A fully automatic hot riveting binding machine

By designing a fully automatic hot riveting binding machine, integrating a paper pressing table, riveting head, automatic tube cutting, tube splicing, and punching device, the problem of existing hot melt binding machines being unable to operate fully automatically has been solved, realizing automatic paper binding and improving ease of use and riveting effect.

CN115257211BActive Publication Date: 2025-10-28DELI GROUP CO LTD
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Patent Information

Application Number
CN202210558188.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-21
Publication Date
2025-10-28
Estimated Expiration
2042-05-21

AI Technical Summary

Technical Problem

Existing hot melt binding machines cannot achieve fully automatic operation, making them inconvenient for users.

Method used

A fully automatic hot riveting binding machine was designed, comprising a paper pressing table device, an upper riveting head device, an automatic tube cutting device, a tube receiving device, an automatic punching device, and a lower riveting head device, to realize the automatic binding process of paper.

Benefits of technology

It achieves fully automatic paper binding, is easy to use, has a simple structure, is easy to assemble, has a good riveting effect, and is convenient for foreign object detection and cleaning, meeting the needs of different users.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a fully automatic hot riveting binding machine, comprising a housing, a frame inside the housing, a worktable (5) on the frame, a paper pressing table (25), an upper riveting head (7), an automatic tube cutting device, and a receiving tube device on the frame and above the worktable; the paper pressing table (25) automatically presses down the paper to be bound on the worktable (5), the upper riveting head (7) automatically rivets the upper end of the riveting tube in the binding hole of the paper, the automatic tube cutting device automatically cuts the riveting tube, and the receiving tube device automatically catches the riveting tube cut off by the automatic tube cutting device; an automatic punching device and a lower riveting head (13) are provided on the frame and below the worktable (5), the automatic punching device automatically punches holes in the paper, and the lower riveting head (13) conveys the embedded tube on the receiving tube device into the binding hole of the paper and automatically rivets the lower end of the riveting tube. This hot riveting binding machine can operate fully automatically, making paper binding more convenient.
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Description

Technical Field

[0001] This invention relates to the field of office equipment technology, and more specifically to a fully automatic hot riveting binding machine. Background Technology

[0002] A binding machine is a machine that uses staples or hot melt adhesive to fasten paper, plastic, leather, etc. Binding machines are categorized by the binding method used. Common types on the market include hot melt binding machines, voucher binding machines, financial binding machines, hole punching binding machines, accounting voucher binding machines, comb-type rubber band binding machines, wire band binding machines, and strip binding machines, among others. Hot melt binding machines are popular due to their ease of operation, high speed, low consumable costs, and attractive designs. Hot melt binding machines include punching devices, tube cutting devices, and hot riveting devices; however, current hot melt binding technology cannot achieve full automation, making them inconvenient for users. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a fully automatic hot riveting binding machine that can work automatically and makes it more convenient to bind paper.

[0004] The technical solution of this invention is to provide a fully automatic hot riveting binding machine with the following structure: a housing, a frame inside the housing, a worktable on the frame, a paper pressing device, an upper riveting head device, an automatic tube cutting device, and a receiving tube device on the frame and above the worktable; the paper pressing device automatically presses down the paper to be bound on the worktable, the upper riveting head device automatically rivets the upper end of the riveting tube in the binding hole of the paper, the automatic tube cutting device automatically cuts the riveting tube, and the receiving tube device automatically catches the riveting tube cut by the automatic tube cutting device; an automatic punching device and a lower riveting head device are provided on the frame and below the worktable, the automatic punching device automatically punches holes in the paper, and the lower riveting head device conveys the riveting tube from the receiving tube device into the binding hole of the paper and automatically rivets the lower end of the riveting tube.

[0005] With the above structure, the fully automatic hot riveting binding machine of the present invention has the following advantages compared with the prior art:

[0006] Because the paper-pressing table device of the fully automatic hot riveting binding machine of the present invention can automatically press the paper to be bound on the worktable, the upper riveting head device can automatically rivet the upper end of the riveting tube in the binding hole of the paper, the automatic tube-cutting device can automatically cut the riveting tube, the receiving tube device can automatically catch the riveting tube cut by the automatic tube-cutting device, the automatic punching device can automatically punch holes in the paper, and the lower riveting head device can transport the riveting tube on the receiving tube device to the binding hole of the paper and automatically rivet the lower end of the riveting tube, the fully automatic hot riveting binding machine can automatically complete the binding of paper, making it very convenient to use.

[0007] As an improvement, the riveting head device includes an upper lifting device, a first mounting base, and an upper riveting head. The upper lifting device is mounted on the frame, the first mounting base is movably connected to the upper lifting device, and the upper riveting head is mounted on the first mounting base. With this structure, the upper riveting head device is simple in design and allows for adjustment of the riveting tightness.

[0008] As an improvement, the frame is provided with a first guide post, and the lifting device includes a first driver and a first lead screw. The first mounting base is provided with a first guide hole matching the first guide post and a first nut matching the first lead screw. The first mounting base is fitted over the first guide post and the first lead screw, and the first nut is screwed onto the first lead screw. The first driver is mounted on the frame and drives the first lead screw to rotate. With this structure, the lifting device is simple in structure and easy to assemble.

[0009] As an improvement, the upper riveting head is provided with an axial riveting head hole, and a first cleaning hole and a second cleaning hole are respectively provided on two opposite sidewalls of the upper riveting head, both of which are connected to the riveting head hole. This structure facilitates the cleaning of foreign objects inside the riveting head hole.

[0010] As an improvement, the frame is equipped with a first photoelectric sensor, which can detect whether there are foreign objects inside the rivet head hole. With this structure, foreign objects inside the rivet head hole can be easily detected by the first photoelectric sensor.

