A fully automatic riveting machine

By designing a fully automatic riveting machine with adjustable tracks and adjustable feeding grooves, the existing riveting machines are solved to solve the problem that it is difficult for existing riveting machines to adapt to the processing of different types of buttons, and efficient and convenient button processing is achieved.

CN115363303BActive Publication Date: 2025-07-01傅小鸣 +1
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Patent Information

Application Number
CN202211132739.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-17
Publication Date
2025-07-01
Estimated Expiration
2042-09-17

AI Technical Summary

Technical Problem

The track structure of the existing riveting machines is fixed, making it difficult to adapt to the processing of different types of buttons, and the operation is cumbersome and inefficient.

Method used

A fully automatic riveting machine is designed, with adjustable tracks, including the first feeding groove that can be sized according to the shape of the button, and the width of the feeding groove is adjusted by driving screws, which is convenient to operate and efficient.

Benefits of technology

It realizes flexible processing of buttons of different sizes, and can be quickly adjusted without disassembly and assembly of equipment, improving processing efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a fully automatic riveting machine. The present invention includes a frame, on which a machine head mechanism, a punching and feeding module, a face buckle feeding mechanism and a bottom buckle feeding mechanism are provided. A first guide rail and a second guide rail are arranged side by side on a first mounting frame of the face buckle feeding mechanism to form a first feeding groove. One end of the first feeding groove is connected to a face buckle mold, and the other end of the first feeding groove is provided with a feeding port and a pushing mechanism for pushing the face buckle at the feeding port along the first feeding groove into the face buckle mold. A fixing frame is arranged on one side of the first mounting frame. A first driving plate is fixed on the first guide rail, and a second driving plate is fixed on the second guide rail. A driving screw is arranged through the first driving plate and the second driving plate. The thread helix direction of the driving screw cooperating with the first driving plate is opposite to the thread helix direction of the driving screw cooperating with the second driving plate. The track adjustment of its face buckle feeding mechanism and bottom buckle feeding mechanism is convenient, and rapid adjustment can be carried out without disassembling and assembling the equipment.
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Description

Technical Field

[0001] The present invention relates to the field of clothing processing equipment, and in particular, to a fully automatic riveting machine. Background Art

[0002] The riveting machine, also known as a button sewing machine, is widely used in garment factories and leather bag processing enterprises. It is mainly used for attaching various types of metal buttons to products such as knitted garments, down jackets, denim clothing, shoes, hats, and leather.

[0003] The common operation mode of button sewing machines is manual button feeding. The manual button feeding mode is inefficient, and for some buttons, holes need to be drilled first and then the buttons are sewn on the clothes, which will greatly increase the labor cost. With the rapid development of society, all industries are moving towards automation.

[0004] As shown in the patent with the publication number CN114869000A, it discloses an automatic button sewing machine. Both the upper button and the lower button adopt the form of automatic feeding by a vibrating disk, without manual feeding and with a high degree of automation. However, its track structure is fixed. When different types of buttons need to be riveted, the feeding track at the vibrating disk needs to be replaced, and the operation is cumbersome, inconvenient, and inefficient. Summary of the Invention

[0005] In view of this, the purpose of the present invention is to provide a fully automatic riveting machine with adjustable tracks. The first feeding groove can be adjusted in size according to the shape of the button, with convenient operation and high size switching efficiency.

[0006] In order to solve the above technical problems, the technical solution of the present invention is: a fully automatic riveting machine, including a frame, the frame is provided with a head mechanism for punching and riveting, and a punching and feeding module for use with the head mechanism, the two sides of the frame are respectively provided with a face buckle feeding mechanism and a bottom buckle feeding mechanism, the face buckle feeding mechanism includes a first mounting frame arranged on one side of the frame, a first guide rail and a second guide rail are arranged side by side on the first mounting frame, a first feeding trough is formed between the first guide rail and the second guide rail, one end of the first feeding trough is connected with a face buckle mold, the other end of the first feeding trough is provided with a feeding port, and a pushing mechanism for pushing the face buckle at the feeding port along the first feeding trough into the face buckle mold, a fixing frame is provided on one side of the first mounting frame, and the first A first driving plate is fixed on the guide rail, and a second driving plate is fixed on the second guide rail. A first guide groove is also provided on the fixed frame, and a length direction of the first guide groove is perpendicular to a length direction of the first guide rail. The first driving plate and the second driving plate are both slidably connected to the first guide groove. A driving screw is passed through the first driving plate and the second driving plate, and the driving screw is threadedly connected to the first driving plate and the second driving plate and the end is rotatably connected to the fixed frame. The thread rotation direction of the driving screw and the first driving plate is opposite to the thread rotation direction of the driving screw and the second driving plate. A first vibrating feeding plate is also provided on one side of the first mounting frame, and a first conveying guide rail is provided on the first vibrating feeding plate, and the first conveying guide rail is connected to the feed port.

[0007] Through the above technical scheme, when working, the head mechanism first punches holes in the fabric, and then the face buckle feeding mechanism and the bottom buckle feeding mechanism buckle them respectively, and then the punching feeding module pushes the bottom buckle up, and the mechanism absorbs the face buckle on the face buckle mold and presses it to the bottom buckle for riveting; here, the pushing mechanism pushes the button located at the feed inlet into the face buckle mold along the feed trough; rotating the driving screw can move the first driving plate and the second driving plate, so that the first guide rail and the second rail are close to or away from each other, so as to realize the adjustment of the width of the feed trough, which is convenient to operate and has a fast adjustment speed. The feed trough can be quickly adjusted to suitability without disassembly, and the efficiency is high; and the first guide rail and the second guide rail are adjusted synchronously, so that the pushing mechanism is always in the middle position of the feed trough, which is convenient for pushing the buttons.

