Full-automatic numerical control plate turning machine for panel furniture

Abstract

The application discloses a full-automatic numerical control plate turning machine for panel furniture, which comprises a plate turning mechanism, the plate turning mechanism comprises a bed body, a movable turning mechanism and a fixed turning mechanism which are installed on the bed body; the movable turning mechanism and the fixed turning mechanism are respectively close to two ends of the bed body; the movable turning mechanism comprises a moving part and a turning part, the turning part is vertically slidably connected with the moving part; a set of slide rails are installed on the bed body, the extension direction of the slide rails is towards the two ends of the bed body, the moving part is slidably connected with the slide rails; a suction device is installed on the bottom of the moving part; the fixed turning mechanism is provided with a rotary clamping part on the side of the movable turning mechanism, the rotary clamping part and the turning part are matched to fix two ends of the plate to be processed, and the rotary clamping part actively rotates or passively rotates along with the turning part. The application can realize automatic feeding, processing and plate turning of plates with different sizes.

Description

Technical Field

[0001] This application relates to a fully automatic CNC flipping machine for panel furniture, which belongs to the field of furniture processing. Background Technology

[0002] Currently, domestic panel furniture equipment is becoming increasingly mature and has more and more functions. During processing, factories need to process front and back face holes or grooves. Traditionally, after processing the back face holes, the panels are manually flipped, or a flipping machine is placed on the side of the machine. This increases both manpower and floor space.

[0003] The existing patent CN114714143A (published on July 8, 2022) discloses a fully automatic CNC flipping machine for panel furniture. It mentions that the flipping machine can automatically flip the panels during the processing of the panels. However, the equipment requires the panels to be manually placed on the bed when flipping, and it cannot be accurately positioned and can only meet the flipping of panels of one size.

[0004] This invention enables fully automated loading and unloading of boards of different sizes, as well as board flipping functions. Summary of the Invention

[0005] According to one aspect of this application, a fully automatic CNC flipping machine for panel furniture is provided, which can realize fully automatic loading and unloading processing and flipping functions for panels of different sizes.

[0006] A fully automatic CNC flipping machine for panel furniture includes a flipping mechanism, characterized in that the flipping mechanism includes a bed and a movable flipping mechanism and a fixed flipping mechanism mounted on the bed;

[0007] The movable flipping mechanism and the fixed flipping mechanism are respectively located near both ends of the bed;

[0008] The moving and flipping mechanism includes a moving part and a flipping part. The flipping part is vertically slidably connected to the moving part. The flipping part is used to fix the plate to be processed and flip the plate to be processed. A set of slide rails is installed on the bed. The slide rails extend towards both ends of the bed. The moving part is slidably connected to the slide rails.

[0009] A material suction device is installed at the bottom of the moving part;

[0010] The fixed flipping mechanism is provided with a rotating clamping part on the side facing the movable flipping mechanism. The rotating clamping part and the flipping part cooperate to fix the two ends of the plate to be processed, and follow the flipping part to rotate actively / passively.

[0011] Several lifting cylinders are fixedly installed on the bed. The piston rod of the lifting cylinder faces upward. The lifting cylinder is located between the moving flipping mechanism and the fixed flipping mechanism. The lifting cylinder is used to lift the plate to be processed to the initial position of the flipping part so that the flipping part can fix the plate to be processed.

[0012] Furthermore, the flipping part includes a fixed body and a clamping body. The clamping body includes a flipping groove. The fixed body includes a material gripping bracket and a vertical plate. The material gripping bracket is fixedly connected to the moving part and slidably connected to the vertical plate. A bearing seat is provided at the bottom of the vertical plate. A motor bracket is fixed on the bearing seat. A driving device is installed on the motor bracket. The driving device includes a geared motor and a rotating shaft. One end of the geared motor and the rotating shaft are connected in a transmission manner. The other end of the rotating shaft is connected to the middle of the flipping groove. A cylinder is fixedly provided on both sides of the material gripping bracket. A moving plate is provided at the output end of the cylinder. The moving plate is fixedly connected to the vertical plate.

