An automatic die-cutting machine
By designing a liftable material table and automatic feeding mechanism in the die-cutting machine, combined with a die-cutting mechanism of multiple sets of symmetrical drive arms, the problems of low automation and unstable die-cutting operations of the existing die-cutting machines are solved, and efficient and accurate die-cutting operations are achieved.
Patent Information
- Application Number
- CN202210686145.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-17
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-06-17
AI Technical Summary
The existing die-cutters have insufficient automation, resulting in high production costs and low efficiency, and the pushing structure of the stamping table leads to unstable die-cutting operations and low finished product accuracy.
An automatic die-cutting machine is designed, using a liftable material table and feeding mechanism to realize automatic material feeding through the material suction device and pushing plate. The die-cutting mechanism uses multiple sets of symmetrical drive arms to drive the stamping table to achieve stable and high-precision die-cutting action.
Automatic feeding is achieved, production efficiency is improved, the stability of die-cutting operations is enhanced, the precision of finished products is improved, and production and maintenance costs are reduced.
Smart Images

Figure CN115072420B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a die-cutting machine, in particular to an automatic die-cutting machine with a simple structure and low production cost. Background Art
[0002] The die-cutting machine, also known as a beer machine, is mainly used for die-cutting indentation, hot stamping, laminating, and automatic waste discharging of some non-metallic materials, self-adhesive labels, EV first rotating shafts, double-sided tapes, electronics, mobile phone pads, etc. The die-cutting machine uses steel knives, metal molds, and steel wires to apply a certain pressure through an impression plate to cut the printed matter or cardboard into a certain shape. It is an important device for post-press packaging processing and forming. However, the existing die-cutting machines are generally semi-automatic. During the feeding process, manual feeding is usually adopted, and materials are manually sent into the die-cutting device, resulting in insufficient automation. Manual operation not only increases production costs and reduces production efficiency but also has certain risks. Moreover, on the existing die-cutting machines, a push shaft is usually arranged at the center of the top of the stamping table to drive the stamping table to perform reciprocating pushing actions on the materials on the workbench to achieve die-cutting. This pushing structure will cause a certain degree of position deviation of the stamping table during die-cutting, resulting in unstable die-cutting actions and uneven stress on the stamping table, leading to low finished product accuracy and being not conducive to production and use. Summary of the Invention
[0003] To solve the above problems, the present invention aims to provide a die-cutting machine, in particular to an automatic die-cutting machine with a simple structure and low production cost.
[0004] To achieve the above object, the technical solution adopted by the present invention is: an automatic die-cutting machine, including a frame. Lifting platforms are provided on both sides of the frame. A feeding mechanism and a material collecting mechanism are respectively arranged above the two lifting platforms. A die-cutting mechanism is arranged between the feeding mechanism and the material collecting mechanism;
[0005] The feeding mechanism includes a mounting frame. The mounting frame is provided with a material taking device and a material pushing device. The material taking device includes a transmission component and a lifting frame. The transmission component is installed on the mounting frame and is in transmission connection with the lifting frame. A material sucking device for sucking materials into the lifting platform is arranged on the lifting frame. The material pushing device includes a first driving motor, a first belt pulley, a linear guide rail, a connecting block, and a material pushing plate for pushing out materials. The first driving motor and the first belt pulley are both installed on the mounting frame and are in transmission connection with each other. The linear guide rail is arranged at the bottom of the mounting frame. The connecting block is slidably connected to the linear guide rail through a first slider and is fixedly installed on the belt of the first belt pulley, so that the connecting block slides reciprocally on the linear guide rail under the drive of the belt. The material pushing plate is installed at the bottom of the connecting block;
[0006] The die-cutting mechanism includes a support frame, in which a workbench is arranged. A stamping table and a driving device installed in the support frame are respectively arranged on the upper and lower sides of the workbench. At least one pair of symmetrically arranged transmission arms are arranged on both sides of the stamping table. One end of the transmission arm is in transmission connection with the stamping table through a first rotating shaft, and the other end is in transmission connection with the driving device through a second rotating shaft.
[0007] Preferably, the mounting frame includes a mounting plate and two fixed plates arranged at intervals. One end of the fixed plate is fixedly installed on the mounting plate, and the other end is fixedly installed on the machine frame.
[0008] Preferably, the transmission component includes a second driving motor and a rotating shaft arranged between the two fixed plates. The output end of the second driving motor is provided with a speed reducer installed on the fixed plate, and is in transmission connection with the rotating shaft through the speed reducer. Cams in transmission connection with the lifting frame are arranged at both ends of the rotating shaft.
[0009] Preferably, the lifting frame is arranged between the two fixed plates. The lifting frame includes two horizontal rods and two vertical rods that are connected to form a rectangular frame. The two vertical rods are arranged parallel to the mounting plate. Rolling bearings abutted above the cams are arranged in both of the two horizontal rods, so that the lifting frame realizes a lifting motion as the cams rotate. Guide sleeves are arranged on both of the two horizontal rods, and guide posts are arranged in the guide sleeves. The two ends of the guide posts are respectively fixedly installed on an upper positioning block and a lower positioning block. The horizontal rod is connected to the lower positioning block through a plurality of vertical springs. The upper positioning block and the lower positioning block are both fixedly installed on the fixed plate.
[0010] Preferably, clamping jaws for clamping materials are arranged on both sides of the front end of the pushing plate. The clamping jaws include a lower clamping head and an upper clamping head. The lower clamping head is integrally formed with the pushing plate. The upper clamping head is rotatably installed outside the lower clamping head. A pressing rod located above the lower clamping head is arranged at the front end of the upper clamping head. Tightening and loosening adjustment components for controlling the clamping or loosening action of the upper clamping head are arranged on both sides of the pushing plate.