[0011] As an improvement, a light-transmitting hole is provided at the position where the first mounting base connects to the upper riveting head. The light-transmitting hole is connected to the riveting head hole, and the first photoelectric sensor is located above the light-transmitting hole. The light emitted by the first photoelectric sensor passes through the light-transmitting hole and the riveting head hole. With this structure, the installation structure between the first photoelectric sensor, the first mounting base, and the upper riveting head is simple and easy to assemble.

[0012] As an improvement, the lower riveting head device includes a lower lifting device, a second mounting base, and a lower riveting head. The lower lifting device is mounted on the frame, the second mounting base is movably connected to the lower lifting device, and the lower riveting head is mounted on the second mounting base. A riveting position is provided on the worktable, and the riveting position has a through hole. The lower riveting head can pass through the through hole to rivet the lower end of the rivet tube on the paper. With this structure, the lower riveting head device can cooperate with the upper riveting head device to adjust the tightness of the riveting, meeting the needs of different users.

[0013] As an improvement, the frame is provided with a second guide post, and the lowering device includes a second driver and a second lead screw, the second lead screw being connected to the second guide post; the second mounting base is provided with a second guide hole matching the second guide post and a second nut matching the second lead screw, the second nut being screwed onto the second lead screw, and the second driver driving the second lead screw and the second nut to rotate relative to each other. With this structure, the lowering device is simple in structure and easy to assemble.

[0014] As an improvement, the upper end face of the lower rivet head is provided with a centering pin, which is coaxial with the rivet head hole of the upper rivet head and can be inserted into the rivet head hole. With this structure, the centering pin inserted into the rivet head hole can effectively center the upper and lower rivets and prevent the upper rivet head from slipping.

[0015] As an improvement, the automatic punching device includes a punching cutter mounted on the second mounting base; a second guide post is rotatably connected to the frame, and a fourth driver is provided on the frame, which drives the second guide post to rotate; the forward and reverse rotation of the second guide post allows the lower riveting head and the punching cutter to alternately align with the through hole of the riveting position. With this structure, the fourth driver and the second guide post enable the lower riveting head and the punching cutter to alternately align with the through hole of the riveting position, resulting in a simple and compact structure.

[0016] As an improvement, the second lead screw is fixedly mounted on the second guide post; the second driver is mounted on the second mounting base, and the second nut is rotatably connected to the second mounting base. A transmission structure is provided between the second driver and the second nut, and the second driver can drive the second nut to rotate, allowing the second mounting base to move up and down on the second lead screw. With this structure, the second driver is mounted on the second mounting base, resulting in a simple installation structure and convenient assembly.

[0017] As an improvement, a first gear is provided on the outer peripheral wall of the second nut, and a second gear is provided at the output end of the second driver, with the first gear meshing with the second gear. With this structure, the connection between the second nut and the second driver is simplified.

[0018] As an improvement, the second mounting base is equipped with a bearing, the outer ring of which is fixedly connected to the second mounting base. The second nut has a protruding neck that is tightly fitted into the inner ring of the bearing. With this structure, the second nut is mounted on the second mounting base via the bearing, resulting in a simple assembly structure and more flexible rotation.

[0019] As an improvement, the second guide post and the second lead screw are connected by a connector. One end of the connector is fixedly connected to the lower end of the second guide post, and the lower end of the second lead screw is fixedly connected to the other end of the connector. With this structure, the second guide post and the second lead screw are connected by the connector, making assembly more convenient.

[0020] As an improvement, a first slide rail and a second slide rail are provided on both sides of the frame and on the lower side of the worktable. A first slider is provided on the side of the second mounting base near the punching tool, and a second slider is provided on the side of the second mounting base near the lower riveting head. When the lower riveting head is aligned with the through hole, the first slider slides within the first slide rail; when the punching tool is aligned with the through hole, the second slider slides within the second slide rail. With this structure, the first and second slide rails limit the vertical movement of the second mounting base, resulting in a more stable structure.

[0021] As an improvement, the paper pressing table device includes a paper pressing table, a third driver, and a third lead screw. The paper pressing table is provided with a third guide hole matching the first guide post and a third nut matching the third lead screw. The paper pressing table is fitted over the first guide post and the third lead screw and is located between the first mounting base and the worktable. The third nut is screwed onto the third lead screw. The third driver is mounted on the frame and drives the third lead screw to rotate. With this structure, the paper pressing table has a simple structure and is easy to assemble.

[0022] As an improvement, the paper pressing table is provided with a clearance hole located directly below the upper riveting head, through which the lower riveting head can pass. With this structure, the upper riveting head can pass through the clearance hole to rivet the upper end of the riveting tube, resulting in a better riveting effect and a more compact structure for the paper pressing table and the upper riveting head device.

[0023] As an improvement, the receiving tube device includes a rope, a take-up and release assembly, and a tube support assembly. The tube support assembly is mounted on the worktable, and the take-up and release assembly is mounted on the frame, with the position of the take-up and release assembly higher than the height of the tube support assembly and the paper pressing table. The tube support of the tube support assembly is located below the worktable and can move up and down. One end of the rope is connected to the tube support, and the other end of the rope is connected to the paper pressing table. The middle part of the rope is wound around the take-up and release assembly. The take-up and release assembly can retract the tube support before cutting the rivet and can lower the tube support after cutting the rivet. With this structure, the take-up and release assembly can lower the tube support after cutting the rivet, which can prevent the rivet from being blocked by the worktable and make the rivet feeding smoother.

[0024] As an improvement, the take-up and release assembly includes a drive component, a swing arm, and a support component. The drive component drives the swing arm to swing. The rope, after being connected to the paper pressing table, passes sequentially around the swing arm and the support component before connecting to the take-up tray. When the swing arm swings towards the support component, it can retract a predetermined length of rope; when the swing arm swings away from the support component, it can release the predetermined length of rope towards the take-up tray. With this structure, the take-up and release assembly is simple in structure and easy to assemble.

