Method for Implementing an Efficient and Low-Cost Automatic Control System Based on a Computing Gateway

Abstract

The present invention discloses a method for implementing an efficient and low-cost automatic control system based on a computing gateway, belonging to the field of control system transformation. The method for implementing an efficient and low-cost automatic control system based on a computing gateway. In this solution, instructions are issued by the control end, and problems encountered during the actual transformation process are manually processed through the human-computer interaction end. At the same time, the control area is monitored in real time by means of the real-time monitoring end, and an alarm is issued by means of the data transmission mechanism in case of danger. The data acquisition terminal collects the transformation programs edited by external computers and uploads them to the cloud storage end for storage. At the same time, the data is transmitted to the debugging end through the data transmission mechanism. The debugging end differentiates and marks multiple groups of different program data. At the same time, the cloud storage end transmits the original data to the debugging end, facilitating the debugging end to call the original data during different debugging processes.

Description

Technical Field

[0001] The present invention relates to the field of control system transformation, and more specifically, to a method for implementing an efficient and low-cost automatic control system based on a computing gateway. Background Art

[0002] Edge computing refers to an open platform that integrates network, computing, storage, and application core capabilities on the side close to the object or data source, providing the nearest-end services nearby. Its application programs are initiated on the edge side, generating faster network service responses, and meeting the basic needs of the industry in aspects such as real-time services, application intelligence, security, and privacy protection. Edge computing is located between physical entities and industrial connections, or at the top of physical entities, while cloud computing can still access the historical data of edge computing.

[0003] In the prior art, the transformation of existing automatic control systems is usually achieved by means of an edge computing gateway. However, in the actual transformation process, the transformation process is often troublesome, and the processing and storage of data are too rough, thus reducing the transformation efficiency of existing automatic control systems and increasing the transformation cost. Summary of the Invention

[0004] 1. Technical Problems to be Solved

[0005] Aiming at the problems existing in the prior art, the purpose of the present invention is to provide a method for implementing an efficient and low-cost automatic control system based on a computing gateway. This solution issues instructions through a control terminal, manually processes the problems encountered in the actual transformation process through a human-computer interaction terminal, and simultaneously uses a real-time monitoring terminal to monitor the control area in real time, and issues an alarm through a data transmission mechanism in case of danger. The data acquisition terminal collects the transformation programs edited by an external computer and uploads them to the cloud storage end for storage. At the same time, the data is transmitted to the debugging end through the data transmission mechanism. The debugging end differentiates and marks multiple groups of different program data. At the same time, the cloud storage end transmits the original data to the debugging end, facilitating the debugging end to call the original data during different debugging processes.

[0006] 2. Technical Solutions

[0007] To solve the above problems, the present invention adopts the following technical solutions.

[0008] A method for implementing an efficient and low-cost automatic control system based on a computing gateway includes the following steps:

[0009] S1. Analyze the existing automatic control system and combine with the existing needs to analyze the requirements of the transformed automatic control system;

[0010] S2. Build the partitions required for transforming the automatic control system and debug the entire set of partitions;

[0011] S3. Collect data on-site, transmit the data to the data transmitter and the debugging area in sequence, and transmit the instructions obtained after debugging to the control area.

[0012] Further, the partition in S2 includes an on-site area, a data transmission area, a debugging area, and a control area. The on-site area is electrically connected to the data transmission area, the data transmission area is electrically connected to the debugging area, and the debugging area is electrically connected to the control area.

[0013] Further, the control area includes a control terminal. An on-site human-computer interaction terminal is electrically connected to the outer end of the control terminal. A real-time monitoring terminal is electrically connected to the outer end of the on-site human-computer interaction terminal. An alarm terminal is electrically connected to the outer end of the real-time monitoring terminal. The data transmission area includes a data acquisition terminal. A cloud storage terminal is signal-connected to the outer end of the data acquisition terminal. A debugging terminal is signal-connected to the outer end of the cloud storage terminal. A data transmission mechanism is connected between the data acquisition terminal and the debugging terminal. Instructions are issued through the control terminal, and problems encountered during the actual transformation are handled manually through the on-site human-computer interaction terminal. At the same time, the control area is monitored in real time by means of the real-time monitoring terminal, and an alarm is issued through the data transmission mechanism in case of danger. The data acquisition terminal collects the transformation programs edited by an external computer and uploads them to the cloud storage terminal for storage. At the same time, the data is transmitted to the debugging terminal through the data transmission mechanism. The debugging terminal differentiates and marks multiple groups of different program data. At the same time, the cloud storage terminal transmits the original data to the debugging terminal, facilitating the debugging terminal to call the original data during different debugging processes.

