Automatic water-blowing laser cup separation system and method with slag removal function
By using an automatic water blowing laser cup separation system during the stainless steel vacuum cup processing, the problems of long water removal time, uneven manual operation and waste residue in traditional treatment methods are solved, and automated processing and high-quality product production are realized.
Patent Information
- Application Number
- CN202210901467.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2042-07-28
AI Technical Summary
During the processing of stainless steel vacuum cups, the traditional treatment methods have problems such as long-term water removal after water rises, manual operation leads to uneven cup mouths, and residual waste residue after laser cutting.
An automatic water blowing laser cup separation system with slag removal function is adopted. The system includes a workbench, a laser cutting machine, a slag removal mechanism and a water blowing assembly. Through an automated stepper motor, pneumatic jaws and nozzle collar, automatic slag removal and blow-drying of stainless steel vacuum cups is realized.
The automatic processing of stainless steel vacuum cups is realized, which reduces labor costs, improves product quality, and ensures that the cup mouth is flat and free of waste residue.
Smart Images

Figure CN115106659B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of stainless steel vacuum cup forming laser cup separation, and more specifically, particularly relates to an automatic water blowing laser cup separation system and method with a slag removal function. Background Art
[0002] In the processing of stainless steel vacuum cups, there are the following problems: 1. Stainless steel vacuum cup processing technology requirements: After the water rises and the cups are divided, the surface needs to be polished. The traditional treatment method is to let it stand for a long time to remove water.
[0003] 2. After the water has risen, the manual operation of the knife wheel to divide the cups may cause the cup mouth to be uneven, which will affect the mold jamming in the subsequent process.
[0004] 3. Currently, both manual and automatic lines have changed from traditional knife flat bottom to laser flat bottom. However, when the laser cuts the metal surface for a long time, there will be more or less waste residue left during the oxidation process, which is laborious and time-consuming to clean manually. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an automatic water-blowing laser cup-separating system and method with a slag removal function to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic water blowing laser cup separation system with slag removal function, comprising a workbench, a material receiving table is installed on the workbench, a material receiving box is provided on the material receiving table, an opening is provided on the top of the material receiving box, a base is provided on one side of the workbench, a side panel is provided on the top of the base, mounting plates are provided at both ends of the side panels, a moving mechanism is provided between the mounting plates, a side mounting plate is connected to the moving end of the moving mechanism, a top plate is provided on the top of the side mounting plate, a hanging plate is installed on the top plate, a symmetrical double-rod cylinder is provided at the bottom of one end of the hanging plate, a rotating clamping assembly is connected to the bottom of the double-rod cylinder, a stainless steel vacuum cup is fixed in the rotating clamping assembly, and a laser is provided on one side of the stainless steel vacuum cup Cutting machine, a laser cutting head is provided on one side of the laser cutting machine, the laser cutting head is facing the stainless steel vacuum cup, and divides the stainless steel vacuum cup into upper and lower cups; the laser cutting machine is installed on a workbench, a support frame is provided on the workbench, a stepper motor is provided on the support frame, a rotating arm is connected to the driving end of the stepper motor, a clamping mechanism is provided at one end of the rotating arm, a sub-cup is fixed in the clamping mechanism, a slag removal mechanism is provided in the sub-cup, a water expansion molding machine is provided on one side of the workbench, the water expansion molding machine stamps the stainless steel vacuum cup, a six-axis manipulator is installed on one side of the six-axis manipulator, a water blowing assembly is provided on one side of the water blowing assembly, a feeding mechanism is provided on one side of the feeding mechanism, and the feeding mechanism is installed at the bottom of the top plate.
[0007] Preferably, a chip collecting groove is provided in the workbench, a protective frame is provided at the opening of the chip collecting groove, a chip discharge opening is provided at one side of the workbench, and the chip discharge opening is connected to the chip collecting groove.
[0008] Preferably, the moving mechanism includes a first drive motor, which is fixed on one side of the mounting plate. The driving end of the first drive motor is connected to a screw through a coupling. The screw is fixed between the mounting plates through a bearing. Symmetrical sliding rods are provided above and below the screw. A sliding seat is slidably fitted on the sliding rod. The sliding seat is threadably fitted with the screw, and a side mounting plate is connected to one side of the sliding seat.