[0008] Preferably, the pushing mechanism includes a pushing rod arranged along the length direction of the first feeding trough, and a first driving part arranged on the first mounting frame for driving the pushing rod to move along the first feeding trough, the end of the pushing rod close to the face buckle mold is detachably connected to a pushing head, and the bottom of the pushing head is provided with a making way notch for accommodating the face buckle, and the first mounting frame is provided with a mounting bracket, and the mounting bracket is provided with a waist-shaped fixing groove arranged along the height direction, and the mounting bracket is fixed to the first mounting frame by a screw passing through the waist-shaped fixing groove.

[0009] Through the above technical scheme, the first driving part can be a cylinder, which drives the push rod to send the face buckle into the face buckle mold; when processing different types of buttons or the push head is worn, the push head can be replaced by yourself, which is convenient and quick to operate; the setting of the clearance notch can limit the height position of the button to prevent the button from curling up or popping up during the pushing process; in addition, the height of the push rod can be adjusted through the waist-shaped fixing groove, thereby adjusting the height of the push head to suit buttons of different heights.

[0010] Preferably, the fixed frame is also provided with a support plate for resisting the surface buckle and a first elastic member for providing a reset force to the support plate. The support plate is located at the feed port, and the top end of the support plate is rotatably connected to the fixed frame. One end of the first elastic member is fixedly connected to the fixed frame, and the other end is fixedly connected to the support plate.

[0011] Through the above technical scheme, the baffle plate blocks the feed port, and the button to be pushed will be located at the feed port and will be first blocked by the baffle plate. When the push rod moves forward, the front end of the push rod pushes the baffle plate to rotate upward, thereby making way, and the push rod sends the button into the button mold. At this time, the second button on the vibrating feed tray is blocked outside the feed port; when the push rod is reset, the baffle plate automatically resets under the action of the elastic part, and the second button enters the feed port, thereby realizing the precise pushing of a single button and preventing the buttons from piling up and becoming disordered.

[0012] Preferably, the bottom buckle feeding mechanism includes a bottom buckle conveying assembly and a bottom buckle pushing assembly, the bottom buckle conveying assembly includes a second mounting frame arranged on one side of the frame, a bottom buckle conveying frame arranged on the second mounting frame, and a second vibrating feeding tray connected to the bottom buckle conveying frame, and a second feeding trough is provided in the bottom buckle conveying frame, one end of the second feeding trough is connected to the second vibrating feeding tray, and the other end is connected to the bottom buckle pushing assembly.

[0013] Through the above technical solution, the second vibrating feeding plate feeds the bottom buckle into the second feeding trough, and then sends it to the bottom buckle pushing assembly through the second feeding trough to load the bottom buckle onto the machine head mechanism.

[0014] Preferably, the side wall of the second feed trough is provided with a limiting plate for adjusting the width of the second feed trough, and the side wall of the bottom buckle conveying frame is penetrated by a first adjusting screw, which is threadedly connected to the bottom buckle conveying frame and the end of the first adjusting screw is against the limiting plate.

[0015] Through the above technical solution, by rotating the first adjusting screw, the limit plate can be pushed inward, thereby reducing the width of the second feeding trough; reversing the first adjusting screw can drive the limit plate closer to the trough wall, thereby increasing the width of the second feeding trough, thereby realizing adaptive adjustment of the width of the second feeding trough.

[0016] Preferably, a lifting assembly is further provided on the second mounting bracket. The lifting assembly includes a lifting plate fixed to the bottom buckle conveying bracket, a fixing plate fixed to the second mounting bracket, and a second adjusting screw threadedly connected to the fixing plate and rotatably connected to the lifting plate at its end.

[0017] Through the above technical solution, by rotating the second adjusting screw, the lifting plate can be lifted, thereby lifting the bottom buckle conveying bracket, and thus increasing the height of the second feeding chute; by rotating the second adjusting screw in the reverse direction, the height of the second feeding chute can be decreased, realizing the height adaptive adjustment of the second feeding chute.

[0018] Preferably, the bottom buckle pushing assembly includes a moving plate slidably connected to the machine frame, a bottom buckle clamping portion provided on the moving plate, and a second driving portion for driving the moving plate to move towards the punching and feeding module.

[0019] The bottom buckle clamping portion includes a first clamping plate fixed to the moving plate, and a second clamping plate rotatably connected to the middle of one side of the first clamping plate. A bottom buckle clamping opening for connecting the second feeding chute is provided at the end of the first clamping plate. One end of the second clamping plate is provided with a pressing plate end for pressing the bottom buckle at the bottom buckle clamping opening. The other end of the second clamping plate is provided with a driving end. A compression spring is further provided between the driving end of the second clamping plate and the first clamping plate. A push block for squeezing the driving end to open the bottom buckle clamping opening and a pushing cylinder for driving the push block to move are provided on the moving plate.

