A multi-style folding device and production process for cleaning supplies
By designing multi-style folding equipment for cleaning supplies, the problem that existing folding machines can only achieve single-style folding and product stacking needs to be transported and stacked is solved, and multi-style folding and efficient stacking is achieved, which improves production efficiency.
Patent Information
- Application Number
- CN202210813354.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-11
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2042-07-11
AI Technical Summary
The existing folding machines can only achieve one style of product folding, which causes staff to need to replace equipment and increase workload; at the same time, the products need to be transported to the stacking equipment for stacking after folding, which has a high labor intensity and reduces production efficiency.
A multi-style folding equipment for cleaning supplies is designed, and an unwinding mechanism, an embossing mechanism, a variety of folding mechanisms and stacking mechanisms are arranged in sequence along the direction of the product production to realize the multi-style folding of the product in the width and length directions, and stacking in the same equipment.
It realizes the realization of multi-style folding and stacking without the need to move products, improves production efficiency and reduces the labor intensity of staff.
Smart Images

Figure CN115140587B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of processing of cleaning supplies, and particularly relates to a multi-style folding device and production process for cleaning supplies. Background Art
[0002] With the improvement of people's living standards, people have more thoughts and examinations on life. Whether it is life attitude, lifestyle or living habits, they are all changing imperceptibly. People pay more attention to obtaining safety and convenience from daily necessities. In home life, more and more disposable products have gradually come into people's sight, such as disposable products like paper towels, cotton soft towels, wet wipes, etc. And with their convenient, safe, hygienic, disposable and other properties, they are gradually accepted by the market. Driven by consumption upgrading and the young consumer group, the market grows rapidly, and the recognition and acceptance of consumers are further improving.
[0003] These disposable products need to go through multiple processes during production, such as embossing, folding, cutting, packaging, etc. Among them, in order to facilitate the shipment or use of the products, processes such as folding and printing of the products are required. In the prior art, a folding machine is usually used to fold the products, but most folding machines can only fold products of one style. When it is necessary to fold into other shapes, other folding devices need to be replaced to achieve, which greatly increases the workload of the staff.
[0004] At the same time, during the process of forming and selling disposable products such as paper towels and cotton soft towels, the products need to be stacked into specified specifications and sizes, and then shipped. In the existing equipment, after the products are folded, the staff needs to carry the folded paper towels to other special counting and stacking equipment for stacking. The whole process requires a great deal of effort from the staff, and the labor intensity of the staff is extremely high. At the same time, the continuous transfer of the paper towels will also greatly reduce the production efficiency. Therefore, there is an urgent need for a device that can achieve multi-style folding and stacking of paper towels into finished products without the need for the process of moving and transferring the paper towels. Summary of the Invention
[0005] In order to solve at least one of the problems mentioned in the above background art, the present application provides a multi-style folding device and production process for cleaning supplies, which can perform multi-style folding in the width and length directions of the products according to requirements, and at the same time, through the stacking mechanism, stack the folded products into the required specifications and ship them in the same device to improve production efficiency.
[0006] The specific technical solutions provided by the embodiments of the present application are as follows:
[0007] In a first aspect, a multi-style folding device for cleaning supplies is provided, including those arranged in sequence along the product production direction:
[0008] An unwinding mechanism, the unwinding mechanism is used to convey product raw materials;
[0009] An embossing mechanism, the embossing mechanism is used to emboss the product raw material;
[0010] a first folding mechanism, which folds the embossed product longitudinally into a C-shape;
[0011] and / or a second folding mechanism, the second folding mechanism being used to fold the product longitudinally into a U-shape;
[0012] A slitting mechanism, wherein the slitting mechanism slits the product according to requirements;
[0013] A third folding mechanism, the third folding mechanism is used to fold the cut product into an S shape transversely;
[0014] The stacking mechanism is used to count and stack the folded products to form finished products.
[0015] Furthermore, the first folding mechanism includes a guide roller, a guide filter roller and an adjustment plate which are sequentially arranged along the product conveying direction, guide rods are respectively arranged on both sides of the guide filter roller, a folding opening is arranged in the middle of the adjustment plate, the size of the folding opening is adjustable and the folding opening is in a gradually tightening shape; the product passes through the guide roller and enters the guide filter roller for reverse folding, and the folding surface of the reverse folding is smoothed by the guide rod and then enters the folding opening to be folded into shape in sequence.
[0016] Furthermore, the second folding mechanism includes a folding plate and a guide plate installed at the bending part of the folding plate. The folding part of the folding plate is bent at a preset angle, and a folding edge is provided on the side of the folding plate close to the guide plate. The product passes through the folding edge and is folded into a required size with the cooperation of the guide plate. An adjustment rod is connected to the side of the guide plate away from the folding plate, and the adjustment rod is used to adjust the position and direction of the guide plate according to product requirements.
