A device for batch automatic and rapid plugging and unplugging of RF plugs

By designing an automated RF plug plug-in and unplugging device and using floating joints and guide shaft structures, the problem of difficult to ensure the time-consuming, labor-intensive and accurate RF plug plugs is solved, and efficient and stable automated testing is achieved.

CN115189181BActive Publication Date: 2025-07-29SYNTRONIC (BEIJING) TECH R&D CENT CO LTD
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Patent Information

Application Number
CN202211002171.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-21
Publication Date
2025-07-29
Estimated Expiration
2042-08-21

AI Technical Summary

Technical Problem

In the prior art, the batch plug-in and unplugging of RF plugs is time-consuming and labor-intensive, and it is difficult to ensure connection accuracy, and position errors and dimensional errors are prone to occur, especially when double-sided connection is required.

Method used

A device including the main frame, the upper quick plug module and the lower quick plug module is designed. It adopts a floating joint and guide shaft structure, combined with the cylinder drive and the clamp mechanism to realize the automatic quick plug and unplug of the RF plug to eliminate position and dimension errors.

Benefits of technology

It simplifies the operation process, reduces manual participation, improves testing efficiency and stability, ensures the accuracy and consistency of batch automatic docking, and greatly improves the inclusiveness of batch automatic docking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of radio frequency coaxial connectors, and in particular, to a device for batch automatic and rapid plugging and unplugging of radio frequency plugs, which includes a main body frame, an upper quick plug module, a product module, and a lower quick plug module. The main body frame includes a bottom plate. Guide shaft supports are installed at the four corner positions on the top of the bottom plate through screws. Guide shafts are inserted and installed on the guide shaft supports. A lower lifting cylinder is fixedly installed on the top of the bottom plate through screws. The cylinder rod of the lower lifting cylinder is connected with a floating joint. The top of the floating joint is connected with a lower support plate through screws. The tops of two guide shafts on the same side are installed with the same connecting plate. The present invention can simplify the operation process, reduce manual participation, improve the test efficiency, ensure the stability and consistency of the test. By adopting the form of floating butt-joint of the connector, position errors and dimensional errors can be eliminated. The design of double-sided connector butt-joint greatly improves the inclusiveness of batch automatic butt-joint.
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Description

Technical Field

[0001] The present invention relates to the technical field of radio frequency coaxial connectors, and in particular to a device for automatically and quickly plugging and unplugging radio frequency plugs in batches. Background Art

[0002] Coaxial RF cables are a staple in the RF and microwave industries. This is because all important equipment, from smartphones and laptops used in daily life to radars and global positioning systems (GPS) in the military and aerospace fields, requires such cables for connection. There are many types of coaxial RF connectors at both ends of coaxial RF cables, such as SMA, SMPM, EBC, BNC, etc., depending on different electrical and mechanical performance standards. In many communication devices, each device usually needs to be connected to dozens or hundreds of coaxial cables, which also requires this in pre-shipment testing of the product.

