A buzzer winding, assembly and plate-setting integrated machine

Abstract

The present invention discloses an all-in-one machine for winding, assembling, and placing buzzers. The machine comprises a workbench equipped with a material transmission device and a winding device. The winding device comprises a feeding mechanism, a wire arrangement mechanism, and a winding mechanism. The winding mechanism is equipped with pneumatic shears, and a top-pressing and flipping assembly is provided between the winding device and the material transmission device. The present invention implements winding, assembly, and placing buzzers, eliminating the need for material transfer between devices, improving production efficiency, and conserving human resources and floor space, further enhancing space utilization.

Description

Technical Field

[0001] The present invention relates to the technical field of buzzer production equipment, and in particular to an all-in-one machine for buzzer winding, assembly and plate placement. Background Art

[0002] Traditionally, buzzer processing requires multiple devices to achieve winding, assembly, and plate placement. Multiple devices undoubtedly take up more space, and each device requires manual debugging and operation, which wastes human resources. In addition, a lot of time is wasted during the material transmission process, which seriously affects the processing progress of the buzzer. For this reason, a buzzer winding, assembly and plate placement all-in-one machine is now developed. Summary of the Invention

[0003] The purpose of the present invention is to provide an all-in-one machine for winding, assembling and placing a buzzer, which solves the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a buzzer winding, assembly and plate-setting integrated machine, comprising a workbench, on which a material transmission device and a winding device are provided, the winding device comprising a feeding mechanism, a wire arrangement mechanism, and a winding mechanism, the winding mechanism being provided with pneumatic scissors, and a top pressure flipping assembly being provided between the winding device and the material transmission device.

[0005] In the present invention, the material transmission device includes an X-axis transmission module and a material table arranged on the X-axis transmission module, and two symmetrically arranged magnetic ring material trays and two symmetrically arranged iron core material trays are detachably mounted on the material table.

[0006] In the present invention, the feeding mechanism includes a Y-axis transmission module and a material clamping assembly arranged on the Y-axis transmission module, and the material clamping assembly is used for material transmission between the material transmission device and the winding mechanism.

[0007] In the present invention, the cable arrangement mechanism includes a tensioner and a tensioner.

[0008] In the present invention, the winding mechanism includes a turntable assembly, a wire hanging assembly and a winding assembly. Two positioning fixtures are symmetrically arranged on the turntable assembly. The wire hanging assembly and the winding assembly are located between the wire arrangement mechanism and the turntable assembly.

[0009] In the present invention, a first winding shaft is provided on the positioning jig, a fixed platform is provided on the top of the first winding shaft, and a wire clamping assembly is also provided on one side of the first winding shaft. The wire clamping assembly includes a first lifting cylinder and a fixed seat and a lifting clamping block sleeved on the first winding shaft. A spring is provided between the fixed seat and the lifting clamping block, and the lifting clamping block is connected to the upper end of the first lifting cylinder.

[0010] In the present invention, a material trough is provided on the fixed table, and V-shaped grooves are symmetrically provided on both sides of the fixed table. The two V-shaped grooves are connected to the material trough, and the lifting clamp is lifted and lowered by the first lifting cylinder, and the fixed table and the lifting clamp form a clamping structure.

[0011] In the present invention, the wire hanging assembly includes a three-axis transmission module and a finger cylinder arranged on the three-axis transmission module, and the pneumatic scissors are arranged on one side of the finger cylinder.

[0012] In the present invention, a material transmission device and two winding devices are provided on the workbench, and the two winding devices are symmetrically arranged along the material transmission device.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The present invention places two materials, an iron core and a magnetic ring, on a material transmission device, cooperates with a feeding mechanism to move the iron core to a winding mechanism, feeds copper wire from a wire arrangement mechanism, and then winds the copper wire around the iron core fixed on a positioning jig through a wire hanging assembly. The winding assembly then cooperates with a first winding shaft on the positioning jig to perform winding processing on the iron core. After the winding processing is completed, the turntable assembly is turned, and the feeding mechanism loads the magnetic ring onto the positioning jig. The iron core and the magnetic ring on the positioning jig are pressed together through a top-pressing flipping mechanism, and then taken out and flipped 180 degrees. Finally, the flipped product is placed on a plate by the feeding mechanism, thereby realizing winding, assembly and plate placing processing, saving the material transmission steps between equipment, improving production efficiency, while saving human resources and floor space, and further improving space utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present invention;

[0016] Figure 2 It is a partial structural schematic diagram of the present invention;

[0017] Figure 3 for Figure 2 A partial enlarged view of point A in the middle;

[0018] Figure 4 It is a structural schematic diagram of the feeding mechanism of the present invention;