[0017] Furthermore, the third folding mechanism includes: a first conveying platform, a first receiving platform corresponding to the first conveying platform, a first plug plate, a second receiving platform and a second plug plate arranged at the outlet end of the first receiving platform, the first plug plate is installed at a corresponding position through a rotating shaft, the first plug plate swings around the rotating shaft and is inserted between the first conveying platform and the first receiving platform to achieve a single folding; the second plug plate is installed at a corresponding position through a rotating shaft, the second plug plate swings around the rotating shaft and is inserted between the first receiving platform and the second receiving platform to achieve a secondary folding, completing an S-shaped folding.
[0018] Further, the stacking mechanism includes a paper stacking tray rotatably installed at a corresponding position through a rotating shaft, a stacking slot installed above the paper stacking tray, and a baffle installed on one side of the stacking slot. A plurality of paper storage card slots are formed at the edge of the paper stacking tray, and the opening direction of the paper storage card slots is opposite to the rotation direction of the paper stacking tray. The rotation of the paper stacking tray drives the paper storage card slots to move to a position corresponding to the stacking slot, and the baffle blocks the product out of the paper storage card slots and into the stacking slot.
[0019] Further, it further includes a first conveyor belt, a second conveyor belt correspondingly arranged at the outlet end of the first conveyor belt, and a limiting conveyor belt correspondingly arranged with the second conveyor belt. The second conveyor belt and the limiting conveyor belt cooperate correspondingly to convey the product into the paper storage card slots.
[0020] Further, a first conveying roller, a virtual cutting mechanism, a second deviation rectifying mechanism, and a second conveying roller are further arranged after the first folding mechanism. The first conveying roller conveys the product folded by the first folding mechanism to the virtual cutting mechanism. The virtual cutting mechanism cuts the product as required. The second deviation rectifying mechanism rectifies and guides the conveyed product. The second conveying roller conveys the product rectified by the second deviation rectifying mechanism to the cutting mechanism.
[0021] Further, a splicing mechanism and a first buffer mechanism are arranged at the outlet end of the unwinding mechanism. The splicing mechanism is connected to at least two of the unwinding mechanisms for splicing and switching of raw materials. The first buffer mechanism is used to adjust the tension balance of the conveyed product raw materials.
[0022] Further, a second buffer mechanism and a first deviation rectifying mechanism are arranged at the outlet end of the embossing mechanism. The second buffer mechanism is used to adjust the tension balance of the embossed product. The first deviation rectifying mechanism is used to rectify and guide the conveyed product.
[0023] Second, a production process based on the above-mentioned multi-style folding equipment for cleaning supplies is provided. The production process includes:
[0024] S1: The unwinding mechanism conveys the required raw material roll for production;
[0025] S2: The embossing mechanism embosses the product raw materials;
[0026] S3: The first folding mechanism longitudinally folds the embossed product into a C shape;
[0027] S4: And / or the second folding mechanism longitudinally folds the product into a U shape;
[0028] S5: The cutting mechanism cuts the folded product according to the required product size;
[0029] S6: The third folding mechanism laterally folds the cut product into an S shape.
[0030] S7: The stacking mechanism counts and stacks the folded products to form finished products.
[0031] The embodiments of the present application have the following beneficial effects:
[0032] 1. The unwinding mechanism, which is arranged in sequence along the product production direction provided by the embodiments of the present application, is used to convey the raw material in a roll shape; the embossing mechanism is used to emboss the product raw material; the first folding mechanism is used to longitudinally fold the embossed product, and the cross-section after folding is in a C shape; then the product is longitudinally folded by the second folding mechanism into a U shape; the cutting mechanism cuts the product according to product requirements; the third folding mechanism is used to laterally fold the cut product into an S shape; the folded product enters the stacking mechanism, and the stacking mechanism counts and stacks the products to form finished products. Among them, the second folding mechanism can be selectively folded according to actual style requirements. Through the above mechanisms, diverse folding is achieved in the width and length directions of the product. At the same time, through the stacking mechanism, the products are stacked and packaged for shipment according to the required specifications in the same device. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0034] Figure 1 Showing the overall structural schematic diagram of the cleaning product diverse folding device according to the present application;
[0035] Figure 2 Showing the schematic diagram of the first folding mechanism according to the present application;
