Automobile wiring harness connector
Through the combination of left and right terminal design and transmission rod protection cover, the rotation connection of the automotive wiring harness connector is realized, which solves the problems of torsion affecting life and easy deformation of metal contacts, and ensures connection stability and protection effect.
Patent Information
- Application Number
- CN202210840570.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-18
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2042-07-18
AI Technical Summary
Existing automotive wiring harness connectors need to be twisted when plugged in, which affects their service life. The metal contacts are easily deformed and exposed, which are easily bumped. The connectors are prone to loosening, affecting the connection quality.
It adopts left and right terminal design, uses the combination of tapered surface and tapered hole, and the transmission rod drives the flip rod and protective cover to achieve rotary connection, protect the metal contacts, and maintain a stable connection through the limit card.
No need to twist the wire harness, which extends the life of the wire harness, protects the metal contacts from bumps and corrosion, and ensures a stable and reliable connection.
Smart Images

Figure CN115101958B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wiring harnesses, in particular to an automobile wiring harness connector. Background Art
[0002] The connector is an important part of the automotive wiring harness and is used to connect various electrical components on the car. The connector connects the wiring harnesses together by fitting one connector terminal with another connector terminal. Due to the corresponding wiring, the existing connector terminals must be plugged in when connected, which makes the connection more troublesome. If the wiring harnesses on both sides need to be twisted for docking, this will affect the service life of the wiring harness; the metal contacts on the existing connector terminals are generally exposed to the outside, and are easily deformed when encountering bumps, thereby affecting the connection effect of the connector, and in severe cases, causing the connector to fail; at the same time, the existing connectors are generally connected by elastic parts. After multiple disassembly and assembly, the deformation of the elastic parts will cause the connector plug to become loose, affecting the connection quality of the connector. Summary of the Invention
[0003] An object of the present invention is to provide an automobile wiring harness connector which is not only simple in structure but also protects metal contacts when not connected.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automobile wiring harness connector, comprising a left terminal and a right terminal, the left end of the left terminal being provided with a left boss, the right end of the left terminal being provided with a tapered surface on the outer side, the left boss being provided with a left mounting hole with a left end opening, the left terminal being provided with a left mounting slot communicating with the left mounting hole, the left mounting slot being hinged with a flip rod, the flip rod being provided with a plurality of metal contacts for connecting with the ends of the wires in the wiring harness at intervals, the left end of the left boss being provided with a left connecting assembly, the left connecting assembly being used to fix the wiring harness to the left end of the left boss; the outer side of the left terminal being rotatably connected to a protective cover provided on the outer side of the tapered surface, the protective cover being provided with a first slot; the left end of the right terminal being provided with a right mounting hole for the left terminal to extend into. Mounting hole, a tapered hole for the conical surface to extend into is provided in the right terminal at the right end of the right mounting hole; a right mounting slot is provided in the right terminal, and a plurality of coaxial metal cylinders are fixed in the right terminal, with the left end of the metal cylinder located in the tapered hole and the right end located in the right mounting slot; a right connecting assembly is provided at the right end of the right terminal, and the right connecting assembly is used to fix the wiring harness to the right end of the right terminal; a transmission assembly is provided in the left terminal, and when the left terminal is inserted into the right mounting hole, the transmission assembly controls the protective cover to rotate to the position where the first slot is facing the left mounting slot, and the flip rod drives the plurality of metal contacts to contact the plurality of metal cylinders one by one; a limit assembly is provided at the left end of the right terminal, and when the left terminal is inserted into the right mounting hole, the limit assembly is used to position the left terminal in the right mounting hole.
[0005] Furthermore, the transmission assembly includes a transmission rod, an axial hole with an opening at the right end is provided in the left terminal, a through hole coaxial with the axial hole is provided in the protective cover, the transmission rod is slidably connected in the axial hole along the left and right directions, and the right end of the transmission rod passes through the through hole; a left spring is provided at the left end of the transmission rod in the axial hole for forcing the transmission rod to move to the right; a spiral groove is provided on the inner side wall of the through hole, and a convex column extending into the spiral groove is provided on the outer side of the transmission rod, and when the transmission rod moves along the left and right directions, the convex column cooperates with the spiral groove to drive the protective cover to rotate; a second slot for connecting the left mounting slot and the axial hole is provided in the left terminal, a connecting rod is hinged on the outer side of the transmission rod, and the other end of the connecting rod is hinged on the flip rod.
