A winding flying fork device

By designing the synchronous rotation and pneumatic clamping mechanism of multiple winding fork components in the winding fork device, the problem of low coil winding efficiency of existing winding fork devices is solved, and efficient winding of multiple coils is achieved, and production efficiency is improved.

CN115206668BActive Publication Date: 2025-09-02SHENZHEN SUNLORD ELECTRONICS
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202210903662.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-26
Publication Date
2025-09-02
Estimated Expiration
2042-07-26

AI Technical Summary

Technical Problem

The existing winding fork device can only wind a single coil at the same time, resulting in low coil winding efficiency and affecting the overall product production efficiency.

Method used

A winding device including a frame, a power mechanism and a plurality of winding fork components is designed. By setting a plurality of flying fork mounting holes on the fork mount, and using the first and second bearings to rotate and assemble the winding fork components, the synchronous rotation of the multiple winding fork components is realized, and combined with the pneumatic clamping mechanism and the power motor drive, the multiple coils are ensured to be wound simultaneously.

Benefits of technology

The simultaneous winding operation of multiple coils is achieved, which improves the overall production efficiency of the product, reduces processing difficulty and ensures winding quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115206668B_ABST
    Figure CN115206668B_ABST
Patent Text Reader

Abstract

The present application discloses a winding flyer device, which belongs to the winding machine technology. The winding flyer device includes a frame, a power mechanism and a plurality of winding flyer assemblies respectively installed on the frame, the frame includes a horizontally extending flyer mounting seat, and the flyer mounting seat is sequentially provided with a plurality of flyer mounting holes along its extension direction, so as to assemble a plurality of winding flyer assemblies in a one-to-one corresponding rotation; the flyer mounting hole includes a first assembly hole section, a transition hole section and a second assembly hole section sequentially connected in a vertical direction, and the first assembly hole section is equipped with a first bearing, and the second assembly hole section is equipped with a second bearing, so as to assemble the corresponding winding flyer assembly through the cooperation and rotation of the first bearing and the second bearing; the power mechanism drives and connects the plurality of winding flyer assemblies respectively, so as to drive the plurality of winding flyer assemblies to rotate in the corresponding flyer mounting holes respectively. The present application can efficiently realize the simultaneous winding operation of multiple coils, thereby improving the overall production efficiency of the product.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application belongs to the technical field of winding machines, and in particular relates to a winding flying fork device. Background Art

[0002] During the coil forming process, multiple steps are required to obtain the desired coil. The first step is coil winding, which is usually performed using a winding fork device. However, existing winding fork devices use a power mechanism to drive a single winding fork assembly to rotate to perform the coil winding operation. This can only achieve the winding operation of a single coil at a time, resulting in low coil winding efficiency, which affects the overall production efficiency of the product. Summary of the Invention

[0003] An embodiment of the present application provides a wire winding flyer fork device, which aims to improve the technical problem of low coil winding efficiency of existing wire winding flyer fork devices and affects the overall production efficiency of the product.

[0004] To this end, an embodiment of the present application provides a winding flyer fork device, comprising a frame, a power mechanism and a plurality of winding flyer fork assemblies respectively installed on the frame, the frame comprising a horizontally extending flyer fork mounting seat, the flyer fork mounting seat being sequentially provided with a plurality of flyer fork mounting holes along its extension direction, so as to rotate and assemble the plurality of winding flyer fork assemblies in a one-to-one corresponding manner; the flyer fork mounting hole comprises a first assembly hole section, a transition hole section and a second assembly hole section, the first assembly hole section, the transition hole section and the second assembly hole section are sequentially connected in a vertical direction, and the first assembly hole section is equipped with a first bearing, and the second assembly hole section is equipped with a second bearing, so as to rotate and assemble the corresponding winding flyer fork assembly through the cooperation of the first bearing and the second bearing; the power mechanism drives and connects the plurality of winding flyer fork assemblies respectively, so as to drive the plurality of winding flyer fork assemblies to rotate in the corresponding flyer fork mounting holes respectively.