[0036] Figure 3 Showing the structural schematic diagram of the guiding and filtering roller of the first folding mechanism according to the present application;
[0037] Figure 4 Showing the side structural schematic diagram of the first folding mechanism according to the present application;
[0038] Figure 5 Showing the structural schematic diagram of the second folding mechanism according to the present application;
[0039] Figure 6 Showing the side structural schematic diagram of the second folding mechanism according to the present application;
[0040] Figure 7 Shows a schematic structural diagram of the third folding mechanism in the present application;
[0041] Figure 8 Shows a schematic structural diagram of the stacking mechanism in the present application;
[0042] Figure 9 Shows a schematic diagram of the steps of the production process in Embodiment 3 of the present application;
[0043] In the figure, 1. Unwinding mechanism; 2. Bypassing mechanism; 3. Embossing mechanism; 4. First folding mechanism; 401. First sliding rod; 402. First slider; 5. First fixed block; 6. Guide roller; 7. Guide and filtering roller; 8. Adjusting plate; 9. Guide rod; 10. Folding opening; 11. Second folding mechanism; 1101. Folding plate; 1102. Guide plate; 12. Folding edge; 13. Adjusting rod; 14. Slitting mechanism; 15. Third folding mechanism; 1501. First conveying table; 1502. First receiving table; 1503. First inserting plate; 1504. Second receiving table; 1505. Second inserting plate; 16. Stacking mechanism; 1601. Support frame; 1602. Paper stacking tray; 1603. Stacking groove; 1604. Baffle; 18. Paper storage card slot; 19. First conveyor belt; 20. Second conveyor belt; 21. Limit conveyor belt; 22. First conveyor roller; 23. Virtual cutting mechanism; 24. Second deviation rectifying mechanism; 25. Second conveyor roller; 26. Lifting mechanism; 27. Finished product conveying mechanism; 28. Rejection mechanism; 30. Console; 31. First buffer mechanism; 32. Second buffer mechanism; 33. First deviation rectifying mechanism. Detailed implementation manners
[0044] To make the objectives, technical solutions and advantages of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are only a part rather than all of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without making creative efforts shall fall within the protection scope of the present application.
[0045] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be a middle element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be a middle element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation manners.
[0046] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0047] In the embodiments of this application, "upper" and "lower" are both based on Figure 1 and Figure 8 the orientation shown in
[0048] As described in the background art, existing folding machines can only fold products of one style. When other styles need to be folded, other folding devices need to be replaced, which greatly increases the workload of the staff. Moreover, the products need to be stacked into specified specifications and sizes before shipment. In existing equipment, after the products are folded, the staff needs to carry the folded tissues to other dedicated counting and stacking equipment for stacking, which requires a great deal of effort from the staff during the whole process and the labor intensity of the staff is extremely high. Based on the above problems, this application proposes a multi-style folding device and production process for cleaning supplies, which can perform multi-style folding in the width and length directions of the product according to requirements, and at the same time stack the folded products into the required specifications and ship them through the stacking mechanism in the same equipment to improve production efficiency.
[0049] Embodiment 1
[0050] A multi-style folding device for cleaning supplies, as Figure 1 shown, is sequentially arranged along the product production direction:
[0051] A unwind mechanism 1, where the unwind mechanism 1 includes an unwind shaft around which a product raw material, such as paper, is wound. The unwind shaft performs servo unwinding to precisely control the tension to achieve precise feeding. At least two unwind mechanisms 1 are arranged in parallel, and a splicing mechanism 2 is also arranged between the two unwind mechanisms 1. The splicing mechanism 2 is connected to the unwind shaft for raw material splicing and switching, so that the raw paper rolls on the two unwind shafts can be automatically spliced and switched without stopping the machine. After the splicing mechanism 2, a first buffer mechanism 31 is also arranged. The first buffer mechanism 31 is used to adjust the tension balance of the conveyed product raw material. The first buffer mechanism 31 can adjust the tension balance of the conveyed paper and play a buffering effect during the process of conveying the paper.
[0052] The embossing mechanism 3 is used to press and emboss the raw paper. Meanwhile, after the embossing mechanism 3, a second buffer mechanism 32 and a first deviation correction mechanism 33 are also provided. The second buffer mechanism 32 is used to adjust the tension balance of the embossed product, and the first deviation correction mechanism 33 is used to correct and guide the conveyed product.
[0053] The first folding mechanism 4 is used to longitudinally fold the embossed paper and make the longitudinal direction of the paper in a C shape.
