Integrated cooker with windproof pot support and manufacturing method of windproof pot support thereof

By introducing a baffle plate and auxiliary positioning welding technology into the integrated stove pot support, the problems of heat loss and short knob life of the pot support are solved, the structural stability and welding quality are improved, and the service life is extended.

CN115059944BActive Publication Date: 2025-11-11SHAOXING SHANGPAI ELECTRIC CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202210662016.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-13
Publication Date
2025-11-11
Estimated Expiration
2042-06-13

AI Technical Summary

Technical Problem

The existing integrated stove pot support structure is simple, resulting in serious heat loss, shortened knob life, low welding precision, unstable structure, and easy desoldering.

Method used

The wind deflector is designed to be located on the front side of the support bottom ring. It is positioned and welded with the aid of an auxiliary platform. The clever combination of the wind deflector and the support feet ensures accurate positioning and firm welding of the components, thereby enhancing the structural stability and welding quality.

Benefits of technology

The structural stability and welding precision of the pot support have been improved, the service life of the knobs has been extended, the impact of heat radiation has been reduced, the defect rate has been lowered, and the performance and lifespan of the pot support have been ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115059944B_ABST
    Figure CN115059944B_ABST
Patent Text Reader

Abstract

The application discloses integrated stove with windproof pot support, including body and stove table arranged on the body, pot support is placed on the stove table, pot support includes support bottom ring and support foot, support foot is located above support bottom ring, windproof plate is fixedly connected between two adjacent support feet. The manufacturing method of the windproof pot support is as follows: (1) part processing; (2) part assembly. The windproof plate of the application is located in the front side of the support bottom ring, which can protect the knob in the front side of the stove table, avoid the influence of high temperature on the knob, and the windproof plate also has a certain energy gathering effect, reduces the influence of environmental factors on the combustion condition, and reduces the heat radiation of combustion on the environment; in the welding process of the pot support, auxiliary positioning welding is carried out through the auxiliary table, so that the parts are accurately positioned, the relative movement between the parts in the welding process is avoided, the actual welding precision and welding quality are effectively improved, and the structural stability of the pot support after welding processing is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention belongs to the field of integrated stove technology, specifically relating to an integrated stove with a windbreak pot support and a method for manufacturing the windbreak pot support. Background Technology

[0002] An integrated cooktop is a kitchen appliance that uses liquefied petroleum gas, manufactured gas, natural gas, or other gaseous fuels for direct-fire heating. With the rapid development of the gas and gas appliance industry, safety measures for household gas cooktops have been continuously enhanced, and the materials, functions, and performance of cooktops have all improved. An integrated cooktop is a kitchen appliance that combines a range hood, gas stove, disinfection cabinet, and storage cabinet into one unit, offering advantages such as space saving, excellent fume extraction, energy efficiency, and environmental friendliness.

[0003] The current integrated cooktops have a simple pot support structure. When the cooktop is in use, the flame spreads in all directions, resulting in heat loss. Moreover, the flame spread can affect the knobs and reduce their lifespan.

[0004] Furthermore, the various components of the existing pot support are generally fixed by welding. However, positioning errors are prone to occur during the welding process, resulting in low precision of the final welded dimensions of the pot support, unstable structure, and easy detachment of the weld, which in turn affects the performance and service life of the pot support. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a technical solution for an integrated stove with a wind-blown pot support and its manufacturing method. The design is ingenious, the structure is simple and reasonable, and it is highly practical. The wind-blown plate improves the structural stability and strength of the entire pot support, and its location directly in front of the supporting bottom ring protects the knobs on the front of the gas stove during use, preventing high temperatures from affecting them and extending their lifespan. Simultaneously, the wind-blown plate also has a certain energy-concentrating effect, reducing the impact of environmental factors on combustion conditions and lowering the heat radiation from combustion. In the welding process of the pot support, an auxiliary platform is used for assisted positioning welding, ensuring precise positioning between components and preventing relative movement during welding. This effectively improves the actual welding accuracy and quality, reduces the defect rate, ensures weld strength, and guarantees the structural stability of the entire welded pot support, resulting in better performance and a longer service life.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] An integrated stove with a wind-blown pot support includes a main body and a cooktop mounted on the main body. A pot support is placed on the cooktop. The pot support comprises a supporting base ring and supporting feet. The supporting feet are located above the supporting base ring. A wind-blown baffle is located on the front side of the supporting base ring and is fixedly connected between two adjacent supporting feet. The wind-blown baffle improves the structural stability and strength of the entire pot support. Furthermore, the baffle is positioned directly in front of the supporting base ring. During gas stove use, the baffle protects the knobs on the front of the cooktop from high temperatures, extending their lifespan. Simultaneously, the baffle also has a certain energy-concentrating effect, reducing the impact of environmental factors on combustion conditions and decreasing heat radiation from combustion.

[0008] Furthermore, the top surface of the baffle is lower than the top surface of the support foot, and a gap slot is formed between the bottom of the baffle and the support bottom ring. The structure is cleverly and reasonably designed. The design that the top surface of the baffle is lower than the support foot ensures that when the pot is placed on the pot support, there is a gap between the bottom of the pot and the baffle, which ensures air supply when the gas stove is working and guarantees complete combustion. At the same time, the bottom of the baffle does not contact the support bottom ring, so that a gap slot is formed between the two. The formation of the gap slot facilitates air circulation and replenishment, ensuring normal combustion of the burner and making combustion more complete.

[0009] Furthermore, two wind deflectors are provided, symmetrically distributed on the front side of the support base ring. The placement of the two wind deflectors ensures that the front side of the pot support is shielded, so that when the pot support is in actual use, the wind deflectors are directly facing the front of the stove, thus protecting the knob and effectively avoiding the impact of high temperature on the knob when the gas stove is working, extending the life of the knob. At the same time, the wind deflectors reduce the impact of surrounding airflow on the flame during combustion, reducing heat loss during combustion.

[0010] Furthermore, there are four support feet, which are evenly distributed on the support base ring. This reasonable design ensures the balance and stability of the overall structure, enabling the pot support to stably support the pot. Moreover, the use of four support feet guarantees the overall structural strength and improves the safety of actual use.

[0011] The method for manufacturing the windproof pot support of the integrated stove with the windproof pot support described above is characterized by the following steps:

[0012] (1) Component processing: Process the support bottom ring, support feet and wind baffle according to the equipment dimensions;

[0013] (2) Component assembly:

[0014] a. Welding of the support legs to the support bottom ring:

[0015] ① The auxiliary platform includes a central truncated cone, clamping components, and abutment seats. Four guide brackets and four adjusting brackets are provided on the central truncated cone. The guide brackets and adjusting brackets are evenly distributed around the circumference of the central truncated cone. Each guide bracket is slidably connected to a clamping component, and each adjusting bracket is slidably connected to abutment seat. Each of the four guide brackets is slidably connected to a clamping component, which can clamp and fix the four sides of the support bottom ring. Each of the four adjusting brackets is slidably connected to abutment seat, which abuts and limits the support bottom ring from the four corners of the inner side wall of the support bottom ring, effectively ensuring the stability of the support bottom ring on the auxiliary platform, thus facilitating the further installation and positioning of other components on the support bottom ring.

[0016] ② First, place auxiliary support rods on the auxiliary platform. Auxiliary support rods are installed between each of the four clamping components and the central truncated cone. One end of each auxiliary support rod is fitted into a slot on the central truncated cone, while the other end is fitted into a slot on the base plate of the corresponding clamping component. The end of the auxiliary support rod rests precisely on a pull plate within the slot of the base plate. In the initial state, the clamping components are at their extreme positions away from the central truncated cone. Four slots are evenly distributed circumferentially along the central truncated cone, corresponding to the four clamping components. The base plate has a slot with a slot for inserting a pull plate. One end of the auxiliary support rod is supported on the pull plate, while the other end is engaged in the slot of the central truncated cone. The four auxiliary support rods provide initial support, allowing the support ring to be placed stably on the auxiliary platform for subsequent operations. The top surface of the auxiliary support rods after installation is exactly level with the top surface of the base plate in the clamping assembly and the top surface of the bottom support plate in the abutment, which facilitates the subsequent receiving and lifting of the support ring by the bottom support plate.

[0017] ③ Place the support base ring on the auxiliary platform, with the central truncated cone completely located in the central slot of the support base ring, and the support base ring resting precisely on the auxiliary support rods. At the same time, adjust the angle of the support base ring so that the four side walls of the support base ring are parallel to the four clamping components. The four auxiliary support rods ensure the stability of the support base ring on the auxiliary platform. Adjust the angle of the support base ring so that the four side edges of the support base ring are parallel to the four clamping components. This facilitates the further precise adjustment of the position of the support base ring by the four clamping seats, so that the four clamping seats can finally abut against and support the four corners of the support base ring.

