Liquid level controller mounting bracket and liquid level controller assembly

By designing the maintenance cleaning components and position adjustment components of the level controller mounting bracket, the measurement accuracy of the level control measuring device is affected by dirt and inconvenient to adjust, and the cleaning and position of the measurement catheter surface are achieved.

CN115145318BActive Publication Date: 2025-08-12HUNAN INST OF METROLOGY & TEST
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Patent Information

Application Number
CN202210717554.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-23
Publication Date
2025-08-12
Estimated Expiration
2042-06-23

AI Technical Summary

Technical Problem

The measurement accuracy of existing liquid level control measuring devices is affected by the coverage of impurities at the bottom of the water and is inconvenient to adjust.

Method used

A liquid level controller mount is designed, including a maintenance cleaning assembly and a position adjustment assembly. The maintenance cleaning assembly includes a clamping cleaning scraping module, a lifting scraping module and a distance adjustment module to scrape the dirt on the surface of the measuring catheter; the position adjustment assembly can adjust the pitch angle, swing angle and horizontal position of the liquid level control measuring instrument.

Benefits of technology

It realizes effective cleaning of the surface dirt of the measuring catheter, ensures measurement accuracy, and can adjust the position and angle of the measuring device as needed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a liquid level controller mounting bracket and a liquid level controller assembly using the liquid level controller mounting bracket. The liquid level controller mounting bracket is used to install a liquid level control measuring device, and the liquid level control measuring device includes a measuring tube, and a float is slidably connected to the outer side of the measuring tube; the liquid level controller mounting bracket includes: a maintenance cleaning component, a position adjustment component connected to the liquid level controller and used to adjust the position of the liquid level controller; the maintenance cleaning component includes a clamping cleaning scraping module, a lifting scraping module, and a distance adjustment module. The present invention utilizes the maintenance cleaning component to scrape and clean dirt on the surface of the measuring tube, ensuring that the surface of the measuring tube of the liquid level control measuring device is not covered by underwater impurities, thereby ensuring measurement accuracy. The position adjustment component can be used to adjust the pitch angle, swing angle, and horizontal position of the liquid level control measuring device to meet usage requirements.
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Description

Technical Field

[0001] The invention belongs to the technical field of liquid level control devices, and in particular relates to a liquid level controller mounting bracket and a liquid level controller assembly. Background Art

[0002] The liquid level controller is used to control the liquid level in the container. When the liquid level reaches the upper or lower switching value, the controller contacts send out an on-off switch signal to control the actions of the solenoid valve, water pump, etc., thereby achieving semi-automation or full automation.

[0003] Conventional liquid level control and measurement devices include a float and a measuring tube. The measuring tube houses a measuring element that converts liquid level position signals into electrical signals. This signal is then digitally displayed on a display instrument, thereby enabling remote monitoring and control of the liquid level. Conventional liquid level control and measurement devices are secured to the controlled container via a flange.

[0004] The shortcomings of the existing technology are that, with this structure, on the one hand, since the position of the liquid level control measuring device is limited, it is inconvenient to adjust the position according to the needs during use; on the other hand, after the liquid level control measuring device has been used for a period of time, the surface of the measuring tube will be covered with underwater impurities, affecting the measurement accuracy. Summary of the Invention

[0005] (1) Technical issues to be resolved

[0006] Based on this, the present invention proposes a liquid level controller mounting bracket and a liquid level controller assembly, which are intended to solve the technical problems in the prior art that the test accuracy of the liquid level control measuring instrument is affected by covered impurities and the use position is inconvenient to adjust.

[0007] (2) Technical solution

[0008] In order to solve the above technical problems, the present invention proposes a liquid level controller mounting bracket, the liquid level controller mounting bracket is used to install a liquid level control measuring instrument, the liquid level control measuring instrument includes a measuring tube, the outer side of the measuring tube is slidably connected to a float; the liquid level controller mounting bracket includes: a maintenance cleaning component, a position adjustment component connected to the liquid level control measuring instrument and used to adjust the position of the liquid level control measuring instrument; the maintenance cleaning component includes a clamping cleaning scraping module, a lifting scraping module and a distance adjustment module; the clamping cleaning scraping module includes: a scraper, a matching arm and an opening and closing drive unit, There are two scrapers and the two scrapers are arranged opposite to each other. There are two matching arms and the two matching arms are fixed on the two scrapers one by one. The opening and closing drive part is arranged between the two matching arms and is used to drive the two scrapers to open or close; the lifting and scraping module is connected to the opening and closing drive part, and is used to drive the scraper to move back and forth along the length direction of the measuring tube; the distance adjustment module is connected to the liquid level control measuring device and the lifting and scraping module, and is used to drive the lifting and scraping module carrying the clamping cleaning scraping module to approach or move away from the measuring tube.

[0009] Preferably, the liquid level control measuring device further comprises a mounting member provided on the top of the measuring conduit, and the position adjustment assembly is connected to the mounting member.

