A transfer drop box forming apparatus

By using a pneumatic shaping and air blowing process with a simulated hand-feeding device, the problems of poor dough shape and dough strands running out were solved, achieving efficient production and low-cost dough forming.

CN115191457BActive Publication Date: 2026-01-16QINGDAO ZHENGYA MACHINERY TECH
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Patent Information

Application Number
CN202211091940.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-07
Publication Date
2026-01-16
Estimated Expiration
2042-09-07

AI Technical Summary

Technical Problem

Existing dough strand dropping machines result in poor dough shape, uneven tops, and dough strands spilling out. Furthermore, they rely on manual operation, leading to low efficiency and ineffective drying, which affects the texture of the dough.

Method used

It adopts a device that mimics hand-feeding, combined with pneumatic shaping, air blowing and pressing and baffle mechanism to achieve the shaping, shaping and fluffing of dough strands, and uses a servo system to control the coordinated action of each mechanism.

Benefits of technology

It improves the appearance of the dough, reduces dough waste, increases production efficiency, and lowers labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a transfer and falling box forming device, which comprises a base, the upper surface of the base is fixedly connected with a pneumatic shaping mechanism, the upper surface of the base is fixedly connected with a pneumatic falling surface mechanism, the pneumatic falling surface mechanism is located directly above the pneumatic shaping mechanism, a blowing and pressing surface mechanism is located on the upper surface of the base and is located above the pneumatic shaping mechanism, a baffle mechanism and a surface silk shaping bin are located on the lower surface of the surface silk shaping bin, and a pneumatic forming hopper mechanism is located below the baffle mechanism. Through the above structure, the manual falling surface is simulated, a series of actions such as mechanical arrangement are added, the surface silk is further shaped and shaped, the blowing treatment is carried out, and the reasonable shape of the dough piece is subjected to certain fluffy treatment.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of noodle forming, in particular to a migration falling box forming device. BACKGROUND

[0002] The falling box type of noodle is mainly the free falling of noodle into the noodle box, which causes the noodle to be in disorder in the noodle box, the top of the noodle block is fluffy, and part of the noodle runs out of the noodle box. In view of the above situation, the shape of the noodle block is not good after drying, the top of the noodle block is uneven, and noodle fragments are generated, so the current equipment for noodle forming is not the best choice. At present, most of the noodle blocks are formed by manual noodle discing, which is better than the equipment in many aspects, but a large amount of labor is needed, the labor cost is increased, the production efficiency is not high, and the noodle cannot be dried in time, which affects the taste of the noodle block in the later period. Food manufacturers urgently need to solve this intermediate link, use more reasonable mechanical equipment to replace the previous equipment or manual falling box problem, which not only improves the production capacity but also reduces the labor cost. SUMMARY

[0003] The present application aims to at least solve one of the technical problems in the prior art, provide a migration falling box forming device, which uses part of the action of manual noodle discing, and adds a series of actions such as mechanical arrangement, further shapes and sizes the noodle, and performs blowing treatment, and performs certain fluffing treatment on the noodle block in a reasonable shape.

[0004] The present application also provides a migration falling box forming device, which comprises a base, a pneumatic shaping mechanism fixedly connected to the upper surface of the base, a pneumatic noodle falling mechanism fixedly connected to the upper surface of the base, the pneumatic noodle falling mechanism being located directly above the pneumatic shaping mechanism, a blowing and noodle pressing mechanism located on the upper surface of the base and located above the pneumatic shaping mechanism, a baffle mechanism and a noodle shaping bin, the baffle mechanism being located on the lower surface of the noodle shaping bin, and a pneumatic forming hopper mechanism located below the baffle mechanism.

[0005] The pneumatic noodle falling mechanism comprises a fixed plate, a connecting column fixedly connected to the side surface of the fixed plate, a falling bin fixedly connected to the side surface of the connecting column, a pressing block provided above the falling bin, a first air cylinder fixedly connected to the upper surface of the pressing block, and the first air cylinder being fixedly connected to the fixed plate through a connecting plate.