[0005] Optionally, in some embodiments of the present application, the aperture of the first assembly hole segment is larger than the aperture of the transition hole segment, and the aperture of the transition hole segment is larger than the aperture of the second assembly hole segment.

[0006] Optionally, in some embodiments of the present application, the winding flying fork assembly includes a rotating ventilation shaft, a flying fork shaft and a pneumatic wire clamping mechanism, and the rotating ventilation shaft is assembled in the corresponding flying fork mounting hole through the cooperation and rotation of the first bearing and the second bearing; the rotating ventilation shaft is provided with a flying fork shaft mounting hole axially passing through the rotating ventilation shaft to rotatably assemble the flying fork shaft; the pneumatic wire clamping mechanism is fixed on the rotating ventilation shaft, and the clamping head of the pneumatic wire clamping mechanism is arranged adjacent to the product top block of the flying fork shaft; the power mechanism drives the rotating ventilation shaft and the flying fork shaft to drive the rotating ventilation shaft to rotate in the corresponding flying fork mounting hole, and drives the flying fork shaft to rotate in the corresponding flying fork shaft mounting hole.

[0007] Optionally, in some embodiments of the present application, a third bearing and a fourth bearing are respectively installed in the flying fork mounting hole, so that the flying fork shaft can be assembled by rotating in cooperation with the third bearing and the fourth bearing.

[0008] Optionally, in some embodiments of the present application, the pneumatic wire clamping mechanism includes the clamping head and a power cylinder that drives the clamping head to close or separate.

[0009] Optionally, in some embodiments of the present application, the rotary ventilation shaft has a built-in gas passage, the outlet of the gas passage is connected to the driving gas passage of the power cylinder, the part of the rotary ventilation shaft located in the transition hole section is provided with at least one inlet of the gas passage, and the transition hole section is equipped with at least one rotary shaft seal assembly with an air pipe joint, so as to form a closed gas passage between the inlet of the gas passage and the rotary shaft seal assembly without affecting the rotation of the rotary ventilation shaft in the corresponding flying fork mounting hole.

[0010] Optionally, in some embodiments of the present application, the rotary shaft seal assembly includes a first shaft seal, a second shaft seal and a shaft seal mounting seat with the air pipe joint; the shaft seal mounting seat is fixed on the side wall of the transition hole section, and a through hole is opened on the side wall of the transition hole section to expose the air pipe joint; the first shaft seal is installed between the upper part of the shaft seal mounting seat and the rotary ventilation shaft, and the second shaft seal is installed between the lower part of the shaft seal mounting seat and the rotary ventilation shaft to form the closed air path between the middle part of the shaft seal mounting seat and the entrance of the gas passage; the air pipe joint is externally connected to the driving gas input pipeline, and the air pipe joint is internally connected to the closed air path.

[0011] Optionally, in some embodiments of the present application, the power mechanism includes a plurality of first power motors, and the plurality of first power motors are arranged in one-to-one correspondence with the plurality of winding fork assemblies. A first driving pulley is fixedly provided on the motor shaft of the first power motor, and a first driven pulley is fixedly provided on the rotating ventilation shaft of the winding fork assembly. The first driving pulley and the corresponding first driven pulley are connected for transmission by a first synchronous belt, so that the rotating ventilation shaft of the corresponding winding fork assembly is driven by the first power motor to rotate in the corresponding fork mounting hole.

[0012] Optionally, in some embodiments of the present application, the power mechanism also includes a second power motor, a second driving pulley is fixedly provided on the motor shaft of the second power motor, a second driven pulley is fixedly provided on the flying fork shaft of the winding flying fork assembly, and the second driving pulley and the second driven pulley on the flying fork shaft of the multiple winding flying fork assemblies are connected by a second synchronous belt, so that the second power motor drives the flying fork shaft of each winding flying fork assembly to rotate in the corresponding flying fork shaft mounting hole.

[0013] Optionally, in some embodiments of the present application, the frame further includes a base, a motor mounting plate and two vertical plates, the two vertical plates are relatively fixed on the base, and the flying fork mounting seat and the motor mounting plate are respectively connected between the two vertical plates, the multiple first power motors are sequentially installed and fixed on the motor mounting plate, and the second power motor is installed and fixed on any of the vertical plates.

