with a guide and limiting component. During the conveying process of the aluminum alloy plate, both the front and rear sides of the aluminum alloy plate are in contact with the guide and limiting component and conveyed to the right. At this time, the front and rear sides of the aluminum alloy plate are in contact with the rotating drum, which can guide and limit the front and rear sides of the aluminum alloy plate so that the aluminum alloy plate can move along the specified direction, prevent the aluminum alloy plate from deviating during the conveying process, ensure that the aluminum alloy plate is accurately conveyed to the processing position, improve the processing accuracy, and ensure the normal processing.
[0040] 3. This invention involves a two-step punching and bending operation to prevent the aluminum alloy sheet from being stretched during simultaneous punching and bending, which could cause changes in the physical properties of the aluminum alloy sheet. This ensures that the mechanical properties of the cable tray remain unchanged during the punching and bending process, thereby improving the processing stability of the cable tray. Attached Figure Description
[0041] Figure 1 This is a frontal three-dimensional structural diagram of the present invention;
[0042] Figure 2 This is a schematic diagram of the left-side stereoscopic structure of the present invention;
[0043] Figure 3 This is a right-view stereoscopic structural diagram of the present invention;
[0044] Figure 4 This is an exploded perspective view of the stamping table, the first stamping plate, the second stamping plate, the first pressing plate, and the second pressing plate of the present invention.
[0045] Figure 5 This is a schematic diagram of the left-side structure of the present invention;
[0046] Figure 6 This is an exploded three-dimensional structural diagram of the guide and limiting component of the present invention.
[0047] Figure 7 This is a top sectional view of the present invention.
[0048] In the diagram: 1. Processing table; 2. Conveying mechanism; 201. Lower conveying assembly; 2011. Conveying support platform; 2012. Lower conveying wheel; 2013. Conveying wheel groove; 202. Upper conveying assembly; 2021. Upper conveying wheel; 2022. Fixed shaft; 2023. Support plate; 2024. Rotating seat; 203. Conveying motor; 3. Stamping mechanism; 301. Stamping table; 3011. Inclined platform; 302. First stamping assembly; 3021. First stamping plate; 3022. First stamping hydraulic cylinder; 303. Second stamping assembly. 4. Pressing assembly; 3031, second pressing plate; 3032, second pressing hydraulic cylinder; 4. Guide and limiting assembly; 401, support base; 402, fixed round rod; 403, rotating cylinder; 5. Positioning and fixing mechanism; 501, first positioning and fixing assembly; 5011, first pressing plate; 5012, first clamping hydraulic cylinder; 502, second positioning and fixing assembly; 5021, second pressing plate; 5022, second clamping hydraulic cylinder; 503, third positioning and fixing assembly; 5031, third clamping hydraulic cylinder; 5032, third pressing plate. Detailed Implementation
[0049] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0050] Please see Figures 1-7 The punching and bending device for cable tray processing provided by the present invention includes a processing table 1. The left and right sections of the processing table 1 are respectively provided with a conveying mechanism 2 and a punching mechanism 3. The upper front and rear sides of the processing table 1 are provided with guide and limiting components 4 equidistantly distributed on both sides of the conveying mechanism 2 and the punching mechanism 3. The processing table 1 is provided with a positioning and fixing mechanism 5 at the position corresponding to the punching mechanism 3.
[0051] The conveying mechanism 2 is used to convey the aluminum alloy sheet produced in the previous process to the stamping mechanism 3;
[0052] The conveying mechanism 2 includes a lower conveying component 201 and an upper conveying component 202 that cooperates with the lower conveying component 201;
[0053] The lower conveying assembly 201 includes a conveying support platform 2011 disposed on the processing table 1 and a lower conveying wheel 2012 rotatably disposed on the conveying support platform 2011;
[0054] The upper conveying assembly 202 includes an upper conveying wheel 2021 that is vertically aligned with the lower conveying wheel 2012 and a fixed shaft 2022 that is rotatably mounted on the processing table 1 and connected to the upper conveying wheel 2021. A conveying motor 203 connected to the fixed shaft 2022 is installed on the rear side of the processing table 1.
[0055] The lower conveyor wheel 2012 and the upper conveyor wheel 2021 press against each other and rotate to allow the aluminum alloy plate disposed between the lower conveyor wheel 2012 and the upper conveyor wheel 2021 to be conveyed to the stamping mechanism 3.