[0009] Preferably, the rotating clamping assembly includes a pressure plate, which is fixed at the pushing end of the double-rod cylinder. A symmetrical turntable is provided at the bottom of the pressure plate. A stainless steel vacuum cup is pressed at the bottom of the turntable. The bottom of the stainless steel vacuum cup is fixed by an electric rotating table, and the electric rotating table is installed on a workbench.
[0010] Preferably, the clamping mechanism comprises a first cylinder, one side of which is fixed to one end of a rotating arm, a push-out end of the first cylinder is connected to an adapter plate, a symmetrical pneumatic clamp is provided at the bottom of the adapter plate, and a dividing cup is clamped in the pneumatic clamp.
[0011] Preferably, the slag removal mechanism includes a sixth cylinder, a push plate is provided at the pushing end of the sixth cylinder, a second drive motor is provided on the top of the push plate, a drawing wheel is connected to the driving end of the second drive motor, and the drawing wheel is gap-matched with the inner wall of the separation cup.
[0012] Preferably, a chip guard is provided on the outer side of the sixth cylinder, and a conical surface is provided on the top of the chip guard.
[0013] Preferably, the water blowing assembly includes a transfer frame, a second cylinder is installed in the transfer frame, the push-out end of the second cylinder is connected to a mounting seat, a symmetrical positioning seat is provided in the mounting seat, the positioning seat is provided with a positioning boss, a stainless steel vacuum cup is fixed on the positioning boss, a nozzle ring is provided on the top of the stainless steel vacuum cup, the nozzle rings are symmetrically distributed and fixedly connected, a third cylinder is provided in the center of the top of the nozzle ring, the third cylinder is fixed to the top of the transfer frame, a heating rod is provided in the center of the positioning seat, and one side of the mounting seat is facing the feeding mechanism.
[0014] Preferably, the feeding mechanism includes a fourth cylinder, the fourth cylinder is fixed at the top and bottom, the pushing end of the fourth cylinder is provided with a lifting plate, a symmetrical fixed plate is provided on one side of the lifting plate, and the fifth cylinder is respectively installed on the fixed plates, and the pushing end of the fifth cylinder is connected with a clamping plate, and the stainless steel vacuum cup can be clamped between the clamping plates.
[0015] Preferably, the method for using the automatic water-blowing laser cup-separating system with slag removal function comprises the following specific steps:
[0016] 1. First, put the stainless steel vacuum cup that needs to be stamped into the water expansion forming machine for overall forming, so as to facilitate subsequent work. After the stamping is successful, the stainless steel vacuum cup is taken out by the six-axis manipulator and placed in the transfer rack, and positioned and fixed using the positioning boss of the positioning seat.
[0017] 2. Secondly, open the third cylinder to drive the air nozzle ring to move up and down, so as to blow water up and down on the outside of the stainless steel vacuum cup. By energizing the heating rod in the positioning seat, the water blowing efficiency of the stainless steel vacuum cup is accelerated, and the inside and outside are combined to ensure the drying of the stainless steel vacuum cup. After completion, lift the air nozzle ring.
[0018] 3. Again, turn on the second cylinder to drive the mounting base to move between the clamps as a whole, and clamp it through the fifth cylinder. After the fixation is completed, the fourth cylinder will lift the whole body up, and use the first drive motor to drive the screw to rotate, so that the sliding seat moves horizontally until the clamp puts the stainless steel vacuum cup on the electric rotating table. The double-rod cylinder at the bottom of the lifting plate drives the pressure plate to press down, so that the turntable presses the stainless steel vacuum cup.
[0019] 4. From this, turn on the electric rotating table to rotate the stainless steel vacuum cup, turn on the laser cutting machine to cut it in half. After completion, lift the turntable and start the stepper motor. The stepper motor is set to rotate 90 degrees each time and the reciprocating angle is 180 degrees. The first cylinder at one end of the rotating arm drives the pneumatic clamp at the bottom to grab, so as to clamp the upper part of the cup first, and then rotate it to the chip collecting groove. The sixth cylinder in the chip collecting groove drives the second drive motor to rise, and the second drive motor drives the wire drawing wheel to rotate, so as to remove the waste slag generated by cutting in the cup, and then repeat the steps to clamp and remove the slag from the lower part of the cup.
[0020] 5. Finally, after the slag is removed, the stepper motor drives the whole to rotate clockwise and put the sub-cup into the material receiving box.