[0011] Preferably, the tightening and loosening adjustment component includes a tightening and loosening air cylinder, a pushing block, and ejector rods telescopically installed on both sides of the pushing plate. The tightening and loosening air cylinder is installed at the end of the pushing plate. The pushing block is sleeved on the pushing plate and is in transmission connection with the tightening and loosening air cylinder, so that the pushing block realizes reciprocating sliding on the pushing plate. One end of the ejector rod is installed on the pushing block, and the other end abuts against the groove at the end of the upper clamping head through a roller.
[0012] Preferably, the support frame includes a lower support and an upper support. The lower support includes two support plates arranged oppositely, and both of the two support plates are fixedly installed at the bottom of the upper support. The workbench is installed on the tops of the two support plates, the driving device is installed on the two support plates, and the stamping table is installed inside the upper support.
[0013] Preferably, the driving device includes a driving motor, a second pulley, a main transmission shaft, a first-level secondary transmission shaft and a plurality of second-level secondary transmission shafts. The driving motor is in transmission connection with the second pulley, the main transmission shaft is in transmission connection with the second pulley, a driving wheel is arranged on the main transmission shaft, a first driven wheel is arranged on the first-level secondary transmission shaft, and the driving wheel and the first driven wheel are meshed and in transmission connection with each other. Gear transmission components are arranged at both ends of the first-level secondary transmission shaft and the second-level secondary transmission shafts.
[0014] Preferably, the gear transmission component includes a second driven wheel installed on the first-level secondary transmission shaft and a third driven wheel installed on a plurality of the second-level secondary transmission shafts. The second driven wheel and the third driven wheel are meshed with each other to realize the transmission connection between the first-level secondary transmission shaft and the plurality of second-level secondary transmission shafts. An eccentric hole for installing the second rotating shaft is arranged on the third driven wheel, and the second rotating shaft is rotatably installed in the eccentric hole to realize the transmission connection between the third driven wheel and the transmission arm.
[0015] Preferably, the material receiving mechanism includes a driving device and sliding guide rails symmetrically installed inside the machine frame. A material taking frame is arranged on the sliding guide rails, and the material taking frame is in transmission connection with the driving device, so that the material taking frame realizes reciprocating material taking and placing sliding operations along the sliding guide rails driven by the driving device. At least one set of material taking components is arranged on the material taking frame. The material taking component includes a fifth suction head and a lifting drive installed on the material taking frame. A suction cup for sucking up the material is arranged at the end of the fifth suction head. The fifth suction head realizes lifting movement on the material taking frame driven by the lifting drive, so as to suck up and take out the material in the die cutting mechanism through the suction cup.
[0016] The beneficial effects of the present invention are as follows: The present invention aims to provide an automatic die cutting machine. The material on the material table is sucked up by the material suction device, and under the drive of the drive assembly, the material is clamped and pushed by the pushing plate, so as to replace manual operation to realize automatic feeding operation. A plurality of groups of symmetric transmission arms are respectively arranged on both sides of the stamping table of the die cutting mechanism, and the stamping table is driven by the plurality of transmission arms to press against the workbench, realizing a stable and high-precision die cutting action, avoiding the position deviation caused by the vibration of the stamping table during the die cutting process, effectively enhancing the stability of the die cutting action, improving the finished product precision, and having a simple structure, convenient operation, effectively reducing the production and maintenance costs, and being convenient for production and use. Description of the Drawings
[0017] Figure 1 This is the overall structural schematic diagram of the present invention.
[0018] Figure 2 This is the structural schematic diagram of the feeding mechanism of the present invention.
[0019] Figure 3 This is the structural schematic diagram of the material taking device of the present invention.
[0020] Figure 4 This is the assembly structural schematic diagram of the transmission component on the mounting rack of the present invention.
[0021] Figure 5 This is the assembly structural schematic diagram of the lifting frame and the mounting rack of the present invention.
[0022] Figure 6 This is the structural schematic diagram of the material pushing device of the present invention.
[0023] Figure 7 This is the assembly structural schematic diagram of the material pushing plate and the tension adjusting component of the present invention.
[0024] Figure 8 This is the structural schematic diagram of the material suction device of the present invention.
[0025] Figure 9 This is the structural schematic diagram of the die cutting mechanism of the present invention.
[0026] Figure 10 This is the structural schematic diagram of the machine frame of the present invention.
[0027] Figure 11 This is the structural schematic diagram of the driving device of the present invention.
[0028] Figure 12 This is the structural schematic diagram of the stamping table of the present invention.
[0029] Figure 13 This is the structural schematic diagram of the transmission arm of the present invention.
[0030] Figure 14 This is the structural schematic diagram of the material receiving mechanism of the present invention.