[0056] A conveyor wheel groove 2013 is provided on the conveyor support platform 2011 at the position corresponding to the lower conveyor wheel 2012. The lower conveyor wheel 2012 is rotatably mounted in the conveyor wheel groove 2013 via a rotating shaft.
[0057] A support plate 2023 is provided on the front side of the processing table 1 at the position corresponding to the fixed shaft 2022. A rotating seat 2024 is provided on the processing table 1 and the support plate 2023 at the position corresponding to the fixed shaft 2022. The output end of the conveying motor 203 passes through the rotating seat 2024 and is connected to the fixed shaft 2022.
[0058] The present invention includes a conveying mechanism 2. During conveying, the aluminum alloy plate produced in the previous process is first placed on the conveying mechanism 2. At this time, the aluminum alloy plate is between the lower conveying wheel 2012 and the upper conveying wheel 2021. Then the conveying motor 203 starts to rotate. At this time, the conveying motor 203 drives the fixed shaft 2022 to rotate, which in turn drives the upper conveying wheel 2021 to rotate. Then the aluminum alloy plate is conveyed to the stamping mechanism 3 under the pressing and rotation of the lower conveying wheel 2012 and the upper conveying wheel 2021.
[0059] The guide and limit assembly 4 is used to guide and limit the aluminum alloy plate on the conveying mechanism 2 and the stamping mechanism 3 so that the aluminum alloy plate is conveyed along the specified conveying direction.
[0060] The guide and limit assembly 4 includes a support base 401 installed on the processing table 1, a fixed round rod 402 disposed on the support base 401, and a rotating cylinder 403 sleeved on the fixed round rod 402;
[0061] The rotating drum 403 is rotatably mounted on the fixed round rod 402. The rotating drum 403 is used to guide and limit the front and rear sides of the aluminum alloy plate so that the aluminum alloy plate can move along the specified direction.
[0062] The present invention is provided with a guide limiting component 4. During the conveying process of the aluminum alloy plate, both the front and rear sides of the aluminum alloy plate are in contact with the guide limiting component 4 and conveyed to the right. At this time, the front and rear sides of the aluminum alloy plate are in contact with the rotating drum 403, which can guide and limit the front and rear sides of the aluminum alloy plate so that the aluminum alloy plate can move along the specified direction, prevent the aluminum alloy plate from deviating during the conveying process, ensure that the aluminum alloy plate is accurately conveyed to the processing position, improve the processing accuracy, and ensure the normal processing.
[0063] The stamping mechanism 3 is used to receive the aluminum alloy sheet conveyed by the conveying mechanism 2 and stamp and bend it to the required bending angle.
[0064] The stamping mechanism 3 includes a stamping table 301 mounted on the processing table 1 and a first stamping assembly 302 and a second stamping assembly 303 adapted to the stamping table 301;
[0065] The first stamping assembly 302 is aligned with the left half of the stamping table 301, and the first stamping assembly 302 includes a first stamping plate 3021 disposed above the left half of the stamping table 301 and a first stamping hydraulic cylinder 3022 for the first stamping plate 3021 to move up and down.
[0066] The second stamping assembly 303 is aligned with the right half of the stamping table 301, and the second stamping assembly 303 includes a second stamping plate 3031 disposed above the right half of the stamping table 301 and a second stamping hydraulic cylinder 3032 for the second stamping plate 3031 to move up and down.
[0067] The first stamping plate 3021 is used to stamp and bend the rear section of the aluminum alloy plate, and the second stamping plate 3031 is used to stamp and bend the front section of the aluminum alloy plate.
[0068] An inclined platform 3011 is provided on the upper left side of the stamping table 301. The inclined platform 3011 is used to receive the aluminum alloy sheet conveyed from the conveying mechanism 2.
[0069] The front and rear bending parts of the stamping table 301 are both arc-shaped structures, and the bending parts of the first stamping plate 3021 and the second stamping plate 3031 are both arc-shaped structures.
[0070] The positioning and fixing mechanism 5 is used to position and fix the aluminum alloy plate when the stamping mechanism 3 stamps the aluminum alloy plate, so that the aluminum alloy plate is clamped and fixed on the stamping mechanism 3.
[0071] The positioning and fixing mechanism 5 corresponds to the first positioning and fixing component 501 and the second positioning and fixing component 502 located in the middle of the upper part of the stamping table 301, and the third positioning and fixing component 503 installed at the rear of the stamping table 301.