[0014] In the present application, each fork mounting hole on the fork mounting seat includes a first assembly hole section, a transition hole section and a second assembly hole section that are sequentially connected in the vertical direction. When assembling the corresponding winding fork assembly, the first bearing can be directly assembled in the first assembly hole section, and the second bearing can be assembled in the second assembly hole section, without providing a separate bearing sleeve on each fork mounting hole. The first bearing and the second bearing can be assembled between each fork mounting hole and the corresponding winding fork assembly to ensure that each winding fork assembly can rotate in the corresponding fork mounting hole. At the same time, the fork mounting seat can be

[0015] Each flyer mounting hole provides multi-point support from top to bottom for the corresponding winding flyer assembly, ensuring that its flyer mounting seat can firmly support multiple winding flyer assemblies without causing compression deformation that would cause the winding flyer assembly to tilt and affect the coil winding quality. In this way, the winding flyer device can achieve a high degree of integration of multiple winding flyer assemblies, so that its multiple winding flyer assemblies can be driven by its power mechanism to rotate in the corresponding flyer mounting holes, thereby efficiently achieving the simultaneous winding operation of multiple coils and improving the overall production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The following detailed description of the specific embodiments of the present application in conjunction with the accompanying drawings will make the technical solutions and beneficial effects of the present application apparent.

[0017] Figure 1 It is a schematic diagram of the overall structure of the winding flying fork device provided in an embodiment of the present application.

[0018] Figure 2 yes Figure 1 The structural schematic diagram of the frame of the winding flying fork device shown.

[0019] Figure 3 yes Figure 1 The schematic diagram of the partial structure of the winding flying fork device shown.

[0020] Figure 4 yes Figure 1 The schematic diagram of the disassembled structure of the winding flyer fork assembly of the winding flyer fork device shown.

[0021] Figure 5 yes Figure 1 Schematic diagram of the assembly structure of the pressure rotary shaft seal assembly of the winding flying fork device shown. DETAILED DESCRIPTION

[0022] The following, in conjunction with the accompanying drawings, clearly and completely describes the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of this application. In the absence of conflict, the following embodiments and their technical features can be combined with each other.

[0023] During the coil forming process, multiple steps are required to obtain the desired coil. The first step is coil winding, which is usually performed using a winding fork device. However, existing winding fork devices use a power mechanism to drive a single winding fork assembly to rotate to perform the coil winding operation. This can only achieve the winding operation of a single coil at a time, resulting in low coil winding efficiency, which affects the overall production efficiency of the product.

[0024] Based on this, it is necessary to provide a new solution for a winding flyer fork device to improve the technical problem that the coil winding efficiency of the existing winding flyer fork device is low and affects the overall production efficiency of the product.

[0025] like Figure 1 and Figure 2As shown, in one embodiment, the present application provides a winding flyer device 1, which includes a frame 100, a power mechanism 200, and a plurality of winding flyer assemblies 300, each mounted on the frame 100. Specifically, the frame 100 may include a horizontally extending flyer mounting base 110, wherein the flyer mounting base 110 has a plurality of flyer mounting holes 120 sequentially formed along its extension direction, for rotatably mounting the plurality of winding flyer assemblies 300 in a one-to-one correspondence. The flyer mounting holes 120 may specifically include a first assembly hole section 121, a transition hole section 122, and a second assembly hole section 123. The first assembly hole section 121, the transition hole section 122, and the second assembly hole section 123 are sequentially connected in a vertical direction, and the first assembly hole section 121 is equipped with a first bearing 11, and the second assembly hole section 123 is equipped with a second bearing 12, so that the corresponding winding flyer assembly 300 can be rotatably assembled through the cooperation between the first bearing 11 and the second bearing 12. The power mechanism 200 drives and connects multiple winding flyer fork assemblies 300 respectively, so as to drive the multiple winding flyer fork assemblies 300 to rotate in the corresponding flyer fork mounting holes 120 respectively.