[0010] Preferably, the opening and closing driving part includes: a carrying matching plate, a sixth motor, a third screw, a stroke positioning plate, an extension guide rod, a matching matching plate, a first folding driving plate, a second folding driving plate and a matching arm; the extension guide rod is provided at one end of the carrying matching plate away from the lifting and scraping module, the stroke positioning plate is fixedly provided at one end of the extension guide rod away from the carrying matching plate, the sixth motor is fixedly provided at the top end of the carrying matching plate, the output end of the sixth motor is fixedly connected to the third screw, the end of the third screw away from the sixth motor is rotatably connected to the stroke positioning plate, and the third screw penetrates the matching matching plate The coupling plate is threadably connected to the movable matching plate, the movable matching plate is slidably connected to the extending guide rod, and both sides of the movable matching plate are respectively connected to the movable arm via the first folding driving plate, one end of the first folding driving plate is hinged to the movable matching plate, and the other end of the first folding driving plate is hinged to the matching arm; both sides of the carrying matching plate are respectively connected to the matching arm via the second folding driving plate, one end of the second folding driving plate is hinged to the carrying matching plate, and the other end of the second folding driving plate is hinged to the matching arm; the lifting and scraping module is fixedly connected to the carrying matching plate.

[0011] Preferably, two first folding driving plates are respectively provided on both sides of the matching plate; and two second folding driving plates are respectively provided on both sides of the mounting plate.

[0012] Preferably, the scraper is in the shape of a semi-cylindrical ring as a whole, and when the two scrapers are closed together, they form a scraping cavity corresponding to the shape of the outer surface of the measuring tube, and the scraping cavity is in the shape of a cylinder.

[0013] Preferably, the lifting and scraping module includes: a travel guide, a fifth motor, a second screw, a second guide rail and a second linkage displacement block; the travel guide as a whole is a rectangular frame structure; the distance adjustment module is fixedly connected to the top of the travel guide; the fifth motor is installed at the top of the travel guide; the top of the second screw is fixedly connected to the output end of the fifth motor, and the bottom end of the top of the second screw is rotatably connected to the inner wall of the travel guide, and a second guide rail is fixedly provided on both sides of the inside of the travel guide, and the second linkage displacement block is arranged in the travel guide, the second screw passes through the second linkage displacement block and is threadedly connected to the second linkage displacement block, and the two sides of the second linkage displacement block are slidingly connected to the two second guide rails respectively; the second linkage displacement block is fixedly connected to the mounting plate.

[0014] Preferably, the distance adjustment module includes: a driven guide block, a matching rod, a positioning guide block, a rack, a power box, a fourth motor, a sixth gear and a linkage push block; the liquid level control measuring device also includes an upper limit plate provided at the top of the measuring tube for providing an upper end limit for the float, and the bottom surface of the driven guide block and the bottom surface of the positioning guide block are respectively fixed to the upper limit plate; the matching rod passes through the driven guide block and is slidably connected to the driven guide block, the rack passes through the positioning guide block and is slidably connected to the positioning guide block, the power box is fixed to the top end of the positioning guide block, the fourth motor is installed on one side of the power box, the sixth gear is fixedly connected to the output end of the fourth motor, the sixth gear is meshed with the rack, the matching rod is parallel to the rack and is spaced apart, and the matching rod and the rack are fixedly connected to the linkage push block on the same side.

[0015] Preferably, the liquid level control measuring device includes a mounting member provided at the top end of the measuring tube, and the position adjustment assembly includes: an application angle adjustment structure for respectively adjusting the pitch angle and swing angle of the liquid level control measuring device; the application angle adjustment structure includes: a positioning cover, a second motor, a first gear, a second gear, a carrying block, an L-shaped carrying plate, a third motor, a fourth gear, a flip carrying frame and a fifth gear, the second motor is installed at the bottom of the positioning cover, the output end of the second motor is fixedly connected to the first gear, the second gear is meshed with the first gear, the bottom end of the second gear is rotatably connected to the positioning cover, the carrying block is fixed to the top end of the second gear, the L-shaped carrying plate is fixed to one end of the carrying block, the third motor is installed on the carrying block, the fourth gear is fixedly connected to the output end of the third motor, the fifth gear is rotatably connected to the carrying block, and the fifth gear is meshed with the fourth gear, one end of the flip carrying frame is fixedly connected to the fifth gear, and the other end of the flip carrying frame is fixedly connected to the mounting member.

[0016] Preferably, the position adjustment component also includes: a guide and positioning frame structure for adjusting the horizontal displacement of the liquid level control measuring device, the guide and positioning frame structure includes: a positioning guide frame, a first motor, a first screw, a first guide rail, a first linkage displacement block and a carrying box, the positioning guide frame as a whole is a rectangular frame structure, the first motor is installed on one side of the positioning guide frame, one end of the first screw is fixedly connected to the output end of the first motor, and the other end of the first screw is rotatably connected to the inner side of the positioning guide frame, the number of the first guide rails is two, and the two first guide rails are respectively welded to both sides of the interior of the positioning guide frame, the first linkage displacement block is arranged in the positioning guide frame and the two ends of the first linkage displacement block are respectively slidably connected to the two first guide rails, the first screw passes through the first linkage displacement block and is threadedly connected to the first linkage displacement block, the carrying box is fixed to the top of the first linkage displacement block, the positioning cover is fixed to the top of the carrying box, and the second motor is accommodated in the carrying box.

