A grouting and pouring double-station production equipment

Abstract

A double-station production equipment for grouting and pouring, including a double-station device for batching, stirring and cleaning, a barrel transmission device for cooperating with the double-station device, a hoisting device for moving the barrel and a circulating return plate transmission device, characterized in that the barrel transmission device is arranged between the double-station device and the return plate transmission device; the hoisting device is provided with a hoisting frame, and the hoisting device is installed on the top of the hoisting frame, so that the hoisting device is located above the double-station device, the barrel transmission device and the return plate transmission device; the device greatly improves production efficiency, makes the pouring production process uninterrupted, and reduces manual labor; it can adapt to the operating speed between different personnel processes, be integrated in a return plate circulation line, and cooperate with the hoisting device multi-function manipulator for rapid extraction, avoid production conflicts, improve the degree of automation, optimize the coordination between mechanisms, and thus improve production capacity.

Description

Technical Field

[0001] The invention relates to the field of grouting and pouring equipment, in particular to grouting and pouring double-station production equipment. Background Art

[0002] Currently, in the ceramic production process, there are many production steps and the processing time required for each step is different. If the transportation is continuous, it may cause the collapse of a certain link, thus affecting the overall production process. The equipment used for grouting and pouring in the industry is not highly automated, and most processes require manual processing, resulting in extremely low production efficiency. The existing automated equipment can only meet a single processing flow. When the next process is required, it is necessary to convert between equipment. When the production task volume is relatively large, the collaborative efficiency greatly affects the efficiency and progress of production, and different personnel and processes cannot be independently controlled and adjusted. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a double-station grouting and pouring production equipment, which can effectively solve the problems raised in the above background technology.

[0004] In order to solve the above problems, the technical solution adopted by the present invention is: a grouting and pouring double-station production equipment, including a double-station device for batching, stirring and cleaning, a barrel transmission device for cooperating with the double-station device, a hoisting device for moving the barrel and a circulating return plate transmission device, characterized in that the barrel transmission device is arranged between the double-station device and the return plate transmission device; the hoisting device is provided with a hoisting frame, and the hoisting device is installed on the top of the hoisting frame, so that the hoisting device is located above the double-station device, the barrel transmission device and the return plate transmission device.

[0005] As a further preferred embodiment of the present invention, the double-station device includes a first stirring and cleaning unit, a second stirring and cleaning unit and a dosing mechanism; the first stirring and cleaning unit and the second stirring and cleaning unit are symmetrically arranged; the dosing mechanism is arranged between the first stirring and cleaning unit and the second stirring and cleaning unit; the first stirring and cleaning unit and the second stirring and cleaning unit are both provided with a stirring mechanism for stirring the slurry and a cleaning mechanism for cleaning the material barrel.

[0006] As a further preferred embodiment of the present invention, the cleaning mechanism includes a cleaning base, a brushing mechanism, a flushing mechanism and a flipping mechanism; the brushing mechanism is installed in the cleaning base; the flushing mechanism is located in the barrel transmission device; the flipping mechanism is installed on the cleaning base, used to flip the barrel, and is used in conjunction with the flushing mechanism and the brushing mechanism.

[0007] As a further preferred embodiment of the present invention, the barrel transmission device is divided into a first conveying component and a second conveying component; the first conveying component and the second conveying component are respectively provided with chains; the chain of the first conveying component and the chain of the second conveying component are staggered, and an overlapping alternating area is formed between the chain of the first conveying component and the chain of the second conveying component; the alternating area is used for the conveying transition of the barrel.

[0008] As a further preferred embodiment of the present invention, the bucket transmission device is provided with a first bucket lifting assembly, a second bucket lifting assembly and a third bucket lifting assembly; the first bucket lifting assembly is arranged on the first conveying assembly; the second bucket lifting assembly is arranged on the second conveying assembly; the third bucket lifting assembly is arranged in the alternating area between the first bucket lifting assembly and the second bucket lifting assembly.