[0031] Explanation of the reference numerals in the drawings:
[0032] 1 - Frame; 2 - Material table; 3 - Feeding mechanism; 4 - Material receiving mechanism; 5 - Die-cutting mechanism; 6 - Mounting frame; 7 - Material picking device; 8 - Pushing device; 9 - Transmission component; 10 - Lifting frame; 11 - Material suction device; 12 - First driving motor; 13 - First pulley; 14 - Linear guide rail; 15 - Connecting block; 16 - Pushing plate; 17 - First slider; 18 - Belt; 19 - Support frame; 20 - Workbench; 21 - Stamping table; 22 - Driving device; 23 - Transmission arm; 24 - First rotating shaft; 25 - Second rotating shaft; 26 - Mounting plate; 27 - Fixed plate; 28 - Second driving motor; 29 - Rotating shaft; 30 - Reducer; 31 - Cam; 32 - Horizontal rod; 33 - Vertical rod; 34 - Rolling bearing; 35 - Guide sleeve; 36 - Guide post; 37 - Upper positioning block; 38 - Lower positioning block; 39 - Spring; 40 - First material suction component; 41 - Second material suction component; 42 - First mounting rod; 43 - Slide rail; 44 - Adjusting frame; 45 - Lock; 46 - First material suction head; 47 - Second material suction head; 48 - Second slider; 49 - First fixing block; 50 - First bushing; 51 - Second mounting rod; 52 - Fixed frame; 53 - Third material suction head; 54 - Fourth material suction head; 55 - Second fixing block; 56 - Second bushing; 57 - Claw; 58 - Lower chuck; 59 - Upper chuck; 60 - Pressure rod; 61 - Tightening adjustment component; 62 - Tightening cylinder; 63 - Pushing block; 64 - Ejector rod; 65 - Lower bracket; 66 - Upper bracket; 67 - Support plate; 68 - Second pulley; 69 - Main transmission shaft; 70 - First secondary transmission shaft; 71 - Second secondary transmission shaft; 72 - Driving wheel; 73 - First driven wheel; 74 - Gear transmission component; 75 - Second driven wheel; 76 - Third driven wheel; 77 - Eccentric hole; 78 - Guide plate; 79 - Guide post; 80 - Shaft hole; 81 - Bearing; 82 - Adjustment component; 83 - First adjusting gear; 84 - Second adjusting gear; 85 - Third bushing; 86 - Adjusting rod; 87 - Scale line; 88 - Locking block; 89 - Sliding guide rail; 90 - Material picking frame; 91 - Material picking component; 92 - Fifth material suction head; 93 - Suction cup; 94 - Lifting cylinder; 95 - Adjusting cylinder; 96 - Groove; 97 - Roller; 98 - Third fixing block; 99 - Stamping plate. Detailed implementation mode
[0033] In the following descriptions, all directional or azimuthal concepts such as up, down, left, right, front, and back are based on the position state shown in the accompanying drawings being described, and thus cannot be understood as special limitations on the technical solutions provided by the present invention.
[0034] The following will describe in detail the specific implementation mode of the present invention with reference to the accompanying drawings:
[0035] As Figure 1-14As shown in the figure, an automatic die-cutting machine includes a frame 1. On both sides of the frame 1, there are liftable material platforms 2. Above the two material platforms 2, a feeding mechanism 3 and a material collecting mechanism 4 are respectively arranged. A die-cutting mechanism 5 is arranged between the feeding mechanism 3 and the material collecting mechanism 4;
[0036] The feeding mechanism 3 includes a mounting frame 6. The mounting frame 6 is provided with a material taking device 7 and a material pushing device 8. The material taking device 7 includes a transmission component 9 and a lifting frame 10. The transmission component 9 is installed on the mounting frame 6 and is in transmission connection with the lifting frame 10. On the lifting frame 10, there is a material suction device 11 for sucking materials into the material platform 2. The material pushing device 8 includes a first driving motor 12, a first belt pulley 13, a linear guide rail 14, a connecting block 15, and a material pushing plate 16 for pushing out materials. The first driving motor 12 and the first belt pulley 13 are both installed on the mounting frame 6 and are in transmission connection with each other. The linear guide rail 14 is arranged at the bottom of the mounting frame 6. The connecting block 15 is slidably connected to the linear guide rail 14 through a first slider 17 and is fixedly installed on the belt 18 of the first belt pulley 13, so that the connecting block 15 makes a reciprocating slide on the linear guide rail 14 under the drive of the belt 18. The material pushing plate 16 is installed at the bottom of the connecting block 15;
[0037] The die-cutting mechanism 5 includes a support frame 19. A workbench 20 is arranged in the support frame 19. Above and below the workbench 20, a stamping table 21 and a driving device 22 installed in the support frame 19 are respectively arranged. On both sides of the stamping table 21, there are at least one pair of symmetrically arranged transmission arms 23. One end of the transmission arm 23 is in transmission connection with the stamping table 21 through a first rotating shaft 24, and the other end is in transmission connection with the driving device 22 through a second rotating shaft 25.
[0038] Preferably, the mounting frame 6 includes a mounting plate 26 and two spaced fixing plates 27. One end of the fixing plate 27 is fixedly installed on the mounting plate 26, and the other end is fixedly installed on the frame 1.
[0039] Preferably, the transmission component 9 includes a second driving motor 28 and a rotating shaft 29 arranged between the two fixing plates 27. The output end of the second driving motor 28 is provided with a speed reducer 30 installed on the fixing plate 27 and is in transmission connection with the rotating shaft 29 through the speed reducer 30. At both ends of the rotating shaft 29, there are cams 31 in transmission connection with the lifting frame 10.
[0040] Preferably, the lifting frame 10 is arranged between the two fixing plates 27. The lifting frame 10 includes two transverse rods 32 and two longitudinal rods 33 that are connected to form a rectangular frame. The two longitudinal rods 33 are both arranged parallel to the mounting plate 26. Rolling bearings 34 that abut above the cam 31 are arranged in both of the two transverse rods 32, so that the lifting frame 10 realizes a lifting motion as the cam 31 rotates. Guide sleeves 35 are arranged on both of the two transverse rods 32. Guide posts 36 are arranged in the guide sleeves 35. Both ends of the guide post 36 are fixedly installed on an upper positioning block 37 and a lower positioning block 38 respectively. The transverse rod 32 and the lower positioning block 38 are connected by a plurality of vertical springs 39. The upper positioning block 37 and the lower positioning block 38 are both fixedly installed on the fixing plate 27.
[0041] Preferably, the material suction device 11 includes a first material suction component 40 and a second material suction component 41 located inside the two transverse rods 32. The first material suction component 40 and the second material suction component 41 are adjustably installed on the longitudinal rod 33.