[0020] Through the above technical solution, initially, the push block presses the driving end, and the pressing plate end is opened, facilitating the bottom buckle to enter the bottom buckle clamping opening; when the bottom buckle in the second feeding chute enters the bottom buckle clamping opening, the pushing cylinder retracts, and the push block disengages from the driving end, so that the pressing plate end buckles at the bottom buckle clamping opening, and the bottom buckle is clamped; then the second driving portion pushes the moving plate to drive the bottom buckle clamping portion to move towards the punching and feeding module. When the movement is in place, the pushing cylinder moves forward again, the push block presses the driving end, and the pressing plate end opens the bottom buckle clamping opening, enabling the bottom buckle to fall into the designated position.

[0021] Preferably, the punching and feeding module includes a third mounting bracket provided below the machine head mechanism, a die holder provided on the third mounting bracket, and a top pushing assembly for pushing up the bottom buckle. A sliding guide rail is provided on the third mounting bracket. The die holder is slidably connected to the sliding guide rail. A third driving portion for driving the die holder to move is further provided on the machine frame. A backing plate is provided on the top of the die holder. A bottom buckle hole and a fabric punching hole are provided on the backing plate.

[0022] Through the above technical solution, the third driving portion drives the die holder to reciprocate, for switching back and forth between punching and bottom buckle feeding.

[0023] Preferably, the upper jacking assembly includes a support column passing through the bottom of the mold base, a driving block slidably connected to the bottom of the support column, and a fourth driving portion for pushing the driving block to move upward to jack the support column. A guiding inclined surface for cooperating with the bottom of the support column is provided on the driving block.

[0024] Through the above technical solution, after the bottom buckle is sent to the support column by the bottom buckle pushing assembly, the fourth driving portion drives the driving block to move forward, and the support column is lifted through the guiding inclined surface, so as to jack the bottom buckle into the bottom buckle hole for the head mechanism to suck.

[0025] Preferably, the head mechanism includes a die head assembly arranged on the frame, a vertical driving assembly for driving the die head assembly to press down, and a longitudinal driving assembly for driving the die head assembly to move longitudinally.

[0026] The die head assembly includes a moving frame longitudinally slidably connected to the frame, a punching die head and a riveting die head vertically passing through the moving frame. Second elastic members are sleeved on the axial directions of the punching die head and the riveting die head.

[0027] The longitudinal driving assembly includes a third driving plate fixed to the moving frame, a driving lead screw threadedly connected to the third driving plate, and a first driving motor arranged at one end of the driving lead screw away from the moving frame.

[0028] The vertical driving assembly includes a downward pressing power head vertically passing through the frame, a second driving motor arranged on the frame, an eccentric wheel arranged on the motor shaft of the second driving motor, and a driving connecting rod for transmitting power. One end of the driving connecting rod is hinged to the eccentric wheel, and the other end is hinged to the top end of the downward pressing power head. Connecting chucks are arranged at the top ends of the punching die head and the riveting die head. A connecting card slot matching with the connecting chuck is arranged at the bottom end of the downward pressing power head. The connecting chuck can slide into or out of the connecting card slot along the movement direction of the moving frame. A pressing plate for driving the riveting die head to press down synchronously and a downward pressing air cylinder for driving the pressing plate to act are further arranged on the frame.

[0029] Through the above technical solution, when punching the fabric, the longitudinal driving assembly pulls the moving frame backward, so that the connecting chuck on the punching die head is stuck into the connecting card slot. At this time, the riveting die head will be stuck into the pressing plate. Under the action of the downward pressing power head, the punching die head presses down to punch the fabric. During this process, the downward pressing air cylinder acts synchronously to press down the riveting die head to suck the face buckle on the face buckle mold, so as to realize the synchronous operation of fabric punching and face buckle grasping, greatly improving the processing efficiency.

[0030] After the fabric punching is completed, the punching die head and the riveting die head reset under the action of the second elastic member.

[0031] When performing surface snap riveting, the longitudinal drive assembly pushes the moving frame forward, causing the connecting chuck on the riveting die head to snap into the connecting slot. Under the action of the downward pressure power head, the riveting die head presses downward to achieve the riveting of the surface snap and the bottom snap.

[0032] The punching die head includes a first sleeve fixed to the moving frame, a first inner cylinder inserted into the first sleeve, a first core shaft fixed inside the first inner cylinder, a first sliding sleeve sleeved at the bottom end of the first core shaft, and a punching head fixed to the bottom end of the first sliding sleeve. The second elastic member is sleeved outside the first inner cylinder, and a third elastic member is arranged inside the first sliding sleeve. One end of the third elastic member is fixed to the bottom of the first core shaft, and the other end is fixed to the top of the punching head.

[0033] The riveting die head includes a second sleeve fixed to the moving frame, a second inner cylinder inserted into the second sleeve, a second core shaft fixed inside the second inner cylinder, a second sliding sleeve sleeved at the bottom end of the second core shaft, and a riveting head fixed to the bottom end of the second sliding sleeve. The second elastic member is sleeved outside the second inner cylinder, and a fourth elastic member is arranged inside the second sliding sleeve. One end of the fourth elastic member is fixed to the bottom of the second core shaft, and the other end is fixed to the top of the riveting head.