[0021] The present invention provides an automatic water-blowing laser cup separation system and method with a slag removal function, which has the following beneficial effects:
[0022] The automatic water-blowing laser cup-separating system and method with a slag removal function can perform water-blowing treatment inside and outside the stainless steel vacuum cup after water swelling through a heating rod arranged in a positioning seat and a nozzle collar arranged in a transfer rack, thereby accelerating the water-blowing efficiency and preventing water stains on the stainless steel vacuum cup during processing that affect product quality. Furthermore, no human intervention is required throughout the process, thereby achieving machine operation, avoiding large amounts of manpower consumption, and reducing labor costs.
[0023] 2. The automatic water-blowing laser cup-separating system and method with slag removal function can realize material loading and receiving through a stepper motor, and the wire drawing wheel is driven to rotate by a second drive motor to perform slag removal for the cup-separating. The debris will be collected in a chip collecting groove and processed centrally by a chip removal port. The stainless steel vacuum cup is driven to rotate by an electric rotating table to realize laser cutting without human intervention, thereby improving the production quality of the cup-separating. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the present invention.
[0025] Figure 2 It is a structural schematic diagram of the present invention.
[0026] Figure 3 It is a front view of the present invention.
[0027] Figure 4 It is a CC cross-sectional view of the present invention.
[0028] Figure 5 It is an AA cross-sectional view of the present invention.
[0029] Figure 6 It is a BB cross-sectional view of the present invention.
[0030] In the figure, 1, workbench; 101, chip collecting groove; 102, chip discharge port; 103, protective frame; 2, material receiving table; 3, material receiving box; 4, base; 5, side plate; 6, slide rod; 7, screw rod; 8, mounting plate; 801, first drive motor; 9, sliding seat; 10, side mounting plate; 11, top plate; 111, lifting plate; 12, double-rod cylinder; 13, pressure plate; 131, turntable; 14, electric rotating table; 15, laser cutting machine; 151, laser cutting head; 16, stepping motor; 161, rotating arm; 162, support frame; 17, first air cylinder Cylinder; 171, adapter plate; 18, pneumatic gripper; 19, stainless steel vacuum cup; 191, separator; 20, water swelling forming machine; 21, six-axis manipulator; 22, transfer rack; 221, second cylinder; 222, mounting seat; 23, positioning seat; 231, heating rod; 24, nozzle collar; 25, third cylinder; 26, fourth cylinder; 261, lifting plate; 27, clamping plate; 271, fixing plate; 272, fifth cylinder; 28, sixth cylinder; 281, chip guard; 282, push plate; 29, second drive motor; 291, drawing wheel. DETAILED DESCRIPTION
[0031] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0032] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] See also Figures 1 to 6 The present invention provides a technical solution: an automatic water-blowing laser cup-separating system 191 with a slag removal function, comprising a workbench 1, a base 4 is arranged on one side of the workbench 1, a side plate 5 is arranged on the top of the base 4, mounting plates 8 are arranged at both ends of the side plates 5, a moving mechanism is arranged between the mounting plates 8, a side mounting plate 10 is connected to the moving end of the moving mechanism, a top plate 11 is arranged on the top of the side mounting plate 10, a hanging plate 111 is installed on the top plate 11, a symmetrical double-rod cylinder 12 is arranged at the bottom of one end of the hanging plate 111, a rotating clamping assembly is connected to the bottom of the double-rod cylinder 12, a stainless steel vacuum cup 19 is fixed in the rotating clamping assembly, a laser cutting machine 15 is arranged on one side of the stainless steel vacuum cup 19, a laser cutting head 151 is arranged on one side of the laser cutting machine 15, and the laser cutting head 15 1 is facing the stainless steel vacuum cup 19, and divides the stainless steel vacuum cup 19 into component cups 191 in the upper and lower parts. The laser cutting machine 15 is installed on the workbench 1. The workbench 1 is provided with a support frame 162. The support frame 162 is provided with a stepping motor 16. The driving end of the stepping motor 16 is connected with a rotating arm 161. One end of the rotating arm 161 is provided with a clamping mechanism. The component cup 191 is fixed in the clamping mechanism. The component cup 191 is provided with a slag removal mechanism. A water swelling forming machine 20 is provided on one side of the workbench 1. The water swelling forming machine 20 stamps the stainless steel vacuum cup 19. A six-axis manipulator 21 is installed on one side of the water swelling forming machine 20. A water blowing component is provided on one side of the six-axis manipulator 21. A feeding mechanism is provided on one side of the water blowing component. The feeding mechanism is installed on the bottom of the top plate 11.