[0042] Preferably, the first material suction component 40 includes a first mounting rod 42, a slide rail 43 and an adjusting frame 44. The first mounting rod 42 is installed on the lifting frame 10 through a lock 45. First material suction heads 46 are arranged at both ends of the first mounting rod 42. Second material suction heads 47 distributed on both sides of the mounting plate 26 are arranged in the middle of the first mounting rod 42. The slide rail 43 is installed on the mounting plate 26. The adjusting frame 44 is slidably connected to the slide rail 43 through a second slider 48. The adjusting frame 44 is provided with a first fixing block 49. A first bushing 50 is arranged in the first fixing block 49. The first bushing 50 is sleeved outside the second material suction head 47 to realize the assembly between the adjusting frame 44 and the second material suction head 47. The adjusting frame 44 is provided with an adjusting cylinder 95.
[0043] Preferably, the second material suction component 41 includes a second mounting rod 51 and a fixing frame 52. The second mounting rod 51 is installed on the lifting frame 10 through a lock 45. Third material suction heads 53 are arranged at both ends of the second mounting rod 51. Fourth material suction heads 54 distributed on both sides of the mounting plate 26 are arranged in the middle of the second mounting rod 51. The fixing frame 52 is installed on the mounting plate 26. The fixing frame 52 is provided with a second fixing block 55. A second bushing 56 is arranged on the second fixing block 55. The second bushing 56 is sleeved outside the fourth material suction head 54 to realize the assembly between the fixing frame 52 and the fourth material suction head 54.
[0044] Preferably, clamping jaws 57 for clamping materials are arranged on both sides of the front end of the pushing plate 16. The clamping jaws 57 include a lower clamping head 58 and an upper clamping head 59. The lower clamping head 58 is integrally formed with the pushing plate 16. The upper clamping head 59 is rotatably installed outside the lower clamping head 58. A pressing rod 60 located above the lower clamping head 58 is arranged at the front end of the upper clamping head 59. Tightening and loosening adjustment assemblies 61 for controlling the clamping or loosening action of the upper clamping head 59 are arranged on both sides of the pushing plate 16.
[0045] Preferably, the tightening and loosening adjustment assembly 61 includes a tightening and loosening air cylinder 62, a pushing block 63, and ejector rods 64 telescopically installed on both sides of the pushing plate 16. The tightening and loosening air cylinder 62 is installed at the end of the pushing plate 16. The pushing block 63 is sleeved on the pushing plate 16 and is in transmission connection with the tightening and loosening air cylinder 62, so that the pushing block 63 reciprocally slides on the pushing plate 16. One end of the ejector rod 64 is installed on the pushing block 63, and the other end abuts against the inner groove 96 at the end of the upper clamping head 59 through a roller 97.
[0046] Preferably, the support frame 19 includes a lower support 65 and an upper support 66. The lower support 65 includes two opposite support plates 67. Both of the two support plates 67 are fixedly installed at the bottom of the upper support 66. The workbench 20 is installed on the tops of the two support plates 67. The driving device 22 is installed on the two support plates 67. The stamping table 21 is installed in the upper support 66.
[0047] Preferably, the driving device 22 includes a driving motor, a second belt pulley 18, a main transmission shaft 69, a first-level secondary transmission shaft 70, and a plurality of second-level secondary transmission shafts 71. The driving motor is in transmission connection with the second belt pulley 18. The main transmission shaft 69 is in transmission connection with the second belt pulley 18. A driving wheel 72 is arranged on the main transmission shaft 69. A first driven wheel 73 is arranged on the first-level secondary transmission shaft 70. The driving wheel 72 and the first driven wheel 73 are meshed and in transmission connection with each other. Gear transmission assemblies 749 are arranged at both ends of the first-level secondary transmission shaft 70 and the second-level secondary transmission shafts 71.
[0048] Preferably, the gear transmission assembly 74 includes a second driven wheel 75 installed on the first-level secondary transmission shaft 70 and a third driven wheel 76 installed on a plurality of the second-level secondary transmission shafts 71. The second driven wheel 75 and the third driven wheel 76 are meshed with each other to realize the transmission connection between the first-level secondary transmission shaft 70 and the plurality of second-level secondary transmission shafts 71. An eccentric hole 77 for installing the second rotating shaft 25 is arranged on the third driven wheel 76. The second rotating shaft 25 is rotatably installed in the eccentric hole 77 to realize the transmission connection between the third driven wheel 76 and the transmission arm 23.
[0049] Preferably, guide plates 78 are provided on both sides of the top of the stamping table 21. Guide posts 79 are slidably connected to both ends of the guide plates 78, and both ends of the guide posts 79 are installed in the upper support 66 through third fixing blocks 98.
[0050] Preferably, the support plate 67 is provided with a plurality of shaft holes 80, and bearings 81 sleeved on the ends of the transmission shafts are arranged in the shaft holes 80.
[0051] Preferably, the transmission arm 23 is provided with an adjusting assembly 82 for adjusting its length. The adjusting assembly 82 includes a first adjusting gear 83 and a second adjusting gear 84. The first adjusting gear 83 is provided with a third shaft sleeve 85 and is sleeved on the first rotating shaft 24 through the third shaft sleeve 85. The second adjusting gear 84 is provided with an adjusting rod 86, and the second adjusting gear 84 is meshed and connected with the first adjusting gear 83.
[0052] Preferably, origin scale lines 87 are provided on both the transmission arm 23 and the first adjusting gear 83.
[0053] Preferably, a locking block 88 is provided on one side of the first adjusting gear 83, and the locking block 88 is adjustably meshed and connected with the first adjusting gear 83.
[0054] Preferably, a fixed card slot 100 is provided at the middle of the bottom of the stamping table 21, and the stamping plate 99 is detachably installed at the bottom of the stamping plate 99 through the fixed card slot 100.