[0025] As an improvement, the end of the swing arm is provided with an anti-detachment bracket, both ends of which are connected to the side wall of the swing arm. A rope-passing hole is formed between the anti-detachment bracket and the swing arm, through which the rope passes. With this structure, the anti-detachment bracket can limit the rope to the end of the swing arm, preventing the rope from detaching from the end of the swing arm.

[0026] As an improvement, the frame is equipped with a fixed plate, and the support member is mounted on the fixed plate. The fixed plate is equipped with a mounting bracket, and the drive member is fixedly connected to the mounting bracket. The fixed plate has a first rope passage hole and a second rope passage hole at each end. The rope passes through the first rope passage hole, then successively around the swing arm and the support member, and finally exits through the second rope passage hole. With this structure, the installation of the drive member and support member is simple and easy to assemble. The first and second through holes can limit the rope's movement.

[0027] As an improvement, a code disk is connected to the lower side of the swing arm, and the connection between the swing arm and the code disk is connected to the driving end of the driving component. A second photoelectric sensor is provided below the code disk and is fixedly connected to the fixed plate. This second photoelectric sensor is used to monitor the rotational stroke of the code disk. With this structure, the photoelectric sensor monitors the rotational stroke of the code disk, thereby enabling the monitoring of the swing arm's swing stroke.

[0028] As an improvement, the pipe support assembly further includes a connecting post, and the worktable has a guide hole in which the connecting post slidably fits. The end of the rope is connected to the upper end of the connecting post, and the lower end of the connecting post protrudes from the underside of the worktable. The pipe support is connected to the lower end of the connecting post and is located below the pipe drop hole on the worktable. With this structure, the pipe support assembly is simple in structure and easy to assemble.

[0029] As an improvement, a connecting seat is installed on the upper side of the worktable, and the connecting seat has a hollow guide tube. The guide tube is aligned with the guide through hole, and the connecting column is slidably fitted inside the guide tube. With this structure, the structure is simple, assembly is convenient, and the guide column installation is more stable.

[0030] As an improvement, the automatic pipe cutting device includes a pipe cutter and a pushing device. The mounting base has a groove in which the pipe cutter slides. The bottom of the groove has a rivet hole aligned with the drop pipe hole. The pushing device is mounted on the connecting base and can push the pipe cutter to cut the rivet standing in the rivet hole. With this structure, both the guide post and the pipe cutter are mounted on the mounting base, resulting in a simple and compact structure. Attached Figure Description

[0031] Figure 1 This is a three-dimensional structural diagram of the fully automatic hot riveting binding machine of the present invention.

[0032] Figure 2 This is a three-dimensional structural diagram of the fully automatic hot riveting binding machine of the present invention after the shell has been removed.

[0033] Figure 3 This is a three-dimensional structural diagram of the worktable of the fully automatic hot riveting and binding machine of the present invention.

[0034] Figure 4 This is a three-dimensional structural diagram A of the upper part of the fully automatic hot riveting binding machine of the present invention.

[0035] Figure 5 This is a three-dimensional structural diagram B of the upper part of the fully automatic hot riveting binding machine of the present invention.

[0036] Figure 6 This is a three-dimensional structural diagram of the first mounting base of the fully automatic hot riveting binding machine of the present invention.

[0037] Figure 7 This is a three-dimensional structural diagram of the lower half of the fully automatic hot riveting and binding machine of the present invention.

[0038] Figure 8This is a three-dimensional structural diagram of the second mounting base of the fully automatic hot riveting binding machine of the present invention.

[0039] Figure 9 This is an exploded structural diagram of the second mounting base of the fully automatic hot riveting binding machine of the present invention.

[0040] Figure 10 This is a three-dimensional structural diagram of the paper pressing table of the fully automatic hot riveting binding machine of the present invention.

[0041] Figure 11 A is a partial three-dimensional structural diagram of the fully automatic hot riveting binding machine of the present invention.

[0042] Figure 12 This is a partial three-dimensional structural diagram (B) of the fully automatic hot riveting binding machine of the present invention.

[0043] Figure 13 This is a partial exploded structural diagram of the fully automatic hot riveting and binding machine of the present invention.

[0044] Figure 14 This is a three-dimensional structural diagram B of the swing arm and code disk assembly of the fully automatic hot riveting binding machine of the present invention.

[0045] Figure 15 This is a three-dimensional structural diagram of the mounting base of the fully automatic hot riveting binding machine of the present invention.

[0046] The diagram shows: 1. Top plate; 101. Mounting boss; 102. Mounting groove; 103. Mounting hole; 2. Upper support rod; 3. Lower support rod; 4. Base; 5. Workbench; 501. Through hole; 502. Pipe drop hole; 6. First mounting seat; 601. First guide hole; 602. First nut; 603. Light-transmitting hole; 604. Fourth guide hole; 7. Upper rivet head; 701. Rivet head hole; 702. First cleaning hole; 703. Second cleaning hole; 8. First actuator; 9. First lead screw; 10. First guide post; 11. First photoelectric sensor; 12. Second mounting seat; 1201. Second nut; 1202. Bearing; 1203. Neck; 13. Lower rivet head; 14. Second guide post; 15. Fourth actuator; 16. Second lead screw; 17. Second actuator; 18. Connector; 19. Centering pin; 20. Drill hole. 21. Knife, 21. First slide rail, 2101. First groove, 22. Second slide rail, 2201. Second groove, 23. First slider, 24. Second slider, 25. Paper pressing table, 2501. Third guide hole, 2502. Third nut, 2503. Fifth guide hole, 2504. Clearance hole, 26. Third actuator, 27. Third lead screw, 28. Rope, 29. Fixing plate, 30. Driving component, 31. Swing 32. Rod, 33. Support, 34. Mounting bracket, 35. Code disk, 36. Second photoelectric sensor, 37. Anti-detachment bracket, 38. Rope hole, 39. First through hole, 40. Second through hole, 41. Limiting component, 42. Connecting column, 43. Pipe support, 44. Notch, 45. Guide through hole, 46. Mounting base, 47. Slide groove, 48. Rivet hole, 49. Pipe cutter, 40. Pushing device. Detailed Implementation