[0034] The technical effects of the present invention are mainly reflected in the following aspects:

[0035] 1. The heights and widths of the first feeding groove and the second feeding groove can be adjusted adaptively, facilitating the processing of buttons of different sizes;

[0036] 2. The tracks of the surface snap feeding mechanism and the bottom snap feeding mechanism are convenient to adjust, and can be quickly adjusted without disassembling and assembling the equipment;

[0037] 3. The bottom snap is firmly grasped and convenient for feeding;

[0038] 4. The punching die head and the riveting die head adopt the same power source, and the structure is more compact;

[0039] 5. The die head assembly adopts a motor and a screw drive, with stable movement and high position accuracy;

[0040] 6. Punching and button taking are carried out synchronously, greatly shortening the processing time and improving the processing efficiency. Description of the Drawings

[0041] Figure 1 It is a schematic diagram of the overall structure from the first perspective of the embodiment;

[0042] Figure 2 It is a schematic diagram of the overall structure from the second perspective of the embodiment;

[0043] Figure 3 It is a schematic diagram of the structure from the first perspective of the surface snap feeding mechanism in the embodiment;

[0044] Figure 4 It is a schematic structural diagram of the second perspective of the face buckle feeding mechanism in the embodiment;

[0045] Figure 5 It is a schematic structural diagram of the bottom buckle conveying component in the embodiment;

[0046] Figure 6 It is a schematic structural diagram of the bottom buckle feeding mechanism in the embodiment;

[0047] Figure 7 It is a schematic structural diagram of the punching and feeding module in the embodiment;

[0048] Figure 8 It is a schematic structural diagram of the machine head mechanism in the embodiment;

[0049] Figure 9 It is a schematic sectional view structural diagram of the machine head mechanism in the embodiment.

[0050] Reference signs:

[0051] 1. Frame; 2. Head mechanism; 21. Die assembly; 211. Moving frame; 212. Punching die; 213. Riveting die; 214. Second elastic member; 22. Vertical drive assembly; 221. Pressing power head; 2211. Connecting slot; 222. Second drive motor; 223. Eccentric wheel; 224. Driving connecting rod; 225. Connecting clamp; 226. Pressing plate; 227. Pressing cylinder; 23. Longitudinal drive assembly; 231. Third drive plate; 232. Driving screw rod; 233. First drive motor; 3. Punching and feeding module; 31. Third mounting frame; 32. Die frame; 33 , top assembly; 331, support column; 332, drive block; 333, fourth drive unit; 334, guide slope; 34, sliding guide rail; 35, third drive unit; 36, pad; 361, bottom buckle hole; 362, cloth punching; 4, face buckle feeding mechanism; 41, first mounting frame; 42, first guide rail; 421, first drive plate; 43, second guide rail; 431, second drive plate; 44, first feed trough; 441, feed port; 45, face buckle mold; 46, fixed frame; 461, first guide s groove; 47, drive screw; 48, first vibrating feed tray; 49, first conveying rail ;5. Pushing mechanism;51. Pushing rod;52. First driving part;53. Pushing head;531. Notch;54. Mounting bracket;55. Waist-shaped fixing groove;56. Stop plate;57. First elastic member;6. Bottom buckle feeding mechanism;61. Bottom buckle conveying assembly;611. Second mounting bracket;612. Bottom buckle conveying rack;613. Second vibrating feeding tray;614. Second feeding trough;615. Limiting plate;616. First adjusting screw;617. Second conveying guide rail;62. Lifting assembly;621. Lifting plate;622. Fixing plate;623. Second adjusting screw;63. Bottom buckle pushing mechanism;64. Bottom buckle conveying assembly;65. Bottom buckle conveying assembly;66. Bottom buckle conveying assembly;67. Bottom buckle conveying assembly;68. Bottom buckle conveying assembly;69. Bottom buckle conveying assembly;70. Bottom buckle conveying assembly;71. Bottom buckle conveying assembly;72. Bottom buckle conveying assembly;73. Bottom buckle pushing mechanism;74. Bottom buckle conveying assembly;75. Bottom buckle conveying assembly;76. Bottom buckle conveying assembly;77. Bottom buckle conveying assembly;78. Bottom buckle conveying assembly;79. Bottom buckle conveying assembly;80. Delivery component; 631, moving plate; 632, bottom buckle clamping part; 6321, first clamping plate; 6322, second clamping plate; 6323, bottom buckle clamp; 6324, pressure plate end; 6325, driving end; 6326, compression spring; 6327, push block; 6328, push cylinder; 633, second driving part; 71, first sleeve; 72, first inner cylinder; 73, first mandrel; 74, first sliding sleeve; 75, punching head; 76, third elastic member; 81, second sleeve; 82, second inner cylinder; 83, second mandrel; 84, second sliding sleeve; 85, riveting head; 86, fourth elastic member. DETAILED DESCRIPTION

[0052] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.

[0053] As attached Figure 1 and 2A fully automatic riveting machine shown in the figure includes a frame 1, a machine head mechanism 2 for punching and riveting, and a punching and feeding module 3 for cooperating with the machine head mechanism 2. On both sides of the frame 1, a face buckle feeding mechanism 4 and a bottom buckle feeding mechanism 6 are respectively arranged.

[0054] See appendix Figure 3 and 4 , the machine head mechanism 2 includes a die head assembly 21 arranged on the frame 1, a vertical driving assembly 22 for driving the die head assembly 21 to press down, and a longitudinal driving assembly 23 for driving the die head assembly 21 to move longitudinally.