[0055] Preferably, the material receiving mechanism 4 includes a drive and sliding guide rails 89 symmetrically installed inside the frame 1. A material taking frame 90 is arranged on the sliding guide rails 89. The material taking frame 90 is in transmission connection with the drive, so that the material taking frame 90 realizes reciprocating material taking and placing sliding operations along the sliding guide rails 89 driven by the drive. At least one set of material taking assemblies 91 are arranged on the material taking frame 90. The material taking assemblies 91 include fifth suction heads 92 and lifting cylinders 94 installed on the material taking frame 90. The fifth suction heads 92 realize lifting movements on the material taking frame 90 driven by the lifting cylinders 94 to suck and take out the materials in the die cutting mechanism 5 through suction cups 93.
[0056] An automatic die-cutting machine of the present invention includes a frame 1. On both sides of the frame 1, there are material platforms 2 provided, and on both sides of the material platforms 2, there are sprockets fixedly installed on the frame 1. The rotational movement of the sprockets drives the lifting movement of the material platforms 2 on the frame 1. Above the material platforms 2 on both sides of the frame 1, there are respectively a feeding mechanism 3 and a material collecting mechanism 4 provided, and between the feeding mechanism 3 and the material collecting mechanism 4, there is also a die-cutting mechanism 5 for processing materials such as paper sheets.
[0057] Furthermore, the feeding mechanism 3 is provided with a mounting frame 6. On the mounting frame 6, there is a material taking device 7 for sucking materials towards the material platform 2 and a material pushing device 8 for pushing the sucked materials to the processing position. Specifically, the mounting frame 6 includes a mounting plate 26 and two fixing plates 27 arranged above the mounting plate 26. The two fixing plates 27 are arranged parallel to each other at a certain distance, and the tops of the two fixing plates 27 are fixedly installed on the frame 1, and the bottoms are fixedly installed on the surface of the mounting plate 26. For the convenience of description, based on the direction shown in the figure, the fixing plate 27 on the left is defined as the first fixing plate 27, and the fixing plate 27 on the right is defined as the second fixing plate 27.
[0058] Furthermore, the material taking device 7 includes a lifting frame 10 and a transmission assembly 9 for controlling the lifting or lowering movement of the lifting frame 10. On the lifting frame 10, there is a material sucking device 11 for circularly sucking materials such as paper sheets into the material platform 2. Specifically, the transmission assembly 9 includes a second driving motor 28, a speed reducer 30, and a rotating shaft 29. The second driving motor 28 is in transmission connection with the speed reducer 30, and the speed reducer 30 is fixedly installed outside the first fixing plate 27. The rotating shaft 29 is rotatably arranged between the two fixing plates 27, and one end of the rotating shaft 29 is in transmission connection with the second driving motor 28 through the speed reducer 30. At both ends of the rotating shaft 29, there are cams 31 located inside the first fixing plate 27 and inside the second fixing plate 27. The cams 31 are sleeved on the rotating shaft 29 and rotate synchronously with the rotating shaft 29.
[0059] Further, the lifting frame 10 is liftably installed between two fixed plates 27. The lifting frame 10 includes two transverse rods 32 and two longitudinal rods 33. The two transverse rods 32 and the two longitudinal rods 33 form a rectangular frame. The two transverse rods 32 are both vertically arranged with respect to the mounting plate 26, and the longitudinal rods 33 are both parallel to the mounting plate 26. The two transverse rods 32 include a first transverse rod 32 inside the first fixed plate 27 and a second transverse rod 32 inside the second fixed plate 27. Rolling bearings 34 abutted above the cams 31 are arranged in the middle of the two transverse rods 32. Guide sleeves 35 are arranged on both sides of the rolling bearings 34 on the first transverse rod 32 and the second transverse rod 32. Guide posts 36 are arranged in the guide sleeves 35. One end of each guide post 36 is fixedly installed on an upper positioning block 37 above the two transverse rods 32, and the other end is fixedly installed on a lower positioning block 38 below the two transverse rods 32. Among them, the upper positioning block 37 above the first transverse rod 32 is fixedly installed on the inner side of the first fixed plate 27, and the upper positioning block 37 above the second transverse rod 32 is fixedly installed on the inner side of the second fixed plate 27.
[0060] Further, the material suction device 11 includes a first material suction assembly 40 inside the first transverse rod 32 and a second material suction assembly 41 inside the second transverse rod 32. Among them, the first material suction assembly 40 can be slidably adjusted to control the distance between the first material suction assembly 40 and the second material suction assembly 41.
[0061] Further, the first material suction assembly 40 includes a first mounting rod 42, a slide rail 43 and an adjustment frame 44. The first mounting rod 42 is respectively installed on the two longitudinal rods 33 of the lifting frame 10 through latches 45. At least one first material suction head 46 is arranged at both ends of the first mounting rod 42, and a second material suction head 47 symmetrically distributed on both sides of the mounting plate 26 is arranged in the middle thereof. The slide rail 43 is installed on the mounting plate 26. The adjustment frame 44 is slidably connected to the slide rail 43 through a second slider 48. Two first fixing blocks 49 are arranged on the adjustment frame 44. A first bushing 50 is arranged in each of the two first fixing blocks 49. The first bushing 50 is sleeved outside the second material suction head 47 and guides the first material suction assembly 40 during the ascending or descending movement through the first bushing 50. Adjustment cylinders for providing sliding power are arranged on both sides of the adjustment frame 44.
[0062] Further, when the adjusting frame 44 is slidably adjusted, the adjusting cylinders on both sides of the adjusting frame 44 are started simultaneously. Driven by the adjusting cylinders, the adjusting frame 44 slides correspondingly on the slide rail 43 through the second slider 48. At the same time, the adjusting frame 44 pushes the second suction head 47 through the first fixing block 49, so that the second suction head 47 moves synchronously with the adjusting frame 44. Furthermore, the adjusting frame 44 drives the first mounting rod 42 to slide on the two longitudinal rods 33 of the lifting frame 10 through the second suction head 47, realizing the distance adjustment between the first suction component 40 and the second suction component 41.