[0018] ④ Adjust the positions of the four clamping seats according to the actual size of the support base ring so that the four clamping seats abut against and support the four corners of the support base ring; the four clamping seats tighten and limit the four corners of the support base ring from the inside of the support base ring, and support the four corners of the support base ring to ensure the stability and firmness of the support base ring on the auxiliary platform. This makes it easier to adjust, position and weld other components on the support base ring. In addition, the clamping seats can be adjusted according to the actual size of the support base ring, and have a wide range of applications. They are suitable for supporting and positioning support base rings of different sizes.

[0019] ⑤ Remove the pull plate from the slot in the bottom support plate slot, and completely pull the pull plate out of the slot on the side wall of the slot, so that the slot becomes a slot with a completely hollow bottom. Then move the auxiliary support rod towards the slot so that the end of the auxiliary support rod completely disengages from the corresponding slot of the central truncated cone. Then remove the auxiliary support rod as a whole from below. Since the four clamping seats have already clamped and supported the four corners of the support bottom ring, the removal of the auxiliary support rod will not affect the structural stability of the support bottom ring on the auxiliary platform. By removing the four auxiliary support rods, it is convenient to move and adjust the clamping components later. In actual operation, the pull plate is removed from the slot, so that one end of the auxiliary support rod is suspended in the air, and there is a gap between the end of the auxiliary support rod in the slot of the bottom support plate and the slot. This gap is just enough to provide adjustment space for the other end of the auxiliary support rod to move out of the slot of the central truncated cone. This allows the other end of the auxiliary support rod to be completely moved out of the slot of the central truncated cone and then removed as a whole from below. The structural design is ingenious and reasonable, and the whole operation process is reasonable and convenient.

[0020] ⑥ Adjust the position of the four clamping components according to the actual size of the support base ring, and clamp and fix the corresponding sides of the support base ring through the clamping components; clamp and fix the four side walls of the support base ring from the outside through the four clamping components, cooperate with the abutment seat, and provide limiting support for the inner and outer sides of the support base ring at the same time. The clamping components are distributed on the four corners and four sides of the support base ring, thereby effectively ensuring the balance, firmness and reliability of the support base ring on the auxiliary table, which is more convenient for the subsequent positioning adjustment and welding of components on the support base ring. Moreover, the clamping components can be adjusted according to the actual size of the support base ring, and have a wide range of applications. They are suitable for clamping and positioning support base rings of different sizes.

[0021] ⑦ Place support feet on the four sides of the support base ring. Adjust the position of the support feet on the support base ring according to the design requirements. After the position is adjusted, adjust the side limiting pieces on each clamping assembly to limit and fix the support feet. The support feet are located in the middle of the side of the support base ring. When the support feet are placed on the support base ring according to the design requirements, the side limiting pieces will then limit and fix the support feet, so that the support feet are accurately positioned on the support base ring. This ensures that the support feet will not be misaligned during subsequent welding operations, effectively improving the actual welding accuracy and welding quality.

[0022] ⑧ The welding equipment is started to perform welding operations at the connection between the support foot and the support bottom ring. Welding between the support foot and the support bottom ring effectively ensures the connection between the components and the reliability, making the overall load-bearing capacity of the pot support better and improving the stable support of the pot support for the pot. During the welding process, the support foot and the support bottom ring are limited and fixed, and the two are precisely positioned to effectively ensure the actual welding accuracy and ensure the welding firmness.

[0023] b. Welding of the wind baffle and the supporting bottom ring:

[0024] ① Take an auxiliary positioning frame that matches the wind baffle and install the auxiliary positioning frame between the wind baffle and the wind baffle; select the corresponding auxiliary positioning frame according to the actual size of the wind baffle. The auxiliary positioning frame can achieve accurate positioning of the wind baffle on the support bottom ring, which facilitates the actual welding operation.

[0025] ② Place the auxiliary positioning frame and the wind deflector together onto the support base ring, and adjust the position according to the design requirements so that both ends of the wind deflector contact the sides of the corresponding two support feet. Then, use set screws to limit and fix the auxiliary positioning frame and the support base ring. By using set screws to limit and fix the auxiliary positioning frame and the support base ring, the wind deflector and the support base ring are indirectly fixed. The structure is ingenious and reasonable, and it is convenient for actual positioning and adjustment.

[0026] ③ The welding equipment is started to weld the connection between the baffle plate and the support foot; the baffle plate and the support foot are also fixed by welding to effectively ensure the structural strength and firmness of the entire pot support, extend the service life of the pot support, and ensure the stable support of the pot support for the pot.

[0027] c. Removing the pot support.

[0028] Furthermore, in step ④ of step (2) a, the adjustment of the four abutment seats includes the following steps:

[0029] i. The adjusting bracket includes a fixedly connected adjusting rod and an auxiliary guide plate. The abutment is slidably connected to the adjusting rod, and the limiting rod at the bottom of the abutment is slidably engaged in the guide groove of the auxiliary guide plate. The limiting rod is fixed to the auxiliary guide plate by a fastening nut. The abutment can slide horizontally along the adjusting rod. During the horizontal movement of the abutment, the limiting rod at the bottom of the abutment is always limited in the guide groove of the auxiliary guide plate and slides synchronously along the guide groove. After the abutment is moved into place, the limiting rod and the auxiliary guide rod can be fixed by the fastening nut to ensure the structural stability of the abutment after it is moved into place. The structure is ingeniously designed, easy to adjust, and convenient for actual operation.

[0030] ii. Adjust the abutment seat, loosen the fastening nut, and pull the abutment seat away from the central truncated cone. The abutment seat slides horizontally along the adjusting rod, while the limiting rod moves synchronously along the guide groove of the auxiliary guide plate. The abutment seat can be moved by loosening the fastening nut, moving it towards the support bottom ring. During the movement of the abutment seat, it is always synchronously guided and limited by the adjusting rod and the auxiliary guide plate, effectively ensuring the stability and horizontality of the movement adjustment process and ensuring operational safety.

[0031] iii. Adjacent abutment seats are connected by a moving rod assembly, which includes a sleeve rod and a telescopic rod. Both ends of the sleeve rod are movably connected to telescopic rods. Two telescopic rods are connected to two abutment seats respectively. When an abutment seat moves, it pulls the connected telescopic rod to move synchronously. The telescopic rod, in turn, drives the other end of the telescopic rod to move synchronously through the sleeve rod. The sleeve rod at the other end of the telescopic rod is connected to another abutment seat, thus making the four abutment seats mutually restrain each other and ensuring their synchronous movement. Moving rod assemblies are provided between adjacent abutment seats, connecting and fixing the four abutment seats together. This ensures the structural stability of the four abutment seats and guarantees the abutment support of the four corners of the inner side of the support ring. Furthermore, the design of the moving rod assemblies ensures that the four abutment seats mutually restrain each other, guaranteeing… The synchronous movement of the four clamping seats is achieved through a moving rod assembly consisting of a sleeve rod and two telescopic rods. The two telescopic rods are movably connected to both ends of the sleeve rod, and the other end of the telescopic rod is connected to the corresponding clamping seat. This assembly connects the telescopic rods and the corresponding clamping seats into a single unit, indirectly connecting the four clamping seats to ensure their synchronous movement. The sleeve rod of the moving rod assembly is always supported on the bottom support rod of the corresponding guide bracket, ensuring the structural stability of the moving rod assembly. Furthermore, the simultaneous relative or opposite movement of the four clamping seats allows for further precise adjustment of the position of the support bottom ring on the auxiliary platform. This ensures that when all four corners of the support bottom ring are clamped and supported, the center of the support bottom ring coincides with the center of the auxiliary platform, guaranteeing the stability and balance of the support bottom ring on the auxiliary platform and facilitating subsequent adjustment of the clamping components.

[0032] iv. During the movement of the abutment seats, when all four abutment blocks on the abutments are in contact with the inner sidewall of the corresponding corner of the support base ring, the abutment seats are in position. At the same time, the bottom support plate on the abutment seats supports and lifts the bottom surface of the support base ring. Then tighten the fastening nut to limit and fix the limiting rod and the auxiliary guide plate. During the adjustment of the movement of the abutment seats, when all four abutment seats are in contact with the four corners of the inner side of the support base ring, the abutment seats are in position, realizing the precise positioning and fixing of the support base ring on the auxiliary platform. The abutment blocks of the abutment seats are in contact with the inner sidewall of the support base ring, and at the same time, the bottom support plate on the abutment seats supports and lifts the support base ring, realizing the abutment seats' tightness, limitation and support of the support base ring, ensuring the firmness and stability of the support base ring on the auxiliary platform.