[0014] Further, the data transmission mechanism includes a data line. A plurality of evenly distributed outer sleeve rings are arranged on the outer end of the data line. A thermal deformation mechanism is arranged between the data line and the outer sleeve rings. A cooling mechanism is arranged at the bottom end of the data line. An extrusion deformation mechanism connected to the outer sleeve rings is arranged at the bottom end of the data line. The heat generated during the data transmission process by the data line can cause the thermal deformation mechanism to expand and squeeze the data line downward, causing the part of the data line with an increased temperature to bend downward, which can cause the coolant in the cooling mechanism at a higher position to move towards the part of the data line with an increased temperature, thereby improving the cooling effect on the local position of the data line.

[0015] Furthermore, the thermal deformation mechanism includes two upper and lower symmetrical hemispherical airbags, a fixing ring is connected between the two hemispherical airbags, a connecting rod is embedded in the hemispherical airbags, the connecting rod located on the upper side is connected to the outer ring, and the bottom end of the connecting rod located on the lower side is fixedly connected to a contact ring located on the outside of the cooling mechanism, and the ends of the two connecting rods close to each other are fixedly connected to an insulating hemisphere, and a magnet ball is provided between the two insulating hemispheres. The hemispherical airbags expand when heated, which can cause the hemispherical airbags to squeeze the data cable downward, and the heat of the data cable can be effectively transferred to the thermal deformation mechanism with the help of the connecting rod. With the help of the expansion of the hemispherical airbags, the insulating hemispheres can be separated from each other, thereby releasing the magnetic shielding of the magnet ball, and with the help of the attraction effect of the magnet ball on the stainless steel traction barbs, the flow range of the coolant can be increased, thereby improving the heat dissipation effect of the data cable where the temperature is too high.

[0016] Furthermore, the cooling mechanism includes a rubber membrane connected to the data cable, the rubber membrane and the data cable are filled with coolant, a plurality of evenly distributed stainless steel traction thorns are arranged in the coolant, and the stainless steel traction thorns are made of 400-stainless steel material. By arranging the rubber membrane and the coolant, the data cable can be cooled.

[0017] Furthermore, the extrusion deformation mechanism includes a deformation ball, and two symmetrical air holes are drilled at the outer end of the deformation ball. By arranging the deformation ball, when the data line moves downward, the extrusion deformation mechanism can be squeezed to cause the extrusion deformation mechanism to deform, thereby squeezing the air inside it to both sides through the air holes. With the help of the generated airflow, the heat dissipation effect of the data line can be improved.

[0018] Furthermore, the magnetically insulated hemisphere is made of an iron-nickel alloy material having a nickel content of 85%. By using the iron-nickel alloy material to make the magnetically insulated hemisphere, the magnetic ball can be magnetically shielded when the magnetically insulated hemisphere seals the magnetic ball.

[0019] Furthermore, the connecting rod is made of a heat-conducting aluminum sheet material, and the hemispherical airbag is filled with carbon dioxide gas. By using a heat-conducting aluminum sheet material to make the connecting rod and filling the hemispherical airbag with carbon dioxide gas, the expansion efficiency of the data cable can be improved.

[0020] 3. Beneficial effects

[0021] Compared with the prior art, the advantages of the present invention are:

[0022] (1) This solution issues instructions through the control terminal, and manually handles problems encountered during the actual transformation process through the human-computer interaction terminal. At the same time, the control area is monitored in real time with the help of the real-time monitoring terminal, and an alarm is issued with the help of the data transmission mechanism when encountering danger. The transformation program edited by the external computer is collected by the data acquisition terminal and uploaded to the cloud storage terminal for storage. At the same time, the data is transmitted to the debugging terminal through the data transmission mechanism. The debugging terminal distinguishes and marks multiple groups of different program data. At the same time, the cloud storage terminal transmits the original data to the debugging terminal, which is convenient for the debugging terminal to call the original data when performing different debugging.