[0063] Further, the second suction component 41 includes a second mounting rod 51 and a fixing frame 52. The second mounting rod 51 is installed on the two longitudinal rods 33 of the lifting frame 10 through a buckle 45. Third suction heads 53 are arranged at both ends of the second mounting rod 51, and fourth suction heads 54 distributed on both sides of the mounting plate 26 are arranged in the middle thereof. The fixing frame 52 is installed on the mounting plate 26. The fixing frame 52 is provided with a second fixing block 55, and a second bushing 56 is arranged on the second fixing block 55. The second bushing 56 is sleeved outside the fourth suction head 54 to realize the assembly between the fixing frame 52 and the fourth suction head 54, and guide the second suction component 41 when it moves up or down through the second bushing 56.
[0064] Further, the pushing device 8 includes a driving component and a pushing plate 16. Among them, the driving component includes a first driving motor 12, a first belt pulley 13, a linear guide rail 14 and a connecting block 15. The first driving motor 12 is located outside the second fixing plate 27 and fixedly installed on the mounting plate 26. The first belt pulley 13 is arranged at the bottom of the mounting plate 26 and is in transmission connection with the first driving motor 12. A belt 18 is arranged on the first belt pulley 13. The linear guide rail 14 is installed at the bottom of the mounting plate 26, and the linear guide rail 14 is located inside the belt 18. The top of the connecting block 15 is slidably connected with the linear guide rail 14 through a first slider 17, and the connecting block 15 is fixedly installed on the belt 18. The pushing plate 16 is installed at the bottom of the connecting block 15.
[0065] Further, clamping jaws 57 for clamping materials such as paper sheets are provided on both sides of the front end of the pusher plate 16. The clamping jaws 57 include a lower clamping head 58 and an upper clamping head 59. The lower clamping head 58 is integrally formed with the pusher plate 16. The upper clamping head 59 is rotatably installed outside the lower clamping head 58. A pressing rod 60 located above the lower clamping head 58 is provided at the front end of the upper clamping head 59. The pressing rod 60 is integrally formed with the upper clamping head 59. The clamping of the material is achieved through the mutual cooperation of the pressing rod 60 and the lower clamping head 58. A groove is provided at the end of the upper clamping head 59, and a concave surface is formed at the bottom of the upper clamping head 59. Tightening and loosening adjustment assemblies 61 for controlling the clamping or loosening action of the upper clamping head 59 are provided on both sides of the pusher plate 16. Among them, the tightening and loosening adjustment assembly 61 includes a tightening and loosening air cylinder 62, a pushing block 63, and two ejector rods 64 that are telescopically installed on both sides of the pusher plate 16. The tightening and loosening air cylinder 62 is installed at the end of the pusher plate 16. The pushing block 63 is sleeved on the pusher plate 16 and is in transmission connection with the tightening and loosening air cylinder 62, so that the pushing block 63 can reciprocally slide on the pusher plate 16. One end of the ejector rod 64 is installed on the pushing block 63, and the other end abuts against the concave surface at the end of the upper clamping head 59 through a roller 97.
[0066] Further, the die-cutting mechanism 5 includes a support frame 19 composed of a lower support 65 and an upper support 66. A driving device 22 is provided on the lower support 65. The lower support 65 includes two support plates 67 that are relatively arranged at a certain distance. The two support plates 67 are fixedly installed at the bottom of the upper support 66. A workbench 20 located inside the lower support 65 is provided at the top of the two support plates 67. A punching table 21 for performing die-cutting work is provided above the workbench 20. Guide plates 78 are provided on both sides of the top of the punching table 21. Guide columns 79 are provided at both ends of the guide plates 78. The guide plates 78 can slide up and down along the guide columns 79 at both ends, so that the punching table 21 can be guided when performing die-cutting actions under the action of the guide columns 79. Both ends of the guide columns 79 are fixedly installed on the inner side of the top of the upper support 66 through fixing blocks.
[0067] Further, at least one pair of symmetrically arranged transmission arms 23 are provided on both sides of the punching table 21. Optimally but not limitedly, two synchronously moving transmission arms 23 are provided on both sides of the punching table 21. The tops of the four transmission arms 23 are rotatably installed on the punching table 21 through first rotating shafts 24. The bottoms of the four transmission arms 23 are installed on the driving device 22 through second rotating shafts 25.
[0068] Further, the driving device 22 includes a driving motor, a second belt 18 wheel, a main transmission shaft 69, a first-stage secondary transmission shaft 70, and a plurality of second-stage secondary transmission shafts 71. The main transmission shaft 69, the first-stage secondary transmission shaft 70, and the plurality of second-stage secondary transmission shafts 71 are all arranged between two support plates 67, and both ends of each transmission shaft are rotatably mounted on the shaft holes 80 of the two support plates 67 through bearings 81. The driving motor is drivingly connected to the second belt 18 wheel to provide power, and the main transmission shaft 69 is drivingly connected to the second belt 18 wheel to transmit the power of the driving motor to the main transmission shaft 69 through the second belt 18 wheel. A driving wheel 72 is provided on the main transmission shaft 69, and a first driven wheel 73 meshing with the driving wheel 72 is provided on the first-stage secondary transmission shaft 70.
[0069] Further, the plurality of second-stage secondary transmission shafts 71 are preferably but not limited to two. The two second-stage secondary transmission shafts 71 are respectively arranged parallel to the two sides of the top of the first-stage secondary transmission shaft 70. Transmission components 9 are provided on both ends of the first-stage secondary transmission shaft 70 and the second-stage secondary transmission shafts 71 outside the two support plates 67. The transmission component 9 includes a second driven wheel 75 mounted on the first-stage secondary transmission shaft 70 and a third driven wheel 76 mounted on the second-stage secondary transmission shaft 71. The third driven wheels 76 on each second-stage secondary transmission shaft 71 are respectively meshed with the second driven wheel 75 to achieve driving connection. Moreover, an eccentric hole 77 is provided on one side of the axis of the third driven wheel 76, and the second rotating shaft 25 on the transmission arm 23 is mounted in the eccentric hole 77.