[0009] As a further preferred embodiment of the present invention, the lifting device includes a manipulator and an arm mechanism for lifting the barrel; the arm mechanism is provided with a six-way sliding mechanism; the manipulator is bolted to the six-way sliding mechanism, and the manipulator is driven to move on the arm mechanism by the sliding of the six-way sliding mechanism; the arm mechanism is installed on the top of the lifting frame; the manipulator is provided with a rotating assembly for swinging the barrel and a self-locking assembly for limiting the swing of the rotating assembly; the rotating assembly is installed at the ends on both sides of the arm; the self-locking assembly is installed on one side of the arm, and the self-locking assembly is slidably connected to the rotating assembly on one side.

[0010] As a further preferred embodiment of the present invention, the return plate transmission device includes a first multi-section transmission mechanism, a second multi-section transmission mechanism and a lifting and steering transmission mechanism; the first multi-section transmission mechanism and the second multi-section transmission mechanism are arranged opposite to each other, and the transmission directions of the first multi-section transmission mechanism and the second multi-section transmission mechanism are opposite; the lifting and steering transmission mechanism is provided with two groups, which are respectively arranged at the two ends of the first multi-section transmission mechanism and the second multi-section transmission mechanism, and form a closed-loop transmission chain with the first multi-section transmission mechanism and the second multi-section transmission mechanism; a number of conveying plates are placed on the transmission chain for circulation.

[0011] As a further preferred embodiment of the present invention, the first multi-stage transmission mechanism and the second multi-stage transmission mechanism are both provided with one or more circulating wire rack assemblies; the circulating wire rack assemblies include a first circulating wire rack and a second circulating wire rack; the first circulating wire rack and the second circulating wire rack are arranged side by side, and the first circulating wire rack and the second circulating wire rack are connected by a chain transmission.

[0012] As a further preferred embodiment of the present invention, the first circulating wire frame and the second circulating wire frame respectively include a rotating shaft, a driving wheel, a driven wheel and a first limiting assembly, the driving wheel and the driven wheel are arranged on the rotating shaft, the rotating shaft is located at one end of the first circulating wire frame and the second circulating wire frame, and the first limiting assembly is located at the other end of the first circulating wire frame and the second circulating wire frame; the driving wheel of the first circulating wire frame is connected to the driven wheel of the second circulating wire frame through a chain, or the driving wheel of the second circulating wire frame is connected to the driven wheel of the first circulating wire frame through a chain.

[0013] As a further preferred embodiment of the present invention, the lifting and steering transmission mechanism includes a first lifting transmission assembly, a second lifting transmission assembly and a sprocket roller assembly; the sprocket roller assembly is arranged between the first lifting transmission assembly and the second lifting transmission assembly; the first lifting transmission assembly is provided with a second limiting assembly and a belt transmission mechanism; the first lifting transmission assembly extends to one end of the first multi-section transmission mechanism or the second multi-section transmission mechanism through the belt transmission mechanism; the second lifting transmission assembly is provided with a driven sprocket shaft; the driven sprocket shaft is connected to the first multi-section transmission mechanism or the second multi-section transmission mechanism through a chain.

[0014] Compared with the prior art, the present invention provides a grouting and pouring double-station production equipment, which has the following beneficial effects:

[0015] This device greatly improves production efficiency, makes the pouring production process uninterrupted, reduces manual labor, and evenly injects grout through vacuum stirring and swinging, thereby improving the mixing quality of the slurry and the molding quality after grouting. The double-station device adopts double-station alternating quantitative feeding, stirring and cleaning. The stirring time characteristics can be set freely. The alternating interval time of the two station units is set according to the production speed. When the stirring time overlaps, the two barrels do not affect each other; the return plate transmission device adopts segmented multi-power control to adapt to the running speed between different personnel processes, and is integrated into a return plate circulation line. It cooperates with the lifting device multi-function manipulator for rapid extraction, avoids production conflicts, improves the degree of automation, optimizes the coordination between mechanisms, and thus increases production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a top view of the structure of the present invention;

[0018] Figure 3 Schematic diagram of the lifting device for extracting the barrel;

[0019] Figure 4 Schematic diagram of the robot structure;

[0020] Figure 5 It is a top view of the structure of the present invention;

[0021] Figure 6 for Figure 5 Enlarged view of part A;

[0022] Figure 7 It is a schematic diagram of the structure of the present invention;

[0023] Figure 8 It is a structural diagram of the barrel transmission device;

[0024] Figure 9 It is a schematic diagram of the structure of the cleaning mechanism;

