A computer instrument cable for ocean energy power generation platform
By using a multi-layered structure and halogen-free flame-retardant materials, the problem of relying on imports and maintenance difficulties for special cables for marine energy power generation platforms has been solved, improving the flame-retardant, waterproof, and weather-resistant properties of the cables and filling a market gap.
Patent Information
- Application Number
- CN202210806355.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-08
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2042-07-08
AI Technical Summary
The dedicated computer instrument cables for marine energy power generation platforms rely on imports, which are difficult to maintain and have high procurement costs. Traditional marine cables have a short insulation sheath life in marine environments, require frequent replacement, and are difficult to replace. They also lack high flame retardancy, longitudinal and radial waterproofing, and resistance to swaying and tilting.
The cable adopts a multi-layer structure design, including tin-plated soft copper conductors, insulation layers, braided sub-shiels, braided main shields, and outer sheaths. It uses halogen-free flame-retardant materials, combined with braided reinforcement layers and tensile ropes, to ensure the cable's flame-retardant, waterproof, and swing-resistant properties. Halogen-free low-smoke flame-retardant materials are used to reduce the generation of harmful gases.
The cable's flame retardant properties have been improved, its longitudinal and radial waterproof performance has been enhanced, and it has better resistance to swaying and tilting, mold, salt spray, and oil contamination, meeting the complex environmental requirements of marine energy power generation platforms and reducing maintenance costs.
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Figure CN115101252B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of instrument cable, in particular to a computer instrument cable for ocean energy power generation platform. BACKGROUND
[0002] The ocean energy power generation platform is a mobile small power station on the sea, which is an organic combination of small power station and ship engineering, and can provide safe and effective energy supply for offshore oil exploitation and remote islands, and can also be used in the field of high-power ships and seawater desalination.
[0003] The energy of the ocean includes the kinetic energy of seawater (including tidal current energy, wave energy, etc.), the energy contained in the temperature difference between the surface seawater and the deep seawater, the energy of tides, etc. (see tidal power station and ocean energy power station). Ocean energy generally refers to renewable energy contained in the ocean, mainly including tidal energy, wave energy, tidal current energy, seawater temperature difference energy, seawater salinity difference energy, etc.
[0004] China is the country with the most tidal power stations in the world. From the 1950s to the 1970s, nearly 50 tidal power stations were built, but according to the statistics in the early 1980s, only 8 power stations were still operating normally. Jiangxia Power Station is the largest tidal power station in China, which has been operating normally for nearly 20 years.
[0005] However, the development of special cables for ocean energy power generation platforms in China is indeed a blank, and some cables even use ordinary marine cables instead. The service life of the insulation sheath of the traditional marine cable is low under the marine climate environment, and the number of cables needs to be replaced for a long time and it is difficult to replace. The ordinary computer instrument cable does not have the performance of high flame retardation, longitudinal and radial waterproofness, resistance to marine climate, and resistance to swinging and tilting, and the protection of the entire circuit system is weak, so it is not enough to support the data transmission of the complex environment of the ocean energy power generation platform equipment. Therefore, the special cable for ocean energy power generation platform relies 100% on imports, and there is no mature product on the market at present. SUMMARY
[0006] Based on the above problems, the purpose of the present application is to provide a computer instrument cable for ocean energy power generation platform, to improve the current situation that the cable relies on imports, maintenance is difficult, and procurement cost is high, to meet the on-site use, and to fill the market gap.
[0007] To achieve the above purpose, the technical scheme adopted by the present application is as follows:
[0008] A kind of marine energy power generation platform computer instrument cable, it includes the cable core by a plurality of insulated wire core is stranded, insulated wire core includes several tinned soft copper conductor, tinned soft copper conductor is extruded with insulating layer, the outer layer of insulated wire core is provided with braided partial screen, braided partial screen and insulated wire core between it is provided with halogen-free flame-retardant water-blocking filling rope, the outer layer of cable core is provided with braided total screen, braided total screen and cable core between it is provided with halogen-free flame-retardant elastomer filling, the inner layer and outer layer of braided partial screen, the outer layer of braided total screen is respectively wrapped with halogen-free flame-retardant silicone oil polyester film, the halogen-free flame-retardant silicone oil polyester film of braided total screen is extruded with inner sheath, inner sheath is provided with braided reinforcing layer outside, braided reinforcing layer is extruded with outer sheath.
[0009] Particularly, the outer surface of braided partial screen, braided total screen and braided reinforcing layer is wrapped with a layer of halogen-free flame-retardant water-blocking expansion tape.
[0010] Particularly, four cable cores are provided, the four cable cores are stacked against each other, and a braided tensile rope is arranged in the center gap and filled with a halogen-free flame-retardant water-blocking filling rope.