[0017] The present invention also provides a liquid level controller assembly, including the liquid level controller mounting bracket and the liquid level control measuring device as described above, the liquid level control measuring device also including: a junction box, a digital display dial and a lower limit plate, the digital display dial is arranged at one end of the junction box, the mounting part is arranged at the bottom end of the junction box, the lower limit plate is arranged at the lower part of the measuring tube, and the float is arranged between the upper limit plate and the lower limit plate.

[0018] (3) Beneficial effects

[0019] Compared with the prior art, the beneficial effects of the liquid level controller mounting bracket and the liquid level controller assembly of the present invention mainly include:

[0020] Compared with the prior art, the liquid level controller assembly of the present invention has the following beneficial effects:

[0021] The liquid level controller assembly of the present invention includes an additional maintenance and cleaning component, which is mounted on the upper limit plate and has a scraper blade shaped to match the shape of the measuring tube. Specifically, the maintenance and cleaning component is designed to work in conjunction with the liquid level controller and measuring device. Using this component, dirt on the surface of the measuring tube can be easily scraped and cleaned, ensuring that the surface of the measuring tube of the liquid level controller and measuring device is not covered by underwater impurities, thereby ensuring measurement accuracy. Furthermore, the present invention also includes a position adjustment component, which can be used to adjust the pitch angle, swing angle, and horizontal position of the liquid level controller and measuring device, allowing the liquid level controller and measuring device to be adjusted to the appropriate measurement position and angle according to actual usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The features and advantages of the present invention will be more clearly understood by referring to the accompanying drawings, which are schematic and should not be construed as limiting the present invention in any way. In the accompanying drawings:

[0023] Figure 1 Schematic diagram of the overall structure of the liquid level controller assembly of the present invention;

[0024] Figure 2 This is a structural diagram of the guide positioning frame structure in the liquid level controller assembly;

[0025] Figure 3 This is a schematic diagram of the application angle adjustment structure in the liquid level controller assembly.

[0026] Figure 4 This is a partial structural diagram of the liquid level control measuring device in the liquid level controller assembly;

[0027] Figure 5 This is a partial structural diagram of the maintenance cleaning component in the liquid level controller assembly;

[0028] Figure 6 In this liquid level controller assembly: a partial structural diagram of the regulation module is derived;

[0029] Figure 7 This is a schematic diagram of the partial structure of the clamping, cleaning and scraping module in this liquid level controller assembly.

[0030] Description of reference numerals:

[0031] 1. Guide and positioning frame structure, 2. Application angle adjustment structure, 3. Liquid level control measuring device, 4. Maintenance cleaning component, 5. Positioning guide frame, 6. First motor, 7. First screw, 8. First guide rail, 9. First linkage displacement block, 10. Carrying box, 11. Positioning cover, 12. Second motor, 13. First gear, 14. Second gear, 15. Carrying block, 16. L-shaped carrier plate, 17. Third motor, 18. Fourth gear, 19. Flipping carrier frame, 20. Fifth gear, 21. Junction box, 22. Digital display dial, 23. Mounting parts, 24. Measuring tube, 25. Upper limit plate, 26. Float, 27. Lower limit plate , 28. Derivation and adjustment module, 29. Clamping, cleaning and scraping module, 30. Driven guide block, 31. Distributing rod, 32. Positioning guide block, 33. Rack, 34. Power box, 35. Fourth motor, 36. Sixth gear, 37. Linkage push block, 38. Travel guide frame, 39. Fifth motor, 40. Second screw, 41. Second guide rail, 42. Second linkage displacement block, 43. Mounting mounting plate, 44. Sixth motor, 45. Third screw, 46. Travel positioning plate, 47. Extending guide rod, 48. Distributing matching plate, 49a. First folding drive plate, 49b. Second folding drive plate, 50. Distributing arm, 51. Scraper. DETAILED DESCRIPTION

[0032] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, it can mean a fixed connection, a detachable connection, or an integral connection; it can mean a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium; it can mean internal communication between two elements, or a "transmission connection," i.e., a power connection through various appropriate means such as a belt drive, a gear drive, or a sprocket drive. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0034] The following is combined with Figure 1-7 The liquid level controller mounting bracket and the liquid level controller assembly of the present invention are further described.

[0035] Example 1

[0036] This embodiment discloses a liquid level controller mounting bracket.