[0025] Figure 10 This is a schematic diagram of the structure of the circulating wire rack assembly;

[0026] Figure 11 It is a schematic diagram of the structure of the circulating wire rack component;

[0027] Figure 12 This is a schematic diagram of the connection relationship of the loop wire rack components;

[0028] Figure 13 It is a structural diagram of the lifting and steering transmission mechanism;

[0029] Among them: 1. Dual-station device, 1-1. First stirring and cleaning unit, 1-2. Second stirring and cleaning unit, 1-3. Batching mechanism, 2. Bucket transmission device, 2-1. First conveying assembly, 2-2. Second conveying assembly, 2-3. First bucket lifting assembly, 2-4. Second bucket lifting assembly, 2-5. Third bucket lifting assembly, 3. Hoisting device, 3-1. Manipulator, 3-11. Rotating assembly, 3-12. Self-locking assembly, 3-2. Hanging arm mechanism, 3-21. Six-way sliding mechanism, 4. Return plate transmission device, 4-1. First multi-stage transmission mechanism, 4-2. Second multi-stage transmission mechanism, 4-3. Lifting and steering transmission mechanism , 4-31, the first lifting transmission assembly, 4-311, the belt transmission mechanism, 4-32, the second lifting transmission assembly, 4-321, the passive sprocket shaft, 4-33, the sprocket roller assembly, 5, the lifting frame, 6, the stirring mechanism, 7, the cleaning mechanism, 7-1, the cleaning base, 7-2, the scrubbing mechanism, 7-3, the flushing mechanism, 7-4, the flipping mechanism, 8, the conveyor plate, 9, the circulating line frame assembly, 9-1, the first circulating line frame, 9-2, the second circulating line frame, 10, the rotating shaft, 11, the driving wheel, 12, the driven wheel, 13, the first / second limit assembly, 14, the barrel, 15, the grouting mold, 16, the tensioning sprocket. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Reference Figure 1-13 The present invention provides a grouting and pouring double-station production equipment, including

[0032] Dual-station device for batching, mixing and cleaning 1,

[0033] The barrel transmission device 2 is used to cooperate with the double-station device 1,

[0034] Lifting device 3 for moving bucket 14

[0035] and a circulating return plate transmission device 4,

[0036] It is characterized in that the barrel transmission device 2 is arranged between the double-station device 1 and the return plate transmission device 4; the lifting device 3 is provided with a lifting frame 5, and the lifting device 3 is installed on the top of the lifting frame 5, so that the lifting device 3 is located above the double-station device 1, the barrel transmission device 2 and the return plate transmission device 4.

[0037] As a further preferred embodiment of the present invention, the dual-station device 1 includes a first stirring and cleaning unit 1-1, a second stirring and cleaning unit 1-2 and a dispensing mechanism 1-3; the first stirring and cleaning unit 1-1 and the second stirring and cleaning unit 1-2 are symmetrically arranged; the dispensing mechanism 1-3 is arranged between the first stirring and cleaning unit 1-1 and the second stirring and cleaning unit 1-2.

[0038] As a further preferred embodiment of the present invention, the first stirring and cleaning unit 1-1 and the second stirring and cleaning unit 1-2 are both provided with a stirring mechanism 6 for stirring the slurry and a cleaning mechanism 7 for cleaning the barrel 14; the stirring mechanism 6 is connected to a vacuum pump and adopts vacuum stirring to reduce bubbles generated during stirring of the slurry, thereby improving the molding quality; the cleaning mechanism 7 includes a cleaning base 7-1, a brushing mechanism 7-2, a flushing mechanism 7-3 and a flipping mechanism 7-4; the brushing mechanism 7-2 is installed in the cleaning base 7-1; the flushing mechanism 7-3 is located in the barrel conveying device 2; the flipping mechanism 7-4 is installed on the cleaning base 7-1, for flipping the barrel 14, and is used in conjunction with the flushing mechanism 7-3 and the brushing mechanism 7-2.

[0039] As a further preferred embodiment of the present invention, the barrel transmission device 2 is divided into a first conveying component 2-1 and a second conveying component 2-2; the first conveying component 2-1 and the second conveying component 2-2 are respectively provided with chains; the chain of the first conveying component 2-1 and the chain of the second conveying component 2-2 are staggered, and an overlapping alternating area is formed between the chain of the first conveying component 2-1 and the chain of the second conveying component 2-2; the alternating area is used for the conveying transition of the barrel 14.