[0054] In a specific embodiment, as Figures 2 to 4 shown, the first folding mechanism 4 includes a first sliding rod 401 and a first slider 402 slidably connected to the first sliding rod 401. A first fixing block 5 is installed at the lower part of the first slider 402, and a guiding roller 6, a guiding and filtering roller 7, and an adjusting plate 8 are installed on the first fixing block 5. When actually folding the paper, the position of the first folding mechanism 4 can be adjusted according to the width requirement of the paper to be folded or the characteristics of the raw material to be folded. Specifically, the guiding roller 6, the guiding and filtering roller 7, and the adjusting plate 8 are arranged in sequence along the product conveying direction. The guiding roller 6 is a guiding aluminum tube, and the guiding aluminum tube is used to adjust the angle of the paper entering the guiding and filtering roller 7. A plurality of guiding and filtering rollers 7 are arranged in parallel, and the number and width of the guiding and filtering rollers 7 can be adjusted according to different paper widths or folding sizes. Guide rods 9 are respectively arranged on both sides of the guiding and filtering roller 7, and the two guide rods 9 are installed at both ends of the guiding and filtering roller 7 in opposite directions. The length direction of the guide rod 9 is parallel to the length direction of the guiding roller 6. A folding opening 10 is arranged in the middle of the adjusting plate 8. The adjusting plate 8 is composed of a left side plate and a right side plate. The folding opening 10 is formed by the left side plate and the right side plate. The size of the folding opening 10 is adjustable and the folding opening 10 is in a gradually narrowing shape. The size of the folding opening 10 is adjusted by adjusting the distance between the left side plate and the right side plate, so as to adjust the folding width. Through the above settings, the product enters the guiding and filtering roller 7 through the guiding roller 6 for reverse folding. The folding surface of the reverse folding is smoothed by the guide rod 9 and then enters the folding opening 10. Under the width limitation of the folding opening 10, the reverse folding surface is smoothed from both sides of the paper and folded into shape in sequence.
[0055] The second folding mechanism 11, as Figures 5 to 6 shown, is used to fold along the longitudinal direction of the paper and make the longitudinal cross-section after folding in a U shape.
[0056] In a specific embodiment, the second folding mechanism 11 includes a folding plate 1101 and a guide plate 1102. The folding portion of the folding plate 1101 is bent at a preset angle, and the bending angle is an obtuse angle. A folding edge 12 is provided on the side of the folding plate 1101 close to the guide plate 1102. The guide plate 1102 is installed at the bending portion of the folding plate 1101 and cooperates with the folding plate 1101 at a certain angle. The product is folded into a required size through the folding edge 12 and with the cooperation of the guide plate 1102. An adjustment rod 13 is connected to the side of the guide plate 1102 facing away from the folding plate 1101. The adjustment rod 13 is used to adjust the position and direction of the guide plate 1102 according to product requirements.
[0057] The slitting mechanism 14 is used to slit the paper according to the required size. The slitting mechanism 14 is used to slit the paper along the transverse length direction so that the paper is in different segments.
[0058] The third folding mechanism 15, such as Figure 1 and 7 As shown, the third folding mechanism 15 is used to fold the cut products into an S-shape transversely.
[0059] In a specific embodiment, the third folding mechanism 15 includes a first conveying platform 1501, a first receiving platform 1502 corresponding to the first conveying platform 1501, a first plug plate 1503, a second receiving platform 1504 and a second plug plate 1505 arranged at the outlet end of the first receiving platform 1502, the first plug plate 1503 is installed at a corresponding position through a rotating shaft, the first plug plate 1503 swings around the rotating shaft and is inserted between the first conveying platform 1501 and the first receiving platform 1502, for realizing a single folding; the second plug plate 1505 is installed at a corresponding position through a rotating shaft, the second plug plate 1505 swings around the rotating shaft and is inserted between the first receiving platform 1502 and the second receiving platform 1504 to realize a secondary folding, and after the first plug plate 1503 and the second plug plate 1505 are folded twice, the S-shaped folding of the cut paper towel is completed.
[0060] The stacking mechanism 16 is used to count and stack the folded products to form finished products.
[0061] In a specific embodiment, Figure 1 and 8As shown in the figure, the stacking mechanism 16 includes a support frame 1601, a paper stacking tray 1602, a stacking slot 1603 and a baffle 1604. The paper stacking tray 1602 is disc-shaped and is rotatably mounted on the support frame 1601 through a rotating shaft. The paper stacking tray 1602 rotates clockwise around the rotating shaft. A number of paper storage card slots 18 are provided at the edge of the paper stacking tray 1602, and the opening direction of the paper storage card slots 18 is opposite to the rotating direction of the paper stacking tray 1602. The stacking slot 1603 is installed above the paper stacking tray 1602, and the baffle 1604 is arranged on the side of the stacking slot 1603 away from the paper storage card slots 18 when the paper storage card slots 18 dock below the stacking slot 1603. Through the above settings, the rotation of the paper stacking tray 1602 drives the paper storage card slots 18 to move to a position corresponding to the stacking slot 1603, and the baffle 1604 blocks the product out of the paper storage card slots 18 and into the stacking slot 1603, and stacks it to the required quantity according to the required specifications.