[0070] When die-cutting feeding is required, first, the second driving motor 28 is started. The second driving motor 28 drives the rotating shaft 29 to rotate through the speed reducer 30. During the rotation of the rotating shaft 29, the cams 31 at both ends thereof perform synchronous rotational motion. During the rotation of the cams 31, the lifting frame 10 is lifted or lowered by abutting against the rolling bearing 34 above it, so that the lifting frame 10 can perform cyclic lifting and lowering motions along with the rotation of the rotating shaft 29. Specifically, when the lifting frame 10 is lowered, the paper sheet is adsorbed by the suction device 11 on the lifting frame 10. Specifically, the first suction heads 46 and 47 on the first mounting rod 42 suck one side of the paper sheet tightly through the suction cups 93, and the third suction head 53 and the fourth suction head 54 on the second mounting rod 51 suck the other side of the paper sheet tightly through the suction cups 93. After the adsorption operation is completed, the lifting frame 10 is lifted under the drive of the cam 31, so that the first suction assembly 40 and the second suction assembly 41 suck the paper sheet in front of the pushing plate 16, thus completing a material taking operation.
[0071] Then, the first driving motor 12 starts, and the first driving motor 12 drives the first belt 18 wheel 13 to rotate, causing the gripper 57 on the pusher plate 16 to move to the paper sheet. At this time, the tensioning cylinder 62 on the pusher plate 16 starts, pushing out the push block 63. The push block 63 drives the ejector rod 64 to be pushed forward, causing the roller 97 at the front end of the ejector rod 64 to slide forward along the concave surface of the upper chuck 59, so that the upper chuck 59 rotates towards the lower chuck 58, and thus the pressure rod 60 at the front end of the upper chuck 59 presses down towards the lower chuck 58 to achieve the clamping operation of the paper sheet. Immediately afterwards, the first driving motor 12 drives the first belt 18 wheel 13 to rotate again. The belt 18 on the first belt 18 wheel 13 synchronously pulls the connecting block 15, causing the connecting block 15 to slide forward on the linear guide 14 through the second slider 48. Furthermore, the connecting block 15 drives the pusher plate 16 clamped with the paper sheet at its bottom to slide forward, sending the paper sheet from the material table 2 to the die-cutting station.
[0072] Next, when the paper sheet is sent to the designated die-cutting position, the tensioning cylinder 62 on the pusher plate 16 starts again, pulling the push block 63 back, causing the roller 97 at the front end of the ejector rod 64 to slide backward along the concave surface of the upper chuck 59 to the end of the upper chuck 59. At this time, the upper chuck 59 drives the pressure rod 60 to release the paper sheet on the lower chuck 58. After the paper sheet falls into the station, the first driving motor 12 starts again and drives the first belt 18 wheel 13 to rotate in the reverse direction, causing the belt 18 to pull the connecting block 15 back to the starting position, causing the connecting block 15 to slide backward on the linear guide 14 through the second slider 48. Furthermore, the connecting block 15 drives the pusher plate 16 to reset, thus completing one feeding action. By repeating the above steps, the cyclic feeding operation is achieved.
[0073] Secondly, during the continuous material taking process, the sprocket on the rack 1 drives the material table 2 to continuously rise, so that the materials in the material table 2 can always be kept at the optimal material taking position of the material taking device 7.
[0074] When die-cutting operation is required, when the driving motor starts, the second belt 18 wheel rotates under the drive of the driving motor, causing the second belt 18 wheel to drive the main transmission shaft 69 to perform synchronous rotational motion. When the main transmission shaft 69 performs rotational motion, the driving wheel 72 located on the main transmission shaft 69 rotates together with the main transmission shaft 69. The driving wheel 72 drives the first secondary transmission shaft 70 to perform synchronous rotation through the first driven wheel 73 meshing with it. At this time, the second driven wheels 75 at both ends of the first secondary transmission shaft 70 perform synchronous rotational motion, further driving the third driven wheel 76 located on the second secondary transmission shaft 71 to rotate, thus realizing the entire power transmission process.
[0075] Furthermore, during the rotation of the third driven wheel 76, the transmission arm 23 is driven by the second rotating shaft 25 to perform reciprocating up and down movements. At the same time, the transmission arm 23 drives the stamping table 21 to press down for die cutting or rise and release on the workbench 20 through the first rotating shaft 24. Since two transmission arms 23 are evenly distributed on both sides of the stamping table 21, the stamping table 21 is evenly stressed in all directions during die cutting, thereby realizing a stable die cutting operation.
[0076] Furthermore, after the die cutting operation is completed, the stamping table 21 rises from the workbench 20 under the action of the driving device 22 and the transmission arm 23. At this time, the drive on the material receiving mechanism 4 is started, and the material taking frame 90 moves forward along the sliding guide rail 89 to one side of the stamping table 21 under the drive, so that the fifth suction head 92 moves above the processed material. At the same time, the fifth suction head 92 sucks up the material under the drive of the lifting cylinder 94. After obtaining the material, the material taking frame 90 moves backward along the sliding guide rail 89 again under the drive, transports the obtained material to the material table 2, and finally, the fifth suction head 92 releases the material, causing the material to fall onto the material table 2 for collection, thus completing the material receiving operation.