[0037] Please refer to the attached Figure 1 、 Figure 4 and Figure 5 A liquid level controller mounting bracket is used to mount a liquid level control measuring device 3. The liquid level control measuring device 3 includes a measuring conduit 24. A float 26 is slidably connected to the outer side of the measuring conduit 24. The liquid level controller mounting bracket includes: a maintenance cleaning component 4, a position adjustment component connected to the liquid level control measuring device 3 and used to adjust the position of the liquid level control measuring device 3; the maintenance cleaning component 4 includes a clamping cleaning scraping module 29, a lifting scraping module and a distance adjustment module; the clamping cleaning scraping module 29 includes: a scraper 51, a matching arm 50 and an opening and closing drive unit, and the scraper There are two plates 51 and the two scrapers 51 are arranged opposite to each other. There are two matching arms 50, and the two matching arms 50 are fixed on the two scrapers 51 one by one. The opening and closing drive part is arranged between the two matching arms 50 and is used to drive the two scrapers 51 to open or close; the lifting and scraping module is connected to the opening and closing drive part, and is used to drive the scraper 51 to move back and forth along the length direction of the measuring tube 24; the distance adjustment module is connected to the liquid level control measuring device 3 and the lifting and scraping module, and is used to drive the lifting and scraping module carrying the clamping cleaning scraping module 29 to approach or move away from the measuring tube 24.

[0038] In this embodiment, the present invention utilizes a maintenance cleaning assembly 4 to scrape and clean dirt from the surface of the measuring conduit 24, ensuring that the surface of the measuring conduit 24 of the liquid level control measuring device 3 is not covered by underwater impurities, thereby ensuring measurement accuracy. Specifically, during normal use of the liquid level control measuring device 3, the two scrapers 51 are in an open position and away from the measuring conduit 24. When the measuring conduit 24 needs to be cleaned, the distance adjustment module drives the lifting and scraping module, carrying the clamping and cleaning scraping module 29, toward the measuring conduit 24. When the two scrapers 51 are facing the measuring conduit 24, they stop. The opening and closing drive unit then activates, causing the two scrapers 51 to embrace the outer wall of the measuring conduit 24. The lifting and scraping module then activates, driving the scrapers 51 to reciprocate along the length of the measuring conduit 24. This removes dirt adhering to the outer wall of the measuring conduit 24 and cleans the outer wall of the measuring conduit 24. After the cleaning is completed, the scraper 51 is opened again, and the distance adjustment module is used to drive the lifting scraper module to carry the clamping cleaning scraper module 29 away from the measuring conduit 24, so that the liquid level control measuring device 3 can continue to work normally.

[0039] In this embodiment, the position adjustment component can adjust the pitch angle, swing angle and horizontal position of the liquid level control measuring device 3 respectively to meet the use requirements.

[0040] In this embodiment, the distance adjustment module is a structure that provides linear reciprocating power, such as a screw transmission structure driven by a cylinder, a pneumatic cylinder, or a motor. Similarly, the lifting and scraping module is a structure that provides linear reciprocating power, such as a screw transmission structure driven by a cylinder, a pneumatic cylinder, or a motor.

[0041] The opening and closing drive unit can be a structure that controls the two scrapers 51 to move closer or farther away from each other. For example, the opening and closing drive unit is a spiral transmission structure driven by a motor, which is an opening and closing structure similar to a wrench, or a structure that directly opens and closes using an oil cylinder or an air cylinder. Of course, it can also be Figure 7 The structure shown in (see detailed description below).

[0042] According to a specific embodiment of the present invention, the liquid level control and measurement device 3 further includes a mounting member 23 disposed on the top of the measurement conduit 24 , and the position adjustment component is connected to the mounting member 23 .

[0043] Please focus on Figure 3 According to a specific embodiment of the present invention, the opening and closing drive unit includes: a mounting plate 43, a sixth motor 44, a third screw 45, a stroke positioning plate 46, an extension guide rod 47, a matching matching plate 48, a first folding driving plate 49a, a second folding driving plate 49b and a matching arm 50; the extension guide rod 47 is provided at one end of the mounting plate 43 away from the lifting and scraping module, the stroke positioning plate 46 is fixedly provided at one end of the extension guide rod 47 away from the mounting plate 43, the sixth motor 44 is fixedly provided at the top end of the mounting plate 43, the output end of the sixth motor 44 is fixedly connected to the third screw 45, and the end of the third screw 45 away from the sixth motor 44 is rotatably connected to the stroke positioning plate 46 The third screw 45 passes through the matching matching plate 48 and is threadedly connected to the matching matching plate 48. The matching matching plate 48 is slidably connected to the extending guide rod 47. The two sides of the matching matching plate 48 are respectively connected to the matching arm 50 through the first folding driving plate 49a. One end of the first folding driving plate 49a is hinged to the matching matching plate 48, and the other end of the first folding driving plate 49a is hinged to the matching arm 50; the two sides of the mounting mounting plate 43 are respectively connected to the matching arm 50 through the second folding driving plate 49b, one end of the second folding driving plate 49b is hinged to the mounting mounting plate 43, and the other end of the second folding driving plate 49b is hinged to the matching arm 50; the lifting and scraping module is fixedly connected to the mounting mounting plate 43.