[0062] In a specific embodiment, the stacking mechanism 16 further includes a first conveyor belt 19, a second conveyor belt 20 and a limiting conveyor belt 21. The second conveyor belt 20 is correspondingly arranged at the outlet end of the first conveyor belt 19 to receive the paper conveyed by the first conveyor belt 19. The second conveyor belt 20 is inclined, and the limiting conveyor belt 21 is correspondingly arranged with the second conveyor belt 20. A channel is formed between the limiting conveyor belt 21 and the second conveyor belt 20 for the paper towels to pass through, so as to realize the corresponding cooperation between the second conveyor belt 20 and the limiting conveyor belt 21 to convey the product into the paper storage card slots 18.
[0063] In a specific embodiment, after the first folding mechanism 4, a first conveying roller 22, a virtual cutting mechanism 23, a second deviation correction mechanism 24 and a second conveying roller 25 are further provided. The first conveying roller 22 conveys the product folded by the first folding mechanism 4 to the virtual cutting mechanism 23, and the virtual cutting mechanism 23 cuts the product according to requirements. The second deviation correction mechanism 24 corrects and guides the conveyed product, and the second conveying roller 25 conveys the product corrected by the second deviation correction mechanism 24 to the second folding mechanism 11. When the second folding mechanism 11 completes the second folding, it enters the cutting mechanism 14.
[0064] In a specific embodiment, the multi-style folding device for cleaning supplies further includes a material lifting mechanism 26, a finished product conveying mechanism 27, a rejection mechanism 28 and a liquid adding mechanism (not shown in the figure). The material lifting mechanism 26 places the stacked product on the conveyor belt and conveys it forward; the finished product conveying mechanism 27 is used to convey the stacked product to the rejection mechanism 28. The rejection mechanism 28 rejects unqualified products and outputs qualified products. The liquid adding mechanism is selectively added after the cutting mechanism 14 or at other positions. The liquid adding mechanism is used to add liquid medicine to the paper to produce a product containing liquid medicine.
[0065] In a specific embodiment, a control console 30 is further included. The control console 30 is connected to the controllers of the first folding mechanism 4, the second folding mechanism 11, the third folding mechanism 15, and the stacking mechanism 16 through electric wires. During the processes of the first folding mechanism 4, the second folding mechanism 11, the third folding mechanism 15, and the stacking mechanism 16, the time of the folding work and the stacking action are realized through the control console 30 to adjust the stacking style.
[0066] Specific implementation process: In this application, the paper conveys the product raw material through the unwinding shaft in the unwinding mechanism 1. After passing through the splicing mechanism 2, a first buffer mechanism 31 is further provided. The first buffer mechanism 31 is used to adjust the tension balance of the conveyed product raw material and then enters the embossing mechanism 3. The embossing mechanism 3 is used to press and emboss the raw material paper. Then, through the second buffer mechanism 32 and the first deviation rectifying mechanism 33, it enters the first folding mechanism 4. The first folding mechanism 4 is used to longitudinally fold the embossed paper and make the longitudinal direction of the paper in a C shape. Then, the first conveying roller 22 conveys the product folded by the first folding mechanism 4 to the virtual cutting mechanism 23. The virtual cutting mechanism 23 cuts the product as required. The second deviation rectifying mechanism 24 conducts deviation rectifying and guiding on the conveyed product. The second conveying roller 25 conveys the product rectified by the second deviation rectifying mechanism 24 to the second folding mechanism 11. When the second folding mechanism 11 completes the second folding, it enters the cutting mechanism 14. After cutting, it enters the stacking mechanism 16. The stacking mechanism 16 is used to count and stack the folded products to form finished products. The lifting mechanism 26 places the stacked products on the conveyor belt and conveys them forward; the finished product conveying mechanism 27 is used to convey the stacked products to the rejection mechanism 28. The rejection mechanism 28 rejects unqualified products and outputs qualified products. The liquid adding mechanism is selectively added after the cutting mechanism 14 or at other positions. The liquid adding mechanism is used to add liquid medicine to the paper to produce products containing liquid medicine.
[0067] Embodiment Two
[0068] Corresponding to the above embodiments, the present application provides a multi-style folding device for cleaning supplies. The difference between this embodiment and Embodiment 1 is that it does not contain the second folding mechanism 11. After the paper is folded by the first folding mechanism 4, the product is conveyed to the virtual cutting mechanism 23 through the first conveying roller 22. The virtual cutting mechanism 23 cuts the product as required. The second deviation rectifying mechanism 24 rectifies and guides the conveyed product. The second conveying roller 25 conveys the product rectified by the second deviation rectifying mechanism 24 to the auxiliary cutting mechanism 14. The auxiliary cutting mechanism 14 cuts the paper along the length direction according to the required size, and then enters the third folding mechanism 15 to transversely fold the cut product into an S shape, and then counts, stacks and packages the product for shipment. Through the above mechanisms, the multi-style folding of the product is realized, and at the same time, through the stacking mechanism, the product is stacked and packaged for shipment according to the required specifications in the same device.