[0035] like Figure 1 , 2As shown, a chip collecting groove 101 is provided in the workbench 1, a protective frame 103 is provided at the opening of the chip collecting groove 101, a chip discharge opening 102 is provided at one side of the workbench 1, and the chip discharge opening 102 is connected to the chip collecting groove 101. The chip collecting groove 101 can ensure that during the slag removal process of the separation cup 191, the debris can be collected and processed centrally through the chip discharge opening 102, thereby improving the working environment.
[0036] like Figure 1 , 2 As shown in , 4, the moving mechanism includes a first drive motor 801, and the first drive motor 801 is fixed on one side of the mounting plate 8. The driving end of the first drive motor 801 is connected to a screw rod 7 through a coupling, and the screw rod 7 is fixed between the mounting plates 8 through a bearing. The screw rod 7 is provided with symmetrical sliding rods 6 above and below, and a sliding seat 9 is slidably matched on the sliding rod 6. The sliding seat 9 is threadedly matched with the screw rod 7, and a side mounting plate 10 is connected to one side of the sliding seat 9. The screw rod 7 is driven to rotate by the first drive motor 801 to realize the horizontal movement of the sliding seat 9, thereby ensuring the stability of feeding.
[0037] like Figure 1 , 2 As shown in Figures 3 and 5, the rotating clamping assembly includes a pressing plate 13, which is fixed at the pushing end of the double-rod cylinder 12. A symmetrical turntable 131 is provided at the bottom of the pressing plate 13. A stainless steel vacuum cup 19 is clamped at the bottom of the turntable 131. The bottom of the stainless steel vacuum cup 19 is fixed by an electric rotating table 14. The electric rotating table 14 is installed on the workbench 1. The stainless steel vacuum cup 19 can be driven to rotate through the electric rotating table 14 and the turntable 131, thereby achieving stable laser cutting and improving cutting quality.
[0038] like Figure 1 , 2 As shown in Figures 4 and 5, the clamping mechanism includes a first cylinder 17, one side of which is fixed to one end of a rotating arm 161, and a transfer plate 171 is connected to the push-out end of the first cylinder 17. A symmetrical pneumatic clamp 18 is provided at the bottom of the transfer plate 171, and a sub-cup 191 is clamped in the pneumatic clamp 18. The cut sub-cup 191 is clamped by the pneumatic clamp 18, and the rotation is achieved by the rotating arm 161 to transfer materials, remove slag and collect materials.
[0039] like Figure 2 , 6 As shown, the slag removal mechanism includes a sixth cylinder 28, a push plate 282 is provided at the pushing end of the sixth cylinder 28, a second drive motor 29 is provided on the top of the push plate 282, a wire drawing wheel 291 is connected to the driving end of the second drive motor 29, and the wire drawing wheel 291 is matched with the inner wall gap of the dividing cup 191. The second drive motor 29 is driven by the sixth cylinder 28 to perform lifting movement, thereby driving the wire drawing wheel 291 to perform comprehensive slag removal in the dividing cup 191, thereby improving the overall quality of the dividing cup 191.
[0040] like Figure 2 , 6 As shown, a chip guard 281 is provided on the outside of the sixth cylinder 28, and a conical surface is provided on the top of the chip guard 281. The chip guard 281 can protect the sixth cylinder 28 and prevent the sixth cylinder 28 from being contaminated by debris and affecting the lifting movement. The conical surface on the top of the chip guard 281 is more conducive to the debris entering the chip collecting groove, thereby improving the efficiency of collecting debris.