[0044] According to a specific embodiment of the present invention, two first folding driving plates 49 a are respectively provided on both sides of the matching plate 48 ; and two second folding driving plates 49 b are respectively provided on both sides of the mounting plate 43 .

[0045] In specific implementation, the two first folding driving plates 49a on each side are spaced apart vertically, and the two second folding driving plates 49b on each side are also spaced apart vertically. The first folding driving plates 49a and the second folding driving plates 49b are positioned in a corresponding manner. This structure further improves the stability of the two scrapers 51 when opening or closing.

[0046] Please focus on Figure 7 According to a specific embodiment of the present invention, the scraper 51 is semi-cylindrical in shape as a whole. When the two scrapers 51 are closed, they form a scraping cavity corresponding to the shape of the outer surface of the measuring tube 24, and the scraping cavity is cylindrical.

[0047] In this embodiment, since the outer side surface of the measuring tube 24 is cylindrical, the use of a semi-cylindrical annular scraper 51 can ensure the fit between the scraper 51 and the measuring tube 24, which is conducive to completely scraping off dirt and improving the cleaning effect.

[0048] Please focus on Figure 6 According to a specific embodiment of the present invention, the lifting and scraping module includes: a travel guide 38, a fifth motor 39, a second screw 40, a second guide rail 41 and a second linkage displacement block 42; the travel guide 38 is a rectangular frame structure as a whole; the distance adjustment module is fixedly connected to the top of the travel guide 38; the fifth motor 39 is installed on the top of the travel guide 38; the top of the second screw 40 is fixedly connected to the output end of the fifth motor 39, and the bottom end of the top of the second screw 40 is rotatably connected to the inner wall of the travel guide 38, and a second guide rail 41 is fixedly provided on both sides of the interior of the travel guide 38, and the second linkage displacement block 42 is arranged in the travel guide 38, the second screw 40 passes through the second linkage displacement block 42 and is threadedly connected to the second linkage displacement block 42, and the two sides of the second linkage displacement block 42 are slidingly connected to the two second guide rails 41 respectively; the second linkage displacement block 42 is fixedly connected to the mounting plate 43.

[0049] According to a specific embodiment of the present invention, the distance adjustment module includes: a driven guide block 30, a distributing rod 31, a positioning guide block 32, a rack 33, a power box 34, a fourth motor 35, a sixth gear 36 and a linkage push block 37; the liquid level control measuring device 3 also includes an upper limit plate 25 provided on the top of the measuring conduit 24 for providing an upper limit for the float 26, and the bottom surface of the driven guide block 30 and the bottom surface of the positioning guide block 32 are respectively fixed on the upper limit plate 25; the distributing rod 31 penetrates the driven guide The rack 33 passes through the positioning guide block 32 and is slidably connected to the positioning guide block 32. The power box 34 is fixed to the top of the positioning guide block 32. The fourth motor 35 is installed on one side of the power box 34. The sixth gear 36 is fixedly connected to the output end of the fourth motor 35. The sixth gear 36 is engaged with the rack 33. The matching rod 31 is parallel to the rack 33 and is spaced apart. The matching rod 31 and the rack 33 have the same side fixedly connected to the linkage push block 37 respectively.

[0050] Please focus on Figure 3 According to a specific embodiment of the present invention, the liquid level control measuring device 3 includes a mounting member 23 provided at the top of the measuring conduit 24, and the position adjustment assembly includes: an application angle adjustment structure 2 for adjusting the pitch angle and the swing angle of the liquid level control measuring device 3 respectively; the application angle adjustment structure 2 includes: a positioning cover 11, a second motor 12, a first gear 13, a second gear 14, a carrying block 15, an L-shaped carrier plate 16, a third motor 17, a fourth gear 18, a flip carrying frame 19 and a fifth gear 20, the second motor 12 is installed at the bottom of the positioning cover 11, and the output end of the second motor 12 is connected to the first The gear 13 is fixedly connected, the second gear 14 is engaged with the first gear 13, the bottom end of the second gear 14 is rotatably connected to the positioning cover 11, the mounting block 15 is fixed to the top of the second gear 14, the L-shaped carrier plate 16 is fixed to one end of the mounting block 15, the third motor 17 is mounted on the mounting block 15, the fourth gear 18 is fixedly connected to the output end of the third motor 17, the fifth gear 20 is rotatably connected to the mounting block 15, and the fifth gear 20 is engaged with the fourth gear 18, one end of the flip mounting frame 19 is fixedly connected to the fifth gear 20, and the other end of the flip mounting frame 19 is fixedly connected to the mounting member 23.