[0047] To better understand this application, various aspects of this application will be described in more detail with reference to the accompanying drawings. It should be understood that these detailed descriptions are merely illustrative of exemplary embodiments of this application and are not intended to limit the scope of this application in any way. Throughout the specification, the same reference numerals refer to the same elements.

[0048] In the accompanying drawings, the thickness, size, and shape of the objects have been slightly exaggerated for illustrative purposes. The drawings are for illustrative purposes only and are not drawn to scale.

[0049] It should also be understood that the terms “comprising,” “including,” “having,” “containing,” “comprise,” and “containing”, when used in this specification, indicate the presence of the described features, integrals, steps, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components, and / or combinations thereof.

[0050] like Figure 1 and Figure 2As shown, this application discloses a fully automatic hot riveting binding machine, including a frame, a worktable 5, a paper pressing device, an upper riveting head device, an automatic tube cutting device, and a receiving tube device. The paper pressing device automatically presses down the paper to be bound on the worktable 5. The upper riveting head device automatically rivets the upper end of the riveting tube inside the binding hole of the paper. The automatic tube cutting device automatically cuts the riveting tube. The receiving tube device automatically catches the riveting tube cut by the automatic tube cutting device. The automatic punching device automatically punches holes in the paper. The lower riveting head device conveys the riveting tube from the receiving tube device into the binding hole of the paper and automatically rivets the lower end of the riveting tube.

[0051] The frame includes a top plate 1, an upper support rod 2, a lower support rod 3, and a base 4. The workbench 5 is installed in the middle of the frame. The upper support rod 2 is fixedly connected between the top plate 1 and the workbench 5, and the lower support rod 3 is fixedly connected between the workbench 5 and the base 4. A paper pressing device, an upper riveting device, an automatic tube cutting device, and a tube receiving device are installed between the top plate 1 and the workbench 5. An automatic punching device and a lower riveting device are installed between the workbench 5 and the base 4.

[0052] like Figures 3 to 6 As shown, the riveting head device includes an upper lifting device, a first mounting base 6, and an upper riveting head 7. The upper lifting device includes a first driver 8 and a first lead screw 9. A first guide post 10 is fixedly connected between the top plate 1 and the worktable 5. The first mounting base 6 is provided with a first guide hole 601 that matches the first guide post 10 and a first nut 602 that matches the first lead screw 9. The first mounting base is fitted over the first guide post 10 and the first lead screw 9, and the first nut 602 is screwed onto the first lead screw 9. The first driver 8 is fixedly mounted on the upper surface of the top plate 1. The first driver 8 is connected to the first lead screw 9 and can drive the first lead screw 9 to rotate, thereby enabling the first mounting base 6 to move up and down along the first lead screw 9.

[0053] The lower side of the front end of the first mounting base 6 is provided with an upper riveting head 7. For ease of explanation, when binding paper, the side of the binding machine closer to the person is the front end, and the side farther away from the person is the rear end. The upper riveting head 7 is fixedly connected to the first mounting base 6. The upper riveting head 7 is provided with a circumferential riveting head hole 701. The two opposite side walls of the upper riveting head 7 are respectively provided with a first cleaning hole 702 and a second cleaning hole 703. In this specific embodiment, the first cleaning hole 702 is provided on the front side wall of the upper riveting head 7, and the second cleaning hole 703 is provided on the rear side wall of the upper riveting head 7. This arrangement is more convenient to use. A light-transmitting hole 603 is provided at the position where the first mounting base 6 connects to the upper riveting head 7, and the light-transmitting hole 603 communicates with the riveting head hole 701. A mounting boss 101 is provided on the front side of the top plate 1, above the light-transmitting hole 603. A mounting groove 102 is provided on the upper side of the mounting boss 101, and a mounting hole 103 is provided at the bottom of the mounting groove 102. The mounting hole 103 is located above the light-transmitting hole 603 of the first mounting base 6. A first photoelectric sensor 11 is installed in the mounting groove 102. The detection part of the first photoelectric sensor 11 extends into the mounting hole 103. The light emitted by the first photoelectric sensor 11 can pass through the light-transmitting hole 603 and the rivet hole 701. If there is a foreign object in the rivet hole 701, the light emitted by the first photoelectric sensor 11 cannot pass through the rivet hole 701, and the first photoelectric sensor 11 can generate a detection signal. Therefore, the first photoelectric sensor 11 can detect whether there is a foreign object in the rivet hole 701.

[0054] When the riveting head device is working, the first driver 8 is activated, and the first driver 8 drives the first lead screw 9 to rotate, which can drive the first mounting base 6 to move up and down. When the first mounting base 6 moves down to the set position, the riveting head 7 can rivet the upper end of the riveting tube in the paper binding hole on the worktable 5.

[0055] like Figures 7 to 9 As shown, the lower riveting head device includes a lower lifting device, a second mounting base 12, and a lower riveting head 13. A second guide post 14 is provided between the workbench 5 and the base 4. The lower end of the second guide post 14 is rotatably connected to the middle of the base 4. A fourth driver 15 is provided on the base 4. The fourth driver 15 is connected to the lower end of the second guide post 14 and can drive the second guide post 14 to rotate. In this specific embodiment, the upper end of the second guide post 14 passes through the workbench 5 and is rotatably connected to the top plate 1. A fourth guide hole 604 matching the second guide post 14 is provided on the first mounting base 6. The first mounting base 6 is also fitted outside the second guide post 14 and the first mounting base 6 slides with the second guide post 14.