[0069] Embodiment Three
[0070] Corresponding to the above embodiments, the present application proposes a production process based on the above-mentioned multi-style folding device for cleaning supplies, as Figure 9 shown, the production process includes:
[0071] Step S1: The unwinding mechanism 1 conveys the required raw material roll for production;
[0072] Step S2: The embossing mechanism 3 embosses the product raw material;
[0073] Step S3: The first folding mechanism 4 longitudinally folds the embossed product into a C shape;
[0074] Step S4: And / or the second folding mechanism 11 longitudinally folds the product into a U shape;
[0075] Step S5: The cutting mechanism 14 cuts the folded product according to the required size of the product;
[0076] Step S6: The third folding mechanism 15 transversely folds the cut product into an S shape;
[0077] Step S7: The stacking mechanism 16 counts and stacks the folded products to form finished products.
[0078] Through the above production process, the multi-style folding of the product is realized, and at the same time, through the stacking mechanism, the product is stacked and shipped according to the required specifications in the same device.
[0079] In a specific embodiment, the first folding mechanism 4 includes a first sliding rod 401, a first slider 402 slidably connected to the first sliding rod 401, a first fixed block 5 is installed at the lower part of the first slider 402, and a guide roller 6, a guide filter roller 7 and an adjustment plate 8 are installed on the first fixed block 5. When the paper is actually folded, the position of the first folding mechanism 4 can be adjusted according to the width requirement of the paper to be folded, or according to the characteristics of the raw material to be folded. Specifically, the guide roller 6, the guide filter roller 7 and the adjustment plate 8 are arranged in sequence along the product conveying direction, the guide roller 6 is a guide aluminum tube, and the guide aluminum tube is used to adjust the angle at which the paper enters the guide filter roller 7, and the guide filter roller 7 is arranged in parallel. The number and width of the guide filter roller 7 can be adjusted according to different paper widths or folding sizes. Guide rods 9 are respectively arranged on both sides of the guide filter roller 7, and the two guide rods 9 are installed at both ends of the guide filter roller 7 in directions away from each other, and the length direction of the guide rod 9 is parallel to the length direction of the guide roller 6. A folding opening 10 is provided in the middle of the adjustment plate 8. The adjustment plate 8 is composed of a left plate and a right plate, wherein the folding opening 10 is formed by the left plate and the right plate. The size of the folding opening 10 is adjustable and the folding opening 10 is gradually tightened. The size of the folding opening 10 is adjusted by adjusting the distance between the left plate and the right plate, thereby adjusting the folding width. Through the above arrangement, the product enters the guide filter roller 7 through the guide roller 6 for reverse folding. The folding surface of the reverse folding is smoothed by the guide rod 9 and then enters the folding opening 10. Under the width limit of the folding opening 10, the reverse folding surface is smoothed from both sides of the paper and folded into shape in sequence.
[0080] In a specific embodiment, the second folding mechanism 11 includes a folding plate 1101 and a guide plate 1102. The folding portion of the folding plate 1101 is bent at a preset angle, and the bending angle is an obtuse angle. A folding edge 12 is provided on the side of the folding plate 1101 close to the guide plate 1102. The guide plate 1102 is installed at the bending portion of the folding plate 1101 and cooperates with the folding plate 1101 at a certain angle. The product is folded into a required size through the folding edge 12 and with the cooperation of the guide plate 1102. An adjustment rod 13 is connected to the side of the guide plate 1102 facing away from the folding plate 1101. The adjustment rod 13 is used to adjust the position and direction of the guide plate 1102 according to product requirements.
[0081] In a specific embodiment, the third folding mechanism 15 is used to fold the cut products transversely into an S-shape.
[0082] In a specific embodiment, the third folding mechanism 15 includes a first conveying table 1501, a first receiving table 1502 correspondingly arranged with the first conveying table 1501, a first inserting plate 1503, a second receiving table 1504 arranged at the outlet end of the first receiving table 1502, and a second inserting plate 1505. The first inserting plate 1503 is installed at a corresponding position through a rotating shaft. The first inserting plate 1503 swings around the rotating shaft and is inserted between the first conveying table 1501 and the first receiving table 1502 for realizing a primary folding. The second inserting plate 1505 is installed at a corresponding position through a rotating shaft. The second inserting plate 1505 swings around the rotating shaft and is inserted between the first receiving table 1502 and the second receiving table 1504 for realizing a secondary folding. After two folds by the first inserting plate 1503 and the second inserting plate 1505, the S-shaped folding of the cut tissue paper is completed.