[0033] Furthermore, in step ⑥ of step (2) a, the adjustment steps for the four clamping components are as follows:

[0034] i. The guide bracket includes a fixedly connected guide rod and a bottom support rod. The clamping assembly includes a top clamping plate and a bottom support plate. The top clamping plate is limited and sleeved on the guide post of the bottom support plate. The bottom support plate is slidably connected to the guide rod and clamped and fixed to the guide rod by a clamping nut. At the same time, the extension block at the bottom of the bottom support plate is slidably engaged in the limiting groove of the bottom support rod. The structure is ingeniously and reasonably designed. The top clamping plate slides along the guide rod to adjust the position of the clamping assembly, thereby achieving clamping and fixing of support bottom rings of different sizes. Meanwhile, during the movement of the clamping assembly, the extension block at the bottom of the bottom support plate is always limited within the limiting groove of the bottom support rod. Within the positioning slide groove, it slides synchronously along the limiting slide groove. Through the limiting slide groove and the guide limiting of the extension block, the horizontal movement adjustment process of the entire clamping assembly is more stable and reliable, improving the operational safety performance. After adjustment, the bottom plate is fixed to the guide post by two clamping nuts, ensuring the structural integrity of the clamping assembly itself after adjustment and ensuring the clamping and fixing effect of the clamping assembly on the supporting bottom ring. The top clamping plate is movably sleeved on the guide post of the bottom plate, and the distance between the top clamping plate and the bottom plate can be adjusted to achieve clamping and fixing of supporting bottom rings of different thicknesses.

[0035] ii. Loosen the clamping nut and move the clamping assembly along the guide rod towards the support bottom ring. When the clamping assembly touches the support ring, pull the top clamping plate upwards along the guide post on the bottom support plate. Continue moving the clamping assembly so that the bottom support plate is precisely supporting the bottom surface of the support bottom ring, while the top clamping plate is positioned above the support bottom ring. Continue moving the clamping assembly until the lower column on the bottom support plate abuts against the corresponding outer wall of the support bottom ring. Tighten the clamping nut to fix the clamping assembly to the guide rod. Adjust the horizontal position of the clamping assembly along the guide rod by loosening and adjusting the clamping nut. The clamping assembly moves towards the support bottom ring. Initially, the top clamping plate is attached to the bottom support plate under its own weight. When the clamping assembly touches the support bottom ring during movement, the top clamping plate is moved up, allowing the clamping assembly to continue moving. During the movement, the support bottom ring is positioned between the top clamping plate and the bottom support plate until the lower column on the bottom support plate touches the outer wall of the support bottom ring. The clamping assembly then presses against and limits the outer wall of the support bottom ring. Finally, the clamping nut is tightened to limit and fix the clamping assembly, ensuring the stability and firmness of the clamping assembly on the guide bracket after it has moved into place.

[0036] iii. Rotate the adjusting limit nut downwards along the guide post until the limit nut is pressed tightly against the top clamping plate. The top of the guide post is equipped with a limit nut. After the clamping assembly moves into place, rotate the limit nut downwards along the guide post. The top clamping plate will adhere to the top surface of the support bottom ring under its own weight. When the limit nut presses the limit top clamping plate, it ensures that the top clamping plate is tightly pressed against the top surface of the support bottom ring. This cooperates with the bottom support plate at the bottom of the support bottom ring to clamp and fix the support bottom ring, ensuring the stability of the support bottom ring on the auxiliary platform and facilitating further positioning and welding operations between other components and the support bottom ring.

[0037] Furthermore, in step ⑦ of step (2) a, the adjustment steps for the side limiting member are as follows:

[0038] i. The side limiting component includes two symmetrically arranged side pressure plates and two symmetrically arranged guide posts on the base plate. The two side pressure plates correspond one-to-one with the two guide posts. The connecting rods on the side pressure plates are horizontally inserted into the corresponding guide posts, and the connecting rods are fixed to the guide posts by fixing nuts. The clamping assembly uses the guide posts on the base plate as sensing parts to ensure that the clamping assembly has not moved into place relative to the support bottom ring. At the same time, the guide posts also facilitate the installation of the side limiting component. The base plate has two corresponding guide posts, which correspond one-to-one with the two side pressure plates in the side limiting component. The connecting rods on the side pressure plates correspond to the through holes on the guide posts. The connecting rods pass through the guide posts through the through holes. By adjusting the length of the connecting rods passing through the through holes, the distance between the two side pressure plates can be adjusted, so as to realize the limiting and fixing of the side limiting component for support feet of different sizes. After the side pressure plates are adjusted to the correct position, the connecting rods can be fixed to the guide posts by fixing nuts, ensuring the structural stability and firmness of the side limiting component after adjustment, thereby ensuring the limiting and clamping effect of the side limiting component on the support feet.

[0039] ii. Loosen the fixing nuts and move the two side pressure plates toward the support foot until they abut against the two sides of the support foot. Then tighten the fixing nuts to fix the connecting rod and guide column. After the support foot is adjusted to the position on the support bottom ring according to the design requirements, adjust the two side pressure plates to clamp the support foot to ensure accurate positioning of the support foot on the support bottom ring, limit the displacement of the support foot, and ensure that the support foot will not shift during subsequent welding, thereby improving the welding accuracy and welding quality between the support foot and the support bottom ring.

[0040] Furthermore, in step ① of step (2) b: the installation steps between the auxiliary positioning frame and the wind deflector are as follows:

[0041] i. The auxiliary positioning frame includes a base plate and clips. The thickness of the base plate is adapted to the height of the gap slot between the wind deflector and the supporting bottom ring. Two clips are provided, each adapted to the wind deflector. The two clips correspond to the two sides of the wind deflector and are fixedly connected by a connecting rod. A limit post is provided on the base plate, and the connecting rod is movably sleeved on the limit post. The connecting rod is fixed to the limit post by a tightening screw. The structure is compact and reasonable, and easy to install and use. The two clips correspond to the L-shaped design of the wind deflector. The two clips correspond to the two sides of the wind deflector, and are engaged on the upper part of the corresponding side of the wind deflector. At the same time, the two clips are fixed by the connecting rod to ensure synchronous displacement of the two clips. The connecting rod is movably sleeved on the limit post of the base plate, so the actual height of the clips can be adjusted. This allows the auxiliary positioning frame to be adjusted according to the actual height of the wind deflector, facilitating the actual assembly of the auxiliary positioning frame and the wind deflector.

[0042] ii. Loosen the clamping screws and adjust the position of the connecting lever along the limit post. The connecting lever will drive the two clips to move until the two clips are respectively clamped and engaged on the top of both sides of the wind deflector. During actual installation, loosen the clamping screws so that the connecting lever can move up and down, thereby adjusting the position of the clips and making it easy to move the clips to the top of the wind deflector.

[0043] iii. Press down on the clip until the wind deflector is pressed against the base plate. Then tighten the clamping screw. After the clip is engaged, press the clip to move the wind deflector down synchronously until the wind deflector is pressed against the base plate. The wind deflector and the auxiliary positioning frame are assembled in place. Then tighten the clamping screw to limit the movement of the connecting lever and ensure the assembly of the wind deflector and the auxiliary positioning frame is firm and reliable.

[0044] Furthermore, in step c of step (2), the removal of the pot support includes the following steps:

[0045] i. Disassemble the auxiliary positioning frame, loosen the clamping screws, move the connecting folding rod along the limit post until the two clips are completely removed from the wind baffle, then loosen the set screws and remove the auxiliary positioning frame as a whole; loosening the clamping screws can release the connecting folding rod from the limit post, so that the clips can be completely removed from the wind baffle by moving the connecting folding plate, and then loosening the set screws can release the auxiliary positioning frame from the support bottom ring, and then the auxiliary positioning frame can be completely removed. The design is reasonable, and the installation and disassembly are convenient and simple, which is convenient for actual operation.