[0055] Among them, the die head assembly 21 includes a moving frame 211 slidably connected longitudinally to the frame 1, a punching die head 212 vertically passing through the moving frame 211, and a riveting die head 213. Here, second elastic members 214 are sleeved on the axial directions of the punching die head 212 and the riveting die head 213. The punching die head 212 includes a first sleeve 71 fixed to the moving frame 211, a first inner cylinder 72 passing through the first sleeve 71, a first core shaft 73 fixed inside the first inner cylinder 72, a first sliding sleeve 74 sleeved at the bottom end of the first core shaft 73, and a punching head 75 fixed to the bottom end of the first sliding sleeve 74. The second elastic member 214 is sleeved outside the first inner cylinder 72, and a third elastic member 76 is arranged inside the first sliding sleeve 74. One end of the third elastic member 76 is fixed to the bottom of the first core shaft 73, and the other end is fixed to the top of the punching head 75. The riveting die head 213 includes a second sleeve 81 fixed to the moving frame 211, a second inner cylinder 82 passing through the second sleeve 81, a second core shaft 83 fixed inside the second inner cylinder 82, a second sliding sleeve 84 sleeved at the bottom end of the second core shaft 83, and a riveting head 85 fixed to the bottom end of the second sliding sleeve 84. The second elastic member 214 is sleeved outside the second inner cylinder 82, and a fourth elastic member 86 is arranged inside the second sliding sleeve 84. One end of the fourth elastic member 86 is fixed to the bottom of the second core shaft 83, and the other end is fixed to the top of the riveting head 85. The above-mentioned second elastic members 214, third elastic members 76, and fourth elastic members 86 are all springs. When the punching die head 212 and the riveting die head 213 press down, the third elastic member 76 and the fourth elastic member 86 can provide a buffering force to avoid direct rigid contact and cause accidental damage to the die head.

[0056] In addition, the longitudinal driving assembly 23 includes a third driving plate 231 fixed to the moving frame 211, a driving lead screw 232 threadedly connected to the third driving plate 231, and a first driving motor 233 arranged at the end of the driving lead screw 232 away from the moving frame 211.

[0057] The vertical driving assembly 22 includes a downward pressing power head 221 vertically penetrating through the frame 1, a second driving motor 222 disposed on the frame 1, an eccentric wheel 223 disposed on the motor shaft of the second driving motor 222, and a driving connecting rod 224 for transmitting power. One end of the driving connecting rod 224 is hinged to the eccentric wheel 223, and the other end is hinged to the top end of the downward pressing power head 221.

[0058] Here, connection chucks 225 are provided at the tops of the punching die head 212 and the riveting die head 213. A connection slot 2211 matching the connection chuck 225 is provided at the bottom end of the downward pressing power head 221. The connection chuck 225 can slide into or out of the connection slot 2211 along the moving direction of the moving frame 211. In cooperation with the longitudinal driving assembly 23, the combination switching between the punching die head 212 and the riveting die head 213 and the downward pressing power head 221 can be realized. In addition, a pressing plate 226 for driving the riveting die head 213 to press down synchronously and a downward pressing air cylinder 227 for driving the pressing plate 226 to act are further provided on the frame 1. When the punching die head 212 presses down to perform a punching operation on the fabric, the downward pressing air cylinder 227 acts synchronously to press down the riveting die head 213 to suck the face buttons on the face button mold 45, thereby realizing the synchronous operation of fabric punching and face button grasping and greatly improving the processing efficiency.

[0059] See Appendix Figure 5 and 6 As shown in the figure, the face button feeding mechanism 4 includes a first mounting frame 41 disposed on one side of the frame 1 and a first feeding vibrating disk disposed on one side of the first mounting frame 41. A first guide rail 42 and a second guide rail 43 are arranged in parallel on the first mounting frame 41. A first feeding groove 44 is formed between the first guide rail 42 and the second guide rail 43. One end of the first feeding groove 44 is connected to a face button mold 45, and the other end is provided with a feeding port 441 and a pushing mechanism 5 for pushing the face buttons at the feeding port 441 along the first feeding groove 44 into the face button mold 45. The face button mold 45 is located below the riveting die head 213. A first conveying guide rail 49 is provided on the first vibrating feeding disk 48, and the first conveying guide rail 49 is connected to the feeding port 441.

[0060] A fixing frame 46 is provided on one side of the first mounting frame 41, a first driving plate 421 is fixed on the first guide rail 42, and a second driving plate 431 is fixed on the second guide rail 43. A first guide groove is also provided on the fixing frame 46, and the length direction of the first guide groove is perpendicular to the length direction of the first guide rail 42, and the first driving plate 421 and the second driving plate 431 are both slidably connected to the first guide groove. A driving screw 47 is provided on the first driving plate 421 and the second driving plate 431, and the driving screw 47 is threadedly connected to the first driving plate 421 and the second driving plate 431, and the ends of the driving screw 47 are rotatably connected to the fixing frame 46. The thread rotation direction of the driving screw 47 and the first driving plate 421 is opposite to the thread rotation direction of the driving screw 47 and the second driving plate 431. When the driving screw 47 is rotated, the first driving plate 421 and the second driving plate 431 will move toward or away from each other synchronously, so that the first guide rail 42 and the second guide rail 43 are adjusted synchronously, so that the pushing mechanism 5 is always in the middle position of the feeding trough, which is convenient for pushing the buttons.

[0061] The push mechanism 5 includes a push rod 51 arranged along the length direction of the first feed trough 44, and a first driving part 52 arranged on the first mounting frame 41 for driving the push rod 51 to move along the first feed trough 44. Here, the first driving part 52 is a cylinder, and the mounting frame is also provided with a second guide groove, and the push rod 51 is slidably connected to the second guide groove. The end of the push rod 51 close to the face buckle mold 45 is detachably connected with a push head 53, and the bottom of the push head 53 is provided with a clearance notch 531 for accommodating the face buckle. The first mounting frame 41 is provided with a mounting bracket 54, and the mounting bracket 54 is provided with a waist-shaped fixing groove 55 arranged along the height direction. The mounting bracket 54 is fixed to the first mounting frame 41 by a screw passing through the waist-shaped fixing groove 55. The height of the push rod 51 can be adjusted through the waist-shaped fixing groove 55, thereby adjusting the height of the push head 53 to adapt to buttons of different height types.