[0023] (2) The data transmission mechanism includes a data cable, a plurality of uniformly distributed outer rings are provided at the outer end of the data cable, a thermal deformation mechanism is provided between the data cable and the outer ring, a cooling mechanism is provided at the bottom end of the data cable, and an extrusion deformation mechanism connected to the outer ring is provided at the bottom end of the data cable. The heat generated by the data cable during the data transmission process can cause the thermal deformation mechanism to expand and squeeze the data cable downward, so that the portion of the data cable where the temperature rises bends downward, and the coolant in the cooling mechanism at a higher position can be caused to move to the portion where the temperature of the data cable rises, thereby improving the cooling effect on the local position of the data cable.

[0024] (3) The thermal deformation mechanism includes two upper and lower symmetrical hemispherical airbags, a fixing ring is connected between the two hemispherical airbags, a connecting rod is embedded in the hemispherical airbags, the connecting rod on the upper side is connected to the outer ring, and the bottom end of the connecting rod on the lower side is fixedly connected to a contact ring located on the outside of the cooling mechanism, and the ends of the two connecting rods close to each other are fixedly connected to an insulating hemisphere, and a magnet ball is arranged between the two insulating hemispheres. The hemispherical airbags expand when heated, which can cause the hemispherical airbags to squeeze the data cable downward, and the heat of the data cable can be effectively transferred to the thermal deformation mechanism with the help of the connecting rod. With the help of the expansion of the hemispherical airbags, the insulating hemispheres can be separated from each other, and the magnetic shielding of the magnet ball can be released. With the help of the attraction effect of the magnet ball on the stainless steel traction barb, the flow range of the coolant can be increased, thereby improving the heat dissipation effect of the data cable where the temperature is too high. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a module diagram of the whole of the present invention;

[0026] Figure 2 It is a module diagram of the control area part of the present invention;

[0027] Figure 3 It is a module diagram of the debugging area and the data transmission area of the present invention;

[0028] Figure 4 It is a module diagram of the data transmission mechanism part of the present invention;

[0029] Figure 5 It is a module diagram of the thermal deformation mechanism part of the present invention;

[0030] Figure 6 It is a sectional view of the cooling mechanism part of the present invention;

[0031] Figure 7 It is a sectional view of the extrusion deformation mechanism part of the present invention.

[0032] Explanation of the reference numerals in the figure:

[0033] 1 Control end, 2 Human-computer interaction end, 3 Real-time monitoring end, 4 Alarm end, 5 Data acquisition terminal, 6 Cloud storage end, 7 Debugging end, 8 Data transmission mechanism, 801 Data line, 802 Outer sleeve ring, 803 Thermal deformation mechanism, 8031 Hemispherical airbag, 8032 Fixed ring, 8033 Connecting rod, 8034 Contact ring, 8035 Magnetic insulation hemisphere, 8036 Magnet ball, 804 Cooling mechanism, 8041 Rubber film, 8042 Cooling liquid, 8043 Stainless steel traction thorn, 805 Extrusion deformation mechanism, 8051 Deformation ball, 8052 Vent hole. Specific implementation manners

[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0035] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0036] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0037] Example 1:

[0038] A method for implementing an efficient and low-cost automatic control system based on a computing gateway, comprising the following steps:

[0039] S1. Analyze the existing automatic control system and combine the existing needs to analyze the requirements of the automatic control system after transformation;

[0040] S2. Build the partitions required for the transformed automatic control system and debug the entire set of partitions;

[0041] S3. Collect data on-site and transmit the data to the data transmitter and the debugging area in sequence, and transmit the instructions obtained after debugging to the control area.

[0042] Please refer to Figure 1 , in S2, the partitions include a field area, a data transmission area, a debugging area, and a control area. The field area is electrically connected to the data transmission area, the data transmission area is electrically connected to the debugging area, and the debugging area is electrically connected to the control area.