[0040] As a further preferred embodiment of the present invention, the bucket transmission device 2 is provided with a first bucket lifting assembly 2-3, a second bucket lifting assembly 2-4 and a third bucket lifting assembly 2-5; the first bucket lifting assembly 2-3 is arranged on the first conveying assembly 2-1; the second bucket lifting assembly 2-4 is arranged on the second conveying assembly 2-2; the third bucket lifting assembly 2-5 is arranged in the alternating area between the first bucket lifting assembly 2-3 and the second bucket lifting assembly 2-4, and the third bucket lifting assembly 2-5 is provided with a bellows weighing sensor for controlling the standard of material dropping.

[0041] As a further preferred embodiment of the present invention, the lifting device 3 includes a manipulator 3-1 and an arm mechanism 3-2 for lifting the bucket 14; the arm mechanism 3-2 is provided with a six-way sliding mechanism 3-21; the manipulator 3-1 is bolted to the six-way sliding mechanism 3-21, and the manipulator 3-1 is driven to move on the arm mechanism 3-2 by the sliding of the six-way sliding mechanism 3-21; the arm mechanism 3-2 is installed on the top of the lifting frame 5; the manipulator 3-1 is provided with a rotating component 3-11 for swinging the bucket 14 and a self-locking component 3-12 for limiting the swing of the rotating component 3-11; the rotating component 3-11 is installed at the ends on both sides of the arm; the self-locking component 3-12 is installed on one side of the arm, and the self-locking component 3-12 is slidably connected to the rotating component 3-11 on one side.

[0042] As a further preferred embodiment of the present invention, the return plate transmission device 4 includes a first multi-segment transmission mechanism 4-1, a second multi-segment transmission mechanism 4-2, and a lifting and steering transmission mechanism 4-3; the first multi-segment transmission mechanism 4-1 and the second multi-segment transmission mechanism 4-2 are arranged opposite to each other, and the transmission directions of the first multi-segment transmission mechanism 4-1 and the second multi-segment transmission mechanism 4-2 are opposite;

[0043] The lifting and steering transmission mechanism 4-3 is provided with two groups, which are respectively arranged at the two ends of the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2, forming a closed-loop transmission chain with the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2; a number of conveying plates 8 are placed on the transmission chain for circulation.

[0044] As a further preferred embodiment of the present invention, the first multi-stage transmission mechanism 4-1 and the second multi-stage transmission mechanism 4-2 are both provided with one or more circulating wire rack assemblies 9; the circulating wire rack assembly 9 includes a first circulating wire rack 9-1 and a second circulating wire rack 9-2; the first circulating wire rack 9-1 and the second circulating wire rack 9-2 are arranged side by side, and the first circulating wire rack 9-1 and the second circulating wire rack 9-2 are connected by a chain transmission.

[0045] refer to Figure 11 As a further preferred embodiment of the present invention, the first circulating wire frame 9-1 and the second circulating wire frame 9-2 respectively include a rotating shaft 10, a driving wheel 11, a driven wheel 12 and a first limiting assembly 13. The driving wheel 11 and the driven wheel 12 are arranged on the rotating shaft 10. Figure 11 When one of the numbered wheels on the rotating shaft 10 is the driving wheel 11, the other numbered wheel is the driven wheel 12; the rotating shaft 10 is located at one end of the first circulating line frame 9-1 and the second circulating line frame 9-2, and the first limiting component 13 is located at the other end of the first circulating line frame 9-1 and the second circulating line frame 9-2; the driving wheel 11 of the first circulating line frame 9-1 is connected to the driven wheel 12 of the second circulating line frame 9-2 through a chain, or the driving wheel 11 of the second circulating line frame 9-2 is connected to the driven wheel 12 of the first circulating line frame 9-1 through a chain; the driving wheel 11 and the driven wheel 12 of the first circulating line frame 9-1 correspond to the driven wheel 12 and the driving wheel 11 of the second circulating line frame 9-2 respectively.