[0041] like Figure 2 , 4 As shown in Figure 5, the water blowing assembly includes a transfer frame 22, in which a second cylinder 221 is installed, and a mounting seat 222 is connected to the push-out end of the second cylinder 221, and a symmetrical positioning seat 23 is arranged in the mounting seat 222, and the positioning seat 23 is provided with a positioning boss, and a stainless steel vacuum cup 19 is fixed on the positioning boss, and a nozzle ring 24 is arranged on the top of the stainless steel vacuum cup 19, and the nozzle rings 24 are symmetrically distributed and fixedly connected, and a third cylinder 25 is arranged at the center of the top of the nozzle ring 24, and the third cylinder 25 is fixed to the top of the transfer frame 22, and a heating rod 231 is arranged in the center of the positioning seat 23, and one side of the mounting seat 222 is opposite to the feeding mechanism, and the stainless steel vacuum cup 19 after water swelling and forming can be blown with water inside and outside by the heating rod 231 arranged in the positioning seat 23 and the nozzle ring 24 arranged in the transfer frame 22, so as to speed up the water blowing efficiency.
[0042] like Figure 2 , 4 As shown in Figures 5 and 6, the feeding mechanism includes a fourth cylinder 26, which is fixed at the top and bottom. A lifting plate 261 is provided at the push-out end of the fourth cylinder 26, and a symmetrical fixed plate 271 is provided on one side of the lifting plate 261. A fifth cylinder 272 is respectively installed on the fixed plate 271. A clamping plate 27 is connected to the push-out end of the fifth cylinder 272, and the clamping plates 27 can clamp the stainless steel vacuum cup 19. The lifting plate 261 is driven to rise and fall by the fourth cylinder 26, thereby realizing the overall feeding of the stainless steel vacuum cup 19, which is convenient for the later laser cutting and plays a role of transfer.
[0043] like Figure 1 , 2 As shown, a material receiving table 2 is installed on the workbench 1, and a material receiving box 3 is provided on the material receiving table 2. An opening is provided on the top of the material receiving box 3, so that the material receiving work of the cup 191 can be quickly carried out without manual material collection, thereby improving the overall work efficiency and ensuring a smooth process.
[0044] The specific steps of this embodiment are:
[0045] 1. First, put the stainless steel vacuum cup 19 to be stamped into the water expansion forming machine 20 for integral molding, so as to facilitate subsequent work. After the stamping is successful, the stainless steel vacuum cup 19 is taken out by the six-axis manipulator 21 and put into the transfer rack 22, and is positioned and fixed by the positioning boss of the positioning seat 23.
[0046] 2. Secondly, open the third cylinder 25 to drive the air nozzle ring 24 to move up and down, so as to blow water from the outer side of the stainless steel vacuum cup 19 up and down. By energizing the heating rod 231 in the positioning seat 23, the water blowing efficiency of the stainless steel vacuum cup 19 is accelerated. The inside and outside are combined to ensure the drying of the stainless steel vacuum cup 19. After completion, lift the air nozzle ring 24.
[0047] 3. Again, turn on the second cylinder 221 to drive the mounting seat 222 to move as a whole between the clamps 27, and clamp it through the fifth cylinder 272. After the fixation is completed, the fourth cylinder 26 will lift the whole, and use the first drive motor 801 to drive the screw 7 to rotate, so that the sliding seat 9 moves horizontally until the clamp 27 puts the stainless steel vacuum cup 19 on the electric rotating table 14, and the double-rod cylinder 12 at the bottom of the lifting plate 111 drives the pressing plate 13 to press down, so that the turntable 131 presses the stainless steel vacuum cup 19.
[0048] 4. Next, turn on the electric rotating table 14 to rotate the stainless steel vacuum cup 19, turn on the laser cutting machine 15 to cut it in half. After completion, lift the turntable 131 and start the stepper motor 16. The stepper motor 16 is set to rotate 90 degrees each time and the reciprocating angle is 180 degrees. The first cylinder 17 at one end of the rotating arm 161 drives the pneumatic clamp 18 at the bottom to grab, so as to first clamp the upper part of the sub-cup 191, and then rotate it to the chip collecting groove 101. The sixth cylinder 28 in the chip collecting groove 101 drives the second drive motor 29 to rise, and the second drive motor 29 drives the drawing wheel 291 to rotate, so as to remove the waste slag generated by cutting in the sub-cup 191, and then repeat the steps to clamp and remove the slag from the lower part of the sub-cup 191.
[0049] 5. Finally, after the slag removal is completed, the stepper motor 16 drives the whole to rotate clockwise, and the sub-cup 191 is placed in the material receiving box 3.