[0072] The first positioning and fixing component 501 is located above the middle of the left half of the stamping table 301. The first positioning and fixing component 501 includes a first pressing plate 5011 located above the middle of the left half of the stamping table 301 and a first clamping hydraulic cylinder 5012 for driving the first pressing plate 5011 to move up and down.
[0073] The second positioning and fixing component 502 is located above the middle of the right half of the stamping table 301. The second positioning and fixing component 502 includes a second pressing plate 5021 located above the middle of the right half of the stamping table 301 and a second clamping hydraulic cylinder 5022 for driving the second pressing plate 5021 to move up and down.
[0074] The third positioning and fixing component 503 includes a third clamping hydraulic cylinder 5031 installed at the rear of the stamping table 301 and a third pressing plate 5032 disposed at the output end of the third clamping hydraulic cylinder 5031.
[0075] The first pressing plate 5011 and the second pressing plate 5021 are used to press and hold the upper part of the aluminum alloy plate, and the third pressing plate 5032 is used to press and fix the rear side of the aluminum alloy plate.
[0076] This invention includes a positioning and fixing mechanism 5. When the aluminum alloy sheet is conveyed to the left half of the stamping table 301, the first positioning and fixing component 501 starts to work. The first clamping hydraulic cylinder 5012 pushes the first pressing plate 5011 downward until the first pressing plate 5011 positions and presses the aluminum alloy sheet. Then, the first stamping component 302 is activated. At this time, the first stamping hydraulic cylinder 3022 pushes the first stamping plate 3021 downward. The first stamping plate 3021 stamps and bends the rear part of the aluminum alloy sheet through the stamping table 301. Then, the first stamping component 302 and the first positioning and fixing component 501 return to their initial state. Then, the aluminum alloy sheet is pushed to the right by the next aluminum alloy sheet. At this time, the aluminum alloy sheet is conveyed to the right half of the stamping table 301. Then, the second positioning and fixing component 502 and the third positioning and fixing component 501... The fixed component 503 is started synchronously. At this time, the second clamping hydraulic cylinder 5022 pushes the second pressing plate 5021 downward until the second pressing plate 5021 presses and fixes the aluminum alloy plate. At the same time, the third clamping hydraulic cylinder 5031 moves the third pressing plate 5032 to the rear side of the bent aluminum alloy plate until the third pressing plate 5032 presses and fixes the rear side plate of the bent aluminum alloy plate. Then the second stamping component 303 is started. At this time, the second stamping hydraulic cylinder 3032 pushes the second stamping plate 3031 downward. The second stamping plate 3031 stamps and bends the front side plate of the aluminum alloy plate through the stamping table 301. At this time, the aluminum alloy plate is stamped and bent into a U-shaped structure. The stamping and bending are completed. It can fix and clamp the aluminum alloy plate during the processing and bending process, avoid the position displacement of the aluminum alloy plate, and improve the dimensional accuracy of the processing.
[0077] Meanwhile, this invention involves two-part punching and bending operations to prevent the aluminum alloy sheet from being stretched during simultaneous punching and bending, which could cause changes in the physical properties of the aluminum alloy sheet. This ensures that the mechanical properties of the cable tray remain unchanged during the punching and bending process, thereby improving the processing stability of the cable tray.
[0078] The present invention provides a method for using a punching and bending device for processing cable trays, comprising the following steps:
[0079] S1: When in use, the aluminum alloy plate produced in the previous process is first placed on the conveying mechanism 2. At this time, the aluminum alloy plate is between the lower conveying wheel 2012 and the upper conveying wheel 2021. Then the conveying motor 203 starts to rotate. At this time, the conveying motor 203 drives the fixed shaft 2022 to rotate, which in turn drives the upper conveying wheel 2021 to rotate. Then the aluminum alloy plate is conveyed to the stamping mechanism 3 under the pressing and rotation of the lower conveying wheel 2012 and the upper conveying wheel 2021.
[0080] S2: During the conveying process of aluminum alloy plate, both the front and rear sides of the aluminum alloy plate are in contact with the guide and limit assembly 4 and conveyed to the right. At this time, the front and rear sides of the aluminum alloy plate are in contact with the rotating drum 403, which can guide and limit the front and rear sides of the aluminum alloy plate so that the aluminum alloy plate can move along the specified direction. Then the right side of the aluminum alloy plate is conveyed to the stamping mechanism 3 through the inclined platform 3011 on the stamping table 301.