[0046] ii. Loosen the side limiting piece, loosen the fixing nut, and move the two side pressure plates away from the support foot to separate the side pressure plates from the support foot; adjust the side limiting piece to separate the side pressure plates from the support foot, so as to facilitate the subsequent overall removal and adjustment of the clamping assembly;

[0047] iii. Move the clamping assembly, loosen the limit nut and the clamping nut, and move the clamping assembly away from the central truncated cone until it reaches the limit position in that direction. Then tighten the clamping nut. Loosening the limit nut will release the top clamping plate, which will facilitate the subsequent removal of the clamping assembly from the support bottom ring. Loosening the clamping nut will allow the clamping assembly to move horizontally, thereby moving the clamping assembly out along the guide bracket as a whole. Ensure that it is moved to the limit position away from the central truncated cone, which will facilitate the subsequent welding and assembly of other pot supports.

[0048] iv. Move the abutment seat, loosen the fastening nut, and move the abutment seat towards the direction of the central truncated cone until it reaches the limit position in that direction. Then, tighten the fastening nut, remove the welded pot support from the auxiliary table as a whole, loosen the fastening nut, so that the abutment seat can move horizontally. This allows the abutment seat to be moved out along the adjustment bracket as a whole, ensuring that it is moved to the limit position in the direction of the central truncated cone. This facilitates the subsequent positioning and welding of other pot supports on the auxiliary table.

[0049] The present invention, by adopting the above-described technical solution, has the following beneficial effects:

[0050] This invention features an ingenious design, a simple and reasonable structure, and strong practicality. The baffle plate enhances the structural stability and strength of the entire pot support, and its location directly in front of the supporting base ring protects the knobs on the front of the gas stove from high temperatures, extending their lifespan. Simultaneously, the baffle plate also helps concentrate energy, reducing the impact of environmental factors on combustion and minimizing heat radiation. In the welding process of the pot support, an auxiliary platform is used for precise positioning, ensuring accurate placement of components and preventing relative movement during welding. This effectively improves welding precision and quality, reduces the defect rate, ensures weld strength, and guarantees the structural stability of the entire welded pot support, resulting in better performance and a longer service life.

[0051] In this invention, the inner four corners of the supporting bottom ring are limited and fixed by the clamping seats, ensuring the precise positioning of the supporting bottom ring on the auxiliary platform. The synchronous displacement of the four clamping seats facilitates actual adjustment operations, and the movement of the clamping seats precisely adjusts the position of the supporting bottom ring on the auxiliary platform, ensuring that the supporting bottom ring is ultimately located at the center of the entire auxiliary platform, guaranteeing the stable and secure placement of the supporting bottom ring. After the clamping seats provide initial clamping support to the supporting bottom ring, the clamping assembly further clamps and fixes the supporting bottom ring. The clamping assembly clamps and fixes the four side walls of the supporting bottom ring from the outside, cooperating with the clamping seats to simultaneously limit and support the inner and outer sides of the supporting bottom ring, and is distributed at the four corners and four sides of the supporting bottom ring, thereby effectively ensuring the supporting bottom ring is positioned on the auxiliary platform. The balanced, stable, and reliable placement of components on the support ring facilitates subsequent positioning, adjustment, and welding of other parts. The side limiting components on the clamping assembly clamp and fix the adjusted support feet, ensuring precise positioning between them and the support ring. This improves welding accuracy and quality. After welding, the wind baffle is fixed using an auxiliary positioning frame. The entire assembly is then placed on the support ring. Precise positioning of the wind baffle is achieved through adjustment, and the auxiliary positioning frame is then fixed to the support ring to ensure accurate positioning between the wind baffle and the corresponding two support feet. This prevents displacement of the wind baffle during welding, effectively improving welding precision and ensuring weld strength. Attached Figure Description

[0052] The present invention will be further described below with reference to the accompanying drawings:

[0053] Figure 1 This is a schematic diagram of the integrated stove with a windproof pot support according to the present invention;

[0054] Figure 2 This is a schematic diagram of the pot support structure in this invention;

[0055] Figure 3 This is a schematic diagram showing the position of the gap slot formed between the pot support and the supporting bottom ring in this invention.

[0056] Figure 4 This is a schematic diagram of the auxiliary platform in this invention;

[0057] Figure 5 This is a schematic diagram of the structure of the present invention after the auxiliary support rod is installed on the auxiliary platform;

[0058] Figure 6 This is a schematic diagram showing the state of the supporting bottom ring when it is initially positioned on the auxiliary platform.

[0059] Figure 7This is a schematic diagram of the structure of the present invention when the supporting bottom ring is tightly supported by the clamping seat;

[0060] Figure 8 This is a schematic diagram of the structure of the present invention after the auxiliary support rod has been disassembled;

[0061] Figure 9 This is a schematic diagram of the structure of the present invention when the supporting foot is precisely positioned on the supporting bottom ring;

[0062] Figure 10 This is a schematic diagram of the structure of the present invention when the wind baffle is precisely positioned on the supporting bottom ring;

[0063] Figure 11 This is a schematic diagram of the assembly structure between the auxiliary positioning frame and the supporting bottom ring in this invention;

[0064] Figure 12 This is a schematic diagram of the bottom structure of the auxiliary platform in this invention;

[0065] Figure 13 This is a schematic diagram of the assembly structure between the auxiliary positioning frame and the wind baffle in this invention;

[0066] Figure 14 This is a schematic diagram of the auxiliary positioning frame in this invention;

[0067] Figure 15 for Figure 8 A magnified schematic diagram of the structure at point I in the middle.

[0068] In the diagram: 1-Main body; 2-Stovetop; 3-Pot support; 4-Supporting bottom ring; 5-Supporting foot; 6-Wind baffle; 7-Gap slot; 8-Auxiliary platform; 9-Central frustum; 10-Clamping assembly; 11-Securing seat; 12-Guide bracket; 13-Adjusting bracket; 14-Limiting post; 15-Securing screw; 16-Auxiliary support rod; 17-Slot; 18-Gate; 19-Drawer plate; 20-Slot; 21-Side limiting component; 22-Auxiliary positioning frame; 23-Setting screw; 24-Adjusting rod; 25-Auxiliary guide... 26-Limiting rod; 27-Guide groove; 28-Fasting nut; 29-Moving rod assembly; 30-Telescopic rod; 31-Abutting block; 32-Bottom support plate; 33-Guide rod; 34-Bottom support rod; 35-Top clamping plate; 36-Bottom support plate; 37-Guide column; 38-Clamping nut; 39-Limiting groove; 40-Extension block; 41-Lower column; 42-Limiting nut; 43-Side pressure plate; 44-Connecting rod; 45-Bottom pad plate; 46-Clamp; 47-Connecting folding rod; 48-Sleeve rod; 49-Fixing nut. Detailed Implementation

[0069] like Figures 1 to 3As shown, this invention relates to an integrated stove with a wind-blown pot support, comprising a main body 1 and a stove platform 2 mounted on the main body 1. A pot support 3 is placed on the stove platform 2. The pot support 3 includes a supporting bottom ring 4 and supporting feet 5. The supporting feet 5 are located above the supporting bottom ring 4. A wind-blown baffle 6 is provided on the front side of the supporting bottom ring 4, and the wind-blown baffle 6 is fixedly connected between two adjacent supporting feet 5. The wind-blown baffle 6 can improve the structural stability and strength of the entire pot support 3. Moreover, the wind-blown baffle 6 is located exactly in front of the supporting bottom ring 4. During the use of the gas stove, the wind-blown baffle 6 can protect the knobs on the front side of the stove platform 2, avoiding the impact of high temperature on the knobs and extending the service life of the knobs. At the same time, the wind-blown baffle 6 can also play a certain role in energy concentration, reducing the impact of environmental factors on the combustion conditions and reducing the heat radiation of combustion to the environment.

[0070] The top surface of the baffle plate 6 is lower than the top surface of the support foot 5. A gap slot 7 is formed between the bottom of the baffle plate 6 and the support bottom ring 4. The structure is cleverly and reasonably designed. The design that the top surface of the baffle plate 6 is lower than the support foot 5 ensures that when the pot is placed on the pot support 3, there is a gap between the bottom of the pot and the baffle plate 6, which ensures air supply when the gas stove is working and ensures complete combustion. At the same time, the bottom of the baffle plate 6 does not contact the support bottom ring 4, so that a gap slot 7 is formed between the two. The formation of the gap slot 7 makes it easier for air to circulate and replenish, ensuring normal combustion of the burner and making combustion more complete.

[0071] Two baffles 6 are provided, symmetrically distributed on the front side of the supporting bottom ring 4. The position is cleverly and reasonably set. The two baffles 6 ensure that the front side of the pot support 3 is blocked, so that when the pot support 3 is actually in use, the baffles 6 are directly facing the front of the stove 2, thereby protecting the knob and effectively avoiding the impact of high temperature on the knob when the gas stove is working, thus extending the service life of the knob. At the same time, the baffles 6 reduce the impact of surrounding air flow on the flame during combustion, reducing heat loss during combustion.