[0050] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic water-blowing laser cup-separating system with a slag removal function, comprising a workbench (1), characterized in that: A material receiving platform (2) is installed on the workbench (1), a material receiving box (3) is provided on the material receiving platform (2), an opening is provided on the top of the material receiving box (3), a base (4) is provided on one side of the workbench (1), a side plate (5) is provided on the top of the base (4), mounting plates (8) are provided at both ends of the side plates (5), a moving mechanism is provided between the mounting plates (8), a side mounting plate (10) is connected to the moving end of the moving mechanism, a top plate (11) is provided on the top of the side mounting plate (10), a hanging plate (111) is installed on the top plate (11), a symmetrical double-rod cylinder (12) is provided at the bottom of one end of the hanging plate (111), a rotating clamping assembly is connected to the bottom of the double-rod cylinder (12), a stainless steel A stainless steel vacuum cup (19), wherein the bottom of the stainless steel vacuum cup (19) is fixed by an electric rotating table (14), wherein the electric rotating table (14) is mounted on a workbench (1), wherein a laser cutting machine (15) is provided on one side of the stainless steel vacuum cup (19), wherein a laser cutting head (151) is provided on one side of the laser cutting machine (15), wherein the laser cutting head (151) is directly facing the stainless steel vacuum cup (19) and divides the stainless steel vacuum cup (19) into upper and lower cups (191), wherein the laser cutting machine (15) is mounted on a workbench (1), wherein a support frame (162) is provided on the workbench (1), wherein a stepping motor (16) is provided on the support frame (162), wherein a driving end of the stepping motor (16) is connected to a rotating arm (161) ), a material clamping mechanism is provided at one end of the rotating arm (161), a dividing cup (191) is fixed in the material clamping mechanism, a slag removal mechanism is provided in the dividing cup (191), the slag removal mechanism comprises a sixth cylinder (28), a push plate (282) is provided at the push-out end of the sixth cylinder (28), a second drive motor (29) is provided at the top of the push plate (282), a wire drawing wheel (291) is connected to the drive end of the second drive motor (29), the wire drawing wheel (291) and the inner wall of the dividing cup (191) are clearance-matched, a water swelling forming machine (20) is provided at one side of the workbench (1), the water swelling forming machine (20) stamps and forms the stainless steel vacuum cup (19), a six-axis manipulator (21) is installed at one side of the water swelling forming machine (20), A water blowing assembly is provided on one side of the six-axis manipulator (21), a feeding mechanism is provided on one side of the water blowing assembly, the feeding mechanism is installed at the bottom of the top plate (11), the water blowing assembly comprises a transfer frame (22), a second cylinder (221) is installed in the transfer frame (22), a mounting seat (222) is connected to the push-out end of the second cylinder (221), a symmetrical positioning seat (23) is provided in the mounting seat (222), a positioning boss is provided on the positioning boss, a stainless steel vacuum cup (19) is fixed on the positioning boss, a nozzle ring (24) is provided on the top of the stainless steel vacuum cup (19), the nozzle rings (24) are symmetrically distributed and fixedly connected, and a third cylinder (25) is provided at the center of the top of the nozzle ring (24).The third cylinder (25) is fixed on the top of the intermediate transfer frame (22), a heating rod (231) is provided in the center of the positioning seat (23), and one side of the mounting seat (222) faces the feeding mechanism.
2. The automatic water-blowing laser cup-separating system with slag removal function according to claim 1, characterized in that: A chip collecting groove (101) is provided in the workbench (1), a protective frame (103) is provided at the opening of the chip collecting groove (101), and a chip discharge opening (102) is provided on one side of the workbench (1), the chip discharge opening (102) being connected to the chip collecting groove (101).
3. The automatic water-blowing laser cup-separating system with slag removal function according to claim 2, characterized in that: The moving mechanism comprises a first driving motor (801), the first driving motor (801) is fixed on one side of the mounting plate (8), the driving end of the first driving motor (801) is connected to a screw rod (7) via a coupling, the screw rod (7) is fixed between the mounting plates (8) via a bearing, the screw rod (7) is provided with symmetrical sliding rods (6) above and below, the sliding rod (6) is slidably matched with a sliding seat (9), the sliding seat (9) is threadedly matched with the screw rod (7), and one side of the sliding seat (9) is connected to a side mounting plate (10).