[0006] Furthermore, when the left terminal is disconnected from the right terminal, when the transmission rod moves to the right to the right end position, the connecting rod pulls the flip rod to drive the metal contact into the left mounting slot, and the protective cover drives the first slot to rotate to be offset from the left mounting slot. When the left terminal is connected to the right terminal, when the transmission rod moves to the left to the left end position, the connecting rod pushes the flip rod to drive the metal contact to extend out of the first slot, and the protective cover drives the first slot to rotate to face the left mounting slot.
[0007] Furthermore, a limiting sliding groove is provided on the inner side wall of the shaft hole, and a limiting protrusion located in the limiting sliding groove is fixedly provided on the transmission rod.
[0008] Furthermore, the limiting assembly includes a first clamping plate and a second clamping plate, the first clamping plate and the second clamping plate are symmetrically hinged at the left end of the right terminal, and a first torsion spring for forcing the first clamping plate to rotate toward the second clamping plate is provided on the hinge shaft between the first clamping plate and the right terminal, and a second torsion spring for forcing the second clamping plate to rotate toward the first clamping plate is provided on the hinge shaft between the second clamping plate and the right terminal.
[0009] Furthermore, a first shifting block is provided at the upper end of the first clamping plate, and a second shifting block is provided at the upper end of the second clamping plate.
[0010] Furthermore, the left connecting assembly includes a left locking sleeve, which is threadedly connected to the left mounting hole. After the wiring harness passes through the left locking sleeve and is inserted into the left mounting slot, the left locking sleeve is rotated to the right to lock the wiring harness on the left terminal.
[0011] Furthermore, the right connecting assembly includes a right locking sleeve, the right end of the right terminal is provided with a right locking groove connected to the right mounting groove, the right locking sleeve is threadedly connected to the right end of the right locking groove, and after the wiring harness passes through the right locking sleeve and is inserted into the right mounting groove, the right locking sleeve is rotated to the left to lock the wiring harness on the right terminal.
[0012] Beneficial effects
[0013] Compared with the prior art, the technical solution of the present invention has the following advantages:
[0014] 1. By using a left terminal with a tapered surface and a tapered hole in the right terminal that matches the tapered surface, and concentrically arranging multiple metal cylinders in the right terminal, the left and right terminals can rotate relative to each other when plugged together, eliminating the need for alignment and plugging, saving time and eliminating the need to twist the wire harness, thus extending the life of the wire harness.
[0015] 2. By setting a transmission rod, when the left terminal is inserted into the right terminal, the transmission rod is pushed to drive the flip rod to rotate through the connecting rod, pushing out the multiple metal contacts installed on the flip rod, so that they touch the multiple metal cylinders in the right terminal respectively, completing the circuit connection. When the left terminal is disconnected from the right terminal, the transmission rod drives the flip rod to rotate into the left installation slot, so that the metal contacts on the flip rod are prevented from bumping;
[0016] 3. By providing a protective cover outside the left terminal and a spiral groove inside the protective cover, when the left terminal is inserted into the right terminal, the protrusion on the transmission rod slides in the spiral groove, driving the protective cover to rotate, so that the first notch on the protective cover rotates to the position where the flip rod rotates out, exposing the metal contact; when the left terminal is disconnected from the right terminal and the flip rod is retracted, the first notch on the protective cover rotates away, and the protective cover and the left terminal form a closed space. The metal contact is placed in this closed space to prevent corrosion and oxidation when exposed to water, thereby extending the service life of the wiring harness;
[0017] 4. By arranging a split first card plate and a second card plate at the opening of the right mounting hole of the right terminal, the split first card plate and the second card plate are spliced into a whole when the right terminal is not plugged in, and cover the right mounting position to protect the internal metal cylinder. After the right terminal and the left terminal are plugged in multiple times, the first card plate and the second card plate are moved and positioned, and no gap is generated between the left terminal and the right terminal during plugging due to deformation of the elastic element, which is stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a cross-sectional view of the left terminal of the present invention;
[0019] Figure 2 is a cross-sectional view of the right terminal of the present invention;
[0020] Figure 3 For the present invention Figure 2 Cross-sectional view in the AA direction;
[0021] Figure 4 This is a cross-sectional view of the left terminal and the right terminal of the present invention when plugged together;