[0077] The above is only a preferred embodiment of the present invention, and does not impose any limitation on the technical scope of the present invention. Those skilled in the art can make some deformations and modifications under the inspiration of this technical solution. Any modifications, equivalent changes, and decorations made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An automatic die-cutting machine, characterized in that: It includes a frame. On both sides of the frame, there are liftable material platforms. Above the two material platforms, there are respectively a feeding mechanism and a material collecting mechanism. A die-cutting mechanism is arranged between the feeding mechanism and the material collecting mechanism; The feeding mechanism includes a mounting frame. The mounting frame is provided with a material taking device and a material pushing device. The material taking device includes a transmission component and a lifting frame. The transmission component is installed on the mounting frame and is in transmission connection with the lifting frame. The lifting frame is provided with a material sucking device for sucking materials into the material platform. The material pushing device includes a first driving motor, a first pulley, a linear guide rail, a connecting block and a material pushing plate for pushing out materials. The first driving motor and the first pulley are both installed on the mounting frame and are in transmission connection with each other. The linear guide rail is arranged at the bottom of the mounting frame. The connecting block is slidably connected to the linear guide rail through a first slider and is fixedly installed on the belt of the first pulley, so that the connecting block slides reciprocally on the linear guide rail driven by the belt. The material pushing plate is installed at the bottom of the connecting block; The die-cutting mechanism includes a support frame. A workbench is arranged in the support frame. Above and below the workbench, there are respectively a stamping table and a driving device installed in the support frame. On both sides of the stamping table, there are at least one pair of symmetrically arranged transmission arms. One end of the transmission arm is in transmission connection with the stamping table through a first rotating shaft, and the other end is in transmission connection with the driving device through a second rotating shaft; The mounting frame includes a mounting plate and two spaced fixing plates. One end of the fixing plate is fixedly installed on the mounting plate, and the other end is fixedly installed on the frame; The material collecting mechanism includes a drive and symmetrically installed sliding guide rails on the inner side of the frame. A material taking frame is arranged on the sliding guide rails. The material taking frame is in transmission connection with the drive, so that the material taking frame slides reciprocally along the sliding guide rails to perform material taking and placing operations driven by the drive. At least one set of material taking components is arranged on the material taking frame. The material taking component includes a fifth material sucking head and a lifting drive installed on the material taking frame. A suction cup for sucking up materials is arranged at the end of the fifth material sucking head. The fifth material sucking head moves up and down on the material taking frame driven by the lifting drive to suck up and take out the materials in the die-cutting mechanism through the suction cup.
2. The automatic die-cutting machine according to claim 1, wherein: The transmission component includes a second driving motor and a rotating shaft arranged between the two fixing plates. The output end of the second driving motor is provided with a speed reducer installed on the fixing plate and is in transmission connection with the rotating shaft through the speed reducer. Cams in transmission connection with the lifting frame are arranged at both ends of the rotating shaft.
3. The automatic die-cutting machine according to claim 2, wherein: The lifting frame is arranged between the two fixing plates. The lifting frame includes two transverse rods and two longitudinal rods that are connected to form a rectangular frame. Both of the two longitudinal rods are arranged parallel to the mounting plate. Rolling bearings that abut against the upper part of the cam are arranged in both of the two transverse rods, so that the lifting frame realizes a lifting motion as the cam rotates. Guide sleeves are arranged on both of the two transverse rods, and guide posts are arranged in the guide sleeves. Both ends of the guide posts are fixedly installed on the upper positioning block and the lower positioning block respectively. The transverse rod is connected to the lower positioning block through a plurality of vertical springs. Both the upper positioning block and the lower positioning block are fixedly installed on the fixing plate.
4. The automatic die-cutting machine according to claim 1, wherein: Claws for clamping materials are arranged on both sides of the front end of the pushing plate. Each claw includes a lower clamp head and an upper clamp head. The lower clamp head is integrally formed with the pushing plate. The upper clamp head is rotatably installed on the outside of the lower clamp head. A pressing rod located above the lower clamp head is arranged at the front end of the upper clamp head. Tightening and loosening adjustment components for controlling the clamping or loosening action of the upper clamp head are arranged on both sides of the pushing plate.
5. The automatic die-cutting machine according to claim 4, wherein: The tightening and loosening adjustment component includes a tightening and loosening air cylinder, a pushing block, and ejector rods that are telescopically installed on both sides of the pushing plate. The tightening and loosening air cylinder is installed at the end of the pushing plate. The pushing block is sleeved on the pushing plate and is in transmission connection with the tightening and loosening air cylinder, so that the pushing block realizes reciprocating sliding on the pushing plate. One end of the ejector rod is installed on the pushing block, and the other end abuts against the groove at the end of the upper clamp head through a roller.
6. The automatic die-cutting machine according to claim 1, wherein: The support frame includes a lower support and an upper support. The lower support includes two support plates arranged oppositely. Both of the two support plates are fixedly installed at the bottom of the upper support. The workbench is installed on the tops of the two support plates. The driving device is installed on the two support plates. The stamping table is installed in the upper support.
7. The automatic die-cutting machine according to claim 1, wherein: The driving device includes a driving motor, a second pulley, a main transmission shaft, a first-level secondary transmission shaft, and a plurality of second-level secondary transmission shafts. The driving motor is in transmission connection with the second pulley. The main transmission shaft is in transmission connection with the second pulley. A driving wheel is arranged on the main transmission shaft. A first driven wheel is arranged on the first-level secondary transmission shaft. The driving wheel and the first driven wheel are meshed and in transmission connection with each other. Gear transmission components are arranged at both ends of the first-level secondary transmission shaft and the second-level secondary transmission shafts.
8. The automatic die-cutting machine according to claim 7, wherein: The gear transmission component includes a second driven wheel installed on the first-level secondary transmission shaft and a third driven wheel installed on a plurality of the second-level secondary transmission shafts. The second driven wheel and the third driven wheel are meshed with each other to realize the transmission connection between the first-level secondary transmission shaft and the plurality of second-level secondary transmission shafts. An eccentric hole for installing the second rotating shaft is arranged on the third driven wheel. The second rotating shaft is rotatably installed in the eccentric hole to realize the transmission connection between the third driven wheel and the transmission arm.
Citation Information
Patent Citations
Automatic die-cutting machine
CN218174019U