[0051] Please focus on Figure 2, according to a specific embodiment of the present invention, the position adjustment component also includes: a guide and positioning frame structure 1 for adjusting the horizontal displacement of the liquid level control measuring device 3, the guide and positioning frame structure 1 includes: a positioning guide frame 5, a first motor 6, a first screw 7, a first guide rail 8, a first linkage displacement block 9 and a carrying box 10, the positioning guide frame 5 is a rectangular frame structure as a whole, the first motor 6 is mounted on one side of the positioning guide frame 5, one end of the first screw 7 is fixedly connected to the output end of the first motor 6, the other end of the first screw 7 is rotatably connected to the inner side of the positioning guide frame 5, the number of the first guide rails 8 is two, and the two first guide rails 8 are respectively welded to both sides of the interior of the positioning guide frame 5, the first linkage displacement block 9 is arranged in the positioning guide frame 5 and the two ends of the first linkage displacement block 9 are respectively slidably connected to the two first guide rails 8, the first screw 7 passes through the first linkage displacement block 9 and is threadedly connected to the first linkage displacement block 9, the carrying box 10 is fixed to the top of the first linkage displacement block 9, the positioning cover 11 is fixed to the top of the carrying box 10, and the second motor 12 is accommodated in the carrying box 10.

[0052] The working process of the maintenance cleaning component 4 of the present invention is described in detail below.

[0053] When it is necessary to maintain the accuracy of the measuring tube 24, the fourth motor 35 is controlled to drive the sixth gear 36 to rotate, and the sixth gear 36 is meshed with the rack 33. Under the derivation of the sixth gear 36, the rack 33 cooperates with the matching rod 31 to drive the linkage push block 37 to complete the sliding displacement, and the scraper 51 is deduced to approach the measuring tube 24. At this time, the sixth motor 44 is controlled to drive the third screw 45 to rotate, and the threaded connection between the third screw 45 and the matching plate 48 is utilized to make the matching plate 48 obtain torque, and the sliding connection structure between the matching plate 48 and the extension guide rod 47 is utilized to make the torque at the matching plate 48 be limited to form a sliding displacement, and the sliding displacement of the matching plate 48 is utilized to make the folding of the matching plate 48 drive The folding driving plate and the carrying mounting plate 43 cooperate with the coating derivation arm 50 to drive the scraper 51 to fold inward, so that the scraper 51 forms a siege on the outside of the measuring tube 24. At this time, the fifth motor 39 is controlled to drive the second screw 40 to rotate, and the threaded connection between the second screw 40 and the second linkage displacement block 42 is used to obtain torque at the second linkage displacement block 42. The sliding connection between the second linkage displacement block 42 and the second guide rail 41 is used to limit the torque at the second linkage displacement block 42 to form a sliding displacement, driving the scraper 51 to slide up and down, completing the scraping derivation of the surface of the measuring tube 24. During the scraping process, it pushes the float 26 from bottom to top and then from bottom to top, thereby avoiding the existence of a position obscured by the float 26 during the scraping process.

[0054] Please focus on Figure 1 , the working process of the position adjustment component in the present invention is described in detail below.

[0055] Horizontal position adjustment (along Figure 1 Y-axis movement)

[0056] The first motor 6 is controlled to drive the first screw 7 to rotate, and the threaded connection between the first screw 7 and the first linkage displacement block 9, as well as the sliding connection between the first linkage displacement block 9 and the first guide rail 8 are utilized, so that the first linkage displacement block 9 is driven to drive the liquid level control measuring device 3 to complete the adjustment of the use position.

[0057] Adjustment of the swing angle (along Figure 1 z-axis rotation)

[0058] By controlling the second motor 12 to drive the first gear 13 to rotate, and utilizing the engagement between the first gear 13 and the second gear 14, the second gear 14 is driven by the first gear 13 to derive the carrying block 15 to complete axial rotation, thereby driving the liquid level control measuring device 3 to move to a suitable axial angle for use.

[0059] (3) Pitch angle adjustment (along Figure 1 Y-axis rotation)

[0060] By controlling the third motor 17 to drive the fourth gear 18 to rotate, and utilizing the engagement between the fourth gear 18 and the fifth gear 20, the fifth gear 20 is driven by the fourth gear 18 to rotate, thereby driving the flip mounting frame 19 to rotate, so that the flip mounting frame 19 drives the liquid level control measuring device 3 to complete the adjustment of the use angle.

[0061] Example 2

[0062] This embodiment discloses a liquid level controller assembly.

[0063] Please focus on Figure 1 and 4 A liquid level controller assembly includes a liquid level controller mounting bracket and a liquid level control measuring device 3 as in Example 1. The liquid level control measuring device 3 also includes: a junction box 21, a digital display dial 22 and a lower limit plate 27. The digital display dial 22 is arranged at one end of the junction box 21, the mounting member 23 is arranged at the bottom end of the junction box 21, the lower limit plate 27 is arranged at the lower part of the measuring tube 24, and the float 26 is arranged between the upper limit plate 25 and the lower limit plate 27.

[0064] In this embodiment, the specific gravity of the float 26 is less than 0.5 g / cm 3 , can float above the liquid surface and move up and down along the measuring tube 24. The measuring element is installed in the measuring tube 24. Under the action of the external magnetic field, it generates a resistance signal proportional to the change of the liquid level, which is converted by the electronic unit into a 4-20mA or other standard signal output, and then the liquid level is indicated by the junction box 21 and the digital display dial 22.