[0022] Figure 5 When unlocking the invention Figure 4 Cross-sectional view in the middle BB direction;
[0023] Figure 6When the present invention is locked Figure 4 Cross-sectional view in the middle BB direction;
[0024] Figure 7 It is a cross-sectional view of the protective cover of the present invention. DETAILED DESCRIPTION
[0025] See also Figure 1-7 As shown, an automobile wiring harness connector includes a left terminal 1 and a right terminal 6, the left end of the left terminal 1 is provided with a left boss 1a, the right end of the left terminal 1 is provided with a tapered surface 1b on the outside, the left boss 1a is provided with a left mounting hole 1c with a left end opening, the left terminal 1 is provided with a left mounting slot 11 connected to the left mounting hole 1c, the left mounting slot 11 is hinged with a flip rod 44, and the flip rod 44 is provided with a plurality of metal contacts 5 for connecting with the wire ends in the wiring harness, the left end of the left boss 1a is provided with a left connecting assembly, and the left connecting assembly is used to fix the wiring harness to the left end of the left boss 1a; the outer side of the left terminal 1 is rotatably connected to a protective cover 31 provided on the outer side of the tapered surface 1b, and the protective cover 31 is provided with a first slot 312; the left end of the right terminal 6 is provided with a right mounting hole 6a for the left terminal 1 to extend into, and the right terminal 6 A tapered hole 6b is provided at the right end of the inner right mounting hole 6a for the tapered surface 1b to extend into; a right mounting slot 6c is provided in the right terminal 6, and a plurality of coaxial metal cylinders 71 are fixed in the right terminal 6, with the left end of the metal cylinder 71 located in the tapered hole 6b and the right end located in the right mounting slot 6c; a right connecting assembly is provided at the right end of the right terminal 6, and the right connecting assembly is used to fix the wiring harness to the right end of the right terminal 6; a transmission assembly is provided in the left terminal 1, and when the left terminal 1 is inserted into the right mounting hole 6a, the transmission assembly controls the protective cover 31 to rotate to the position where the first slot 312 is opposite to the left mounting slot 11, and the flip rod 44 drives the plurality of metal contacts 5 to contact the plurality of metal cylinders 71 one by one; a limit assembly is provided at the left end of the right terminal 6, and when the left terminal 1 is inserted into the right mounting hole 6a, the limit assembly is used to position the left terminal 1 in the right mounting hole 6a.
[0026] The transmission assembly includes a transmission rod 41, a shaft hole 1d with an opening at the right end is provided in the left terminal 1, a through hole 3a coaxial with the shaft hole 1d is provided in the protective cover 31, the transmission rod 41 is slidably connected in the shaft hole 1d along the left and right directions, and the right end of the transmission rod 41 passes through the through hole 3a. In this embodiment, the inner side wall of the shaft hole 1d is provided with a limiting slide groove 1e, and the transmission rod 41 is fixed with a limiting protrusion 1f located in the limiting slide groove 1e; a left spring 43 for forcing the transmission rod 41 to move to the right is provided at the left end of the transmission rod 41 in the shaft hole 1d; a spiral groove 311 is provided on the inner side wall of the through hole 3a, and a boss 411 is provided on the outer side of the transmission rod 41 that extends into the spiral groove 311. When the transmission rod 41 moves along the left and right directions, the boss 411 and The spiral groove 311 cooperates to drive the protective cover 31 to rotate; a second slot 1g is provided in the left terminal 1 for connecting the left mounting slot 11 and the shaft hole 1d, and a connecting rod 43 is hinged on the outer side of the transmission rod 41, and the other end of the connecting rod 43 is hinged on the flip rod 44; when the left terminal 1 is disconnected from the right terminal 6, when the transmission rod 41 moves to the right end position, the connecting rod 43 pulls the flip rod 44 to drive the metal contact 5 into the left mounting slot 11, and the protective cover 31 drives the first slot 312 to rotate to be offset from the left mounting slot 11. When the left terminal 1 is connected to the right terminal 6, when the transmission rod 41 moves to the left end position, the connecting rod 43 pushes the flip rod 44 to drive the metal contact 5 to extend out of the first slot 312, and the protective cover 31 drives the first slot 312 to rotate to face the left mounting slot 11.
[0027] The limiting assembly includes a first clamping plate 81 and a second clamping plate 82, which are symmetrically hinged to the left end of the right terminal 6. A first torsion spring 91 is provided on the hinge axis between the first clamping plate 81 and the right terminal 6 for forcing the first clamping plate 81 to rotate toward the second clamping plate 82, and a second torsion spring 92 is provided on the hinge axis between the second clamping plate 82 and the right terminal 6 for forcing the second clamping plate 82 to rotate toward the first clamping plate 81. A first shifting block 8a is provided at the upper end of the first clamping plate 81, and a second shifting block 8b is provided at the upper end of the second clamping plate 82.