[0056] The lowering and lifting device includes a second driver 17 and a second lead screw 16. The second guide column 14 and the second lead screw 16 are connected by a connector 18. One end of the connector 18 is fixedly connected to the lower end of the second guide column 14, and the lower end of the second lead screw 16 is fixedly connected to the other end of the connector 18. The second driver 17 is mounted on the second mounting base 12, and a second gear is mounted on the output end of the second driver 17. A second nut 1201 is rotatably connected to the second mounting base 12. A bearing 1202 is provided on the second mounting base 12, and the outer ring of the bearing 1202 is fixedly connected to the second mounting base 12. The second nut 1201 has a protruding neck 1203, which fits within the inner ring of the bearing 1202. A first gear is provided on the outer peripheral wall of the second nut 1201, which is exposed outside the bearing 1202, and the first gear meshes with the second gear. The second driver 17 can drive the second nut 1201 to rotate, thereby causing the second mounting base 12 to move up and down outside the lead screw.

[0057] The lower riveting head 13 is fixedly connected to the second mounting base 12, and a centering pin 19 is provided in the middle of the upper end face of the lower riveting head 13. The worktable 5 is provided with a riveting position, and the riveting position has a through hole 501. The lower riveting head 13 can pass through the through hole 501 to rivet the lower end of the rivet tube on the paper. The centering pin 19 is coaxial with the riveting hole 701 of the upper riveting head 7, and the centering pin 19 can be inserted into the riveting hole 701. The automatic punching device includes a punching knife 20, which is disposed on the second mounting base 12; the second guide post 14 can rotate in both directions to alternately align the lower riveting head 13 and the punching knife 20 with the through hole 501 of the riveting position.

[0058] The base 4 is fixedly connected to the first slide rail 21 and the second slide rail 22 on both sides, and the upper ends of the first slide rail 21 and the second slide rail 22 are both fixedly connected to the lower surfaces of both sides of the workbench 5. The lower end of the front sidewall of the first slide rail 21 is provided with a first groove 2101, and the lower end of the front sidewall of the second slide rail 22 is provided with a second groove 2201. The second mounting base 12 is provided with a first slider 23 on the side near the punch 20. The first slider 23 is roller-shaped and rotatably connected to the second mounting base 12. The second mounting base 12 is provided with a second slider 24 on the side near the lower rivet head 13. The second slider 24 is also roller-shaped and rotatably connected to the second mounting base 12. When the lower rivet head 13 is aligned with the through hole 501, the first slider 23 slides within the first slide rail 21, that is, the first slider 23 can roll along the sidewall of the first slide rail 21. When the punch 20 is aligned with the through hole 501, the second slider 24 slides within the second slide rail 22, meaning the second slider 24 can roll along the side wall of the second slide rail 22.

[0059] When punching is required, the second guide post 14 is rotated, aligning the punching blade 20 with the through hole 501. At this time, the second slider 24, within the second slide rail 22, activates the second driver 17, causing the second mounting base 12 to move upward. Once the punching blade 20 passes through the through hole 501, it can punch holes in the paper on the workbench 5. After punching, the second driver 17 controls the second mounting base 12 to move downward. When it reaches the set position, the second guide post 14 is rotated, aligning the lower rivet head 13 with the through hole 501. At this time, the second slider 24, within the second slide rail 22, activates the second driver 17, causing the second mounting base 12 to move upward. During the upward movement of the second mounting base 12, the centering pin 19 first passes through the through hole 501, then through the binding hole of the paper, and inserts into the rivet head hole 701 of the upper rivet head 7. The lower rivet head 13 then contacts the rivet tube inside the binding hole of the paper, allowing it to rivet the lower end of the rivet tube.

[0060] like Figure 10As shown, the paper pressing table device includes a paper pressing table 25, a third driver 26, and a third lead screw 27. The paper pressing table 25 is provided with a third guide hole 2501 matching the first guide post 10, a third nut 2502 matching the third lead screw 27, and a fifth guide hole 2503 matching the second guide post 14. The paper pressing table 25 is fitted around the first guide post 10, the third lead screw 27, and the second guide post 14, and is located between the first mounting base 6 and the worktable 5. The third nut 2502 is screwed onto the third lead screw 27. The third driver 26 is mounted on the top plate 1 and drives the third lead screw 27 to rotate, thereby causing the paper pressing table 25 to move up and down along the first guide post 10, the second guide post 14, and the third lead screw 27. The paper pressing table 25 is provided with a clearance hole 2504 located directly below the upper rivet head 7, and the lower rivet head 13 can pass through the clearance hole 2504.

[0061] like Figures 11 to 15 As shown, the receiving and feeding device includes a rope 28, a take-up and release assembly, and a receiving and feeding assembly. The receiving and feeding assembly is mounted on the workbench 5, and the take-up and release assembly is mounted on the frame, with the position of the take-up and release assembly higher than the receiving and feeding assembly and the paper pressing table 25. The receiving and feeding tray 41 of the receiving and feeding assembly is located below the workbench 5 and can move up and down. One end of the rope 28 is connected to the receiving and feeding tray 41, and the other end of the rope 28 is connected to the paper pressing table 25. The middle part of the rope 28 is wound around the take-up and release assembly.