[0072] There are four support feet 5, which are evenly distributed on the support base ring 4. The design is reasonable. The even distribution of the four support feet 5 can ensure the balance and stability of the overall structure, realize the stable support of the pot support 3 for the pot, and the use of four support feet 5 can ensure the strength of the overall structure and improve the safety of actual use.

[0073] like Figures 4 to 15 As shown, the manufacturing method of the windbreak pot support of the integrated stove with the above-mentioned windbreak pot support includes the following steps:

[0074] (1) Component processing: Process the support bottom ring 4, support foot 5 and wind baffle 6 according to the equipment dimensions;

[0075] (2) Component assembly:

[0076] a. Welding of support leg 5 to support bottom ring 4:

[0077] ① The auxiliary platform 8 includes a central truncated cone 9, clamping components 10, and abutment seats 11. The central truncated cone 9 is provided with four guide brackets 12 and four adjusting brackets 13. The guide brackets 12 and adjusting brackets 13 are evenly distributed around the circumference of the central truncated cone 9. Each guide bracket 12 is slidably connected to a clamping component 10, and each adjusting bracket 13 is slidably connected to abutment seat 11. Each of the four guide brackets 12 is slidably connected to a clamping component 10, which can clamp and fix the four sides of the support bottom ring 4. Each of the four adjusting brackets 13 is slidably connected to abutment seat 11, which can abut and limit the support bottom ring 4 from the four corners of the inner side wall of the support bottom ring 4, effectively ensuring the stability of the support bottom ring 4 on the auxiliary platform 8, thus making it easier to install and position other components on the support bottom ring 4.

[0078] ② First, place auxiliary support rods 16 on the auxiliary platform 8. Auxiliary support rods 16 are provided between each of the four clamping components 10 and the central frustum 9. One end of the auxiliary support rod 16 is matched and engaged in the slot 17 of the central frustum 9, while the other end of the auxiliary support rod 16 is engaged in the slot 18 of the corresponding clamping component 10's base plate 36. The end of the auxiliary support rod 16 rests and is supported on the pull plate 19 within the slot 18 of the base plate 36. In the initial state, the clamping components 10 are at their extreme positions away from the central frustum 9. Four slots 17 are evenly arranged circumferentially on the central frustum 9, corresponding to the four clamping components 10. The base plate 36 is provided with a slot 18, and a slot 20 is provided in the slot 18. A pull plate 19 is inserted into the slot 20. One end of the auxiliary support rod 16 is supported on the pull plate 19, and the other end of the auxiliary support rod 16 is snapped into the slot 17 of the central truncated cone 9. The four auxiliary support rods 16 provide initial auxiliary support, so that the support bottom ring 4 can be placed stably on the auxiliary platform 8 for subsequent operations. The top surface height of the auxiliary support rod 16 after installation is exactly the same as the top surface height of the base plate 36 in the clamping assembly 10 and the top surface height of the bottom support plate 32 in the abutment seat 11, which facilitates the subsequent receiving and lifting of the support bottom ring 4 by the bottom support plate 32.

[0079] ③ Place the support bottom ring 4 on the auxiliary platform 8. The central truncated cone 9 is completely located in the central slot of the support bottom ring 4, and the support bottom ring 4 is just supported on the auxiliary support rod 16. At the same time, adjust the angle of the support bottom ring 4 so that the four side walls of the support bottom ring 4 are parallel to the four clamping components 10. The four auxiliary support rods 16 ensure the stability of the support bottom ring 4 on the auxiliary platform 8. At the same time, adjust the angle of the support bottom ring 4 so that the four side edges of the support bottom ring 4 are parallel to the four clamping components 10. This facilitates the further precise adjustment of the position of the support bottom ring 4 by the four clamping seats 11, so that the four clamping seats 11 can finally abut against and support the four corners of the support bottom ring 4.

[0080] ④ Adjust the positions of the four clamping seats 11 according to the actual size of the support base ring 4 so that the four clamping seats 11 abut against and support the four corners of the support base ring 4; the four clamping seats 11 tighten and limit the four corners of the support base ring 4 from the inside of the support base ring 4, and support the four corners of the support base ring 4 to ensure the stability and firmness of the support base ring 4 on the auxiliary table 8, which makes it easier for other components to be adjusted, positioned and welded on the support base ring 4. Moreover, the clamping seats 11 can be adjusted according to the actual size of the support base ring 4, and have a wide range of applications, suitable for supporting and positioning support base rings 4 of different sizes.

[0081] The adjustment of the four abutment seats 11 includes the following steps:

[0082] i. The adjusting bracket 13 includes an adjusting rod 24 and an auxiliary guide plate 25 that are fixedly connected. The abutment 11 is slidably connected to the adjusting rod 24. At the same time, the limiting rod 26 at the bottom of the abutment 11 is slidably engaged in the guide groove 27 of the auxiliary guide plate 25. The limiting rod 26 is fixed to the auxiliary guide plate 25 by a fastening nut 28. The abutment 11 can be adjusted by sliding horizontally along the adjusting rod 24. At the same time, during the horizontal movement of the abutment 11, the limiting rod 26 at the bottom of the abutment 11 is always limited in the guide groove 27 of the auxiliary guide plate 25 and slides synchronously along the guide groove 27. After the abutment 11 moves into place, the limiting rod 26 and the auxiliary guide rod can be fixed by the fastening nut 28 to ensure the structural stability of the abutment 11 after it moves into place. The structure is ingeniously designed, easy to adjust, and convenient for actual operation.

[0083] ii. Adjust the abutment 11, loosen the fastening nut 28, and pull the abutment 11 away from the central truncated cone 9. The abutment 11 slides horizontally along the adjusting rod 24, while the limiting rod 26 moves synchronously along the guide groove 27 of the auxiliary guide plate 25. By loosening the fastening nut 28, the abutment 11 can be moved towards the support bottom ring 4. During the movement of the abutment 11, it is always guided and limited by the adjusting rod 24 and the auxiliary guide plate 25, which effectively ensures the stability and horizontality of the movement adjustment process and ensures the safety of operation.

[0084] iii. Adjacent abutment seats 11 are connected by a movable rod assembly 29. The movable rod assembly 29 includes a sleeve rod 48 and a telescopic rod 30. Both ends of the sleeve rod 48 are movably connected to the telescopic rod 30. The two telescopic rods 30 are connected to the two abutment seats 11 respectively. When the abutment seat 11 moves, it pulls the telescopic rod 30 connected to it to move synchronously. The telescopic rod 30, in turn, drives the other end of the telescopic rod 30 to move synchronously through the sleeve rod 48. The sleeve rod 48 at the other end of the telescopic rod 30 is connected to another abutment seat 11, so that the four abutment seats 11 restrain each other and ensure the synchronous movement of the four abutment seats 11. The movable rod assembly 29 is provided between adjacent abutment seats 11. The movable rod assembly 29 connects and fixes the four abutment seats 11 together, which can ensure the structural stability of the four abutment seats 11 and ensure the abutment support of the four abutment seats 11 to the four corners of the inner side of the support bottom ring 4. The design of the movable rod assembly 29 makes the four abutment seats 11 mutually restrain each other. The moving rod assembly 29 consists of a sleeve rod 48 and two telescopic rods 30, which are movably connected to the two ends of the sleeve rod 48. The other end of the telescopic rod 30 is connected to the corresponding abutment 11, connecting the telescopic rod 30 and the corresponding abutment 11 into a whole, and indirectly connecting the four abutment 11 to ensure their synchronous movement. The sleeve rod 48 of the moving rod assembly 29 is always supported on the bottom support rod 34 of the corresponding guide bracket 12, ensuring the structural stability of the moving rod assembly 29. The four abutment 11 move relative to each other or towards each other at the same time, which can further precisely adjust the position of the support bottom ring 4 on the auxiliary platform 8, so that when all four corners of the support bottom ring 4 are abutted and supported, the center of the support bottom ring 4 coincides with the center of the auxiliary platform 8, ensuring the stability of the support bottom ring 4 on the auxiliary platform 8 and facilitating the subsequent adjustment of the clamping assembly 10.