[0081] S3: When the aluminum alloy sheet is conveyed to the left half of the stamping table 301, the first positioning and fixing component 501 starts to work. The first clamping hydraulic cylinder 5012 pushes the first pressing plate 5011 downward to move until the first pressing plate 5011 positions and presses the aluminum alloy sheet. Then the first stamping component 302 is started. At this time, the first stamping hydraulic cylinder 3022 pushes the first stamping plate 3021 downward. The first stamping plate 3021 stamps and bends the rear part of the aluminum alloy sheet through the stamping table 301. Then the first stamping component 302 and the first positioning and fixing component 501 return to the initial state.
[0082] S4: Then the aluminum alloy plate is pushed to the right by the next aluminum alloy plate. At this time, the aluminum alloy plate is transported to the right half of the stamping table 301. Then the second positioning and fixing component 502 and the third positioning and fixing component 503 are started simultaneously. At this time, the second clamping hydraulic cylinder 5022 pushes the second pressing plate 5021 downward until the second pressing plate 5021 presses and fixes the aluminum alloy plate. At the same time, the third clamping hydraulic cylinder 5031 moves the third pressing plate 5032 to the rear side of the aluminum alloy plate that is bent until the third pressing plate 5032 presses and fixes the rear side plate of the bent aluminum alloy plate.
[0083] S5: Then the second stamping assembly 303 is started. At this time, the second stamping hydraulic cylinder 3032 pushes the second stamping plate 3031 downward. The second stamping plate 3031 stamps and bends the front side plate of the aluminum alloy plate through the stamping table 301. At this time, the aluminum alloy plate is stamped and bent into a U-shaped structure, and the stamping is completed.
[0084] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A method of using a punching and bending device for cable tray processing, the punching and bending device for cable tray processing includes a processing table, the left and right sections of the processing table are respectively provided with a conveying mechanism and a punching mechanism, the upper front and rear sides of the processing table are provided with guide and limiting components equidistantly distributed on both sides of the conveying mechanism and the punching mechanism, and a positioning and fixing mechanism is provided on the processing table at the position corresponding to the punching mechanism. The conveying mechanism is used to convey the aluminum alloy sheet produced in the previous process to the stamping mechanism; The stamping mechanism is used to receive the aluminum alloy sheet conveyed by the conveying mechanism and stamp and bend it to the required bending angle. The guide and limit assembly is used to guide and limit the aluminum alloy sheet on the conveying mechanism and the stamping mechanism so that the aluminum alloy sheet is conveyed along a specified conveying direction. The positioning and fixing mechanism is used to position and fix the aluminum alloy plate when the stamping mechanism stamps it, so that the aluminum alloy plate is clamped and fixed on the stamping mechanism. The stamping mechanism includes a stamping table mounted on the processing table and a first stamping component and a second stamping component adapted to the stamping table; The first stamping assembly is aligned with the left half of the stamping table, and the first stamping assembly includes a first stamping plate disposed above the left half of the stamping table and a first stamping hydraulic cylinder for lifting the first stamping plate up and down. The second stamping assembly is aligned with the right half of the stamping table, and the second stamping assembly includes a second stamping plate disposed above the right half of the stamping table and a second stamping hydraulic cylinder for lifting the second stamping plate up and down. The first stamping plate is used to stamp and bend the rear section of the aluminum alloy plate, and the second stamping plate is used to stamp and bend the front section of the aluminum alloy plate. An inclined platform is provided on the upper left side of the stamping table, and the inclined platform is used to receive the aluminum alloy sheet conveyed from the conveying mechanism. The front and rear bending portions of the stamping table are both arc-shaped structures, and the bending portions of the first stamping plate and the second stamping plate are both arc-shaped structures. The positioning and fixing mechanism corresponds to the first positioning and fixing component and the second positioning and fixing component located at the center of the upper part of the stamping table, as well as the third positioning and fixing component installed at the rear of the stamping table. The first positioning and fixing component is disposed above the middle of the left half of the stamping table. The first positioning and fixing component includes a first pressing plate disposed above the middle of the left half of the stamping table and a first clamping hydraulic cylinder for driving the first pressing plate to move up and down. The second positioning and fixing component is disposed above the middle of the right half of the stamping table. The second positioning and fixing component includes a second pressing plate disposed above the middle of the right half of the stamping table and a second clamping hydraulic cylinder for driving the second pressing plate to move up and down. The third positioning and fixing component includes a third clamping hydraulic cylinder installed at the rear of the