[0006] The pneumatic shaping mechanism comprises a forming bin, a chute provided on the surface of the forming bin, a sliding block slidably connected to the inside of the chute, the surface of the sliding block being semicircular, and the sliding block being powered by a second air cylinder.

[0007] The blowing and pressing mechanism of the surface includes a support column, the upper surface of the support column is fixedly connected with an air pump, the output end of the air pump is fixedly connected with a blowing head through a hose, the blowing head is slidably connected with the support column through a connecting rod, the side surface of the connecting rod is fixedly connected with a third air cylinder, and the third air cylinder is fixedly connected with the support column.

[0008] The surface silk shaping bin includes a chamber, a surface falling port is arranged above the chamber, the surface falling port is semicircular in shape, and the surface falling port and the sliding block form a circle.

[0009] The baffle mechanism is "L"-shaped, the baffle mechanism is powered by a moving air cylinder, and the baffle mechanism is movably connected with the base.

[0010] The upper surface of the base is fixedly connected with a servo system, and the servo system is electrically connected with the pneumatic surface falling mechanism, the pneumatic shaping mechanism, the blowing and pressing mechanism, the baffle mechanism and the pneumatic forming hopper mechanism. Advantages

[0011] The present application uses part of the manual surface falling action, and adds a series of mechanical arrangement actions, further shapes and sets the surface silk, and performs blowing treatment, so that the surface block is puffed under a reasonable shape.

[0012] The present application can obviously improve the appearance of the surface block and reduce the waste of the surface silk. DETAILED DESCRIPTION

[0013] The present application will be further described below in combination with the drawings and examples;

[0014] Figure 1 It is a whole structure diagram of the present application of a moving falling box forming device;

[0015] Figure 2 It is a whole structure diagram of the present application of a moving falling box forming device; Figure 1 It is a structure diagram of A in the middle;

[0016] Figure 3 It is a blowing and pressing mechanism structure diagram of the present application of a moving falling box forming device;

[0017] Figure 4 It is a partial structure diagram of the present application of a moving falling box forming device.

[0018] Legend:

[0019] 1, pneumatic surface falling mechanism; 2, pneumatic shaping mechanism; 3, blowing and pressing mechanism of the surface; 4, surface silk shaping bin; 5, baffle mechanism; 6, pneumatic forming hopper mechanism; 7, servo system; 8, base;

[0020] 11, fixed plate; 12, connecting column; 13, blanking bin; 14, pressing block; 15, first cylinder;

[0021] 21, forming bin; 22, chute; 23, sliding block; 24, second cylinder;

[0022] 31, support column; 32, air pump; 33, blowing head; 34, third cylinder;

[0023] 41, chamber; 42, falling surface port. DETAILED DESCRIPTION

[0024] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.

[0025] Reference Figures 1-4 The embodiment of the present application is a migration falling box forming device, which comprises a base 8, the upper surface of the base 8 is fixedly connected with a pneumatic shaping mechanism 2, which shapes the block, the upper surface of the base 8 is fixedly connected with a pneumatic falling surface mechanism 1, which makes the block fall and condense into a block, the pneumatic falling surface mechanism 1 is located directly above the pneumatic shaping mechanism 2; the block can fall normally to the pneumatic shaping mechanism 2, the blowing surface forming mechanism 3, which shapes, dries and remembers the surface cake, is located on the upper surface of the base 8, the blowing surface forming mechanism 3 is located above the pneumatic shaping mechanism 2, which facilitates blowing and brushing inside the forming bin; the baffle mechanism 5 and the noodle shaping bin 4, the baffle mechanism 5 is located on the lower surface of the noodle shaping bin 4; the pneumatic forming hopper mechanism 6, which is located below the baffle mechanism 5. Through the above components, the blowing surface forming mechanism 3 shapes, shapes and fluffs the block.