[0062] In addition, the fixing frame 46 is also provided with a baffle plate 56 for baffle the face button and a first elastic member 57 for providing a reset force to the baffle plate 56. The baffle plate 56 is located at the feed port 441, and the top of the baffle plate 56 is rotatably connected to the fixing frame 46. One end of the first elastic member 57 is fixedly connected to the fixing frame 46, and the other end is fixedly connected to the baffle plate 56. The first elastic member 57 is a tension spring. When the baffle plate 56 rotates, the tension spring tends to pull the baffle plate 56 back. When the push rod 51 is reset, the baffle plate 56 is automatically reset under the action of the elastic member, and the second button enters the feed port 441, realizing the precise push of a single button and preventing the accumulation and disorder of buttons.

[0063] Combined with Figure 2 , 7 8, the bottom buckle feeding mechanism 6 includes a bottom buckle conveying component 61 and a bottom buckle pushing component 63.

[0064] The bottom buckle conveying assembly 61 includes a second mounting bracket 611 provided on one side of the frame 1, a bottom buckle conveying frame 612 provided on the second mounting bracket 611, and a second vibrating feeding tray 613 connected to the bottom buckle conveying frame 612. A second feeding groove 614 is provided in the bottom buckle conveying frame 612. One end of the second feeding groove 614 is connected to the second vibrating feeding tray 613, and the other end is connected to the bottom buckle pushing assembly 63.

[0065] Among them, a limiting plate 615 for adjusting the width of the second feeding groove 614 is provided on the side wall of the second feeding groove 614. A first adjusting screw 616 is inserted through the side wall of the bottom buckle conveying frame 612. The first adjusting screw 616 is threadedly connected to the bottom buckle conveying frame 612 and its end abuts against the limiting plate 615. By rotating the first adjusting screw 616, the limiting plate 615 can be pushed to move inward, so that the width of the second feeding groove 614 is reduced; by reversing the first adjusting screw 616, the limiting plate 615 can be driven to be closer to the groove wall, so that the width of the second feeding groove 614 is increased, realizing the adaptive adjustment of the width of the second feeding groove 614.

[0066] In addition, a lifting assembly 62 is further provided on the second mounting bracket 611. The lifting assembly 62 includes a lifting plate 621 fixed to the bottom buckle conveying frame 612, a fixing plate 622 fixed to the second mounting bracket 611, and a second adjusting screw 623 threadedly connected to the fixing plate 622 and its end rotatably connected to the lifting plate 621. By rotating the second adjusting screw 623, the lifting plate 621 can be lifted, thereby lifting the bottom buckle conveying frame 612, so that the height of the second feeding groove 614 is increased; by rotating the second adjusting screw 623 in the reverse direction, the height of the second feeding groove 614 can be reduced, realizing the adaptive adjustment of the height of the second feeding groove 614.

[0067] See the attachment Figure 8, the bottom buckle pushing component 63 includes a moving plate 631 slidably connected to the frame 1, a bottom buckle clamping portion 632 provided on the moving plate 631, and a second driving portion 633 for driving the moving plate 631 to move towards the punching and feeding module 3. The bottom buckle clamping portion 632 includes a first clamping plate 6321 fixed to the moving plate 631, and a second clamping plate 6322 rotatably connected to one side of the first clamping plate 6321 in the middle. The second clamping plate 6322 is equivalent to a lever structure. An end of the first clamping plate 6321 is provided with a bottom buckle clamping opening 6323 for connecting to the second feeding groove 614. One end of the second clamping plate 6322 is provided with a pressing plate 226 end for pressing the bottom buckle at the bottom buckle clamping opening 6323, and the other end of the second clamping plate 6322 is provided with a driving end 6325. A compression spring 6326 is further provided between the driving end 6325 of the second clamping plate 6322 and the first clamping plate 6321. The moving plate 631 is provided with a push block 6327 for squeezing the driving end 6325 to open the bottom buckle clamping opening 6323 and a pushing cylinder 6328 for driving the push block 6327 to move. The compression spring 6326 makes the pressing plate 226 end always press at the bottom buckle clamping opening 6323. Initially, the push block 6327 presses the driving end 6325, and the pressing plate 226 end is opened to facilitate the bottom buckle to enter the bottom buckle clamping opening 6323. When the bottom buckle in the second feeding groove 614 enters the bottom buckle clamping opening 6323, the pushing cylinder 6328 retracts, and the push block 6327 disengages from the driving end 6325, so that the pressing plate 226 end buckles at the bottom buckle clamping opening 6323, and the bottom buckle is clamped. Then the second driving portion 633 pushes the moving plate 631 to drive the bottom buckle clamping portion 632 to move towards the punching and feeding module 3. When the movement reaches the position, the pushing cylinder 6328 moves forward again, the push block 6327 presses the driving end 6325, and the pressing plate 226 end opens the bottom buckle clamping opening 6323 to make the bottom buckle fall into the designated position.