[0028] The left connection assembly includes a left locking sleeve 21, which is threadedly connected to the left mounting hole 1c. After the wiring harness passes through the left locking sleeve 21 and is inserted into the left mounting slot 11, the left locking sleeve 21 is rotated to the right to lock the wiring harness to the left terminal 1. The right connection assembly includes a right locking sleeve 22. The right end of the right terminal 6 is provided with a right locking slot 6e that communicates with the right mounting slot 6c. The right locking sleeve 22 is threadedly connected to the right end of the right locking slot 6e. After the wiring harness passes through the right locking sleeve 22 and is inserted into the right mounting slot 6c, the right locking sleeve 22 is rotated to the left to lock the wiring harness to the right terminal 6.
[0029] like Figure 1 、2 The figure shows the internal structure of the left terminal 1 and the right terminal 6 in the present invention. When the connector needs to be used to connect the two-end wiring harness, one end of the wiring harness needs to be inserted through the left locking sleeve 21 into the left mounting slot 11 of the left terminal 1, the wires in the wiring harness need to be connected to the metal contact 5, and the left locking sleeve 21 is used to fix the wiring harness. The other end of the wiring harness needs to be inserted through the right locking sleeve 22 into the right mounting slot 6c of the right terminal 6, the wires in the wiring harness need to be connected to the metal cylinder 71, and the right locking sleeve 22 is used to fix the wiring harness to complete the installation.
[0030] Then, the first and second torsion springs 91 and 92 are overcome by the first and second shift blocks 8a and 8b to rotate the first clamping plate 81 and the second clamping plate 82, opening the right mounting hole 6a of the right terminal 6, and inserting the left terminal 1 into the right terminal 6 without alignment. When the transmission rod 41 touches the right terminal 6, the left terminal 1 is pushed to the right, so that the transmission rod 41 overcomes the left spring 43 and moves to the left. Since the protrusion 411 slides in the spiral groove 311, the protective cover 31 is driven to rotate, so that the first notch 312 is aligned with the opening of the left mounting notch 11. At the same time, due to the movement of the transmission rod 41, the connecting rod 43 pushes the turning rod 44 to rotate, driving the metal contact 5 to rotate out of the first notch 312. When the left terminal 1 is fully inserted into the right terminal 6 (as shown in FIG. Figure 4 As shown), the transmission rod 41 is at the left end position, and all the metal contacts 5 are in contact with the corresponding metal cylinders 71. At this time, the first clamping plate 81 and the second clamping plate 82 are released. Under the action of the first torsion spring 91 and the second torsion spring 92, the first clamping plate 81 and the second clamping plate 82 rotate to position the left terminal 1 inside the right terminal 6, completing the plugging of the connector (as shown). Figure 4 、 6 shown).
[0031] When the left terminal 1 and the right terminal 6 need to be separated, the first and second torsion springs 91 and 92 are overcome by the first and second shift blocks 8a and 8b to rotate the first and second clamping plates 81 and 82, so that the left terminal 1 is out of position (such as Figure 5 As shown in the figure, the left terminal 1 is pulled outward, and under the action of the left spring 43, the transmission rod 41 is pushed to the right, and at the same time, the turning rod 44 is driven by the connecting rod 43 to rotate into the left mounting slot 11, so that the metal contact 5 is retracted. Due to the cooperation between the protrusion 411 and the spiral groove 311, the protective cover 31 rotates to close the opening of the left mounting slot 11, thereby protecting the metal contact 5; after the left terminal 1 is pulled out, the first clamping plate 81 and the second clamping plate 82 are released. Under the action of the first torsion spring 91 and the second torsion spring 92, the first clamping plate 81 and the second clamping plate 82 rotate and are spliced together to close the opening of the right terminal 6, thereby protecting the metal cylinder 71 and completing the disconnection of the connector.