[0003] Most existing solutions use manual connection. Even with manual fixture connection, the force of plugging and unplugging hundreds of connectors at the same time does not have strong operability. These solutions are time-consuming and labor-intensive, and errors are inevitable. The connection of hundreds of connectors in batches needs to consider multiple position errors and dimensional errors, making it difficult to ensure connection accuracy. Another common connection form is single-sided connector connection, but some require plugging and unplugging on both sides of the product at the same time, which is a big challenge. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a device for automatically and quickly plugging and unplugging radio frequency plugs in batches.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A device for batch automatic and rapid plugging and unplugging of RF plugs, comprising a main body frame, an upper quick plug module, a product module and a lower quick plug module. The main body frame includes a bottom plate. Guide shaft supports are installed at the four corner positions of the top of the bottom plate through screws. Guide shafts are inserted and installed on the guide shaft supports. A lower lifting cylinder is fixedly installed on the top of the bottom plate through screws. The cylinder rod of the lower lifting cylinder is connected with a floating joint. The top of the floating joint is connected with a lower support plate through screws. The tops of two guide shafts on the same side are installed with the same connecting plate. An upper lifting cylinder is fixedly installed on the top of the connecting plate. The cylinder rods of the two upper lifting cylinders are connected with the same upper loading plate. The upper loading plate is sleeved on the guide shafts. Support columns I are installed at the four corner positions of the top of the bottom plate. The support columns I extend above the lower support plate. The upper quick plug module includes an upper floating plate. The upper floating plate is fixedly installed at the bottom of the upper loading plate through bolts. A plurality of stepped through holes are formed in the upper floating plate. Sleeves are embedded in the stepped through holes. Quick plugs are fixedly installed on the sleeves through screws. An upper pressing plate I is installed on the top of the upper floating plate through screws. The lower quick plug module includes a platform plate. The platform plate is fixedly installed on the upper end surfaces of the support columns I through screws. Two side plates are fixedly installed between the platform plate and the connecting plate. Elbow clamps are installed on both of the two side plates. The same upper pressing plate II is installed on the moving shafts of the two elbow clamps. A lower clamping plate is arranged between the platform plate and the upper pressing plate II. A product plate is placed on the lower clamping plate. An upper clamping plate is installed on the top of the lower clamping plate through screws. And the product plate is located between the upper clamping plate and the lower clamping plate. A plurality of support columns II are fixedly installed on the lower support plate. The same mounting plate is installed on the plurality of support columns II. A plurality of stepped holes are formed in the mounting plate. And lower quick plugs are installed in the stepped holes.

[0007] Preferably, holes are formed at the four corner positions of the lower support plate. Linear bearings are fixedly installed in the holes. And the guide shafts penetrate through the linear bearings.

[0008] Preferably, a slide rail strip is fixedly installed on the top of the platform plate. A long groove track is arranged at the bottom of the lower clamping plate. And the long groove track is adapted to the slide rail strip.

[0009] Preferably, the diameter of the sleeve is smaller than the drilling diameter of the stepped through hole.

[0010] Preferably, a compression spring is sleeved on the bolt. And the compression spring is located between the upper floating plate and the upper loading plate.

[0011] Preferably, height limiting columns are installed at the four corner positions of the bottom of the upper loading plate. And the height limiting columns are in contact with the top of the upper floating plate.

[0012] Preferably, hole positions are arranged on both sides of the bottom of the upper floating plate. Guide pins are fixedly installed in the hole positions.

[0013] Preferably, a limiting block is installed on the top of the platform board, a magnet is fixedly installed on the limiting block, an iron sheet is installed on the product board, and the iron sheet is adapted to the magnet. Guide blocks are installed on both sides of the top of the platform board.

[0014] Preferably, a handle is installed on one side of the lower clamping plate. There are 128 SMA connectors on the upper surface of the product board and 64 EBC connectors on the lower surface.

[0015] Preferably, an external thread is provided on the lower quick plug, a nut is sleeved on the external thread, and chamfers are provided on both the lower clamping plate and the upper clamping plate.

[0016] In the present invention, the device for batch automatic rapid plugging and unplugging of radio frequency plugs can simplify the operation process, reduce manual participation, improve the test efficiency, ensure the stability and consistency of the test. By adopting the form of floating docking of connectors, position errors and dimensional errors can be eliminated. The design of double-sided connector docking greatly improves the inclusiveness of batch automatic docking. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the device for batch automatic rapid plugging and unplugging of radio frequency plugs proposed by the present invention;

[0018] Figure 2 is a schematic diagram of the main frame structure of the device for batch automatic rapid plugging and unplugging of radio frequency plugs proposed by the present invention;

[0019] Figure 3 is a schematic diagram of the structure of the upper quick plug module of the device for batch automatic rapid plugging and unplugging of radio frequency plugs proposed by the present invention;