[0065] The following further summarizes the method for using the liquid level controller assembly of the present invention, including the following steps:

[0066] S1: According to the use requirements, the liquid level controller assembly of the present invention is fixed as a whole in a suitable position by guiding the positioning frame structure 1.

[0067] S2: At this time, the liquid level control measuring device 3 is adjusted to a suitable position by using the cooperation of the angle adjustment structure 2 and the guide positioning frame structure 1.

[0068] S3: Detecting and monitoring the liquid level through the liquid level control measuring device 3.

[0069] S4: After the liquid level control and measurement device 3 has been used for a certain period of time, the maintenance cleaning component 4 is controlled to automatically clean the liquid level control and measurement device 3 .

[0070] Although the embodiments of the present invention have been described with reference to the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

Claims

1. A liquid level controller mounting bracket, characterized in that: The liquid level controller mounting frame is used to mount a liquid level control measuring device (3), the liquid level control measuring device (3) includes a measuring conduit (24), and a float (26) is slidably connected to the outer side of the measuring conduit (24); the liquid level controller mounting frame includes: a maintenance cleaning component (4), a position adjustment component connected to the liquid level control measuring device (3) and used to adjust the position of the liquid level control measuring device (3); the maintenance cleaning component (4) includes a clamping cleaning scraping module (29), a lifting scraping module and a distance adjustment module; the clamping cleaning scraping module (29) includes: a scraper (51), a distributing arm (50) and an opening and closing drive unit, the number of the scrapers (51) is two and The two scrapers (51) are arranged opposite to each other, the number of the distributing arms (50) is two, and the two distributing arms (50) are fixed on the two scrapers (51) in a one-to-one correspondence, the opening and closing driving part is arranged between the two distributing arms (50) and is used to drive the two scrapers (51) to open or close; the lifting and scraping module is connected to the opening and closing driving part and is used to drive the scrapers (51) to move back and forth along the length direction of the measuring tube (24); the distance adjustment module is connected to the liquid level control measuring device (3) and the lifting and scraping module and is used to drive the lifting and scraping module carrying the clamping cleaning scraping module (29) to approach or move away from the measuring tube (24); The opening and closing driving part comprises: a mounting plate (43), a sixth motor (44), a third screw (45), a stroke positioning plate (46), an extension guide rod (47), a matching matching plate (48), a first folding driving plate (49a), a second folding driving plate (49b) and a matching arm (50); the extension guide rod (47) is arranged at one end of the mounting plate (43) away from the lifting and scraping module, the stroke positioning plate (46) is fixedly arranged at one end of the extension guide rod (47) away from the mounting plate (43), the sixth motor (44) is fixedly arranged at the top end of the mounting plate (43), the output end of the sixth motor (44) is fixedly connected to the third screw (45), the end of the third screw (45) away from the sixth motor (44) is rotatably connected to the stroke positioning plate (46), and the third screw (45) passes through the The movable matching plate (48) is threadedly connected to the movable matching plate (48), the movable matching plate (48) is slidably connected to the extension guide rod (47), and the two sides of the movable matching plate (48) are respectively connected to the movable arm (50) via the first folding driving plate (49a), one end of the first folding driving plate (49a) is hinged to the movable matching plate (48), and the other end of the first folding driving plate (49a) is hinged to the movable matching plate (50); the two sides of the carrying matching plate (43) are respectively connected to the movable arm (50) via the second folding driving plate (49b), one end of the second folding driving plate (49b) is hinged to the carrying matching plate (43), and the other end of the second folding driving plate (49b) is hinged to the matching arm (50); the lifting and scraping module is fixedly connected to the carrying matching plate (43).

2. The liquid level controller mounting bracket according to claim 1, characterized in that: The liquid level control measuring device (3) further comprises a mounting member (23) arranged on the top of the measuring conduit (24), and the position adjustment component is connected to the mounting member (23).

3. The liquid level controller mounting bracket according to claim 2, characterized in that: Two first folding driving plates (49a) are respectively provided on both sides of the matching plate (48); and two second folding driving plates (49b) are respectively provided on both sides of the mounting plate (43).

4. The liquid level controller mounting bracket according to claim 3, characterized in that: The scraper (51) is in the shape of a semi-cylindrical ring as a whole. When the two scrapers (51) are folded together, they form a scraping cavity corresponding to the shape of the outer surface of the measuring tube (24). The scraping cavity is in the shape of a cylinder.

5. The liquid level controller mounting bracket according to claim 4, characterized in that: The lifting and scraping module comprises: a travel guide (38), a fifth motor (39), a second screw (40), a second guide rail (41) and a second linkage displacement block (42); the travel guide (38) is a rectangular frame structure; the distance adjustment module is fixedly connected to the top of the travel guide (38); the fifth motor (39) is installed on the top of the travel guide (38); the top of the second screw (40) is fixedly connected to the output end of the fifth motor (39), and the bottom end of the top of the second screw (40) is fixedly connected to the travel guide (38). The inner wall of the travel guide frame (38) is rotatably connected, and a second guide rail (41) is fixedly provided on both sides of the interior of the travel guide frame (38). The second linkage displacement block (42) is arranged in the travel guide frame (38), and the second screw (40) passes through the second linkage displacement block (42) and is threadedly connected to the second linkage displacement block (42). The two sides of the second linkage displacement block (42) are respectively slidably connected to the two second guide rails (41); the second linkage displacement block (42) is fixedly connected to the mounting plate (43).