[0043] Please refer to Figures 2-3 , the control area includes a control terminal 1. An outer end of the control terminal 1 is electrically connected to a human-computer interaction terminal 2. An outer end of the human-computer interaction terminal 2 is electrically connected to a real-time monitoring terminal 3. An outer end of the real-time monitoring terminal 3 is electrically connected to an alarm terminal 4. The data transmission area includes a data acquisition terminal 5. An outer end of the data acquisition terminal 5 is signal-connected to a cloud storage terminal 6. An outer end of the cloud storage terminal 6 is signal-connected to a debugging terminal 7. A data transmission mechanism 8 is connected between the data acquisition terminal 5 and the debugging terminal 7. Instructions are issued through the control terminal 1, and problems encountered during the actual transformation are manually processed through the human-computer interaction terminal 2. At the same time, the control area is monitored in real time by means of the real-time monitoring terminal 3, and an alarm is issued by means of the data transmission mechanism 8 in case of danger. The transformation program edited by an external computer is collected by the data acquisition terminal 5 and uploaded to the cloud storage terminal 6 for storage. At the same time, the data is transmitted to the debugging terminal 7 through the data transmission mechanism 8. The debugging terminal 7 marks different groups of program data. At the same time, the cloud storage terminal 6 transmits the original data to the debugging terminal 7, which is convenient for the debugging terminal 7 to call the original data during different debugging operations.

[0044] Please refer to Figure 4The data transmission mechanism 8 includes a data line 801, a plurality of uniformly distributed outer rings 802 are provided at the outer end of the data line 801, a thermal deformation mechanism 803 is provided between the data line 801 and the outer ring 802, a cooling mechanism 804 is provided at the bottom of the data line 801, and an extrusion deformation mechanism 805 connected to the outer ring 802 is provided at the bottom of the data line 801. The heat generated by the data line 801 during the data transmission process can cause the thermal deformation mechanism 803 to expand and squeeze the data line 801 downward, so that the part of the data line 801 with increased temperature bends downward, which can cause the coolant 8042 in the cooling mechanism 804 at a higher position to move to the part where the temperature of the data line 801 increases, thereby improving the cooling effect of the local position of the data line 801.

[0045] See also Figure 5 The thermal deformation mechanism 803 includes two hemispherical airbags 8031 symmetrical in the upper and lower directions, a fixing ring 8032 is connected between the two hemispherical airbags 8031, a connecting rod 8033 is embedded in the hemispherical airbags 8031, the connecting rod 8033 located on the upper side is connected to the outer sleeve ring 802, and the bottom end of the connecting rod 8033 located on the lower side is fixedly connected to a contact ring 8034 located on the outer side of the cooling mechanism 804, and the ends of the two connecting rods 8033 close to each other are fixedly connected to an insulated hemisphere 8035, and a magnet ball 8036 is provided between the two insulated hemispheres 8035. The hemispherical airbag 8031 expands due to heat, which can cause the hemispherical airbag 8031 to squeeze the data cable 801 downward. With the help of the connecting rod 8033, the heat of the data cable 801 can be effectively transferred to the thermal deformation mechanism 803. With the help of the expansion of the hemispherical airbag 8031, the magnetically insulating hemispheres 8035 can be separated from each other, and the magnetic shielding of the magnet ball 8036 can be released. With the help of the attraction effect of the magnet ball 8036 on the stainless steel traction barb 8043, the flow range of the coolant 8042 can be increased, thereby improving the heat dissipation effect on the data cable 801 where the temperature is too high.

[0046] See also Figure 6 The cooling mechanism 804 includes a rubber membrane 8041 connected to the data line 801, and a coolant 8042 is filled between the rubber membrane 8041 and the data line 801. A plurality of evenly distributed stainless steel traction thorns 8043 are arranged in the coolant 8042, and the stainless steel traction thorns 8043 are made of 400-stainless steel material. By arranging the rubber membrane 8041 and the coolant 8042, the data line 801 can be cooled.

[0047] See also Figure 7, the extrusion deformation mechanism 805 includes a deformation ball 8051. Two symmetric ventilation holes 8052 are drilled at the outer end of the deformation ball 8051. By providing the deformation ball 8051, when the data cable 801 moves downward, the extrusion of the extrusion deformation mechanism 805 can be utilized to cause the extrusion deformation mechanism 805 to deform, so that the air inside it is extruded to both sides through the ventilation holes 8052. With the generated air flow, the heat dissipation effect on the data cable 801 can be improved.