[0026] It should be noted that the present winding flyer device 1 can also be used in applications where multiple shafts need to be integrated into a winding machine for winding a core inductor. Depending on the actual winding requirements, the specific number of flyer mounting holes 120 on the flyer mounting base 110 and the specific number of winding flyer assemblies 300 can be adjusted accordingly, simply ensuring a one-to-one correspondence between the two.

[0027] In the present application, each fork mounting hole 120 on the fork mounting seat 110 includes a first assembly hole section 121, a transition hole section 122 and a second assembly hole section 123 which are connected in sequence along the vertical direction. When the corresponding winding fork assembly 300 is assembled, the first bearing 11 can be directly assembled in the first assembly hole section 121 and the second bearing 12 can be assembled in the second assembly hole section 123 without providing a separate bearing sleeve on each fork mounting hole 120. The first bearing 11 and the second bearing 12 can be assembled between each fork mounting hole 120 and the corresponding winding fork assembly 300 to ensure that each winding fork assembly 300 can rotate in the corresponding fork mounting hole 120. At the same time, its flyer mounting seat 110 can form a multi-point support from top to bottom for the corresponding winding flyer assembly 300 through each flyer mounting hole 120, ensuring that its flyer mounting seat 110 can firmly support multiple winding flyer assemblies 300 without causing compression deformation to cause the winding flyer assembly 300 to tilt and affect the coil winding quality. In this way, the present winding flyer device 1 can achieve a high degree of integration of multiple winding flyer assemblies 300, so that its multiple winding flyer assemblies 300 can be driven by its power mechanism 200 and rotate in the corresponding flyer mounting hole 120 respectively, so as to efficiently realize the simultaneous winding operation of multiple coils and improve the overall production efficiency of the product.

[0028] In some examples, such as Figure 1 and Figure 2 As shown, the aperture of the first assembly hole section 121 is larger than the aperture of the transition hole section 122, and the aperture of the transition hole section 122 is larger than the aperture of the second assembly hole section 123. Accordingly, the diameter of the first bearing 11 is larger than the diameter of the second bearing 12. In this way, when machining each flyer mounting hole 120 on the flyer mounting base 110, only one clamping is required to sequentially mill the first assembly hole section 121, the transition hole section 122, and the second assembly hole section 123 of each flyer mounting hole 120 from top to bottom on the flyer mounting base 110. This reduces machining difficulty while ensuring concentricity among the first assembly hole section 121, the transition hole section 122, and the second assembly hole section 123, thereby reducing the subsequent rotation and swing of each winding flyer assembly 300 within the corresponding flyer mounting hole 120 and preventing air leakage.