[0032] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. An automotive wiring harness connector, comprising a left terminal and a right terminal, characterized in that: The left end of the left terminal is provided with a left boss, the outer side of the right end of the left terminal is provided with a conical surface, a left mounting hole with a left end opening is provided in the left boss, a left mounting slot communicating with the left mounting hole is provided in the left terminal, a flip rod is hinged in the left mounting slot, a plurality of metal contacts for connecting with the ends of the wires in the wiring harness are provided at intervals on the flip rod, a left connecting component is provided at the left end of the left boss, and the left connecting component is used to fix the wiring harness to the left end of the left boss; a protective cover is rotatably connected to the outer side of the left terminal with a cover provided on the outer side of the conical surface, and a first notch is provided on the protective cover; a right mounting hole for the left terminal to extend into is provided at the left end of the right terminal, and a screw thread is provided at the right end of the right mounting hole for the left terminal to extend into. a tapered hole for the tapered surface to extend into; a right mounting slot is provided in the right terminal, and a plurality of coaxial metal cylinders are fixed in the right terminal, with the left end of the metal cylinder located in the tapered hole and the right end located in the right mounting slot; a right connecting assembly is provided at the right end of the right terminal, and the right connecting assembly is used to fix the wiring harness to the right end of the right terminal; a transmission assembly is provided in the left terminal, and when the left terminal is inserted into the right mounting hole, the transmission assembly controls the protective cover to rotate to a position where the first notch is opposite to the left mounting notch, and the flip rod drives the plurality of metal contacts to contact the plurality of metal cylinders one by one; a limiting assembly is provided at the left end of the right terminal, and when the left terminal is inserted into the right mounting hole, the limiting assembly is used to position the left terminal in the right mounting hole; The transmission assembly includes a transmission rod, an axial hole with an opening at the right end is provided in the left terminal, a through hole coaxial with the axial hole is provided in the protective cover, the transmission rod is slidably connected in the axial hole along the left and right directions, and the right end of the transmission rod passes through the through hole; a left spring is provided at the left end of the transmission rod in the axial hole for forcing the transmission rod to move to the right; a spiral groove is provided on the inner side wall of the through hole, and a convex column extending into the spiral groove is provided on the outer side of the transmission rod, and when the transmission rod moves along the left and right directions, the convex column cooperates with the spiral groove to drive the protective cover to rotate; a second slot for connecting the left mounting slot and the axial hole is provided in the left terminal, a connecting rod is hinged on the outer side of the transmission rod, and the other end of the connecting rod is hinged on the flip rod.
2. The automotive wiring harness connector according to claim 1, characterized in that: When the left terminal is disconnected from the right terminal, when the transmission rod moves to the right end position, the connecting rod pulls the flip rod to drive the metal contact into the left mounting slot, and the protective cover drives the first slot to rotate to be offset from the left mounting slot. When the left terminal is connected to the right terminal, when the transmission rod moves to the left end position, the connecting rod pushes the flip rod to drive the metal contact to extend out of the first slot, and the protective cover drives the first slot to rotate to face the left mounting slot.
3. The automotive wiring harness connector according to claim 2, characterized in that: The inner side wall of the shaft hole is provided with a limiting sliding groove, and the transmission rod is fixedly provided with a limiting protrusion located in the limiting sliding groove.
4. The automotive wiring harness connector according to claim 3, characterized in that: The limiting assembly includes a first clamping plate and a second clamping plate, which are symmetrically hinged at the left end of the right terminal. A first torsion spring for forcing the first clamping plate to rotate toward the second clamping plate is provided on the hinge shaft between the first clamping plate and the right terminal, and a second torsion spring for forcing the second clamping plate to rotate toward the first clamping plate is provided on the hinge shaft between the second clamping plate and the right terminal.
5. The automotive wiring harness connector according to claim 4, characterized in that: A first shifting block is provided at the upper end of the first clamping plate, and a second shifting block is provided at the upper end of the second clamping plate.
6. The automotive wiring harness connector according to claim 5, characterized in that: The left connecting assembly includes a left locking sleeve, which is threadedly connected to the left mounting hole. After the wiring harness passes through the left locking sleeve and is inserted into the left mounting slot, the left locking sleeve is rotated to the right to lock the wiring harness on the left terminal.
7. The automotive wiring harness connector according to claim 6, characterized in that: The right connecting assembly includes a right locking sleeve. The right end of the right terminal is provided with a right locking groove connected to the right mounting groove. The right locking sleeve is threadedly connected to the right end of the right locking groove. After the wiring harness passes through the right locking sleeve and is inserted into the right mounting groove, the right locking sleeve is rotated to the left to lock the wiring harness on the right terminal.
Citation Information
Patent Citations
Automobile wire harness connector
CN113224575A
Cable connector and cable device
CN113410710A