[0019] Figure 5 It is a structural schematic diagram of the material transmission device of the present invention. DETAILED DESCRIPTION

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "back," "left," "right," "horizontal," "vertical," "top," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] See also Figures 1 to 5 , an embodiment of the present invention provides: a buzzer winding, assembly and plate-setting integrated machine, including a workbench 1, the workbench 1 is provided with a material transmission device 2 and a winding device 3, the winding device 3 includes a feeding mechanism 5, a wire arrangement mechanism 6, and a winding mechanism, the winding mechanism is provided with a pneumatic scissors 8, a top pressure flip component 4 is provided between the winding device 3 and the material transmission device 2, the material transmission device 2 is placed on the iron core and the magnetic ring, the feeding mechanism 5 is used to move the iron core to the winding mechanism, the copper wire is fed from the wire arrangement mechanism 6, and then the copper wire is wound and fixed on the positioning fixture 7 through the hanging component 72. 11, and then the winding assembly 73 cooperates with the first winding shaft 712 on the positioning fixture 711 to perform winding processing on the iron core. After the winding processing is completed, the turntable assembly 71 is turned, and the loading mechanism 5 loads the magnetic ring onto the positioning fixture 711. The iron core and the magnetic ring on the positioning fixture are pressed together by the top pressing flip assembly 4, and then taken out and flipped 180 degrees. Finally, the flipped product is placed on the plate through the loading mechanism 5, realizing winding, assembly and placing processing, saving the material transmission steps between equipment, improving production efficiency, saving human resources and floor space, and further improving space utilization.

[0023] In the present invention, the material transmission device 2 includes an X-axis transmission module 21 and a material table 22 arranged on the X-axis transmission module 21, and two symmetrically arranged magnetic ring material trays 23 and two symmetrically arranged iron core material trays 24 are detachably mounted on the material table 22.

[0024] In the present invention, the loading mechanism 5 includes a Y-axis transmission module 51 and a clamping assembly 52 arranged on the Y-axis transmission module 51. The clamping assembly 52 in this embodiment includes a lifting cylinder and a clamping cylinder and a vacuum adsorption cylinder arranged under the lifting cylinder. The clamping assembly 52 is used for material transmission between the material transmission device 2 and the winding mechanism.

[0025] In the present invention, the wire arrangement mechanism 6 includes a tensioner and a tensioner. In this embodiment, pay-off rollers are also provided on both sides of the workbench 1. Copper wire coils are installed on the two pay-off rollers. The wire immersion cup in this embodiment is an alcohol cup. After the copper wire is manually passed through the tensioner and the wire immersion cup in sequence, the tensioner can keep the copper wire in a taut state.

[0026] In the present invention, the winding mechanism includes a turntable assembly 71, a wire hanging assembly 72 and a winding assembly 73. Two positioning fixtures 711 are symmetrically arranged on the turntable assembly 71. The wire hanging assembly 72 and the winding assembly 73 are located between the wire arrangement mechanism 6 and the turntable assembly 71.

[0027] In the present invention, a first winding shaft 712 is provided on the positioning jig 711, a fixed platform 713 is provided on the top of the first winding shaft 712, and a wire clamping assembly is also provided on one side of the first winding shaft. The wire clamping assembly includes a first lifting cylinder 714 and a fixed seat 715 and a lifting clamping block 716 sleeved on the first winding shaft 712. A spring is provided between the fixed seat 715 and the lifting clamping block 716, and the lifting clamping block 716 is connected to the upper end of the first lifting cylinder 714.

[0028] In the present invention, a material trough 717 is provided on the fixed platform 713, and V-shaped grooves 718 are symmetrically provided on both sides of the fixed platform 713. The two V-shaped grooves 718 are connected to the material trough 717. The lifting clamp 716 is lifted and lowered by the first lifting cylinder 714, and the fixed platform 713 and the lifting clamp 716 form a clamping structure.

[0029] In the present invention, the wire hanging assembly 72 includes a three-axis transmission module and a finger cylinder mounted on the three-axis transmission module, and the pneumatic scissors 8 are mounted on one side of the finger cylinder. The three-axis transmission module can drive the finger cylinder to perform three-axis transmission, which can adapt to the winding transmission action of various product structures.

[0030] The winding assembly 73 includes a lifting module and a rotating motor arranged on the lifting module, and a second winding shaft adapted to the first winding shaft is arranged at the bottom of the rotating motor.