[0026] The pneumatic falling surface mechanism 1 comprises a fixed plate 11, which is fixed, the side surface of the fixed plate 11 is fixedly connected with a connecting column 12, the side surface of the connecting column 12 is fixedly connected with a blanking bin 13, which falls the noodles produced by the front-end equipment, the blanking bin 13 is in the shape of a bucket, so that the noodles can be united into a block inside it, thereby being preliminarily shaped, the upper side of the blanking bin 13 is provided with a pressing block 14, which compacts the block, the upper surface of the pressing block 14 is fixedly connected with a first cylinder 15, which provides power for the falling of the block by the pressing block 14, and the first cylinder 15 is fixedly connected with the fixed plate 11 through a connecting plate. Through the above components, the discharged noodles can be stored and conveyed.

[0027] The pneumatic shaping mechanism 2 comprises a forming bin 21 for forming the dough pieces, the surface of the forming bin 21 is provided with a chute 22 for forming the dough pieces, the inside of the chute 22 is slidably connected with a sliding block 23 for pushing the dough pieces, the surface of the sliding block 23 is semicircular, which can make the dough pieces roll and form, and the sliding block 23 is powered by a second air cylinder 24 to move. Through the above components, the dough pieces can be preliminarily formed into the forming cavity and the conveying of the dough pieces is completed.

[0028] The air blowing and pressing mechanism 3 comprises a support column 31, the upper surface of the support column 31 is fixedly connected with an air pump 32 for providing power for air blowing, the output end of the air pump 32 is fixedly connected with an air blowing head 33 through a hose, which corresponds to the dough pieces to keep the dough pieces dry and blow, the air blowing head 33 is slidably connected with the support column 31 through a connecting rod, the side surface of the connecting rod is fixedly connected with a third air cylinder 34, which lowers the air blowing head 33 to press the dough pieces, and the third air cylinder 34 is fixedly connected with the support column 31. Through the above components, the dough pieces can be effectively dried and subsequently shaped by the blowing effect of the air pump 32.

[0029] The noodle shaping bin 4 comprises a chamber 41, the upper part of the chamber 41 is provided with a dough falling port 42 for facilitating the falling of the dough pieces, the shape of the dough falling port 42 is semicircular, and the dough falling port 42 and the sliding block 23 form a circle to shape the edges of the dough pieces. Through the above structure, the dough pieces can be shaped and conveniently dropped.

[0030] The baffle mechanism 5 is in the shape of "L", which hinders the communication between the noodle shaping bin 4 and the pneumatic forming mechanism 6, and the baffle mechanism 5 is powered by a moving air cylinder to block and dredge, and the baffle mechanism 5 is movably connected with the base 8. Through the above components, the conduction of the shaped dough pieces is controlled to control their position.

[0031] The upper surface of the base 8 is fixedly connected with a servo system 7, and the servo system 7 is electrically connected with the pneumatic dough falling mechanism 1, the pneumatic shaping mechanism 2, the air blowing and pressing mechanism 3, the baffle mechanism 5, and the pneumatic forming bin mechanism 6. Through the above components, the action of the mechanisms in the device can be controlled to make the device form continuous action.

[0032] Working principle: the noodles fall into the pneumatic noodle falling mechanism 1 from the front device, under the drive of the first cylinder 15, the noodles fall into the chute of the noodle forming bin 21, then under the drive of the slider 23 of the pneumatic shaping mechanism (the slider 23 is semicircular), the noodles are pushed to the noodle shaping bin 4 at the noodle falling port 42 (the noodle falling port 42 is semicircular), so the slider 23 of the pneumatic shaping mechanism and the noodle falling port 42 form a circle, then the air blowing and noodle pressing mechanism 3 blows and presses the noodles for the first time, so as to shape the noodles, the pressing purpose is to apply a certain pressure to the noodles to ensure that the noodles do not run out when falling into the box, and the top is not too fluffy, the blowing purpose is to make the noodles uniform up and down so as to not be tight at the bottom and loose at the top. The following several actions are carried out at the same time, first, the baffle mechanism 5 is opened to facilitate the falling of the noodles, second, the air blowing and noodle pressing mechanism 3 blows and presses the noodles for the second time, the purpose is to push the noodles shaped in the noodle shaping bin 4 into the noodle box, third, the whole mechanism is synchronous with the drying machine, so as to realize synchronous tracking under the drive of the servo system 7, at the same time of synchronous tracking, the pneumatic forming hopper mechanism 6 falls to shorten the distance with the top of the noodle box, the purpose is to make the noodles fall smoothly into the noodle box without running out of the noodle box. After the noodles fall, the pneumatic forming hopper mechanism 6 is lifted, the baffle mechanism 5 is closed, the air blowing and noodle pressing mechanism 3 returns to the original position, the pneumatic shaping mechanism 2 returns to the original position, the pneumatic noodle falling mechanism 1 is closed, the servo system 7 drives the whole device to return to the initial position, and the next cycle is carried out.