[0029] In some examples, such as Figures 1 to 4As shown, the winding flyer fork assembly 300 may specifically include a rotating ventilation shaft 310, a flyer fork shaft 320 and a pneumatic wire clamping mechanism 330. The rotating ventilation shaft 310 is assembled in the corresponding flyer fork mounting hole 120 through the cooperation of the first bearing 11 and the second bearing 12. The rotating ventilation shaft 310 is provided with a flyer fork shaft mounting hole 311 that axially passes through the rotating ventilation shaft 310 to rotatably assemble the flyer fork shaft 320. To achieve this rotational assembly, a third bearing 13 and a fourth bearing 14 may be respectively assembled in the flyer fork mounting hole 311 to rotatably assemble the flyer fork shaft 320 through the cooperation of the third bearing 13 and the fourth bearing 14. The pneumatic wire clamping mechanism 330 may be specifically fixed on the rotating ventilation shaft 310, and the clamping head 331 of the pneumatic wire clamping mechanism 330 is arranged adjacent to the product top block 321 of the flyer fork shaft 320. In order to better fix the pneumatic wire clamping mechanism 330, a fixed seat 312 may be provided at the bottom end of the rotating ventilation shaft 310 to support and fix the pneumatic wire clamping mechanism 330. When performing the coil winding operation, the product top block 321 of the flying fork shaft 320 may be fixed with a magnetic core product that needs to be coil wound (such as a magnetic core inductor, the magnetic core product can be clamped by another mechanism and driven to rotate synchronously with the flying fork shaft, that is, when the flying fork shaft rotates clockwise at a speed V, the other mechanism also clamps the magnetic core product and drives the magnetic core product to rotate clockwise at a speed V, so that the two remain in a relatively static state), and the pneumatic wire clamping mechanism 330 clamps the wire used for coil winding (specifically, it can be a copper wire). Therefore, during the coil winding process, the rotating ventilation shaft 310 needs to rotate within the corresponding flyer mounting hole 120 to drive the corresponding wire to rotate around the corresponding magnetic core product, and the flyer shaft 320 needs to rotate within the corresponding flyer shaft mounting hole 311 to maintain a relatively static state with the abutted and fixed magnetic core product. Since the two rotate in the same direction, in order to allow the wire to be wound around the corresponding magnetic core product, the rotation speeds of the two need to maintain a certain difference. For example, the rotating ventilation shaft 310 generally winds the wire at a speed of 2V with the pneumatic wire clamping mechanism 330, while the flyer shaft generally rotates synchronously with the abutted and fixed magnetic core product at a speed of V. Therefore, the power mechanism 200 can specifically drive the rotating ventilation shaft 310 and the flyer shaft 320 to respectively drive the rotating ventilation shaft 310 to rotate within the corresponding flyer mounting hole 120 and drive the flyer shaft 320 to rotate within the corresponding flyer shaft mounting hole 311. In addition, since the winding of the magnetic core product needs to be wound in two layers, and the magnetic core product is generally a T-shaped structure, when the blades on both sides of the magnetic core product are clamped and fixed by another mechanism and driven to rotate, and the bottom of the magnetic core product is in contact with the product top block 321 of the flying fork shaft 320, the product top block 321 can play a certain limiting role in the winding at the bottom of the magnetic core product, so as to prevent the winding from derailing and damaging the magnetic core product when the pneumatic clamping mechanism 330 is winding the lower layer of the magnetic core product.

[0030] In some examples, such as Figures 1 to 4 As shown, the pneumatic wire clamping mechanism 330 includes a clamp 331 and a power cylinder 332 that drives the clamp 331 to close or separate. Specifically, in the present embodiment, the power cylinder 332 drives the clamp 331 to close or separate, thereby achieving the corresponding wire clamping operation. However, as is well known, the power cylinder 332 must be connected to an air pipe for ventilation in order to operate the pneumatic actuator. In ordinary applications, the air pipe layout does not need to be considered, and the air pipe will not become entangled. However, in applications where the actuator needs to rotate, the air pipe layout must be considered to avoid entanglement and suffocation.

[0031] To this end, in some examples, such as Figures 1 to 5 As shown, the rotary vent shaft 310 has a built-in gas passage 314, the outlet of which connects to the drive gas passage 314 of the power cylinder 332 (not shown). At least one inlet 313 for the gas passage 314 is provided in the portion of the rotary vent shaft 310 located in the transition hole section 122. Furthermore, the transition hole section 122 is equipped with at least one rotary shaft seal assembly 400 with a gas pipe connector 410. This creates a sealed gas path between the inlet 313 of the gas passage 314 and the rotary shaft seal assembly 400, while not hindering the rotation of the rotary vent shaft 310 within the corresponding flyer mounting hole 120. This allows the corresponding drive gas to be introduced into the sealed gas path through the gas pipe connector 410. This drive gas then enters the gas passage 314 within the rotary vent shaft 310 through the inlet 313 within the sealed gas path. This eliminates the need for an additional gas pipe connection between the rotating component (i.e., the rotary vent shaft 310) and the fixed component (i.e., the rotary shaft seal assembly 400), effectively preventing the possibility of gas pipe entanglement and suffocation. Finally, the driving gas entering the gas passage 314 can be guided through the gas passage 314 to the driving gas passage of the power cylinder 332 connected to the outlet of the gas passage 314. Since the power cylinder 332 is fastened to the rotating ventilation shaft 310 and rotates synchronously with the rotating ventilation shaft 310, the power cylinder 332 and the rotating ventilation shaft 310 maintain a relatively static state. The outlet of the gas passage 314 can be directly connected to the driving gas passage of the power cylinder 332, or it can be connected to the driving gas passage of the power cylinder 332 through the air pipe, and the air pipe will not be entangled and suffocated.