[0046] If the first multi-stage transmission mechanism 4-1 and the second multi-stage transmission mechanism 4-2 are provided with more than one set of endless bobbin assemblies 9, after the driving wheel 11 of the first endless bobbin 9-1 in the same set of endless bobbin assemblies 9 is connected to the driven wheel 12 of the second endless bobbin 9-2 via a chain, the driving wheel 11 of the second endless bobbin 9-2 is connected to the driven wheel 12 of the first endless bobbin 9-1 of the other set of endless bobbin assemblies 9 via a chain;

[0047] Similarly, in the same group of circulating line rack components 9, if the driving wheel 11 of the second circulating line rack 9-2 is connected to the driven wheel 12 of the first circulating line rack 9-1 through a chain; the driving wheel 11 of the first circulating line rack 9-1 is connected to the driven wheel 5-5 of the second circulating line rack 9-2 of another group of circulating line rack components 9 through a chain, thereby realizing segmented independent control transmission.

[0048] If the first multi-stage transmission mechanism 4-1 and the second multi-stage transmission mechanism 4-2 are provided with only one set of endless line frame assembly 9, after the driving wheel 11 of the first endless line frame 9-1 is connected to the driven wheel 12 of the second endless line frame 9-2 through a chain, the driving wheel 11 of the second endless line frame 9-2 is connected to the driven sprocket shaft 4-321 provided with the second lifting transmission assembly 4-32 in the lifting and steering transmission mechanism 4-3 through a chain;

[0049] Similarly, when the driving wheel 11 of the second endless bobbin 9-2 is connected to the driven wheel 12 of the first endless bobbin 9-1 through a chain, the driving wheel 11 of the first endless bobbin 9-1 is connected to the driven sprocket shaft 4-321 provided in the second lifting transmission assembly 4-32 in the lifting and steering transmission mechanism 4-3 through a chain;

[0050] The first circulating line frame 9-1 and the second circulating line frame 9-2 are respectively provided with a tensioning sprocket group 16; according to the above-mentioned connection structure, the transmission transmission conveyor plate 8 is transmitted through the chain to realize the independent control of multiple sections in the first multi-section transmission mechanism 4-1 and the second multi-section transmission mechanism 4-2.

[0051] As a further preferred embodiment of the present invention, the lifting and steering transmission mechanism 4-3 includes a first lifting transmission component 4-31, a second lifting transmission component 4-32 and a sprocket roller component 4-33; the sprocket roller component 4-33 is arranged between the first lifting transmission component 4-31 and the second lifting transmission component 4-32; the first lifting transmission component 4-31 is provided with a second limiting component 13 and a belt transmission mechanism 4-311; the first lifting transmission component 4-31 extends to one end of the first multi-section transmission mechanism 4-1 or the second multi-section transmission mechanism 4-2 through the belt transmission mechanism 4-311; the second lifting transmission component 4-32 is provided with a passive sprocket shaft 4-321; the passive sprocket shaft 4-321 is connected to the first multi-section transmission mechanism 4-1 or the second multi-section transmission mechanism 4-2 through a chain.

[0052] As a specific embodiment 1 of the present invention: First, the first material bucket 14 is placed on the material bucket transmission device 2, and then the material bucket transmission device 2 is started to move the first material bucket 14 to the position of the third bucket lifting assembly 2-5. Then the third bucket lifting assembly 2-5 rises to lift the first material bucket 14, and then the batching mechanism 1-3 puts the prepared material into the first material bucket 14, and the weight of the slurry is sensed by the weighing sensor provided in the third bucket lifting assembly 2-5. After meeting the standard, the third bucket lifting assembly 2-5 is lowered to make the first material bucket 14 return to the chain of the material bucket transmission device 2. At this time, the first material bucket 14 is located in the overlapping alternating area between the chain of the first conveying assembly 2-1 and the chain of the second conveying assembly 2-2. Then, the first conveying assembly 2-1 is controlled separately to convey the first material bucket 14 to the first bucket lifting assembly 2-3, and the first material bucket 14 is lifted up by the first bucket lifting assembly 2-3, so that the first material bucket 14 is covered with the stirring mechanism 6 of the first stirring and cleaning unit 1-1, and then the stirring mechanism 6 of the first stirring and cleaning unit 1-1 is started for stirring;