[0011] Particularly, each cable core is stranded by two insulated wire cores, and arranged in a ring array with the braided tensile rope as the center.
[0012] Particularly, the braided reinforcing layer and the braided tensile rope are woven by aramid braided wire and water-blocking yarn.
[0013] Particularly, the tinned soft copper conductor is stranded by extremely fine tinned oxygen-free soft round copper wire and water-blocking yarn.
[0014] Particularly, the insulating layer is extruded by double-layer co-extrusion technology to obtain inner insulation and outer insulation made of halogen-free low-smoke flame-retardant irradiation cross-linked polyolefin material, the eccentricity of the inner insulation is less than or equal to 25%, and the total eccentricity of the insulation is less than or equal to 15%.
[0015] Particularly, the braided partial screen and the braided total screen are woven by tinned copper wire.
[0016] Particularly, the inner sheath is made of medium-density polyethylene material.
[0017] Particularly, the outer sheath is made of halogen-free low-smoke flame-retardant irradiation cross-linked polyolefin material.
[0018] In summary, the marine energy power generation platform computer instrument cable has the following advantages:
[0019] 1) The cable is 100% dependent on import, maintenance is difficult, and procurement cost is high;
[0020] 2) The problem that the traditional marine computer instrument cable has low service life of the insulating sheath, needs to be replaced for a long time, and the cable is difficult to replace due to large quantity.
[0021] 3) improved flame retardant performance of the cable;
[0022] 4) more excellent longitudinal and radial water-proof performance;
[0023] 5) better performance of anti-tilting, anti-mold, anti-salt fog, anti-oil, anti-microorganism. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a cross-sectional view of a computer instrument cable for ocean energy power generation platform provided by the embodiment of the present application.
[0025] In the figure: 1 - tinned soft copper conductor; 2 - inner insulation; 3 - outer insulation; 4 - halogen-free flame-retardant silicone oil polyester film; 5 - halogen-free flame-retardant water-resistant filling rope; 6 - braided tensile rope; 7 - halogen-free flame-retardant elastomer filling material; 8 - inner sheath; 9 - braided reinforcing layer; 10 - braided total shield; 11 - braided partial shield; 12 - halogen-free flame-retardant water-resistant expansion tape; 13 - outer sheath. DETAILED DESCRIPTION
[0026] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar parts or parts having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0027] In the description of the present application, unless explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] In the description of the present application, unless explicitly specified and limited, the first feature "on" or "below" the second feature can include that the first feature and the second feature are in direct contact, or that the first feature and the second feature are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0029] The technical solutions of the present application are further illustrated below with reference to the drawings and specific embodiments.
[0030] Referring to Figure 1 As shown in the drawings, the preferred embodiment provides a computer instrument cable for a marine energy power generation platform, which comprises a cable core formed by twisting a plurality of insulated cores, and the insulated core comprises a plurality of tinned soft copper conductors 1, and the tinned soft copper conductor 1 is extruded with an insulating layer.
[0031] Preferably, four cable cores are provided, the four cable cores are stacked against each other, a woven tension rope 6 is arranged in the center gap, and a halogen-free flame-retardant water-blocking filling rope 5 is used for filling, each cable core is twisted into a cable by two insulated cores, and the woven tension rope 6 is arranged in a ring array as the center.
[0032] The tinned soft copper conductor 1 is twisted together by extremely fine tinned oxygen-free soft round copper wire and water-blocking yarn, which not only has high softness and swing and tilt resistance, but also has longitudinal water-blocking function.
[0033] The insulating layer is extruded by double-layer co-extrusion technology to form inner insulation 2 and outer insulation 3 made of halogen-free low-smoke flame-retardant irradiation cross-linked polyolefin material, the eccentricity of the inner insulation 2 is ≤25%, and the total insulating eccentricity is ≤15%, which can strengthen the flame-retardant performance of the core while ensuring the insulating performance.
[0034] The outer layer of the insulated core is provided with a woven partial screen 11, the halogen-free flame-retardant water-blocking filling rope 5 is arranged between the woven partial screen 11 and the insulated core, the outer layer of the cable core is provided with a woven total screen 10, and the halogen-free flame-retardant elastomer filling material 7 is arranged between the woven total screen 10 and the cable core, which can make the cable still have high flame-retardant performance after radiation heat aging, and improve the service life of the cable.
[0035] The inner layer and the outer layer of the woven partial screen 11 and the outer layer of the woven total screen 10 are respectively wrapped with halogen-free flame-retardant silicone oil polyester film 4, the halogen-free flame-retardant silicone oil polyester film 4 of the woven total screen 10 is extruded with an inner sheath 8, the inner sheath 8 is provided with a woven reinforcing layer 9, and the woven reinforcing layer 9 is extruded with an outer sheath 13.