[0068] Combined with the attached Figure 8 and 9 , the punching and feeding module 3 includes a third mounting frame 31 provided below the head mechanism 2, a die holder 32 provided on the third mounting frame 31, and a top-up component 33 for top-up the bottom buckle. The third mounting frame 31 is provided with a sliding guide rail 34, and the die holder 32 is slidably connected to the sliding guide rail 34. The frame 1 is further provided with a third driving portion 35 for driving the die holder 32 to move. The top of the die holder 32 is provided with a backing plate 36, and the backing plate 36 is provided with a bottom buckle hole 361 and a fabric punching hole 362. During operation, the fabric punching hole 362 is aligned with the punching die head 212, and the bottom buckle hole 361 is aligned with the riveting die head 213. The third driving portion 35 drives the die holder 32 to reciprocate to switch back and forth between punching and bottom buckle feeding.

[0069] Among them, the upper top component 33 includes a support column 331 passing through the bottom of the die holder 32, a driving block 332 slidably connected to the bottom of the support column 331, and a fourth driving part 333 for pushing the driving block 332 to move upward to support the column 331. A guiding inclined surface 334 for cooperating with the bottom of the support column 331 is provided on the driving block 332. After the bottom buckle is sent to the support column 331 by the bottom buckle pushing assembly 63, the fourth driving part 333 drives the driving block 332 to move forward, and the support column 331 is lifted through the guiding inclined surface 334, so as to push the bottom buckle into the bottom buckle hole 361 for the riveting die head 213 to suck.

[0070] The working process of the button sewing machine is described below:

[0071] Initially, the downward pressing power head 221 is located above the punching die head 212, the fabric punching hole 362 is aligned with the punching die head 212, and the riveting die head 213 is clamped into the pressing plate 226.

[0072] During operation, the top button feeding mechanism 4 and the bottom button feeding mechanism 6 operate simultaneously.

[0073] First, the top button feeding mechanism 4 pushes a single top button into the top button die 45 for the riveting die head 213 to suck; the bottom button clamp 6323 in the bottom button pushing assembly 63 grabs the bottom button sent by the bottom button conveying assembly 61 and pushes the bottom button to the support column 331 for standby.

[0074] Then, the downward pressing power head 221 drives the punching die head 212 to press down and punch the fabric; synchronously, the pressing plate 226 drives the riveting die head 213 to press down to suck the top button on the lower top button die 45 directly below.

[0075] Then, the punching die head 212 and the riveting die head 213 are reset, and the third driving part 35 drives the die holder 32 to move so that the bottom button hole 361 is aligned with the riveting die head 213.

[0076] After that, the fourth driving part 333 pushes the driving block 332 to drive the support column 331 to rise, so that the bottom button is located in the bottom button hole 361 for standby; the first driving motor 233 drives the die head assembly 21 to move forward so that the downward pressing power head 221 is located directly above the riveting die head 213.

[0077] Finally, the downward pressing power head 221 drives the riveting die head 213 to press down, so that the top button and the bottom button are riveted to the fabric.

[0078] In this way, the automatic button sewing is repeated in a cycle.

[0079] Of course, the above are only typical examples of the present invention. In addition, the present invention can also have many other specific implementation manners. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.

Claims

1. A fully automatic riveting machine, comprising a frame (1), wherein a head mechanism (2) for punching and riveting and a punching and feeding module (3) for cooperating with the head mechanism (2) are provided on the frame (1), and a face buckle feeding mechanism (4) and a bottom buckle feeding mechanism (6) are respectively arranged on both sides of the frame (1), and it is characterized in that: The surface buckle feeding mechanism (4) includes a first mounting frame (41) provided on one side of the frame (1). A first guide rail (42) and a second guide rail (43) are arranged side by side on the first mounting frame (41). A first feeding groove (44) is formed between the first guide rail (42) and the second guide rail (43). One end of the first feeding groove (44) is connected to a surface buckle mold (45). The other end of the first feeding groove (44) is provided with a feeding port (441) and a pushing mechanism (5) for pushing the surface buckle at the feeding port (441) along the first feeding groove (44) into the surface buckle mold (45). A fixed frame (46) is provided on one side of the first mounting frame (41). A first driving plate (421) is fixed on the first guide rail (42), and a second driving plate (431) is fixed on the second guide rail (43). A first guiding groove is further provided on the fixed frame (46). The length direction of the first guiding groove is perpendicular to the length direction of the first guide rail (42). The first driving plate (421) and the second driving plate (431) are both slidably connected to the first guiding groove. A driving screw (47) passes through the first driving plate (421) and the second driving plate (431). The driving screw (47) is threadedly connected to the first driving plate (421) and the second driving plate (431) and its end is rotatably connected to the fixed frame (46). The thread rotation directions of the driving screw (47) cooperating with the first driving plate (421) and the driving screw (47) cooperating with the second driving plate (431) are opposite. A first vibrating feeding tray (48) is further provided on one side of the first mounting frame (41). A first conveying guide rail (49) is provided on the first vibrating feeding tray (48). The first conveying guide rail (49) is connected to the feeding port (441). The bottom buckle feeding mechanism (6) includes a bottom buckle conveying component (61) and a bottom buckle pushing component (63). The bottom buckle conveying component (61) includes a second mounting frame (611) provided on one side of the frame (1), a bottom buckle conveying frame (612) arranged on the second mounting frame (611), and a second vibrating feeding tray (613) connected to the bottom buckle conveying frame (612). A second feeding groove (614) is provided in the bottom buckle conveying frame (612). One end of the second feeding groove (614) is connected to the second vibrating feeding tray (613), and the other end is connected to the bottom buckle pushing component (63). A limiting plate (615) for adjusting the width of the second feeding groove (614) is provided on the side wall of the second feeding groove (614). A first adjusting screw (616) passes through the side wall of the bottom buckle conveying frame (612). The first adjusting screw (616) is threadedly connected to the bottom buckle conveying frame (612) and its end abuts against the limiting plate (615). The second mounting frame (611) is also provided with a lifting assembly (62), and the lifting assembly (62) includes a lifting plate (621) fixed to the bottom buckle conveying frame (612), a fixing plate (622) fixed to the second mounting frame (611), and a second adjusting screw (623) threadedly connected to the fixing plate (622) and rotatably connected to the lifting plate (621) at its end.