[0053] At the same time, continue to put the second material barrel 14 into the material barrel transmission device 2, and transmit it to the batching mechanism 1-3 through the material barrel transmission device 2 for batching. After the batching is completed, the second conveying component 2-2 is controlled separately to transport the second material barrel 14 to the second bucket lifting component 2-4, and the second material barrel 14 is lifted up by the second bucket lifting component 2-4, so that the second material barrel 14 is covered with the stirring mechanism 6 of the second stirring and cleaning unit 1-2, and then the stirring mechanism 6 of the second stirring and cleaning unit 1-2 is started for stirring; at this time, the stirring mechanism 6 of the first stirring and cleaning unit 1-1 has completed stirring, and the first material barrel 14 is lowered, and then the first material barrel 14 is extracted by the manipulator 3-1 of the boom mechanism 3-2 and moved to the production station of the return plate transmission device 4 for casting the mold;

[0054] At the same time, the third material bucket 14 is placed on the material bucket transmission device 2, and then the batching mechanism 1-3 performs batching. After the batching is completed, the stirring mechanism 6 of the first stirring and cleaning unit 1-1 is in an idle state. Then, the chain of the first conveying assembly 2-1 is independently controlled to convey the third material bucket 14 to the first bucket lifting assembly 2-3, so that the third material bucket 14 cooperates with the stirring mechanism 6 of the first stirring and cleaning unit 1-1 to perform stirring.

[0055] At this time, the first bucket 14 is poured and is in an empty bucket state. The first bucket 14 is picked up by the boom mechanism 3-2 and returned to the bucket conveying device 2. At this time, the cleaning mechanisms 7 in the first stirring and cleaning unit 1-1 and the second stirring and cleaning unit 1-2 are both in an idle state. Select one of them and move it to the position of the cleaning mechanism 7 to scrub and rinse the first bucket 14.

[0056] At the same time, the second barrel 14 is stirred and the second barrel 14 is picked up by the boom mechanism 3-2 and moved to the production station on the return plate transmission device 4 for pouring into the mold;

[0057] At this time, the stirring mechanism 6 of the second stirring and cleaning unit 1-2 is in an idle state. The fourth barrel 14 is placed on the barrel transmission device 2. After the ingredients are mixed, it is moved to the stirring mechanism 6 of the second stirring and cleaning unit 1-2 for stirring. Similarly, the number of barrels 14 is adjusted according to the situation, and the above steps are repeated to supply the barrels.

[0058] As a specific embodiment 2 of the present invention: a number of grouting molds 15 to be poured are placed on the first multi-section transmission mechanism 4-1 of the return plate transmission device 4, and the first multi-section transmission mechanism 4-1 is close to one side of the barrel transmission device 2, and then the conveying plate 8 is driven by the chain movement of the first multi-section transmission mechanism 4-1 for transmission. According to the specific work flow and process, the first limit component 13 at the specific position is adjusted to be ejected, thereby cutting off the flow of the conveying plate 8; then the conveying plate 8 is located at the current circulating wire frame component 9 and stops driving, waiting for the grouting work to proceed.

[0059] The material barrel with the prepared ingredients is picked up by the manipulator 3-1 of the hoisting device 3, and is moved to the top of the grouting mold 15 at the processing station through the six-way sliding mechanism 3-21. Then, the valve at the lower end of the material barrel 14 is opened to allow the slurry to fall into the grouting mold 15 for pouring. During pouring, the self-locking component 3-12 on the manipulator 3-1 enables the rotating component 3-11 to move, thereby driving the material barrel 14 to swing, so that the slurry falls evenly on the grouting mold 15, reducing the generation of bubbles after molding;