[0013] Furthermore, an installation cavity is provided in one end of the bed away from the movable flipping mechanism. The fixed flipping mechanism is located in the installation cavity and is slidably connected to the inner wall of the installation cavity. A cover plate is movably installed at one end of the bed, and the cover plate is located on top of the fixed flipping mechanism.

[0014] Furthermore, the fixed flipping mechanism includes a support frame and a flipping device. The support frame includes a support plate, a tripod, and a second motor bracket. The support plate is fixed to the second motor bracket via the tripod, and the second motor bracket is located on top of the support plate.

[0015] The flipping device is fixed on the motor bracket two. The flipping device includes a transmission device and a rotating groove. The transmission device includes a geared motor two and a rotating shaft two. The geared motor two is connected to one end of the rotating shaft two. The other end of the rotating shaft two is fixedly connected to the middle of the rotating groove. Two vertical linear guide rails are fixedly installed on the support plate opposite to the motor bracket two. The slider of the linear guide rail is fixedly connected to the inside of the cavity. The fixed flipping mechanism is driven up and down by the cylinder two.

[0016] Furthermore, the material suction device is a set of material gripping suction cups, which are installed at the bottom of the material gripping bracket.

[0017] Furthermore, a dust collection device is connected to the top of the moving and flipping mechanism, and the dust collection device includes an air-box pulse bag dust collector.

[0018] Furthermore, a protective cover is provided on the outside of the moving and flipping mechanism. The protective cover is a shell-type protective cover that covers the outside of the fixed body.

[0019] Furthermore, the openings of the flipping groove and the rotating groove are arranged opposite to each other.

[0020] Furthermore, positioning cylinders are provided at both ends of the bed along the length of the bed, and the output end of the positioning cylinder contacts the material to be processed along the length direction.

[0021] The beneficial effects that this application can produce include:

[0022] 1) The fully automatic CNC flipping machine for panel furniture provided in this application has a suction device, namely a gripping suction cup, to move the panel to a predetermined position. The positioning before processing is achieved by the cooperation of the lifting cylinder and the positioning cylinder. During flipping, the panel is clamped by the cooperation of the fixed flipping device and the moving flipping device, and lifted to a certain height for flipping. The moving part can move to a different position, so that panels of different sizes to be processed can be placed between the moving flipping device and the fixed flipping device, thereby realizing the fully automatic loading and unloading processing and flipping function of panels of different sizes.

[0023] 2) The fully automatic CNC flipping machine for panel furniture provided in this application has a dust collection device, which can treat the waste generated during the operation of the machine, thereby improving the processing work, protecting the operation of the machine and extending its life. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of a fully automatic CNC flipping machine for panel furniture according to one embodiment of this application;

[0025] Figure 2 This is a schematic diagram of the panel clamping structure of a fully automatic CNC flipping machine for panel furniture according to one embodiment of this application;

[0026] Figure 3 This is a schematic diagram of the board flipping structure in a fully automatic CNC flipping machine for panel furniture according to one embodiment of this application;

[0027] List of components and attached drawings: 1-Flipping mechanism; 2-Bed; 3-Moving flipping mechanism; 4-Fixed flipping mechanism; 5-Cover plate; 6-Lifting cylinder; 7-Sheet material to be processed; 9-Grip support; 10-Upright plate; 11-Motor support one; 12-Gear motor one; 13-Flipping groove; 14-Cylinder one; 15-Support plate; 16-Tripod; 17-Motor support two; 18-Rotating groove; 19-Gear motor two; 20-Linear guide rail; 21-Slider; 23-Grip suction cup; 24-Protective cover. Detailed Implementation

[0028] The present application is described in detail below with reference to the embodiments, but the present application is not limited to these embodiments.

[0029] A fully automatic CNC flipping machine for panel furniture includes a flipping mechanism 1, characterized in that the flipping mechanism includes a bed 2 and a movable flipping mechanism 3 and a fixed flipping mechanism 4 installed on the bed 2;

[0030] The movable flipping mechanism 3 and the fixed flipping mechanism 4 are respectively located near both ends of the bed 2;

[0031] The moving and flipping mechanism 3 includes a moving part and a flipping part. The flipping part is vertically slidably connected to the moving part. The flipping part is used to fix the plate 7 to be processed and flip the plate 7 to be processed. A set of slide rails is installed on the bed 2. The slide rails extend towards both ends of the bed 2. The moving part is slidably connected to the slide rails.