6. The liquid level controller mounting bracket according to claim 5, characterized in that: The distance adjustment module comprises: a driven guide block (30), a distributing rod (31), a positioning guide block (32), a rack (33), a power box (34), a fourth motor (35), a sixth gear (36) and a linkage push block (37); the liquid level control measuring device (3) further comprises an upper limit plate (25) provided on the top of the measuring conduit (24) for providing an upper limit for the float (26); the bottom surface of the driven guide block (30) and the bottom surface of the positioning guide block (32) are respectively fixed on the upper limit plate (25); the distributing rod (31) passes through the driven guide block (30) and is connected to the driven guide block ( 30) is slidably connected, the rack (33) passes through the positioning guide block (32) and is slidably connected to the positioning guide block (32), the power box (34) is fixed to the top of the positioning guide block (32), the fourth motor (35) is installed on one side of the power box (34), the sixth gear (36) is fixedly connected to the output end of the fourth motor (35), the sixth gear (36) is meshed with the rack (33), the matching rod (31) and the rack (33) are parallel and spaced apart, and the matching rod (31) and the rack (33) are fixedly connected to the linkage push block (37) on the same side.

7. The liquid level controller mounting bracket according to claim 6, characterized in that: The position adjustment component comprises: an application angle adjustment structure (2) for respectively adjusting the pitch angle and the swing angle of the liquid level control measuring device (3); the application angle adjustment structure (2) comprises: a positioning cover (11), a second motor (12), a first gear (13), a second gear (14), a mounting block (15), an L-shaped carrier plate (16), a third motor (17), a fourth gear (18), a flip mounting frame (19) and a fifth gear (20), wherein the second motor (12) is mounted on the bottom of the positioning cover (11), an output end of the second motor (12) is fixedly connected to the first gear (13), the second gear (14) is meshed with the first gear (13), and the third motor (17) is mounted on the bottom of the positioning cover (11), an output end of the second motor (12) is fixedly connected to the first gear (13), and the second gear (14) is meshed with the first gear (13). The bottom end of the second gear (14) is rotatably connected to the positioning cover (11), the carrying block (15) is fixed to the top end of the second gear (14), the L-shaped carrier plate (16) is fixed to one end of the carrying block (15), the third motor (17) is mounted on the carrying block (15), the fourth gear (18) is fixedly connected to the output end of the third motor (17), the fifth gear (20) is rotatably connected to the carrying block (15), and the fifth gear (20) is meshed with the fourth gear (18), one end of the flip carrying frame (19) is fixedly connected to the fifth gear (20), and the other end of the flip carrying frame (19) is fixedly connected to the mounting member (23).

8. The liquid level controller mounting bracket according to claim 7, characterized in that: The position adjustment assembly further comprises: a guide positioning frame structure (1) for adjusting the horizontal displacement of the liquid level control measuring device (3); the guide positioning frame structure (1) comprises: a positioning guide frame (5), a first motor (6), a first screw (7), a first guide rail (8), a first linkage displacement block (9) and a carrying box (10); the positioning guide frame (5) is a rectangular frame structure as a whole; the first motor (6) is mounted on one side of the positioning guide frame (5); one end of the first screw (7) is fixedly connected to the output end of the first motor (6); the other end of the first screw (7) is rotatably connected to the inner side of the positioning guide frame (5); There are two guide rails (8), and the two first guide rails (8) are respectively welded to the two sides of the interior of the positioning guide frame (5); the first linkage displacement block (9) is arranged in the positioning guide frame (5), and the two ends of the first linkage displacement block (9) are respectively slidably connected to the two first guide rails (8); the first screw (7) passes through the first linkage displacement block (9) and is threadedly connected to the first linkage displacement block (9); the carrying box (10) is fixed to the top of the first linkage displacement block (9); the positioning cover (11) is fixed to the top of the carrying box (10); and the second motor (12) is accommodated in the carrying box (10).

9. A liquid level controller assembly, characterized in that: The invention comprises a liquid level controller mounting bracket and a liquid level control measuring device (3) as described in claim 7 or 8, wherein the liquid level control measuring device (3) further comprises: a junction box (21), a digital display dial (22) and a lower limit plate (27), wherein the digital display dial (22) is arranged at one end of the junction box (21), the mounting member (23) is arranged at the bottom end of the junction box (21), the lower limit plate (27) is arranged at the lower part of the measuring conduit (24), and the float (26) is arranged between the upper limit plate (25) and the lower limit plate (27).

Citation Information

Patent Citations

  • Liquid level controller mounting rack and liquid level controller assembly

    CN217506419U