[0033] The above describes the embodiments of the present application in combination with the drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application.

Claims

1. A transfer drop box forming apparatus characterized by, The utility model relates to a kind of face silk shaping machine, including: Base (8), the upper surface of the base (8) is fixedly connected with pneumatic shaping mechanism (2), the upper surface of the base (8) is fixedly connected with pneumatic fall surface mechanism (1), the pneumatic fall surface mechanism (1) is located directly above pneumatic shaping mechanism (2); Blowing pressure surface mechanism (3), the blowing pressure surface mechanism (3) is located on the upper surface of base (8), and the blowing pressure surface mechanism (3) is located above pneumatic shaping mechanism (2); Baffle mechanism (5) and face silk shaping bin (4), the baffle mechanism (5) is located on the lower surface of face silk shaping bin (4); Pneumatic forming hopper mechanism (6), the pneumatic forming hopper mechanism (6) is located below baffle mechanism (5); The pneumatic shaping mechanism (2) includes forming bin (21), the surface of the forming bin (21) is provided with chute (22), the inside of the chute (22) is slidably connected with sliding block (23), the surface of the sliding block (23) is semicircular, and the sliding block (23) is powered by second air cylinder (24); The face silk shaping bin (4) includes chamber (41), the upper side of the chamber (41) is provided with fall surface port (42), the shape of the fall surface port (42) is semicircular, and the fall surface port (42) forms a circle with sliding block (23).

2. A transfer drop box forming apparatus as claimed in claim 1, wherein, The pneumatic fall surface mechanism (1) includes fixed plate (11), the side surface of the fixed plate (11) is fixedly connected with connecting column (12), the side surface of the connecting column (12) is fixedly connected with blanking bin (13), the upper side of the blanking bin (13) is provided with pressing block (14), the upper surface of the pressing block (14) is fixedly connected with first air cylinder (15), and the first air cylinder (15) is fixedly connected with fixed plate (11) by connecting plate.

3. A transfer drop box forming apparatus as claimed in claim 1, wherein, The blowing pressure surface mechanism (3) includes support column (31), the upper surface of the support column (31) is fixedly connected with air pump (32), the output end of the air pump (32) is fixedly connected with blowing head (33) by hose, the blowing head (33) is slidably connected with support column (31) by connecting rod, the side surface of the connecting rod is fixedly connected with third air cylinder (34), and the third air cylinder (34) is fixedly connected with support column (31).

4. A transfer drop box forming apparatus as claimed in claim 1, wherein, The baffle mechanism (5) is shaped as "L", the baffle mechanism (5) is powered by moving air cylinder, and the baffle mechanism (5) is movably connected with base (8).

5. A transfer drop box forming apparatus as claimed in claim 1, wherein, The upper surface of the base (8) is fixedly connected with servo system (7), and the servo system (7) is electrically connected with pneumatic fall surface mechanism (1), pneumatic shaping mechanism (2), blowing pressure surface mechanism (3), baffle mechanism (5), pneumatic forming hopper mechanism (6).

Citation Information

Patent Citations

  • Multifunctional non-fried noodle production line

    CN201898856U

  • Novel moving falling box forming device

    CN217851087U