[0085] iv. During the movement of the clamping seat 11, when the abutment blocks 31 on all four clamping seats 11 are abutted against and limited to the inner sidewall of the corresponding corner of the support bottom ring 4, the clamping seat 11 moves into position. At the same time, the bottom support plate 32 on the clamping seat 11 supports and lifts the bottom surface of the support bottom ring 4. Then tighten the fastening nut 28 to limit and fix the limiting rod 26 and the auxiliary guide plate 25. During the movement and adjustment of the clamping seat 11, when all four clamping seats 11 are abutted against and limited to the four corners of the inner side of the support bottom ring 4 and cannot move, the clamping seat 11 moves into position, realizing the precise positioning and fixing of the support bottom ring 4 on the auxiliary platform 8. The abutment blocks 31 of the clamping seat 11 abut against and limited to the inner sidewall of the support bottom ring 4. At the same time, the bottom support plate 32 on the clamping seat 11 supports and lifts the support bottom ring 4, realizing the clamping and limiting and supporting of the support bottom ring 4 by the clamping seat 11, ensuring the firmness and stability of the support bottom ring 4 on the auxiliary platform 8.

[0086] ⑤ Remove the pull plate 19 from the slot 18 of the bottom support plate 36, and completely pull the pull plate 19 out of the slot 20 on the side wall of the slot 18, so that the slot 18 becomes a slot 18 with a completely hollow bottom. Then move the auxiliary support rod 16 towards the slot 18, so that the end of the auxiliary support rod 16 completely disengages from the corresponding slot 17 of the central truncated cone 9, and then remove the auxiliary support rod 16 as a whole from below. Since the four clamping seats 11 have already clamped and supported the four corners of the supporting bottom ring 4, the removal of the auxiliary support rod 16 will not affect the structural stability of the supporting bottom ring 4 on the auxiliary platform 8. The removal of the four auxiliary support rods 16 facilitates the subsequent movement and adjustment of the clamping assembly 10. In actual operation, the pull plate 19 is removed from the slot 20, so that one end of the auxiliary support rod 16 is suspended in the air, and there is a gap between the end of the auxiliary support rod 16 located in the slot 18 of the bottom support plate 36 and the slot 18. This gap provides adjustment space for the other end of the auxiliary support rod 16 to move out of the slot 17 of the central truncated cone 9, so that the other end of the auxiliary support rod 16 can be completely moved out of the slot 17 of the central truncated cone 9 and then removed from below. The structural design is ingenious and reasonable, and the whole operation process is reasonable and convenient.

[0087] ⑥ Adjust the positions of the four clamping components 10 according to the actual size of the support bottom ring 4, and clamp and fix the corresponding sides of the support bottom ring 4 through the clamping components 10; clamp and fix the four side walls of the support bottom ring 4 from the outside of the support bottom ring 4 through the four clamping components 10, cooperate with the abutment seat 11, and simultaneously limit and support the inner and outer sides of the support bottom ring 4, and distribute them on the four corners and four sides of the support bottom ring 4, thereby effectively ensuring the balance, firmness and reliability of the support bottom ring 4 on the auxiliary table 8, and making it easier for subsequent parts to be positioned, adjusted and welded on the support bottom ring 4. Moreover, the clamping components 10 can be adjusted according to the actual size of the support bottom ring 4, and have a wide range of applications, suitable for clamping and positioning support bottom rings 4 of different sizes.

[0088] The adjustment steps for the four clamping components 10 are as follows:

[0089] i. The guide bracket 12 includes a guide rod 33 and a bottom support rod 34 that are fixedly connected. The clamping assembly 10 includes a top clamping plate 35 and a bottom support plate 36. The top clamping plate 35 is limited and sleeved on the guide post 37 of the bottom support plate 36. The bottom support plate 36 is slidably connected to the guide rod 33 and clamped and fixed to the guide rod 33 by a clamping nut 38. At the same time, the extension block 40 at the bottom of the bottom support plate 36 is slidably engaged in the limiting groove 39 of the bottom support rod 34. The structure is ingeniously and reasonably designed. The top clamping plate 35 slides along the guide rod 33 to adjust the position of the clamping assembly 10, thereby achieving clamping and fixing of support bottom rings 4 of different sizes. At the same time, the extension block 40 at the bottom of the bottom support plate 36 is always limited during the movement of the clamping assembly 10. Within the limiting groove 39 of the bottom support rod 34, it slides synchronously along the limiting groove 39. Through the limiting groove 39 and the guide limiting of the extension block 40, the horizontal movement adjustment process of the entire clamping assembly 10 is made more stable and reliable, improving the operational safety performance. After adjustment, the bottom support plate 36 is limited and fixed to the guide post 37 by the two clamping nuts 38, ensuring the structural firmness of the clamping assembly 10 after adjustment and ensuring the clamping and fixing effect of the clamping assembly 10 on the support bottom ring 4. The top clamping plate 35 is movably sleeved on the guide post 37 of the bottom support plate 36, and the distance between the top clamping plate 35 and the bottom support plate 36 can be adjusted to achieve clamping and fixing of support bottom rings 4 of different thicknesses.

[0090] ii. Loosen the clamping nut 38 and move the clamping assembly 10 along the guide rod 33 toward the supporting bottom ring 4. When the clamping assembly 10 touches the supporting ring, pull the top clamping plate 35 upward along the guide post 37 on the bottom support plate 36. After the clamping assembly 10 continues to move, the bottom support plate 36 is just supporting and lifting the bottom surface of the supporting bottom ring 4, and the top clamping plate 35 is just located on the upper part of the supporting bottom ring 4. Continue to move the clamping assembly 10 until the lower column 41 on the bottom support plate 36 abuts against the corresponding outer wall of the supporting bottom ring 4. Then tighten the clamping nut 38 to limit and fix the clamping assembly 10 and the guide rod 33. Adjust the level of the clamping assembly 10 along the guide rod 33 by loosening and adjusting the clamping nut 38. The position allows the clamping assembly 10 to move towards the supporting bottom ring 4. Initially, the top clamping plate 35 is attached to the bottom support plate 36 under its own weight. When the clamping assembly 10 touches the supporting bottom ring 4 during its movement, the top clamping plate 35 is moved upward, allowing the clamping assembly 10 to continue moving. During the movement, the supporting bottom ring 4 is positioned between the top clamping plate 35 and the bottom support plate 36 until the lower column 41 on the bottom support plate 36 touches the outer side wall of the supporting bottom ring 4. The clamping assembly 10 then presses against and limits the outer side wall of the supporting bottom ring 4. Finally, the clamping nut 38 is tightened to limit and fix the clamping assembly 10, ensuring the stability and firmness of the clamping assembly 10 on the guide bracket 12 after it has moved into place.

[0091] iii. Rotate the adjusting limit nut 42 downwards along the guide post 37 until the limit nut 42 is pressed tightly against the top clamping plate 35. The limit nut 42 is set at the top of the guide post 37. After the clamping assembly 10 moves into place, rotate the limit nut 42 downwards along the guide post 37. The top clamping plate 35 adheres to the top surface of the support bottom ring 4 under its own weight. When the limit nut 42 presses the limit top clamping plate 35, it ensures that the top clamping plate 35 is tightly pressed against the top surface of the support bottom ring 4. It cooperates with the bottom support plate 36 supporting the bottom of the support bottom ring 4 to clamp and fix the support bottom ring 4, ensuring the firmness of the support bottom ring 4 on the auxiliary platform 8, and facilitating further positioning and welding operations between other components and the support bottom ring 4.

[0092] ⑦ Place support feet 5 on the four sides of the support base ring 4. Adjust the position of the support feet 5 on the support base ring 4 according to the design requirements. After the position is adjusted, adjust the side limiting piece 21 on each clamping assembly 10 to limit and fix the support feet 5. The support feet 5 are located at the middle of the side of the support base ring 4. When the support feet 5 are placed on the support base ring 4 according to the design requirements, the side limiting piece 21 limits and fixes the support feet 5, so that the support feet 5 are accurately positioned on the support base ring 4. This ensures that the support feet 5 will not be misaligned during the subsequent welding operation, effectively improving the actual welding accuracy and welding quality.

[0093] The adjustment steps for the side limiting member 21 are as follows:

[0094] i. The side limiting component 21 includes two symmetrically arranged side pressure plates 43, and two symmetrically arranged guide posts 37 on the bottom support plate 36. The two side pressure plates 43 correspond one-to-one with the two guide posts 37. The connecting rod 44 on the side pressure plate 43 is inserted laterally through the corresponding guide post 37, and the connecting rod 44 is fixed to the guide post 37 by a fixing nut 49. The clamping assembly 10 uses the guide post 37 on the bottom support plate 36 as a sensing part to ensure that the clamping assembly 10 has not moved into place relative to the supporting bottom ring 4. At the same time, the guide post 37 also facilitates the installation of the side limiting component 21. The bottom support plate 36 is provided with two corresponding guide posts 37. The two side pressure plates 43 inside the side limiting member 21 correspond one-to-one. The connecting rod 44 on the side pressure plate 43 corresponds to the through hole on the guide post 37. The connecting rod 44 passes through the guide post 37 through the through hole. By adjusting the length of the connecting rod 44 passing through the through hole, the distance between the two side pressure plates 43 can be adjusted, so as to realize the limiting and fixing of the support foot 5 of different sizes by the side limiting member 21. After the side pressure plate 43 is adjusted to the position, the connecting rod 44 can be fixed to the guide post 37 by fixing nut 49, so as to ensure the structural stability and firmness of the side limiting member 21 after adjustment, thereby ensuring the limiting and clamping effect of the side limiting member 21 on the support foot 5.