[0031] The feeding mechanism 5 moves the iron core and places it on the positioning fixture 711 near the side of the wire arrangement mechanism 6. After the copper wire is led out of the wire arrangement mechanism 6, the three-axis module cooperates with the finger cylinder to clamp the end of the copper wire and move it to the gap between the fixed platform 713 and the lifting clamp 716. The first lifting cylinder 714 drives the lifting clamp 716 to rise. The fixed platform 713 and the lifting clamp 716 clamp the end of the copper wire. The hand-held cylinder releases the copper wire. The copper wire is located between the two clamping blocks of the finger cylinder, and the finger cylinder cooperates with the three-axis module to clamp the copper wire. The first part is first embedded in the V-groove 718 and wound around the iron core. Then the lifting module of the winding assembly 73 drives the second winding shaft to descend. The first winding shaft 712 is linked to the second winding shaft, and the iron core is located between the first winding shaft 712 and the second winding shaft. The rotating motor drives the first winding shaft 712 and the second winding shaft to rotate synchronously for winding. After the winding is completed, the finger cylinder clamps the copper wire, and the pneumatic scissors 8 are used to cut the copper wire between the finger cylinder and the positioning fixture 711 to complete the automatic hanging and winding.

[0032] The turntable assembly 71 includes a rotary motor and a turntable linked to the rotary motor, wherein two positioning fixtures 711 are arranged on the turntable.

[0033] The two positioning jigs 711 are rotated relative to each other through the turntable assembly 71. At this time, the iron core with the winding completed is close to the side of the material transmission device 2. The loading mechanism 5 loads the magnetic ring onto the positioning jig 711, and the iron core and the magnetic ring on the positioning jig are pressed together by the top pressing flip assembly 4. Then they are taken out and flipped 180 degrees. Finally, the flipped product is placed on the plate through the loading mechanism 5.

[0034] Furthermore, the two positioning jigs 711 can work simultaneously, one positioning jig 711 performs winding processing, and the other positioning jig 711 performs pressing components and flipping processing, further improving productivity.

[0035] In the present invention, a material transmission device 2 and two winding devices 3 are provided on the workbench 1, and the two winding devices 3 are symmetrically arranged along the material transmission device 2. In the present invention, multiple winding devices 3 can be provided on the workbench 1, and multiple groups of winding devices 3 can be arranged in various ways such as circular, side by side, and parallel according to actual conditions to achieve optimal space utilization.

[0036] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A buzzer winding, assembly and plate setting all-in-one machine, including a workbench, characterized by: A material transmission device and a winding device are provided on the workbench, and the winding device includes a feeding mechanism, a wire arrangement mechanism, and a winding mechanism. A pneumatic scissors is provided on the winding mechanism, and a top pressure flipping assembly is provided between the winding device and the material transmission device; the winding mechanism includes a turntable assembly, a wire hanging assembly and a winding assembly, and two positioning jigs are symmetrically provided on the turntable assembly, and the wire hanging assembly and the winding assembly are located between the wire arrangement mechanism and the turntable assembly; a first winding shaft is provided on the positioning jig, a fixed platform is provided on the top of the first winding shaft, and a wire clamping assembly is also provided on one side of the first winding shaft, and the wire clamping assembly includes a first lifting cylinder and a fixed seat and a lifting clamping block sleeved on the first winding shaft, a spring is provided between the fixed seat and the lifting clamping block, and the lifting clamping block is connected to the upper end of the first lifting cylinder.

2. The buzzer winding and assembling integrated machine according to claim 1, characterized in that: The material transmission device includes an X-axis transmission module and a material table arranged on the X-axis transmission module, and two symmetrically arranged magnetic ring material trays and two symmetrically arranged iron core material trays are detachably mounted on the material table.

3. The buzzer winding and assembling integrated machine according to claim 1, characterized in that: The feeding mechanism includes a Y-axis transmission module and a material clamping assembly arranged on the Y-axis transmission module, and the material clamping assembly is used for material transmission between the material transmission device and the winding mechanism.

4. The buzzer winding and assembling integrated machine according to claim 1, characterized in that: The cable arrangement mechanism includes a tensioner and a tensioner.

5. The buzzer winding and assembling integrated machine according to claim 1, characterized in that: The fixed platform is provided with a material trough, and V-shaped grooves are symmetrically provided on both sides of the fixed platform. The two V-shaped grooves are connected to the material trough. The lifting clamping block is lifted and lowered by the first lifting cylinder, and the fixed platform and the lifting clamping block form a clamping structure.

6. The buzzer winding and assembling integrated machine according to claim 1, characterized in that: The wire hanging assembly includes a three-axis transmission module and a finger cylinder arranged on the three-axis transmission module, and the pneumatic scissors are arranged on one side of the finger cylinder.

7. The buzzer winding and assembling integrated machine according to claim 1, characterized in that: A material transmission device and two winding devices are arranged on the workbench, and the two winding devices are symmetrically arranged along the material transmission device.

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