[0062] A fixing plate 29 is fixedly connected to the upper surface of the top plate 1. The fixing plate 29 is used to install the retractable assembly. The retractable assembly includes a drive component 30, a swing arm 31, and a support component 32. A mounting bracket 33 is provided on the fixing plate 29. The drive component 30 is fixedly connected to the mounting bracket 33. In this specific embodiment, the drive component 30 is a motor. The housing of the motor is fixedly connected to one side of the fixing plate 29, and the output shaft of the motor passes through the fixing plate 29 and protrudes to the other side of the fixing plate 29. A code disk 34 is connected to the lower side of the swing arm 31. The connection between the swing arm 31 and the code disk 34 is connected to the drive end of the drive component 30. In this specific embodiment, the swing arm 31 and the code disk 34 are integrally formed, and the code disk 34 is fan-shaped. A second photoelectric sensor 35 is provided below the code disk 34. The second photoelectric sensor 35 is fixedly connected to the fixed plate 29. The photoelectric sensor is used to monitor the rotation stroke of the code disk 34, thereby determining the swing stroke of the swing arm 31.

[0063] The end of the swing arm 31 is provided with an anti-detachment bracket 36, which is used to limit the rope 28 to the end of the swing arm 31. Both ends of the anti-detachment bracket 36 are connected to the side wall of the swing arm 31, and a rope hole 3601 is formed between the anti-detachment bracket 36 and the swing arm 31, through which the rope 28 passes. The anti-detachment bracket 36 can also be other structures, such as two limiting posts, which are respectively provided on both sides of the end of the swing arm 31, forming a cable groove between the two limiting posts and the swing arm 31, through which the rope 28 passes. In this specific embodiment, the anti-detachment bracket 36 is provided on the side of the swing arm 31 near the connecting pipe support assembly.

[0064] The support member 32 is mounted on the fixed plate 29 and is located below the anti-detachment bracket 36. In this specific embodiment, the support member 32 has an inverted "L" shape, and the end of the vertical rod of the support member 32 is fixedly connected to the fixed plate 29. The fixed plate 29 has a first through hole 37501 and a second through hole 38501 at both ends, which are used for the passage of the rope 28. The first through hole 37501 is closer to the side of the pressure plate, and the second through hole 38501 is closer to the side of the connecting pipe support 41 mechanism. The fixed plate 29 is also provided with a limiting member 39, which is located between the support member 32 and the second through hole 38501. The limiting member 39 also has an inverted "L" shape, and the end of the vertical rod of the limiting member 39 is fixedly connected to the fixed plate 29. In this specific embodiment, the support member 32, mounting bracket 33, and limiting member 39 are all integrally formed with the fixing plate 29. The rope 28 passes through the first through hole 37501 and successively passes around the swing rod 31, support member 32, and limiting member 39 before exiting through the second through hole 38501. The rope 28 presses against the lower side of the crossbar of the support member 32, and the crossbar of the limiting member 39 supports the upper side of the rope 28.

[0065] The aforementioned pipe support assembly includes a connecting post 40 and a pipe support 41. A mounting base 43 is provided on the worktable 5, and a hollow guide tube is provided on the mounting base 43. A guide through hole 42 is provided on the worktable 5, and the guide tube is aligned with the guide through hole 42. The connecting post 40 is slidably fitted within the guide tube, and the lower end of the connecting post 40 is exposed on the lower side of the worktable 5.

[0066] The automatic pipe cutting device includes a pipe cutting blade 44 and a pushing device 45. The mounting base 43 has a sliding groove 4301, in which the pipe cutting blade 44 is slidably fitted. The bottom of the sliding groove 4301 has a rivet hole 4302, which is aligned with the pipe drop hole 502. The pushing device 45 is mounted on the connecting base and can push the pipe cutting blade 44 to cut off the rivet standing in the rivet hole 4302. The pipe support 41 is connected to the lower end of the guide column. The pipe support 41 is located below the pipe drop hole 502 of the worktable 5, and has a notch 4101 directly below the pipe drop hole 502, allowing a guide needle to pass through.

[0067] Before cutting the rivet tube, the swing arm 31 of the take-up and release assembly swings towards the second through hole 38501. At this time, the distance between the end of the swing arm 31 and the first through hole 37501 is lengthened, and a portion of the rope 28 is taken back by the take-up and release assembly. After the paper pressing table 25 presses down the paper to be bound and the rivet tube is cut, the swing arm 31 of the take-up and release assembly swings towards the first channel again, reducing the distance between the end of the swing arm 31 and the first through hole 37501. The previously taken-back rope 28 is lowered towards the side of the connecting tube support assembly, thereby allowing the connecting tube support 41 to be lowered and eliminating the interference problem of the worktable 5.

[0068] The fully automatic hot riveting binding machine disclosed in this application operates as follows: First, the paper to be bound is placed on the worktable 5; the paper pressing table 25 moves down to press the paper. During the downward movement of the paper pressing table 25, the connecting tube support 41 also moves upward under the action of the rope 28, allowing adjustment of the riveting tube height. This process determines the cutting length of the riveting tube based on the paper thickness. During the upward movement of the connecting tube support 41, the punching knife 20 aligns with the through hole 501, at which point the lower riveting head 13 is located below the connecting tube support 41. The upward movement of the second mounting base 12 causes the punching knife 20 and the lower riveting head 13 to move upward, punching a hole in the paper, and the centering needle 19 on the lower riveting head 13 inserts into the riveting tube. Simultaneously, the tube cutting knife 44 cuts off the riveting tube, and the retracting assembly lowers the connecting tube support 41 to the set position. At this point, the cut riveting tube is fitted onto the centering needle 19. The second guide column 14 is rotated to align the lower riveting head 13 on the second mounting base 12 with the through hole 501. Then, the upper riveting head 7 moves upward and downward. The end of the centering pin 19 of the upper riveting head 7 passes through the through hole 501 and the binding hole of the paper, and is then inserted into the riveting hole 701 of the upper riveting head 7. After this process has been going on for a certain period of time, the rivet tube is inserted into the binding hole of the paper, and the upper riveting head 7 and the lower riveting head 13 simultaneously rivet the upper and lower ends of the rivet tube to complete the binding process.