[0083] In a specific embodiment, the stacking mechanism 16 includes a support frame 1601, a paper stacking tray 1602, a stacking groove 1603, and a baffle 1604. The paper stacking tray 1602 is disc-shaped. The paper stacking tray 1602 is rotatably installed on the support frame 1601 through a rotating shaft. The paper stacking tray 1602 rotates clockwise around the rotating shaft. A plurality of paper storage slots 18 are formed at the edge of the paper stacking tray 1602. The opening direction of the paper storage slots 18 is opposite to the rotating direction of the paper stacking tray 1602. The stacking groove 1603 is installed above the paper stacking tray 1602. The baffle 1604 is arranged on the side of the stacking groove 1603 away from the paper storage slots 18 when the paper storage slots 18 dock below the stacking groove 1603. Through the above settings, the rotation of the paper stacking tray 1602 drives the paper storage slots 18 to move to a position corresponding to the stacking groove 1603. The baffle 1604 blocks the product out of the paper storage slots 18 and into the stacking groove 1603, and stacks it to the required quantity according to the required specifications.
[0084] In a specific embodiment, the stacking mechanism 16 further includes a first conveyor belt 19, a second conveyor belt 20, and a limiting conveyor belt 21. The second conveyor belt 20 is correspondingly arranged at the outlet end of the first conveyor belt 19 for receiving the paper conveyed by the first conveyor belt 19. The second conveyor belt 20 is inclined. The limiting conveyor belt 21 is correspondingly arranged with the second conveyor belt 20. A channel is formed between the limiting conveyor belt 21 and the second conveyor belt 20 for the tissue paper to pass through, so as to realize the corresponding cooperation between the second conveyor belt 20 and the limiting conveyor belt 21 to convey the product into the paper storage slots 18.
[0085] In a specific embodiment, a first conveying roller 22, a virtual cutting mechanism 23, a second deviation rectifying mechanism 24 and a second conveying roller 25 are further arranged after the first folding mechanism 4. The first conveying roller 22 conveys the product folded by the first folding mechanism 4 to the virtual cutting mechanism 23. The virtual cutting mechanism 23 cuts the product according to requirements. The second deviation rectifying mechanism 24 conducts deviation rectifying and guiding on the conveyed product. The second conveying roller 25 conveys the product rectified by the second deviation rectifying mechanism 24 to the second folding mechanism 11. When the second folding mechanism 11 completes the second folding, it enters the cutting mechanism 14.
[0086] In a specific embodiment, the multi-style folding device for cleaning supplies further includes a lifting mechanism 26, a finished product conveying mechanism 27, a rejection mechanism 28 and a liquid adding mechanism (not shown in the drawings). The lifting mechanism 26 places the stacked products on the conveyor belt and conveys them forward. The finished product conveying mechanism 27 is used to convey the stacked products to the rejection mechanism 28. The rejection mechanism 28 rejects unqualified products and outputs qualified products. The liquid adding mechanism is selectively added after the cutting mechanism 14 or at other positions. The liquid adding mechanism is used to add liquid medicine to the paper to produce products containing liquid medicine.
[0087] In a specific embodiment, a control console 30 is further included. The control console 30 is connected to the controllers of the first folding mechanism 4, the second folding mechanism 11, the third folding mechanism 15 and the stacking mechanism 16 through electric wires. The folding work and the time of the stacking action during the processes of the first folding mechanism 4, the second folding mechanism 11, the third folding mechanism 15 and the stacking mechanism 16 are realized through the control console 30, so as to adjust the stacking style.
[0088] The foregoing are only the preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.
Claims
1. A cleaning product multi-style folding device, It is characterized in that Including the following arranged in sequence along the product production direction: An unwinding mechanism (1), the unwinding mechanism (1) being used for conveying product raw materials; An embossing mechanism (3), wherein the embossing mechanism (3) is used to emboss the product raw material; A first folding mechanism (4), wherein the first folding mechanism (4) folds the embossed product longitudinally into a C-shape, the first folding mechanism (4) comprising a first sliding rod (401), a first slider (402) slidably connected to the first sliding rod (401), a first fixed block (5) being installed at the lower part of the first slider (402), a guide roller (6), a guide filter roller (7) and an adjustment plate (8) being installed on the first fixed block (5), guide rods (9) being respectively arranged on both sides of the guide filter roller (7), a folding opening (10) being arranged in the middle part of the adjustment plate (8), the size of the folding opening (10) being adjustable and the folding opening (10) being in a gradually tightening shape; the product passes through the guide roller (6) and enters the guide filter roller (7) for reverse folding, the folding surface of the reverse folding is smoothed by the guide rod (9) and then enters the folding opening (10) for sequential folding into shape; A second folding mechanism (11), the second folding mechanism (11) is used to fold the product longitudinally into a U shape; A slitting mechanism (14), wherein the slitting mechanism (14) slits the product according to requirements; A third folding mechanism (15), the third folding mechanism (15) being used to fold the cut product transversely into an S-shape; A stacking mechanism (16) is used to count and stack the folded products to form finished products.