[0032] A material suction device is installed at the bottom of the moving part;

[0033] The fixed flipping mechanism 4 is provided with a rotating clamping part on the side facing the movable flipping mechanism 3. The rotating clamping part and the flipping part cooperate to fix the two ends of the plate to be processed, and follow the flipping part to rotate actively / passively.

[0034] Specifically, the movable part can be moved to a position that allows different sized plates to be processed to be placed between the movable flipping device and the fixed flipping device.

[0035] A number of lifting cylinders 6 are fixedly installed on the bed 2. The piston rod head of the lifting cylinder 6 faces upward. The lifting cylinder 6 is located between the moving flipping mechanism 3 and the fixed flipping mechanism 4. The lifting cylinder 6 is used to lift the plate to be processed to the initial position of the flipping part so that the flipping part can fix the plate to be processed.

[0036] Specifically, the material to be processed can be positioned to the precise location to be processed by the lifting cylinder and the positioning cylinder. After processing, the material to be processed is flipped by the moving flipping mechanism 3 and the fixed flipping mechanism 4.

[0037] The flipping part includes a fixed body and a clamping body. The clamping body includes a flipping groove 13. The fixed body includes a material gripping bracket 9 and a vertical plate 10. The material gripping bracket 9 is fixedly connected to the moving part and slidably connected to the vertical plate 10. A bearing seat is provided at the bottom of the vertical plate 10. A motor bracket 11 is fixed on the bearing seat. A driving device is installed on the motor bracket 11. The driving device includes a geared motor 12 and a rotating shaft. One end of the geared motor 12 and the rotating shaft are connected in a transmission manner. The other end of the rotating shaft is connected to the middle of the flipping groove 13. Cylinders 14 are fixedly provided on both sides of the material gripping bracket 9. A moving plate is provided at the output end of the cylinder 14. The moving plate is fixedly connected to the vertical plate 10.

[0038] An installation cavity is provided at one end of the bed 2 away from the movable flipping mechanism 3. The fixed flipping mechanism 4 is located in the installation cavity and is slidably connected to the inner wall of the installation cavity. A cover plate 5 is movably installed at one end of the bed 2, and the cover plate 5 is located on top of the fixed flipping mechanism 4.

[0039] The fixed flipping mechanism 3 includes a support frame and a flipping device. The support frame includes a support plate 15, a tripod 16 and a second motor bracket 17. The support plate 15 is fixed to the second motor bracket 17 via the tripod 16. The second motor bracket 17 is located on the top of the support plate 15.

[0040] The flipping device is fixed on the motor bracket 17. The flipping device includes a transmission device and a rotating groove 18. The transmission device includes a geared motor 19 and a rotating shaft 2. The geared motor 19 is connected to one end of the rotating shaft 2. The other end of the rotating shaft 2 is fixedly connected to the middle of the rotating groove 18. Two vertical linear guide rails 20 are fixedly installed on the support plate 15 on one side opposite to the motor bracket 17. The slider 21 of the linear guide rail 20 is fixedly connected to the inside of the cavity. The fixed flipping mechanism 3 is driven up and down by the cylinder 2.

[0041] The material suction device is a set of material gripping suction cups 23, which are installed at the bottom of the material gripping bracket 9.

[0042] Specifically, the moving part moves to the tail of the bed via a slide rail, the material to be processed is loaded from here, the material gripping suction cup fixes the material to the bed, and the same unloading method is used after the operation is completed, realizing automatic loading and unloading.

[0043] Each of the moving and tilting mechanisms 3 is equipped with a dust collection device at its top. This device includes a pulse-jet baghouse dust collector. During sheet metal processing, debris is generated, requiring the dust collection device to remove it, thus improving processing efficiency and protecting the machine. During cleaning, the pulse-jet baghouse dust collector isolates each chamber and cleans them sequentially. The pulse and cleaning cycle of each chamber are automatically and continuously controlled by a pre-set programmable logic controller (PLC), ensuring effective compressed air cleaning. The entire housing design incorporates an inlet and outlet manifold structure, with the dust hopper extending below the inlet manifold, allowing the incoming dust-laden gas to directly enter the enlarged hopper for pre-dust removal. Therefore, the pulse-jet baghouse dust collector can handle not only general concentrations of dust-laden gas but also high concentrations.