Claims

1. A fully automatic hot riveting binding machine, comprising a housing, a frame disposed within the housing, and a worktable (5) disposed on the frame, characterized in that: The machine frame and the upper side of the workbench (5) are provided with a paper pressing device, an upper riveting device, an automatic tube cutting device and a receiving tube device; the paper pressing device can automatically press the paper to be bound on the workbench (5), the upper riveting device can automatically rivet the upper end of the riveting tube in the paper binding hole, the automatic tube cutting device can automatically cut the riveting tube; the receiving tube device can automatically catch the riveting tube cut off by the automatic tube cutting device; the machine frame and the lower side of the workbench (5) are provided with an automatic punching device and a lower riveting device, the automatic punching device can automatically punch holes in the paper, and the lower riveting device can transport the riveting tube on the receiving tube device to the binding hole of the paper and automatically rivet the lower end of the riveting tube. The receiving tube device includes a rope (28), a take-up and release assembly, and a tube holder assembly; the tube holder assembly is installed on the workbench (5), the take-up and release assembly is installed on the frame and the position of the take-up and release assembly is higher than the height of the tube holder assembly and the paper pressing table (25); the tube holder (41) of the tube holder assembly is located on the lower side of the workbench (5) and the tube holder (41) can move up and down; one end of the rope (28) is connected to the tube holder (41), the other end of the rope (28) is connected to the paper pressing table (25), and the middle part of the rope (28) is wrapped around the take-up and release assembly; the take-up and release assembly can retract the tube holder (41) before cutting the riveting tube and can lower the tube holder (41) after cutting the riveting tube.

2. The fully automatic hot riveting and binding machine according to claim 1, characterized in that: The riveting head device includes an upper lifting device, a first mounting base (6) and an upper riveting head (7). The upper lifting device is mounted on the frame. The first mounting base (6) is movably connected to the upper lifting device. The upper riveting head (7) is mounted on the first mounting base (6).

3. The fully automatic hot riveting and binding machine according to claim 2, characterized in that: The frame is provided with a first guide post (10), the lifting device includes a first driver (8) and a first lead screw (9), the first mounting base (6) is provided with a first guide hole (601) matching the first guide post (10) and a first nut (602) matching the first lead screw (9), the first mounting base (6) is fitted on the outside of the first guide post (10) and the first lead screw (9), and the first nut (602) is screwed on the outside of the first lead screw (9); the first driver (8) is mounted on the frame and the first driver (8) drives the first lead screw (9) to rotate.

4. The fully automatic hot riveting and binding machine according to claim 2, characterized in that: The upper rivet head (7) is provided with an axial rivet head hole (701). The upper rivet head (7) has a first cleaning hole (702) and a second cleaning hole (703) on two opposite side walls. The first cleaning hole (702) and the second cleaning hole (703) are connected to the rivet head hole (701).

5. The fully automatic hot riveting and binding machine according to claim 4, characterized in that: The frame is equipped with a first photoelectric sensor (11), which can detect whether there are foreign objects in the rivet hole (701).

6. The fully automatic hot riveting binding machine according to claim 5, characterized in that: The first mounting base (6) is provided with a light-transmitting hole (603) at the position where it is connected to the upper rivet head (7). The light-transmitting hole (603) is connected to the rivet head hole (701). The first photoelectric sensor (11) is located above the light-transmitting hole (603). The light emitted by the first photoelectric sensor (11) passes through the light-transmitting hole (603) and the rivet head hole (701).

7. The fully automatic hot riveting and binding machine according to claim 4, characterized in that: The lower riveting device includes a lower lifting device, a second mounting base (12), and a lower riveting head (13). The lower lifting device is mounted on the frame, and the second mounting base (12) is movably connected to the lower lifting device. The lower riveting head (13) is mounted on the second mounting base (12). The workbench (5) is provided with a riveting position, and the riveting position is provided with a through hole (501). The lower riveting head (13) can pass through the through hole (501) to rivet the lower end of the riveting tube on the paper.

8. The fully automatic hot riveting and binding machine according to claim 7, characterized in that: The frame is provided with a second guide post (14), and the lowering device includes a second driver (17) and a second lead screw (16). The second lead screw (16) is connected to the second guide post (14). The second mounting base (12) is provided with a second guide hole that matches the second guide post (14) and a second nut (1201) that matches the second lead screw (16). The second nut (1201) is screwed onto the second lead screw (16). The second driver (17) drives the second lead screw (16) and the second nut (1201) to rotate relative to each other.

9. The fully automatic hot riveting and binding machine according to claim 7, characterized in that: The upper end face of the lower rivet head (13) is provided with a centering pin (19), the centering pin (19) is coaxial with the rivet head hole (701) of the upper rivet head (7), and the centering pin (19) can be inserted into the rivet head hole (701).

10. The fully automatic hot riveting binding machine according to claim 8, characterized in that: The automatic punching device includes a punching knife (20), which is mounted on the second mounting base (12); the second guide post (14) is rotatably connected to the frame, and the frame is provided with a fourth driver (15), which can drive the second guide post (14) to rotate; the forward and reverse rotation of the second guide post (14) can make the lower riveting head (13) and the punching knife (20) alternately aligned with the through hole (501) of the riveting position.

11. The fully automatic hot riveting and binding machine according to claim 10, characterized in that: The second lead screw (16) is fixedly mounted on the second guide post (14); the second driver (17) is mounted on the second mounting base (12); the second nut (1201) is rotatably connected to the second mounting base (12); a transmission structure is provided between the second driver (17) and the second nut (1201); the second driver (17) can drive the second nut (1201) to rotate so that the second mounting base (12) can move up and down on the second lead screw (16).