[0020] Figure 4 is a sectional view of the structure of the upper quick plug module of the device for batch automatic rapid plugging and unplugging of radio frequency plugs proposed by the present invention;

[0021] Figure 5 is a schematic diagram of the structure of the product module of the device for batch automatic rapid plugging and unplugging of radio frequency plugs proposed by the present invention;

[0022] Figure 6 is a schematic diagram of the structure of the lower quick plug module of the device for batch automatic rapid plugging and unplugging of radio frequency plugs proposed by the present invention;

[0023] Figure 7 is a schematic diagram of the structure of the position where the radio frequency plug is inserted in place of the device for batch automatic rapid plugging and unplugging of radio frequency plugs proposed by the present invention.

[0024] In the figure: A. Main body frame, B. Upper quick plug module, C. Product module, D. Lower quick plug module, 1. Bottom plate, 2. Guide shaft support, 3. Guide shaft, 4. Lower lifting cylinder, 5. Floating joint, 6. Lower support plate, 7. Linear bearing, 8. Upper loading plate, 9. Connecting plate, 10. Upper lifting cylinder, 11. Support column 1, 12. Sleeve, 13. Quick plug, 14. Equal-height bolt, 15. Compression spring, 16. Height-limiting column, 17. Upper pressing plate 1, 18. Guide pin, 19. Upper floating plate, 20. Slide rail strip, 21. Limit block, 22. Magnet, 23. Side vertical plate, 24. Upper pressing plate 2, 25. Elbow clamp, 26. Upper clamping plate, 27. Guide block, 28. Handle, 29. Lower clamping plate, 30. Product plate, 31. Platform plate, 32. Support column 2, 33. Mounting plate, 34. Lower quick plug. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0026] Refer to Figures 1-7, a device for batch automatic and rapid plugging and unplugging of RF plugs, comprising a main body frame A, an upper quick plug module B, a product module C, and a lower quick plug module D. The main body frame A includes a bottom plate 1. Guide shaft supports 2 are installed at the four corner positions of the top of the bottom plate 1 through screws. Guide shafts 3 are inserted and installed on the guide shaft supports 2. A lower lifting cylinder 4 is fixedly installed on the top of the bottom plate 1 through screws. The cylinder rod of the lower lifting cylinder 4 is connected with a floating joint 5. The top of the floating joint 5 is connected with a lower support plate 6 through screws. The tops of two guide shafts 3 on the same side are installed with the same connecting plate 9. An upper lifting cylinder 10 is fixedly installed on the top of the connecting plate 9. The cylinder rods of the two upper lifting cylinders 10 are connected with the same upper loading plate 8. The upper loading plate 8 is sleeved on the guide shaft 3. Support columns one 11 are installed at the four corner positions of the top of the bottom plate 1. The support columns one 11 extend above the lower support plate 6. The upper quick plug module B includes an upper floating plate 19. The upper floating plate 19 is fixedly installed at the bottom of the upper loading plate 8 through bolts 14. A plurality of stepped through holes are formed in the upper floating plate 19. Sleeves 12 are embedded in the stepped through holes. Quick plugs 13 are fixedly installed on the sleeves 12 through screws. An upper pressing plate one 17 is installed on the top of the upper floating plate 19 through screws. The lower quick plug module D includes a platform plate 31. The platform plate 31 is fixedly installed on the upper end surface of the support columns one 11 through screws. Two side vertical plates 23 are fixedly installed between the platform plate 31 and the connecting plate 9. Elbow clamps 25 are installed on both of the two side vertical plates 23. The same upper pressing plate 24 is installed on the movable shafts of the two elbow clamps 25. A lower clamping plate 29 is arranged between the platform plate 31 and the upper pressing plate 24. A product plate 30 is placed on the lower clamping plate 29. An upper clamping plate 26 is installed on the top of the lower clamping plate 29 through screws. And the product plate 30 is located between the upper clamping plate 26 and the lower clamping plate 29. A plurality of support columns two 32 are fixedly installed on the lower support plate 6. The same mounting plate 33 is installed on the plurality of support columns two 32. A plurality of stepped holes are formed in the mounting plate 33. And lower quick plugs 34 are installed in the stepped holes.