[0060] After the grouting is completed, the first limit component 13 at the current position is controlled to retract, and the current circulating line frame component 9 is started to make the current conveyor plate 8 continue to flow. When the conveyor plate 8 flows to one end of the first multi-stage transmission mechanism 4-1, the conveyor plate 8 is transmitted to the first lifting transmission component 4-31 through the belt transmission mechanism 4-311. At the same time, the second limit component 13 is provided on the first lifting transmission component 4-31, and the next conveyor plate 8 is cut off. Then the first lifting transmission component 4-31 is lifted so that the height of the first lifting transmission component 4-31 is level with the height of the sprocket transmission roller component 4-33; then the roller on the first lifting transmission component 4-31 is driven to make the conveyor plate 8 flow to the sprocket transmission roller component 4-33, and pass through the sprocket transmission roller component. 4-33 flows to the second lifting transmission component 4-32, and then the second lifting transmission component 4-32 is controlled to descend and be level with the height of one end of the second multi-segment transmission mechanism 4-2, and then the chain transmission connected to the passive sprocket shaft 4-321 of the second lifting transmission component 4-32 and the active wheel 11 of the second multi-segment transmission mechanism 4-2 is used to make the conveying plate 8 flow to the second multi-segment transmission mechanism 4-2, and through the workers' demolding and cleaning process of the grouting mold 15, the grouting mold 15 after cleaning is flowed to the lifting and steering transmission mechanism 4-3 at the other end of the second multi-segment transmission mechanism 4-2, and the conveying plate 8 is made to circulate in the same way as above, thereby realizing multi-segment independent control closed-loop transmission. The chain is not shown in the reference figure, but there is a chain in actual use.

[0061] This significantly improves production efficiency, ensuring an uninterrupted pouring process and reducing manual labor. The dual-station device 1 employs alternating quantitative feeding, stirring, and cleaning. The stirring time characteristics can be freely set, and the alternating interval between the two station units is set according to production speed. When the stirring times overlap, the two barrels do not affect each other. Vacuuming and slurrying are used to uniformly mix and slurry, improving both the mixing quality of the slurry and the quality of the molding after slurrying. The return plate transmission device 4 utilizes segmented multi-power control to adapt to the operating speeds of different personnel processes. It is integrated into a return plate circulation line and cooperates with the multi-function manipulator 3-1 of the hoisting device 3 for rapid extraction, avoiding production conflicts, improving the degree of automation, and optimizing the coordination between mechanisms, thereby increasing production capacity.

[0062] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0063] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.

Claims

1. A grouting and pouring double-station production equipment, including Dual-station device for batching, mixing and cleaning (1), A barrel transmission device (2) for cooperating with the double-station device (1) Lifting device for moving the barrel (3), and a return plate transmission device (4) for circulating flow, It is characterized in that The barrel transmission device (2) is arranged between the double-station device (1) and the return plate transmission device (4); the hoisting device (3) is provided with a hoisting frame (5), and the hoisting device (3) is installed on the top of the hoisting frame (5), so that the hoisting device (3) is located above the double-station device (1), the barrel transmission device (2) and the return plate transmission device (4); The hoisting device (3) comprises a manipulator (3-1) for lifting the material barrel and a boom mechanism (3-2); the boom mechanism (3-2) is provided with a six-way sliding mechanism (3-21); the manipulator (3-1) is bolted to the six-way sliding mechanism (3-21), and the manipulator (3-1) is driven to move on the boom mechanism (3-2) by the sliding of the six-way sliding mechanism (3-21); the boom mechanism (3-2) is mounted on the top of the hoisting frame (5); the manipulator (3-1) is provided with a rotating assembly (3-11) for swinging the material barrel and a self-locking assembly (3-12) for limiting the swing of the rotating assembly (3-11); the rotating assembly (3-11) is mounted on the ends of both sides of the boom; the self-locking assembly (3-12) is mounted on one side of the boom, and the self-locking assembly (3-12) is slidably connected to the rotating assembly (3-11) on one side; The return plate transmission device (4) comprises a first multi-segment transmission mechanism (4-1), a second multi-segment transmission mechanism (4-2) and a lifting and turning transmission mechanism (4-3); the first multi-segment transmission mechanism (4-1) and the second multi-segment transmission mechanism (4-2) are arranged opposite to each other, and the transmission directions of the first multi-segment transmission mechanism (4-1) and the second multi-segment transmission mechanism (4-2) are opposite; The lifting and turning transmission mechanism (4-3) is provided with two groups, which are respectively arranged at the two ends of the first multi-segment transmission mechanism (4-1) and the second multi-segment transmission mechanism (4-2), and form a closed-loop transmission chain with the first multi-segment transmission mechanism (4-1) and the second multi-segment transmission mechanism (4-2); a plurality of conveying plates (8) are placed on the transmission chain for circulation; The double-station device (1) comprises a first stirring and cleaning unit (1-1), a second stirring and cleaning unit (1-2) and a batching mechanism (1-3); the first stirring and cleaning unit (1-1) and the second stirring and cleaning unit (1-2) are symmetrically arranged; the batching mechanism (1-3) is arranged between the first stirring and cleaning unit (1-1) and the second stirring and cleaning unit (1-2); The barrel transmission device (2) is divided into a first conveying component (2-1) and a second conveying component (2-2); the first conveying component (2-1) and the second conveying component (2-2) are respectively provided with a chain; the chain of the first conveying component (2-1) and the chain of the second conveying component (2-2) are staggered, and an overlapping alternating area is formed between the chain of the first conveying component (2-1) and the chain of the second conveying component (2-2); the alternating area is used for conveying transition of the barrel; The first multi-stage transmission mechanism (4-1) and the second multi-stage transmission mechanism (4-2) are both provided with one or more circulating wire rack assemblies (9); the circulating wire rack assembly (9) comprises a first circulating wire rack (9-1) and a second circulating wire rack (9-2); the first circulating wire rack (9-1) and the second circulating wire rack (9-2) are arranged side by side, and the first circulating wire rack (9-1) and the second circulating wire rack (9-2) are connected via a chain transmission; The first circulating wire frame (9-1) and the second circulating wire frame (9-2) respectively comprise a rotating shaft (10), a driving wheel (11), a driven wheel (12) and a first limiting assembly. The driving wheel (11) and the driven wheel (12) are arranged on the rotating shaft (10). The rotating shaft (10) is located at one end of the first circulating wire frame (9-1) and the second circulating wire frame (9-2). The first limiting assembly is located at the other end of the first circulating wire frame (9-1) and the second circulating wire frame (9-2). The driving wheel (11) of the first circulating wire frame (9-1) is connected to the driven wheel (12) of the second circulating wire frame (9-2) through a chain, or the driving wheel (11) of the second circulating wire frame (9-2) is connected to the driven wheel (12) of the first circulating wire frame (9-1) through a chain.