2. The cleaning product multi-style folding device according to claim 1, It is characterized in that The second folding mechanism (11) comprises a folding plate (1101) and a guide plate (1102) mounted at a bending portion of the folding plate (1101); the folding portion of the folding plate (1101) is bent at a preset angle, and a folding edge (12) is provided on a side of the folding plate (1101) close to the guide plate (1102); the product passes through the folding edge (12) and is folded into a required size with the cooperation of the guide plate (1102); an adjustment rod (13) is connected to a side of the guide plate (1102) facing away from the folding plate (1101); the adjustment rod (13) is used to adjust the position and direction of the guide plate (1102) according to product requirements.
3. The cleaning product multi-style folding device according to claim 2, It is characterized in that The third folding mechanism (15) includes: a first conveying table (1501), a first receiving table (1502) arranged corresponding to the first conveying table (1501), a first inserting plate (1503), a second receiving table (1504) arranged at the outlet end of the first receiving table (1502), and a second inserting plate (1505). The first inserting plate (1503) is installed at a corresponding position through a rotating shaft. The first inserting plate (1503) swings around the rotating shaft and is inserted between the first conveying table (1501) and the first receiving table (1502) to achieve a first folding. The second inserting plate (1505) is installed at a corresponding position through a rotating shaft. The second inserting plate (1505) swings around the rotating shaft and is inserted between the first receiving table (1502) and the second receiving table (1504) to achieve a second folding, completing an S-shaped folding.
4. The multi-style folding device for cleaning supplies according to claim 3, characterized in that, the stacking mechanism (16) includes a stacking tray (1602) rotatably installed at a corresponding position through a rotating shaft, a stacking slot (1603) installed on the upper part of the stacking tray (1602), and a baffle (1604) installed on one side of the stacking slot (1603). A plurality of paper storage card slots (18) are formed at the edge of the stacking tray (1602). The opening direction of the paper storage card slots (18) is opposite to the rotating direction of the stacking tray (1602). The rotation of the stacking tray (1602) drives the paper storage card slots (18) to move to a position corresponding to the stacking slot (1603), and the baffle (1604) blocks the product out of the paper storage card slots (18) and into the stacking slot (1603).
5. The multi-style folding device for cleaning supplies according to claim 4, characterized in that, it further includes a first conveyor belt (19), a second conveyor belt (20) arranged corresponding to the outlet end of the first conveyor belt (19), and a limiting conveyor belt (21) arranged corresponding to the second conveyor belt (20). The second conveyor belt (20) and the limiting conveyor belt (21) cooperate correspondingly to convey the product into the paper storage card slots (18).
6. The multi-style folding device for cleaning supplies according to claim 5, characterized in that, a first conveying roller (22), a virtual cutting mechanism (23), a second deviation rectifying mechanism (24), and a second conveying roller (25) are further arranged after the first folding mechanism (4). The first conveying roller (22) conveys the product folded by the first folding mechanism (4) to the virtual cutting mechanism (23). The virtual cutting mechanism (23) cuts the product as required. The second deviation rectifying mechanism (24) rectifies and guides the conveyed product. The second conveying roller (25) conveys the product rectified by the second deviation rectifying mechanism (24) to the cutting mechanism (14).
7. The multi-style folding device for cleaning supplies according to claim 6, characterized in that, At the outlet end of the unwinding mechanism (1), a splicing mechanism (2) and a first buffer mechanism (31) are provided. The splicing mechanism (2) is connected to at least two of the unwinding mechanisms (1) for splicing and switching of raw materials, and the first buffer mechanism (31) is used to adjust the tension balance of the conveyed product raw materials.
8. The multi-style folding device for cleaning supplies according to claim 7, wherein, At the outlet end of the embossing mechanism (3), a second buffer mechanism (32) and a first deviation rectifying mechanism (33) are provided. The second buffer mechanism (32) is used to adjust the tension balance of the embossed product, and the first deviation rectifying mechanism (33) is used to rectify and guide the conveyed product.
9. A production process of a multi-style folding device for cleaning supplies according to any one of claims 1 to 8, wherein, The production process includes: S1: The unwinding mechanism (1) conveys the required raw material roll for production; S2: The embossing mechanism (3) embosses the product raw materials; S3: The first folding mechanism (4) longitudinally folds the embossed product into a C shape; S4: And / or the second folding mechanism (11) longitudinally folds the product into a U shape; S5: The slitting mechanism (14) slits the folded product according to the required product size; S6: The third folding mechanism (15) laterally folds the slit product into an S shape; S7: The stacking mechanism (16) counts and stacks the folded products to form finished products.
Citation Information
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