stamping table and a third pressing plate disposed at the output end of the third clamping hydraulic cylinder; The first pressing plate and the second pressing plate are used to press and hold the upper part of the aluminum alloy plate, and the third pressing plate is used to press and fix the rear side of the aluminum alloy plate; Its features are, Includes the following steps: S1: When in use, first place the aluminum alloy plate produced in the previous process on the conveying mechanism. At this time, the aluminum alloy plate is between the lower conveying wheel and the upper conveying wheel. Then the conveying motor starts to rotate. At this time, the conveying motor drives the fixed shaft to rotate, which in turn drives the upper conveying wheel to rotate. Then the aluminum alloy plate is conveyed to the stamping mechanism under the pressing and rotating of the lower conveying wheel and the upper conveying wheel. S2: During the aluminum alloy sheet conveying process, both the front and rear sides of the aluminum alloy sheet are in contact with the guide and limit components to be conveyed to the right. At this time, the front and rear sides of the aluminum alloy sheet are in contact with the rotating drum, which can guide and limit the front and rear sides of the aluminum alloy sheet so that the aluminum alloy sheet can move along the specified direction. Then the right side of the aluminum alloy sheet is conveyed to the stamping mechanism through the inclined platform on the stamping table. S3: When the aluminum alloy sheet is transported to the left half of the stamping table, the first positioning and fixing component starts to work. The first clamping hydraulic cylinder pushes the first pressing plate downward until the first pressing plate positions and presses the aluminum alloy sheet. Then the first stamping component is started. At this time, the first stamping hydraulic cylinder pushes the first stamping plate downward. The first stamping plate punches and bends the rear part of the aluminum alloy sheet through the stamping table. Then the first stamping component and the first positioning and fixing component return to the initial state. S4: Then the aluminum panel is pushed to the right by the next aluminum panel. At this time, the aluminum panel is transported to the right half of the stamping table. Then the second positioning and fixing components and the third positioning and fixing components are started simultaneously. At this time, the second clamping hydraulic cylinder pushes the second pressing plate downward until the second pressing plate presses and fixes the aluminum panel. At the same time, the third clamping hydraulic cylinder moves the third pressing plate to the rear side of the bent aluminum panel until the third pressing plate presses and fixes the rear side plate of the bent aluminum panel. S5: Then the second stamping assembly is started. At this time, the second stamping hydraulic cylinder pushes the second stamping plate downward. The second stamping plate presses and bends the front side plate of the aluminum alloy plate through the stamping table. At this time, the aluminum alloy plate is pressed and bent into a U-shaped structure, and the stamping is completed.
2. The method of using the punching and bending device for cable tray processing according to claim 1, characterized in that: The conveying mechanism includes a lower conveying component and an upper conveying component that cooperates with the lower conveying component; The lower conveying assembly includes a conveying support platform disposed on the processing table and a lower conveying wheel rotatably disposed on the conveying support platform; The upper conveying assembly includes an upper conveying wheel that is vertically aligned with the lower conveying wheel and a fixed shaft that is rotatably mounted on the processing table and connected to the upper conveying wheel. A conveying motor connected to the fixed shaft is installed on the rear side of the processing table. The lower conveyor wheel and the upper conveyor wheel press against each other and rotate to convey the aluminum alloy plate disposed between the lower conveyor wheel and the upper conveyor wheel to the stamping mechanism.
3. The method of using the punching and bending device for cable tray processing according to claim 2, characterized in that: A conveyor wheel groove is provided on the conveyor platform at the position corresponding to the lower conveyor wheel, and the lower conveyor wheel is rotatably mounted in the conveyor wheel groove via a rotating shaft; A support plate is provided on the front side of the processing table at the position corresponding to the fixed shaft. A rotating seat is provided on the processing table and the support plate at the position corresponding to the fixed shaft. The output end of the conveying motor passes through the rotating seat and is connected to the fixed shaft.
4. The method of using the punching and bending device for cable tray processing according to claim 1, characterized in that: The guide and limiting assembly includes a support base installed on the processing table, a fixed round rod disposed on the support base, and a rotating cylinder sleeved on the fixed round rod; The rotating drum is rotatably mounted on the fixed round rod. The rotating drum is used to guide and limit the front and rear sides of the aluminum alloy plate so that the aluminum alloy plate can move along a specified direction.
Citation Information
Patent Citations
Steel plate bending and cutting device
CN109332996A
Rolling forming machining equipment and rolling forming machining method for cable bridge manufacturing
CN113084001A
Elevator door plate machining bending mechanism
CN209886521U