4. The automatic water-blowing laser cup-separating system with slag removal function according to claim 3 is characterized by: The rotary pressing assembly comprises a pressing plate (13), the pressing plate (13) being fixed to the pushing end of the double-rod cylinder (12), a symmetrical rotating disk (131) being provided at the bottom of the pressing plate (13), and a stainless steel vacuum cup (19) being pressed at the bottom of the rotating disk (131).
5. The automatic water blowing laser cup separation system with slag removal function according to claim 4 is characterized in that: The material clamping mechanism comprises a first cylinder (17), one side of the first cylinder (17) is fixed to one end of a rotating arm (161), the pushing end of the first cylinder (17) is connected to an adapter plate (171), the bottom of the adapter plate (171) is provided with symmetrical pneumatic clamps (18), and the pneumatic clamps (18) are provided with a dividing cup (191) therein.
6. The automatic water blowing laser cup separation system with slag removal function according to claim 5, characterized in that: A chip guard (281) is provided on the outside of the sixth cylinder (28), and a conical surface is provided on the top of the chip guard (281).
7. The automatic water-blowing laser cup-separating system with slag removal function according to claim 6, characterized in that: The feeding mechanism comprises a fourth cylinder (26), the fourth cylinder (26) being fixed at the top and bottom, a lifting plate (261) being provided at the push-out end of the fourth cylinder (26), a symmetrical fixing plate (271) being provided at one side of the lifting plate (261), a fifth cylinder (272) being respectively mounted on the fixing plates (271), a clamping plate (27) being connected to the push-out end of the fifth cylinder (272), and a stainless steel vacuum cup (19) being clamped between the clamping plates (27).
8. The method for using the automatic water-blowing laser cup-separating system with slag removal function according to claim 7, characterized in that: The specific steps of this method are:
1. First, the stainless steel vacuum cup (19) to be stamped is placed in a water swelling forming machine (20) for integral molding, so as to facilitate subsequent work. After the stamping is successful, the stainless steel vacuum cup (19) is taken out by a six-axis manipulator (21), and is placed in a transfer rack (22), and is positioned and fixed by a positioning boss of a positioning seat (23); 2. Secondly, the third cylinder (25) is turned on to drive the air nozzle ring (24) to move up and down, thereby performing a water blowing operation on the outer side of the stainless steel vacuum cup (19) up and down. By energizing the heating rod (231) in the positioning seat (23), the water blowing efficiency of the stainless steel vacuum cup (19) is accelerated, and the inside and outside are combined to ensure the drying of the stainless steel vacuum cup (19). After completion, the air nozzle ring (24) is raised; 3. Again, the second cylinder (221) is turned on to drive the mounting seat (222) to move as a whole between the clamping plates (27), and the mounting seat (222) is clamped by the fifth cylinder (272). After the fixing is completed, the mounting seat (222) is raised as a whole by the fourth cylinder (26), and the first drive motor (801) is used to drive the screw rod (7) to rotate, so that the sliding seat (9) moves horizontally until the clamping plate (27) places the stainless steel vacuum cup (19) on the electric rotating table (14), and the double-rod cylinder (12) at the bottom of the lifting plate (111) drives the pressing plate (13) to press down, so that the rotating disk (131) presses the stainless steel vacuum cup (19); 4. Next, the electric rotating table (14) is turned on to rotate the stainless steel vacuum cup (19), and the laser cutting machine (15) is turned on to cut the stainless steel vacuum cup (19) in half. After completion, the rotating table (131) is lifted and the stepper motor (16) is started. The stepper motor (16) is set to rotate at an angle of 90 degrees each time and to reciprocate at an angle of 180 degrees. The first cylinder (17) at one end of the rotating arm (161) drives the pneumatic clamp (18) at the bottom to grab, thereby first clamping the upper half of the sub-cup (191), and then rotating it into the chip collecting groove (101). The sixth cylinder (28) in the chip collecting groove (101) drives the second drive motor (29) to rise, and the second drive motor (29) drives the wire drawing wheel (291) to rotate, thereby removing the waste residue generated by cutting in the sub-cup (191). Then, the steps are repeated to clamp and remove the residue from the lower half of the sub-cup (191).
5. Finally, after the slag removal is completed, the stepper motor (16) drives the whole to rotate clockwise, and the sub-cup (191) is placed in the material receiving box (3).
Citation Information
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