[0095] ii. Loosen the fixing nut 49 and move the two side pressure plates 43 toward the support foot 5 until the two side pressure plates 43 abut against and limit the two sides of the support foot 5. Then tighten the fixing nut 49 to limit and fix the connecting rod 44 and the guide post 37. After the support foot 5 is adjusted into position on the support bottom ring 4 according to the design requirements, the support foot 5 is clamped by adjusting the two side pressure plates 43 to ensure the accurate positioning of the support foot 5 on the support bottom ring 4, limit the displacement of the support foot 5, and ensure that the support foot 5 will not be displaced during the subsequent welding process, thereby improving the welding accuracy and welding quality between the support foot 5 and the support bottom ring 4.

[0096] ⑧ The welding equipment is started to perform welding operations at the connection between the support foot 5 and the support bottom ring 4. The welding operation between the support foot 5 and the support bottom ring 4 effectively ensures the connection between the components and the reliability, so that the overall load-bearing capacity of the pot support 3 is better and the pot support 3 provides more stable support for the pot. During the welding process, the support foot 5 and the support bottom ring 4 are both limited and fixed, and the two are precisely positioned to effectively ensure the actual welding accuracy and ensure the welding firmness.

[0097] b. Welding of the wind baffle 6 to the supporting bottom ring 4:

[0098] ① Take an auxiliary positioning frame 22 that is compatible with the wind baffle 6 and install the auxiliary positioning frame 22 between the wind baffle 6; select the corresponding auxiliary positioning frame 22 according to the actual size of the wind baffle 6. The wind baffle 6 can be accurately positioned on the support bottom ring 4 through the auxiliary positioning frame 22, which facilitates the actual welding operation.

[0099] The installation steps between the auxiliary positioning bracket 22 and the wind deflector 6 are as follows:

[0100] i. The auxiliary positioning frame 22 includes a base plate 45 and clips 46. The thickness of the base plate 45 is adapted to the height of the gap slot 7 between the wind baffle 6 and the supporting bottom ring 4. Two clips 46 are provided, which are adapted to the wind baffle 6 and correspond to the two sides of the wind baffle 6. The two clips 46 are fixedly connected by a connecting lever 47. A limit post 14 is provided on the base plate 45. The connecting lever 47 is movably sleeved on the limit post 14, and the connecting lever 47 is limited and fixed to the limit post 14 by a tightening screw 15. The structure is compact and reasonable, and easy to install and use. Conveniently, the two clips 46 correspond to the L-shaped design of the wind deflector 6. The two clips 46 correspond to the two sides of the wind deflector 6 respectively. The clips 46 are snapped onto the upper part of the corresponding side of the wind deflector 6. At the same time, the two clips 46 are fixed together by the connecting folding rod 47 to ensure the synchronous displacement of the two clips 46. The connecting folding rod 47 is movably sleeved on the limiting post 14 of the bottom pad 45, so that the actual height of the clips 46 can be adjusted. This allows the auxiliary positioning frame 22 to be adjusted according to the actual height of the wind deflector 6, and also facilitates the actual assembly between the auxiliary positioning frame 22 and the wind deflector 6.

[0101] ii. Loosen the clamping screw 15 and adjust the position of the connecting lever 47 along the limiting post 14. The connecting lever 47 drives the two clips 46 to move until the two clips 46 are respectively clamped and locked onto the top of the two sides of the wind deflector 6. In actual installation, loosen the clamping screw 15 so that the connecting lever 47 can move up and down, thereby adjusting the position of the clips 46 and making it easy to move the clips 46 to the top of the wind deflector 6.

[0102] iii. Press down the clip 46 until the wind deflector 6 is pressed against the base plate 45, then tighten the clamping screw 15. After the clip 46 is engaged, press the clip 46 to move the wind deflector 6 down synchronously until the wind deflector 6 is pressed against the base plate 45. The wind deflector 6 and the auxiliary positioning frame 22 are assembled in place. Then tighten the clamping screw 15 to limit the movement of the connecting lever 47 and ensure the assembly firmness and reliability between the wind deflector 6 and the auxiliary positioning frame 22.

[0103] ② Place the auxiliary positioning frame 22 and the wind baffle 6 together onto the support bottom ring 4, and adjust the position according to the design requirements so that both ends of the wind baffle 6 contact the sides of the corresponding two support feet 5. Then, use the set screw 23 to limit and fix the auxiliary positioning frame 22 and the support bottom ring 4. By using the set screw 23 to limit and fix the auxiliary positioning frame 22 and the support bottom ring 4, the indirect fixation between the wind baffle 6 and the support bottom ring 4 is achieved. The structural design is ingenious and reasonable, and it is convenient for actual positioning and adjustment.

[0104] ③ The welding equipment is started to weld the connection between the baffle plate 6 and the support foot 5. The baffle plate 6 and the support foot 5 are also fixed by welding to effectively ensure the structural strength and firmness of the entire pot support 3, extend the service life of the pot support 3, and ensure the stable support of the pot support 3 for the pot.

[0105] c. Removal of pot support 3:

[0106] Removing the pot support 3 involves the following steps:

[0107] i. Disassemble the auxiliary positioning frame 22, loosen the clamping screw 15, move the position of the connecting folding rod 47 along the limiting post 14 until the two clips 46 are completely removed from the wind baffle 6, then loosen the set screw 23 and remove the auxiliary positioning frame 22 as a whole; by loosening the clamping screw 15, the connecting folding rod 47 and the limiting post 14 can be released, so by moving the connecting folding plate, the clips 46 can be completely removed from the wind baffle 6, and by loosening the set screw 23, the auxiliary positioning frame 22 and the supporting bottom ring 4 can be released, and then the auxiliary positioning frame 22 can be completely removed. The design is reasonable, and the installation and disassembly are convenient and simple, which is convenient for actual operation.

[0108] ii. Loosen the side limiting piece 21, loosen the fixing nut 49, and move the two side pressure plates 43 away from the support foot 5 so that the side pressure plates 43 are separated from the support foot 5; adjust the side limiting piece 21 so that the side pressure plates 43 are separated from the support foot 5, which facilitates the overall removal and adjustment of the clamping assembly 10.

[0109] iii. Move the clamping assembly 10, loosen the limit nut 42 and the clamping nut 38, and move the clamping assembly 10 away from the central truncated cone 9 until it reaches the limit position in that direction. Then tighten the clamping nut 38. Loosening the limit nut 42 can release the top clamping plate 35, which will facilitate the subsequent removal of the clamping assembly 10 from the support bottom ring 4. Loosening the clamping nut 38 allows the clamping assembly 10 to move horizontally, thereby moving the clamping assembly 10 out along the guide bracket 12 as a whole, and ensuring that it is moved to the limit position away from the central truncated cone 9, which will facilitate the subsequent welding and assembly of other pot supports 3.

[0110] iv. Move the abutment 11, loosen the fastening nut 28, and move the abutment 11 towards the direction of the central truncated cone 9 until it reaches the limit position in that direction. Then tighten the fastening nut 28, remove the welded pot support 3 from the auxiliary table 8 as a whole, loosen the fastening nut 28, so that the abutment 11 can move horizontally, thereby moving the abutment 11 out along the adjusting bracket 13 as a whole, and ensuring that it is moved to the limit position in the direction of the central truncated cone 9, so as to facilitate the subsequent positioning and welding of other pot supports 3 on the auxiliary table 8.

[0111] The above are merely specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to achieve substantially the same technical effect are all covered within the protection scope of the present invention.