[0032] In some examples, such as Figures 1 to 5As shown, the rotary shaft seal assembly 400 includes a first shaft seal 420, a second shaft seal 430, and a shaft seal mounting base 440 with an air pipe connector 410. The shaft seal mounting base 440 is fixed to the sidewall of the transition hole section 122. A through hole 1221 is defined in the sidewall of the transition hole section 122 to expose the air pipe connector 410. The first shaft seal 420 is mounted between the upper portion of the shaft seal mounting base 440 and the rotary vent shaft 310, while the second shaft seal 430 is mounted between the lower portion of the shaft seal mounting base 440 and the rotary vent shaft 310. This creates a sealed air path between the middle portion of the shaft seal mounting base 440 and the inlet 313 of the gas passage 314. The first shaft seal 420 and the second shaft seal 430 may specifically each include at least one sealing ring. The first shaft seal 420 and the second shaft seal 430 may seal the gap between the shaft seal mounting seat 440 and the outer wall of the rotary ventilation shaft 310 to form a closed gas path between the first shaft seal 420 and the second shaft seal 430 and between the middle part of the shaft seal mounting seat 440 and the outer wall of the rotary ventilation shaft 310. The inlet 313 of the gas path 314 faces the middle part of the shaft seal mounting seat 440, and the inlet 313 of the gas path 314 is located in the closed gas path. The air pipe joint 410 is externally connected to a driving gas input pipeline (not shown), and the air pipe joint 410 is internally connected to the closed gas path, that is, the air pipe joint 410 is arranged corresponding to the middle part of the shaft seal mounting seat 440 to pass the driving gas into the sealed gas path. In order to achieve a better rotary sealing effect and ensure that more driving gas enters the driving air path of the power cylinder 332, the rotary ventilation shaft 310 of the present application is equipped with two gas passages 314. The inlets 313 of the two gas passages 314 are located at different heights of the rotary ventilation shaft 310, and the inlets 313 of the two gas passages 314 are staggered up and down. The transition hole section 122 is equipped with two rotary shaft seal assemblies 400 to form a closed air path between the inlet 313 of each gas passage 314 and the corresponding rotary shaft seal assembly 400.

[0033] In some examples, such as Figure 1 and Figure 3As shown, the power mechanism 200 may specifically include a plurality of first power motors 210, and the plurality of first power motors 210 are arranged in one-to-one correspondence with the plurality of winding fork assemblies 300. A first driving pulley 220 is fixedly provided on the motor shaft of the first power motor 210, and a first driven pulley 230 is fixedly provided on the rotating ventilation shaft 310 of the winding fork assembly 300. The first driving pulley 220 and the corresponding first driven pulley 230 are connected for transmission via a first synchronous belt 240, so as to drive the rotating ventilation shaft 310 of the corresponding winding fork assembly 300 to rotate in the corresponding fork mounting hole 120 through the first power motor 210. Since the rotating ventilation shaft 310 of each winding flyer fork assembly 300 must form a closed air path space while rotating, a rotating shaft seal assembly 400 will be used. The friction force is very large and cannot be quantified. If only one power motor is used to drive and add tension through the synchronous belt tensioning, not only will the load on the power motor be greater, causing the power motor to heat up and overload, but it will also make it inconvenient to debug the individual rotation of each rotating ventilation shaft, and cause the synchronous belt to be stripped and lost at high speeds due to the high load. In this example, the above situation can be effectively avoided by driving the rotating ventilation shaft 310 of the corresponding winding flyer fork assembly 300 to rotate in the corresponding flyer fork mounting hole 120 through multiple first power motors 210 one by one.