[0048] Please refer to Figures 4-5 , the magnetic insulation hemisphere 8035 is made of an iron-nickel alloy material with a nickel content of 85%. By using the iron-nickel alloy material to make the magnetic insulation hemisphere 8035, magnetic shielding can be performed on the magnet ball 8036 when the magnetic insulation hemisphere 8035 encloses the magnet ball 8036. The connecting rod 8033 is made of a heat-conducting aluminum sheet material. The hemispherical airbag 8031 is filled with carbon dioxide gas. By using the heat-conducting aluminum sheet material to make the connecting rod 8033 and filling carbon dioxide gas in the hemispherical airbag 8031, the expansion efficiency of the data cable 801 can be improved.

[0049] The above; only the specific preferred embodiments of the present invention; but the protection scope of the present invention is not limited thereto; any person skilled in the art within the technical scope disclosed by the present invention; according to the technical solution and its improvement concept of the present invention, making equivalent substitutions or changes; should be covered by the protection scope of the present invention.

Claims

1. A method for implementing an efficient and low-cost automatic control system based on a computing gateway, characterized in that: It includes the following steps: S1. Analyze based on the existing automatic control system and combine with the existing needs to analyze the requirements of the automatic control system after transformation; S2. Build the partitions required for the transformed automatic control system and debug the entire set of partitions; S3. Collect data on-site and transmit the data to the data transmitter and the debugging area in sequence, and transmit the instructions obtained after debugging to the control area; The partitions in S2 include a field area, a data transmission area, a debugging area, and a control area. The field area is electrically connected to the data transmission area, the data transmission area is electrically connected to the debugging area, and the debugging area is electrically connected to the control area. The control area includes a control terminal (1), and a human-machine interaction terminal (2) is electrically connected to the outer end of the control terminal (1). A real-time monitoring terminal (3) is electrically connected to the outer end of the human-machine interaction terminal (2). An alarm terminal (4) is electrically connected to the outer end of the real-time monitoring terminal (3). The data transmission area includes a data acquisition terminal (5). A cloud storage terminal (6) is signal-connected to the outer end of the data acquisition terminal (5). A debugging terminal (7) is signal-connected to the outer end of the cloud storage terminal (6). A data transmission mechanism (8) is connected between the data acquisition terminal (5) and the debugging terminal (7). The data transmission mechanism (8) includes a data line (801). A plurality of evenly distributed outer sleeve rings (802) are provided on the outer end of the data line (801). A thermal deformation mechanism (803) is provided between the data line (801) and the outer sleeve ring (802). A cooling mechanism (804) is provided at the bottom end of the data line (801). An extrusion deformation mechanism (805) connected to the outer sleeve ring (802) is provided at the bottom end of the data line (801). The thermal deformation mechanism (803) includes two hemispherical airbags (8031) symmetrically arranged up and down. A fixing ring (8032) is connected between the two hemispherical airbags (8031). A connecting rod (8033) is embedded in the hemispherical airbag (8031). The connecting rod (8033) located on the upper side is connected to the outer sleeve ring (802). The bottom end of the connecting rod (8033) located on the lower side is fixedly connected to a contact ring (8034) outside the cooling mechanism (804). A non-magnetic hemisphere (8035) is fixedly connected to each end of the two connecting rods (8033) close to each other. A magnet ball (8036) is provided between the two non-magnetic hemispheres (8035). The cooling mechanism (804) includes a rubber film (8041) connected to the data line (801). A coolant (8042) is filled between the rubber film (8041) and the data line (801). A plurality of evenly distributed stainless steel traction thorns (8043) are provided in the coolant (8042). The stainless steel traction thorns (8043) are made of 400-stainless steel material.

2. The method for implementing an efficient and low-cost automatic control system based on a computing gateway according to claim 1, wherein: The extrusion deformation mechanism (805) includes a deformation ball (8051). Two symmetrically arranged ventilation holes (8052) are drilled on the outer end of the deformation ball (8051).

3. The method for implementing an efficient and low-cost automatic control system based on a computing gateway according to claim 1, wherein: The non-magnetic hemisphere (8035) is made of an iron-nickel alloy material with a nickel content of 85%.

4. The method for implementing an efficient and low-cost automatic control system based on a computing gateway according to claim 1, characterized in that: The connecting rod (8033) is made of a heat-conducting aluminum sheet material, and the hemispherical airbag (8031) is filled with carbon dioxide gas.

Images