[0027] In the present invention, holes are formed at the four corner positions of the lower support plate 6. Linear bearings 7 are fixedly installed in the holes. And the guide shafts 3 penetrate through the linear bearings 7.

[0028] In the present invention, a slide rail strip 20 is fixedly installed on the top of the platform plate 31. A long groove track is arranged at the bottom of the lower clamping plate 29. And the long groove track is adapted to the slide rail strip 20.

[0029] In the present invention, the diameter of the sleeve 12 is smaller than the drilling diameter of the stepped through hole. Therefore, the sleeve 12 can float in the stepped through hole. When the plug is inserted downward, the plug contact chamfer is subjected to a supporting force perpendicular to the chamfer direction. This supporting force can be decomposed into a lateral component force, enabling the cylindrical radial micro-movement self-adaptive adjustment of the sleeve 12 to eliminate position errors and dimensional errors.

[0030] In the present invention, a compression spring 15 is sleeved on a bolt 14, and the compression spring 15 is located between a floating plate 19 and an upper loading plate 8.

[0031] In the present invention, height-limiting columns 16 are installed at the four corner positions at the bottom of the upper loading plate 8, and the height-limiting columns 16 are in contact with the top of the floating plate 19.

[0032] In the present invention, hole positions are provided on both sides at the bottom of the floating plate 19, and guide pins 18 are fixedly installed in the hole positions.

[0033] In the present invention, a limit block 21 is installed on the top of a platform plate 31, a magnet 22 is fixedly installed on the limit block 21, an iron sheet is installed on a product plate 30, and the iron sheet is adapted to the magnet 22. Guide blocks 27 are installed on both sides at the top of the platform plate 31.

[0034] In the present invention, a handle 28 is installed on one side of a lower clamping plate 29. There are 128 SMA connectors on the upper surface of the product plate 30 and 64 EBC connectors on the lower surface.

[0035] In the present invention, an external thread is provided on a lower quick plug 34, a nut is sleeved on the external thread, and chamfers are provided on both the lower clamping plate 29 and an upper clamping plate 26.

[0036] In the present invention, by integrating dozens or hundreds of radio frequency quick connectors together, a quick plug integrated board is formed, which simplifies the operation process, reduces manual participation, improves the test efficiency, ensures the stability and consistency of the test, adopts the form of connector floating docking plus guiding chamfer, eliminates position errors and dimensional errors in multiple directions, designs double-sided connector docking, which is superior to the single-sided connector docking scheme, greatly improves the inclusiveness of batch automatic docking, designs a movable and detachable product carrier, which serves as a product module during testing and is convenient to push in and take out, and additionally ensures the accuracy of test insertion.

[0037] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent replacements or changes should be covered within the protection scope of the present invention.