[0034] In some examples, such as Figure 1 and Figure 3 As shown, the power mechanism 200 may further include a second power motor 250, a second driving pulley 260 is fixedly provided on the motor shaft of the second power motor 250, a second driven pulley 270 is fixedly provided on the flying fork shaft 320 of the winding flying fork assembly 300, and the second driving pulley 260 and the second driven pulley 270 on the flying fork shaft 320 of multiple winding flying fork assemblies 300 are connected for transmission via a second synchronous belt 280, so as to drive the flying fork shaft 320 of each winding flying fork assembly 300 to rotate in the corresponding flying fork shaft mounting hole 311 through the second power motor 250. Since the flying fork shaft 320 of each winding flying fork assembly 300 and the corresponding flying fork shaft mounting hole 311 are only used in conjunction with bearings, the friction force is negligible. Therefore, the solution of using a power motor in this example to simultaneously drive the flying fork shaft 320 of each winding flying fork assembly 300 to rotate in the corresponding flying fork shaft mounting hole 311 can effectively reduce the complexity of its power mechanism 200 while meeting its power requirements.

[0035] In some examples, in order to better support and fix the power mechanism 200, as shown in FIG. Figure 1 、 Figure 2 and Figure 3As shown, the frame 100 can also specifically include a base 130, a motor mounting plate 140 and two vertical plates 150. The two vertical plates 150 are relatively fixed on the base 130, and the two vertical plates 150 are respectively connected with a flying fork mounting seat 110 and a motor mounting plate 140. Multiple first power motors 210 are installed and fixed on the motor mounting plate 140 in sequence, and the second power motor 250 is installed and fixed on any vertical plate 150.

[0036] Although the present application has been shown and described with respect to one or more implementations, equivalent variations and modifications will occur to those skilled in the art upon reading and understanding this specification and the accompanying drawings. This application includes all such modifications and variations and is limited only by the scope of the appended claims. In particular, with respect to the various functions performed by the components described above, the terms used to describe such components are intended to correspond to any component (unless otherwise indicated) that performs the designated function of the component (e.g., which is functionally equivalent), even if the structure is not identical to the disclosed structure that performs the function in the exemplary implementation of this specification shown herein.

[0037] That is, the above description is merely an embodiment of the present application and does not limit the patent scope of the present application. Any equivalent structural or equivalent process transformations made using the contents of the description and drawings of this application, such as the mutual combination of technical features between the various embodiments, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.

[0038] In addition, in the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, for structural elements with the same or similar characteristics, the present application may use the same or different reference numerals to identify them. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0039] In this application, the word "exemplary" is used to mean "serving as an example, illustration or description". Any embodiment described in this application as "exemplary" is not necessarily to be construed as being more preferred or more advantageous than other embodiments. The above description is provided to enable any person skilled in the art to implement and use the present application. In the above description, various details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art can recognize that the present application can be implemented without using these specific details. In other embodiments, well-known structures and processes will not be elaborated in detail to avoid obscuring the description of the present application with unnecessary details. Therefore, the present application is not intended to be limited to the embodiments shown, but is consistent with the widest scope consistent with the principles and features disclosed in this application.

Claims

1. A winding flying fork device, characterized in that: The invention comprises a frame, a power mechanism and a plurality of winding fork assemblies respectively installed on the frame, the frame comprises a horizontally extending fork mounting seat, the fork mounting seat is provided with a plurality of fork mounting holes in sequence along its extension direction, so as to rotatably assemble the plurality of winding fork assemblies in a one-to-one corresponding manner; the fork mounting hole comprises a first assembly hole section, a transition hole section and a second assembly hole section, the first assembly hole section, the transition hole section and the second assembly hole section are connected in sequence along the vertical direction, the aperture of the first assembly hole section is larger than the aperture of the transition hole section, the aperture of the transition hole section is larger than the aperture of the second assembly hole section, and the first assembly hole section, the transition hole section and the second assembly hole section of each fork mounting hole are milled out in sequence from top to bottom on the fork mounting seat by only one clamping, the first assembly hole section is equipped with a first bearing, the second assembly hole section is equipped with a second bearing, so as to pass through the first bearing and the second bearing The corresponding winding flying fork assembly is assembled in cooperation and rotation; the power mechanism drives and connects the multiple winding flying fork assemblies respectively to drive the multiple winding flying fork assemblies to rotate in the corresponding flying fork mounting holes respectively; the winding flying fork assembly includes a rotating ventilation shaft, a flying fork shaft and a pneumatic wire clamping mechanism, and the rotating ventilation shaft is assembled in the corresponding flying fork mounting hole through the cooperation and rotation of the first bearing and the second bearing; the rotating ventilation shaft is provided with a flying fork shaft mounting hole axially passing through the rotating ventilation shaft to rotatably assemble the flying fork shaft; the pneumatic wire clamping mechanism is fixed on the rotating ventilation shaft, and the clamping head of the pneumatic wire clamping mechanism is arranged adjacent to the product top block of the flying fork shaft; the power mechanism drives and connects the rotating ventilation shaft and the flying fork shaft respectively to drive the rotating ventilation shaft to rotate in the corresponding flying fork mounting hole, and drives the flying fork shaft to rotate in the corresponding flying fork shaft mounting hole.