[0044] The movable flipping mechanism 3 is provided with a protective cover 24. The protective cover is a shell-type protective cover that covers the outside of the fixed body.

[0045] Positioning cylinders are provided at both ends of the bed 2 along the length of the bed 2, and the output end of the positioning cylinder contacts the plate to be processed 7 along the length.

[0046] Specifically, the positioning cylinder can determine its position according to the length of the plate 7 to be processed.

[0047] When the flipping groove 13 and the rotating groove 18 are flipped, they are at the same height to the table surface, and the height is greater than half the width of the board 7.

[0048] The openings of the flipping groove 13 and the rotating groove 18 are arranged opposite to each other.

[0049] The geared motor 12 and the geared motor 19 are Wanxin R-series helical geared motors.

[0050] The cylinder 14 and the cylinder 2 are QGB series heavy-duty iron cylinders, and the lifting cylinder 6 and the positioning cylinder are MAL piston cylinders.

[0051] Working process: During loading, the moving part drives the flipping part to the rear of the bed. The moving flipping mechanism 3 is equipped with a gripping suction cup 23. After the gripping suction cup 23 grips the workpiece 7 to be processed, the moving flipping mechanism 3 moves to the front of the bed 2 and lowers after reaching the set position. The positioning cylinders at both ends of the bed 2 rise to position the workpiece 7 to be processed. After the workpiece 7 is positioned in the length direction, the processing action is performed after loading is completed. The lifting cylinder 6 inside the bed 2 lifts the workpiece 7 with the back hole groove already processed. The moving flipping mechanism 3 is located at the set position at the front of the bed 2. The lifting cylinder 6 lifts the workpiece 7 to be processed to the initial position of the flipping part so that the flipping part can fix the workpiece. The cover plate is opened, and the fixing flipping mechanism 4 slides up and down through the guide rail and slider 21 in the linear guide rail 20. The sliding is driven by the second cylinder. When the rotating groove 18 in the moving flipping mechanism 3 is at a high position... The height of the rotating groove 13 in the fixed flipping mechanism 4 is consistent with the height of the rotating groove 13. The two ends of the plate to be processed 7 can be precisely locked in the rotating groove 13 and the rotating groove 18. The lifting cylinder 6 is lowered, and then cylinder 14 and cylinder 2 are raised, driving the plate to be processed 7 to a height higher than half the width of the plate 7. The initial height is set to 640mm. After reaching the height, the reduction motor 12 and reduction motor 29 are started, synchronously driving the plate to be processed 7 to rotate 180 degrees. After the flipping action is completed, the lifting cylinder 6 is raised. Cylinder 14 in the moving flipping mechanism 3 and cylinder 2 in the fixed flipping mechanism 4 are retracted, driving the rotating groove 13 and the rotating groove 18 to fall down. The plate to be processed 7 falls to the initial position, which is the height of the lifting cylinder 6, and falls onto the lifting cylinder 6. The moving part moves forward a certain displacement, so that the rotating groove 13 and the rotating groove 18 are disengaged from the plate to be processed 7. After the flipping is completed, a secondary positioning operation is performed.

[0052] The above description is merely a few embodiments of this application and is not intended to limit this application in any way. Although this application discloses preferred embodiments as described above, it is not intended to limit this application. Any changes or modifications made by those skilled in the art without departing from the scope of the technical solution of this application using the disclosed technical content are equivalent to equivalent implementation cases and fall within the scope of the technical solution.