12. The fully automatic hot riveting binding machine according to claim 11, characterized in that: The second nut (1201) has a first gear on its outer peripheral wall, and the output end of the second driver (17) has a second gear, and the first gear meshes with the second gear.

13. The fully automatic hot riveting and binding machine according to claim 12, characterized in that: The second mounting base (12) is provided with a bearing (1202), the outer ring of the bearing (1202) is fixedly connected to the second mounting base (12), and the second nut (1201) is provided with a protruding neck (1203), which is tightly fitted in the inner ring of the bearing (1202).

14. The fully automatic hot riveting and binding machine according to claim 11, characterized in that: The second guide post (14) and the second lead screw (16) are connected by a connector (18). One end of the connector (18) is fixedly connected to the lower end of the second guide post (14), and the lower end of the second lead screw (16) is fixedly connected to the other end of the connector (18).

15. The fully automatic hot riveting and binding machine according to claim 10, characterized in that: The frame is provided with a first slide rail and a second slide rail on both sides and on the lower side of the workbench (5). The second mounting base (12) is provided with a first slider on the side near the punching knife (20) and a second slider on the side near the lower riveting head (13). When the lower riveting head (13) is aligned with the through hole (501), the first slider is slidably engaged in the first slide rail. When the punching knife (20) is aligned with the through hole (501), the second slider is slidably engaged in the second slide rail.

16. The fully automatic hot riveting binding machine according to claim 3, characterized in that: The paper pressing table device includes a paper pressing table (25), a third driver and a third lead screw (27); the paper pressing table (25) is provided with a third guide hole (2501) that matches the first guide post (10) and a third nut (2502) that matches the third lead screw (27); the paper pressing table (25) is fitted outside the first guide post (10) and the third lead screw (27) and the paper pressing table (25) is located between the first mounting base (6) and the worktable (5); the third nut (2502) is screwed outside the third lead screw (27); the third driver is mounted on the frame and drives the third lead screw (27) to rotate.

17. The fully automatic hot riveting binding machine according to claim 16, characterized in that: The paper pressing table (25) is provided with a clearance hole (2504) located directly below the upper rivet head (7), and the lower rivet head (13) can pass through the clearance hole (2504).

18. The fully automatic hot riveting binding machine according to claim 16, characterized in that: The retraction and release assembly includes a drive unit (30), a swing arm (31), and a support unit (32). The drive unit (30) drives the swing arm (31) to swing. After the rope (28) is connected to the paper pressing table (25), it passes around the swing arm (31) and the support unit (32) in sequence and is connected to the connecting tube holder (41). When the swing arm (31) swings towards the support unit (32), it can retract the rope (28) of a set length. When the swing arm (31) swings away from the support unit (32), it can release the rope (28) of the set length towards the connecting tube holder (41).

19. The fully automatic hot riveting binding machine according to claim 18, characterized in that: The end of the swing arm (31) is provided with an anti-detachment bracket (36). Both ends of the anti-detachment bracket (36) are connected to the side wall of the swing arm (31). A rope hole (3601) is formed between the anti-detachment bracket (36) and the swing arm (31). The rope (28) passes through the rope hole (3601).

20. The fully automatic hot riveting and binding machine according to claim 18, characterized in that: The frame is provided with a fixed plate (29), and the support member (32) is provided on the fixed plate (29); the fixed plate (29) is provided with a mounting bracket (33), and the drive member (30) is fixedly connected to the mounting bracket (33); the two ends of the fixed plate (29) are respectively provided with a first rope hole and a second rope hole, and the rope (28) passes through the first rope hole and passes around the swing rod (31) and the support member (32) in sequence before passing out through the second rope hole.

21. The fully automatic hot riveting and binding machine according to claim 20, characterized in that: The lower side of the swing arm (31) is connected to the code disk (34), and the connection between the swing arm (31) and the code disk (34) is connected to the driving end of the driving component (30); a second photoelectric sensor (35) is provided below the code disk (34), and the second photoelectric sensor (35) is fixedly connected to the fixing plate (29). The second photoelectric sensor (35) is used to monitor the rotation stroke of the code disk (34).

22. The fully automatic hot riveting binding machine according to any one of claims 1 to 21, characterized in that: The pipe support assembly also includes a connecting column (40), and the workbench (5) is provided with a guide through hole (501). The connecting column (40) is slidably fitted in the guide through hole (501). The end of the rope (28) is connected to the upper end of the connecting column (40), and the lower end of the connecting column (40) is exposed on the lower side of the workbench (5). The pipe support (41) is connected to the lower end of the connecting column (40), and the pipe support (41) is located below the pipe drop hole (502) of the workbench (5).

23. The fully automatic hot riveting and binding machine according to claim 22, characterized in that: A connecting seat is installed on the upper side of the workbench (5), and a hollow guide tube is provided on the connecting seat. The guide tube is aligned with the guide through hole (501), and the connecting column (40) is slidably fitted inside the guide tube.

24. The fully automatic hot riveting and binding machine according to claim 23, characterized in that: The automatic pipe cutting device includes a pipe cutting knife (44) and a pushing device (45). The mounting base (43) is provided with a sliding groove (4301). The pipe cutting knife (44) is slidably fitted in the sliding groove (4301). The bottom of the sliding groove (4301) is provided with a rivet hole (4302). The rivet hole (4302) is aligned with the drop hole (502). The pushing device (45) is installed on the connecting base. The pushing device (45) can push the pipe cutting knife (44) to cut off the rivet standing in the rivet hole (4302).

Citation Information

Patent Citations

  • Automatic binding machine

    CN105383204A

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    CN218463351U