Claims

1. An apparatus for batch automatic rapid plugging and unplugging of radio frequency plugs, characterized in that, It includes a main body frame (A), an upper quick plug module (B), a product module (C) and a lower quick plug module (D). The main body frame (A) includes a bottom plate (1). Guide shaft supports (2) are installed at the four corner positions at the top of the bottom plate (1) by screws. Guide shafts (3) are inserted and installed on the guide shaft supports (2). A lower lifting cylinder (4) is fixedly installed at the top of the bottom plate (1) by screws. The cylinder rod of the lower lifting cylinder (4) is connected with a floating joint (5). The top of the floating joint (5) is connected with a lower support plate (6) by screws. The tops of two guide shafts (3) on the same side are installed with the same connecting plate (9). An upper lifting cylinder (10) is fixedly installed at the top of the connecting plate (9). The cylinder rods of the two upper lifting cylinders (10) are connected with the same upper loading plate (8). The upper loading plate (8) is sleeved on the guide shaft (3). Support columns one (11) are installed at the four corner positions at the top of the bottom plate (1). The support columns one (11) extend above the lower support plate (6). The upper quick plug module (B) includes an upper floating plate (19). The upper floating plate (19) is fixedly installed at the bottom of the upper loading plate (8) by bolts (14). A plurality of stepped through holes are formed in the upper floating plate (19). Sleeves (12) are embedded in the stepped through holes. Quick plugs (13) are fixedly installed on the sleeves (12) by screws. An upper pressing plate one (17) is installed at the top of the upper floating plate (19) by screws. The lower quick plug module (D) includes a platform plate (31). The platform plate (31) is fixedly installed on the upper end face of the support columns one (11) by screws. Two side vertical plates (23) are fixedly installed between the platform plate (31) and the connecting plate (9). Elbow clamps (25) are installed on both of the two side vertical plates (23). The same upper pressing plate two (24) is installed on the moving shafts of the two elbow clamps (25). A lower clamping plate (29) is arranged between the platform plate (31) and the upper pressing plate two (24). A product plate (30) is placed on the lower clamping plate (29). An upper clamping plate (26) is installed at the top of the lower clamping plate (29) by screws. And the product plate (30) is located between the upper clamping plate (26) and the lower clamping plate (29). A plurality of support columns two (32) are fixedly installed on the lower support plate (6). The same mounting plate (33) is installed on the plurality of support columns two (32). A plurality of stepped holes are formed in the mounting plate (33). And lower quick plugs (34) are installed in the stepped holes. Hole positions are formed at the four corner positions of the lower support plate (6). Linear bearings (7) are fixedly installed in the hole positions. And the guide shafts (3) penetrate through the linear bearings (7). A slide rail strip (20) is fixedly installed at the top of the platform plate (31). A long groove track is arranged at the bottom of the lower clamping plate (29). And the long groove track is adapted to the slide rail strip (20).

2. The device for batch automatic rapid insertion and extraction of radio frequency plugs according to claim 1, characterized in that, The diameter of the sleeve (12) is smaller than the drilling diameter of the stepped through hole.

3. A device for batch automatic rapid plugging and unplugging of RF plugs according to claim 1, characterized in that, A compression spring (15) is sleeved on the bolt (14). And the compression spring (15) is located between the upper floating plate (19) and the upper loading plate (8).

4. A device for batch automatic and rapid plugging and unplugging of radio frequency plugs according to claim 1, characterized in that, Height-limiting columns (16) are installed at the four corner positions of the bottom of the upload board (8), and the height-limiting columns (16) are in contact with the top of the floating board (19).

5. A device for batch automatic and rapid insertion and extraction of radio frequency plugs according to claim 1, characterized in that, Hole positions are arranged on both sides of the bottom of the floating board (19), and guide pins (18) are fixedly installed in the hole positions.

6. The device for batch automatic and rapid plugging and unplugging of radio frequency plugs according to claim 1, wherein A limit block (21) is installed on the top of the platform board (31), a magnet (22) is fixedly installed on the limit block (21), an iron sheet is installed on the product board (30), and the iron sheet is adapted to the magnet (22). Guide blocks (27) are installed on both sides of the top of the platform board (31).

7. A device for batch automatic and rapid insertion and extraction of radio frequency plugs according to claim 1, characterized in that A handle (28) is installed on one side of the lower clamping plate (29). There are 128 SMA connectors on the upper surface of the product board (30) and 64 EBC connectors on the lower surface.

8. The device for batch automatic and rapid plugging and unplugging of radio frequency plugs according to claim 1, characterized in that, External threads are provided on the lower quick plug (34), and nuts are sleeved on the external threads. Chamfers are provided on both the lower clamping plate (29) and the upper clamping plate (26).

Citation Information

Patent Citations

  • Device for automatically and quickly plugging and unplugging radio frequency plugs in batches

    CN218242428U