Claims

1. A fully automatic CNC flipping machine for panel furniture, comprising a flipping mechanism (1), characterized in that, The flipping mechanism includes a bed (2) and a movable flipping mechanism (3) and a fixed flipping mechanism (4) installed on the bed (2); The movable flipping mechanism (3) and the fixed flipping mechanism (4) are respectively located near both ends of the bed (2); The moving and flipping mechanism (3) includes a moving part and a flipping part. The flipping part is vertically slidably connected to the moving part. The flipping part is used to fix the plate to be processed (7) and flip the plate to be processed (7). A set of slide rails is installed on the bed (2). The slide rails extend towards both ends of the bed (2). The moving part is slidably connected to the slide rails. A material suction device is installed at the bottom of the moving part; The fixed flipping mechanism (4) is provided with a rotating clamping part on the side facing the movable flipping mechanism (3). The rotating clamping part and the flipping part cooperate to fix the two ends of the plate to be processed, and follow the flipping part to rotate actively / passively. A number of lifting cylinders (6) are fixedly installed on the bed (2). The piston rod head of the lifting cylinder (6) faces upward. The lifting cylinder (6) is located between the moving flipping mechanism (3) and the fixed flipping mechanism (4). The lifting cylinder (6) is used to lift the plate to be processed to the initial position of the flipping part so that the flipping part can fix the plate to be processed. The flipping part includes a fixed body and a clamping body. The clamping body includes a flipping groove (13). The fixed body includes a material gripping bracket (9) and a vertical plate (10). The material gripping bracket (9) is fixedly connected to the moving part. The material gripping bracket (9) is slidably connected to the vertical plate (10). A bearing seat is provided at the bottom of the vertical plate (10). A motor bracket (11) is fixed on the bearing seat. A driving device is installed on the motor bracket (11). The driving device includes a geared motor (12) and a rotating shaft. One end of the geared motor (12) and the rotating shaft are connected in a transmission. The other end of the rotating shaft is connected to the middle of the flipping groove (13). A cylinder (14) is fixedly provided on both sides of the material gripping bracket (9). A moving plate is provided at the output end of the cylinder (14). The moving plate is fixedly connected to the vertical plate (10). The fixed flipping mechanism includes a support frame and a flipping device. The support frame includes a support plate (15), a tripod (16) and a second motor bracket (17). The support plate (15) is fixed to the second motor bracket (17) via the tripod (16). The second motor bracket (17) is located on top of the support plate (15). The flipping device is fixed on the motor bracket two (17). The flipping device includes a transmission device and a rotating groove (18). The transmission device includes a reduction motor two (19) and a rotating shaft two. The reduction motor two (19) is connected to one end of the rotating shaft two. The other end of the rotating shaft two is fixedly connected to the middle of the rotating groove (18). Two vertical linear guide rails (20) are fixedly installed on the side of the support plate (15) opposite to the motor bracket two (17). The slider (21) of the linear guide rail (20) is fixedly connected to the inside of the mounting cavity. The fixed flipping mechanism is driven up and down by the cylinder two. Positioning cylinders are provided at both ends of the bed (2) along the length direction of the bed (2), and the output end of the positioning cylinder contacts the plate to be processed (7) along the length direction.

2. The fully automatic CNC flipping machine for panel furniture according to claim 1, characterized in that, An installation cavity is provided in one end of the bed (2) away from the moving flipping mechanism (3). The fixed flipping mechanism (4) is located in the installation cavity and is slidably connected to the inner wall of the installation cavity. A cover plate (5) is movably installed on one end of the bed (2). The cover plate (5) is located on the top of the fixed flipping mechanism (4).

3. The fully automatic CNC flipping machine for panel furniture according to claim 1, characterized in that, The material suction device is a set of material gripping suction cups (23), which are installed at the bottom of the material gripping bracket (9).

4. The fully automatic CNC flipping machine for panel furniture according to claim 1, characterized in that, The top of each of the moving and flipping mechanisms (3) is connected to a dust collection device, which includes a gas box pulse bag dust collector.

5. The fully automatic CNC flipping machine for panel furniture according to claim 1, characterized in that, The movable flipping mechanism (3) is provided with a protective cover (24) on the outside. The protective cover is a shell-type protective cover and covers the outside of the fixed body.

6. The fully automatic CNC flipping machine for panel furniture according to claim 1, characterized in that, The openings of the flip groove (13) and the rotating groove (18) are arranged opposite to each other.

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