Claims

1. A method for manufacturing a windproof pot support in an integrated stove, the integrated stove comprising a main body and a stovetop disposed on the main body, wherein a pot support is placed on the stovetop, characterized in that: The pot support includes a supporting bottom ring and supporting feet. The supporting feet are located above the supporting bottom ring. A wind baffle is provided on the front side of the supporting bottom ring. The wind baffle is fixedly connected between two adjacent supporting feet. The manufacturing method includes the following steps: (1) Component processing: Process the support bottom ring, support feet and wind baffle according to the equipment dimensions; (2) Component assembly: a. Welding of the support legs to the support bottom ring: ①The auxiliary platform includes a central truncated cone, a clamping assembly, and a backing seat. Four guide brackets and four adjusting brackets are provided on the central truncated cone. The guide brackets and adjusting brackets are evenly distributed along the circumference of the central truncated cone. Each guide bracket is slidably connected to a clamping assembly, and each adjusting bracket is slidably connected to a backing seat. ② First, place auxiliary support rods on the auxiliary platform. Auxiliary support rods are set between the four clamping components and the central truncated cone. Match and snap one end of the auxiliary support rod into the slot of the central truncated cone, and snap the other end of the auxiliary support rod into the slot of the bottom plate of the corresponding clamping component. The end of the auxiliary support rod rests on the pull plate in the slot of the bottom plate. ③ Place the support bottom ring on the auxiliary platform. The central truncated cone is completely located in the central slot of the support bottom ring, and the support bottom ring is just supported on the auxiliary support rod. At the same time, adjust the angle of the support bottom ring so that the four side walls of the support bottom ring are parallel to the four clamping components. ④ Adjust the positions of the four abutment seats according to the actual size of the support bottom ring so that the four abutment seats abut against and support the four corners of the support bottom ring; ⑤ Remove the pull plate from the slot in the bottom plate slot, and completely pull the pull plate out from the slot on the side wall of the slot so that the slot becomes a slot with a completely hollow bottom. Then move the auxiliary support rod towards the slot so that the end of the auxiliary support rod completely disengages from the corresponding slot of the central truncated cone. Then remove the auxiliary support rod as a whole from below. ⑥ Adjust the positions of the four clamping components according to the actual size of the support bottom ring, and clamp and fix the corresponding sides of the support bottom ring through the clamping components; ⑦ Place support feet on the four sides of the support bottom ring. Adjust the position of the support feet on the support bottom ring according to the design requirements. After the position is adjusted, adjust the side limiting piece on each clamping component to limit and fix the support feet through the side limiting piece. ⑧ Start the welding equipment and perform welding operations at the connection between the support leg and the support bottom ring; b. Welding of the wind baffle and the supporting bottom ring: ①Take an auxiliary positioning frame that matches the wind deflector and install the wind deflector onto the auxiliary positioning frame; ② Place the auxiliary positioning frame and the wind deflector together onto the support bottom ring, and adjust the position according to the design requirements so that the two ends of the wind deflector contact the sides of the corresponding two support feet respectively, and then fix the auxiliary positioning frame and the support bottom ring with the set screws. ③ Start the welding equipment and perform welding operations at the connection between the wind baffle and the support leg; c. Removing the pot support.

2. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 1, characterized in that: The top surface of the wind deflector is lower than the top surface of the support foot, and a gap slot is formed between the bottom of the wind deflector and the support bottom ring.

3. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 1, characterized in that: Two wind deflectors are provided, and the two wind deflectors are symmetrically distributed on the front side of the supporting bottom ring.

4. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 1, characterized in that: The support foot is provided with four feet, which are evenly distributed on the support bottom ring.

5. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 1, characterized in that: In step ④ of step (2) a, the adjustment of the four abutment seats includes the following steps: i. The adjusting bracket includes an adjusting rod and an auxiliary guide plate that are fixedly connected. The abutment is slidably connected to the adjusting rod. At the same time, the limiting rod at the bottom of the abutment is slidably engaged in the guide groove of the auxiliary guide plate, and the limiting rod is fixed to the auxiliary guide plate by a fastening nut. ii. Adjust the abutment seat, loosen the fastening nut, and pull the abutment seat away from the central truncated cone. The abutment seat slides horizontally along the adjusting rod, while the limiting rod moves synchronously along the guide groove of the auxiliary guide plate. iii. Adjacent abutments are connected by a movable rod assembly, which includes a sleeve rod and a telescopic rod. Both ends of the sleeve rod are movably connected to telescopic rods. The two telescopic rods are connected to two abutments respectively. When an abutment moves, it pulls the telescopic rod connected to it to move synchronously. The telescopic rod, in turn, drives the telescopic rod at the other end to move synchronously through the sleeve rod. The sleeve rod at the other end of the telescopic rod is connected to another abutment, so that the four abutments restrain each other and ensure the synchronous movement of the four abutments. iv. During the movement of the abutment, when the abutments on all four abutments are in contact with the inner side wall of the corresponding corner of the support bottom ring, the abutment moves into place. At the same time, the bottom support plate on the abutment supports and lifts the bottom surface of the support bottom ring. Then tighten the fastening nut to limit and fix the limit rod and the auxiliary guide plate.

6. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 5, characterized in that: In step ⑥ of step (2) a, the adjustment steps for the four clamping components are as follows: i. The guide bracket includes a guide rod and a bottom support rod that are fixedly connected. The clamping assembly includes a top clamping plate and a bottom support plate. The top clamping plate is limited and sleeved on the guide post of the bottom support plate. The bottom support plate is slidably connected to the guide rod and clamped and fixed to the guide rod by a clamping nut. At the same time, the extension block at the bottom of the bottom support plate is slidably engaged in the limiting groove of the bottom support rod. ii. Loosen the clamping nut and move the clamping assembly along the guide rod towards the support bottom ring. When the clamping assembly touches the support ring, it will pull the top clamping plate upward along the guide post on the bottom plate. After the clamping assembly continues to move, the bottom plate will support and lift the bottom surface of the support bottom ring, and the top clamping plate will be located on the upper part of the support bottom ring. Continue to move the clamping assembly until the lower column on the bottom plate touches the corresponding outer wall of the support bottom ring. Then tighten the clamping nut to limit and fix the clamping assembly and the guide rod. iii. Rotate the adjusting limit nut downwards along the guide post until the limit nut is pressed tightly against the top clamping plate.

7. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 6, characterized in that: In step ⑦ of step (2) a, the adjustment steps for the side limiting member are as follows: i. The side limiting component includes two symmetrically arranged side pressure plates and two symmetrically arranged guide posts on the bottom support plate. The two side pressure plates correspond one-to-one with the two guide posts. The connecting rod on the side pressure plate is inserted horizontally through the corresponding guide post, and the connecting rod is fixed to the guide post by a fixing nut. ii. Loosen the fixing nuts and move the two side pressure plates toward the support feet until the two side pressure plates are in contact with and limited to the two sides of the support feet. Then tighten the fixing nuts to limit and fix the connecting rod and guide column.

8. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 7, characterized in that: In step ① of step (2)b, the installation steps between the auxiliary positioning frame and the wind deflector are as follows: i. The auxiliary positioning frame includes a base plate and clips. The thickness of the base plate is adapted to the height of the gap slot between the wind baffle and the support bottom ring. There are two clips, which are adapted to the wind baffle. The two clips correspond to the two sides of the wind baffle. The two clips are fixedly connected by a connecting folding rod. A limit post is provided on the base plate. The connecting folding rod is movably sleeved on the limit post, and the connecting folding rod is limited and fixed to the limit post by a tightening screw. ii. Loosen the clamping screws and adjust the position of the connecting lever along the limit post. The connecting lever will drive the two clamps to move until the two clamps are respectively clamped and engaged on the top of both sides of the wind deflector. iii. Press down on the clip until the wind deflector is pressed firmly against the base plate, then tighten the locking screw.

9. The method for manufacturing the windproof pot support in the integrated stove with windproof pot support according to claim 8, characterized in that: In step c of step (2), the removal of the pot support includes the following steps: i. Remove the auxiliary positioning frame, loosen the clamping screws, move the connecting lever along the limit post until the two clips are completely removed from the wind deflector, then loosen the set screws and remove the auxiliary positioning frame as a whole. ii. Loosen the side limiters, loosen the fixing nuts, and move the two side pressure plates away from the support feet to separate the side pressure plates from the support feet; iii. Move the clamping assembly, loosen the limit nut and the clamping nut, and move the clamping assembly away from the central truncated cone until it reaches the limit position in that direction, then tighten the clamping nut. iv. Move the abutment, loosen the fastening nut, and move the abutment towards the central truncated cone until it reaches its limit in that direction. Then tighten the fastening nut and remove the welded pot support from the auxiliary platform as a whole.

Citation Information

Patent Citations

  • Pot support for gas -cooker

    CN204665412U

  • Integrated cooker provided with wind shielding pot support

    CN217441717U