[0036] The woven reinforcing layer 9 and the woven tension rope 6 are respectively woven by aramid woven yarn and water-blocking yarn, which not only has a light structure, but also ensures the tensile performance and longitudinal water-blocking performance of the cable, and has high swing and tilt resistance.
[0037] In addition to the halogen-free flame-retardant water-blocking filling rope 5 and the halogen-free flame-retardant elastomer filling material 7 filled in the twisting and cable gap, the outer surfaces of the woven partial screen 11, the woven total screen 10 and the woven reinforcing layer 9 are all wrapped with a layer of halogen-free flame-retardant water-blocking expansion tape 12, which further ensures the longitudinal water-blocking performance of the whole cable.
[0038] The braided sub-cable 11 and the braided main cable 10 are respectively made of tinned copper wire.
[0039] The inner sheath 8 is made of medium density polyethylene.
[0040] The outer sheath 13 is made of a kind of halogen-free low-smoke flame-retardant radiation cross-linked polyolefin material which is resistant to mildew, salt spray, oil stains, microorganisms, and guarantees the data transmission of the cable to adapt to the complex environment of the marine nuclear power platform.
[0041] The insulation layer, the polyester film, the expansion tape, the filling rope, the filling material and the outer sheath are all made of halogen-free low-smoke flame-retardant material, which does not contain halogen (F, Cl, Br, I, At), does not contain lead, cadmium, chromium and mercury, and reduces the generation of harmful gas and smoke when the cable burns.
[0042] In summary, the marine energy power platform computer instrument cable improves the current situation that the cable is 100% dependent on import, difficult to maintain and high in procurement cost, solves the problems of low service life of the insulation sheath of the traditional marine computer instrument cable, long-term replacement, large number of cables and difficulty in replacement, improves the flame-retardant performance of the cable, has excellent longitudinal and radial waterproof performance, better resistance to swinging and tilting, better resistance to mildew, salt spray, oil stains and microorganisms, meets the use requirements of the marine energy power platform, fills the market gap, and has the advantages of low cost, high performance, and wide application.
[0043] The above examples only illustrate the basic principles and characteristics of the present application, and the present application is not limited to the above examples. Without departing from the spirit and scope of the present application, various changes and modifications can be made, and these changes and modifications fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A computer instrumentation cable for an ocean energy power generation platform, characterized by, The cable includes a cable core twisted by a plurality of insulated cores, the insulated core includes a plurality of tinned soft copper conductors, the tinned soft copper conductor is extruded with an insulating layer, the outer layer of the insulated core is provided with a braided partial screen, the braided partial screen and the insulated core are provided with a halogen-free flame-retardant water-resistant filling rope, the outer layer of the cable core is provided with a braided total screen, the braided total screen and the cable core are provided with a halogen-free flame-retardant elastomer filling, the inner layer and the outer layer of the braided partial screen and the outer layer of the braided total screen are respectively wrapped with a halogen-free flame-retardant silicone oil polyester film, the halogen-free flame-retardant silicone oil polyester film of the braided total screen is extruded with an inner sheath, the inner sheath is provided with a braided reinforcing layer outside, the braided reinforcing layer is extruded with an outer sheath, the outer surfaces of the braided partial screen, the braided total screen and the braided reinforcing layer are wrapped with a layer of halogen-free flame-retardant water-resistant expansion tape; the cable core is provided with four, the four cable cores are stacked against each other, and a braided tensile rope is arranged in the center gap and filled with a halogen-free flame-retardant water-resistant filling rope; the tinned soft copper conductor is twisted by a very fine tinned oxygen-free soft round copper wire and a water-resistant yarn; the insulating layer is extruded by double-layer co-extrusion technology, and the inner insulating layer and the outer insulating layer are made of halogen-free low-smoke flame-retardant irradiation cross-linked polyolefin material, the eccentricity of the inner insulating layer is ≤25%, and the total insulating eccentricity is ≤15%; the braided partial screen and the braided total screen are respectively woven by tinned copper wire.
2. The computer instrumentation cable for ocean energy power generation platforms according to claim 1, characterized in that: Each cable core is twisted by two insulated cores, and arranged in a ring array with the braided tensile rope as the center.
3. The computer instrumentation cable for ocean energy power generation platforms of claim 1, wherein: The braided reinforcing layer and the braided tensile rope are respectively woven by aramid woven wire and water-resistant yarn.
4. The computer instrumentation cable for ocean energy power generation platforms of claim 1, wherein: The inner sheath is made of medium-density polyethylene material.
5. The computer instrumentation cable for ocean energy power generation platforms of claim 1, wherein: The outer sheath is made of halogen-free low-smoke flame-retardant irradiation cross-linked polyolefin material.
Citation Information
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