2. The wire-winding flying fork device according to claim 1, characterized in that: The flying fork mounting hole is respectively equipped with a third bearing and a fourth bearing, so that the flying fork shaft is assembled through the cooperation and rotation of the third bearing and the fourth bearing.

3. The wire-winding flying fork device according to claim 1, characterized in that: The pneumatic thread clamping mechanism includes the clamping head and a power cylinder for driving the clamping head to close or separate.

4. The wire-winding flying fork device according to claim 3, characterized in that: The rotary ventilation shaft has a built-in gas passage, the outlet of the gas passage is connected to the driving gas passage of the power cylinder, the part of the rotary ventilation shaft located in the transition hole section is provided with at least one inlet of the gas passage, and the transition hole section is equipped with at least one rotary shaft seal assembly with an air pipe joint, so as to form a closed gas passage between the inlet of the gas passage and the rotary shaft seal assembly without affecting the rotation of the rotary ventilation shaft in the corresponding flying fork mounting hole.

5. The wire-winding flying fork device according to claim 4, characterized in that: The rotary shaft seal assembly includes a first shaft seal, a second shaft seal and a shaft seal mounting seat with the air pipe joint; the shaft seal mounting seat is fixed on the side wall of the transition hole section, and a through hole is provided on the side wall of the transition hole section to expose the air pipe joint; the first shaft seal is installed between the upper part of the shaft seal mounting seat and the rotary ventilation shaft, and the second shaft seal is installed between the lower part of the shaft seal mounting seat and the rotary ventilation shaft to form the closed air path between the middle part of the shaft seal mounting seat and the entrance of the gas passage; the air pipe joint is externally connected to a driving gas input pipeline, and the air pipe joint is internally connected to the closed air path.

6. The wire-winding flying fork device according to claim 1, characterized in that: The power mechanism includes multiple first power motors, and the multiple first power motors are arranged in one-to-one correspondence with the multiple winding flyer fork assemblies. A first driving pulley is fixedly provided on the motor shaft of the first power motor, and a first driven pulley is fixedly provided on the rotating ventilation shaft of the winding flyer fork assembly. The first driving pulley and the corresponding first driven pulley are connected for transmission through a first synchronous belt, so that the rotating ventilation shaft of the corresponding winding flyer fork assembly is driven by the first power motor to rotate in the corresponding flyer fork mounting hole.

7. The wire-winding flying fork device according to claim 6, characterized in that: The power mechanism also includes a second power motor, a second driving pulley is fixedly provided on the motor shaft of the second power motor, and a second driven pulley is fixedly provided on the flying fork shaft of the winding flying fork assembly. The second driving pulley and the second driven pulleys on the flying fork shafts of the multiple winding flying fork assemblies are connected by a second synchronous belt, so that the second power motor drives the flying fork shaft of each winding flying fork assembly to rotate in the corresponding flying fork shaft mounting hole.

8. The wire-winding flying fork device according to claim 7, characterized in that: The frame also includes a base, a motor mounting plate and two vertical plates. The two vertical plates are relatively fixed on the base, and the flying fork mounting seat and the motor mounting plate are respectively connected between the two vertical plates. The multiple first power motors are sequentially installed and fixed on the motor mounting plate, and the second power motor is installed and fixed on any of the vertical plates.

Citation Information

Patent Citations

  • Winding apparatus

    CN108878134A

  • Winding device for winding machine

    CN209859803U