2. A grouting and pouring double-station production equipment according to claim 1, wherein the first stirring and cleaning unit (1-1) and the second stirring and cleaning unit (1-2) are both provided with a stirring mechanism (6) for stirring the slurry and a cleaning mechanism (7) for cleaning the barrel; the cleaning mechanism (7) comprises a cleaning base (7-1), a brushing mechanism (7-2), a flushing mechanism (7-3) and a turning mechanism (7-4); the brushing mechanism (7-2) is installed in the cleaning base (7-1); the flushing mechanism (7-3) is located in the barrel transmission device (2); the turning mechanism (7-4) is installed on the cleaning base (7-1), is used to turn over the barrel, and is used in conjunction with the flushing mechanism (7-3) and the brushing mechanism (7-2).

3. The grouting and pouring double-station production equipment according to claim 1, characterized in that: The material bucket transmission device (2) is provided with a first bucket lifting assembly (2-3), a second bucket lifting assembly (2-4) and a third bucket lifting assembly (2-5); the first bucket lifting assembly (2-3) is arranged on the first conveying assembly (2-1); the second bucket lifting assembly (2-4) is arranged on the second conveying assembly (2-2); and the third bucket lifting assembly (2-5) is arranged at an alternating area between the first bucket lifting assembly (2-3) and the second bucket lifting assembly (2-4).

4. The grouting and pouring double-station production equipment according to claim 1, characterized in that: The lifting and steering transmission mechanism (4-3) comprises a first lifting transmission assembly (4-31), a second lifting transmission assembly (4-32) and a sprocket roller assembly (4-33); the sprocket roller assembly (4-33) is arranged between the first lifting transmission assembly (4-31) and the second lifting transmission assembly (4-32); the first lifting transmission assembly (4-31) is provided with a second limit assembly and a belt transmission mechanism (4-311); the first lifting transmission assembly (4-31) extends to one end of the first multi-segment transmission mechanism (4-1) or the second multi-segment transmission mechanism (4-2) through the belt transmission mechanism (4-311); the second lifting transmission assembly (4-32) is provided with a driven sprocket shaft (4-321); the driven sprocket shaft (4-321) is connected to the first multi-segment transmission mechanism (4-1) or the second multi-segment transmission mechanism (4-2) through a chain.

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