2. The fully automatic riveting machine according to claim 1, characterized in that: The pushing mechanism (5) comprises a pushing rod (51) arranged along the length direction of the first feeding trough (44), a first driving part (52) arranged on the first mounting frame (41) for driving the pushing rod (51) to move along the first feeding trough (44), a pushing head (53) is detachably connected to one end of the pushing rod (51) close to the buckle mold (45), a recess (531) for accommodating the buckle is provided at the bottom of the pushing head (53), a mounting bracket (54) is provided on the first mounting frame (41), a waist-shaped fixing groove (55) is provided on the mounting bracket (54) along the height direction, and the mounting bracket (54) is fixed to the first mounting frame (41) by screws passing through the waist-shaped fixing groove (55).

3. The fully automatic riveting machine according to claim 2, characterized in that: The fixed frame (46) is also provided with a baffle plate (56) for baffle against the face buckle and a first elastic member (57) for providing a restoring force to the baffle plate (56); the baffle plate (56) is located at the feed inlet (441); the top end of the baffle plate (56) is rotatably connected to the fixed frame (46); one end of the first elastic member (57) is fixedly connected to the fixed frame (46); and the other end is fixedly connected to the baffle plate (56).

4. The fully automatic riveting machine according to claim 1, characterized in that: The bottom buckle pushing assembly (63) comprises a movable plate (631) slidably connected to the frame (1), a bottom buckle clamping portion (632) arranged on the movable plate (631), and a second driving portion (633) for driving the movable plate (631) to move toward the punching and feeding module (3); the bottom buckle clamping portion (632) comprises a first clamping plate (6321) fixed to the movable plate (631), and a second clamping plate (6322) rotatably connected to one side of the first clamping plate (6321) at the middle; the end of the first clamping plate (6321) is provided with a bottom buckle clamping opening for connecting with the second feeding trough (614). (6323), one end of the second clamping plate (6322) is provided with a pressure plate (226) end for pressing the bottom buckle into the bottom buckle clamp (6323), the other end of the second clamping plate (6322) is provided with a driving end (6325), and a compression spring (6326) is further provided between the driving end (6325) of the second clamping plate (6322) and the first clamping plate (6321), and the movable plate (631) is provided with a push block (6327) for squeezing the driving end (6325) to open the bottom buckle clamp (6323) and a pushing cylinder (6328) for driving the push block (6327) to move.

5. The fully automatic riveting machine according to claim 1, characterized in that: The punching and feeding module (3) includes a third mounting frame (31) provided below the machine head mechanism (2), a die carrier (32) provided on the third mounting frame (31), and an upward pushing component (33) for upwardly pushing the bottom buckle. A sliding guide rail (34) is provided on the third mounting frame (31), the die carrier (32) is slidably connected to the sliding guide rail (34), and a third driving part (35) for driving the die carrier (32) to move is further provided on the frame (1). A backing plate (36) is provided on the top of the die carrier (32), and a bottom buckle hole (361) and a fabric punching hole (362) are provided on the backing plate (36).

6. The fully automatic riveting machine according to claim 5, wherein: The upward pushing component (33) includes a supporting column (331) passing through the bottom of the die carrier (32), a driving block (332) slidably connected to the bottom of the supporting column (331), and a fourth driving part (333) for pushing the driving block (332) to move upward to push the supporting column (331). A guiding inclined surface (334) for cooperating with the bottom of the supporting column (331) is provided on the driving block (332).

7. The fully automatic riveting machine according to claim 1, characterized in that: The machine head mechanism (2) includes a die head assembly (21) provided on the frame (1), a vertical driving assembly (22) for driving the die head assembly (21) to press downward, and a longitudinal driving assembly (23) for driving the die head assembly (21) to move longitudinally. The die head assembly (21) includes a moving frame (211) longitudinally slidably connected to the frame (1), a punching die head (212) and a riveting die head (213) vertically passing through the moving frame (211). Second elastic members (214) are sleeved on the axial directions of the punching die head (212) and the riveting die head (213). The longitudinal driving assembly (23) includes a third driving plate (231) fixed to the moving frame (211), a driving lead screw (232) threadedly connected to the third driving plate (231), and a first driving motor (233) provided at one end of the driving lead screw (232) away from the moving frame (211). The vertical driving assembly (22) includes a downward pressing power head (221) vertically passing through the frame (1), a second driving motor (222) provided on the frame (1), an eccentric wheel (223) provided on the motor shaft of the second driving motor (222), and a driving connecting rod (224) for transmitting power. One end of the driving connecting rod (224) is hinged to the eccentric wheel (223), and the other end is hinged to the top end of the downward pressing power head (221). Connecting chucks (225) are provided at the top ends of the punching die head (212) and the riveting die head (213). A connecting card slot (2211) matching with the connecting chuck (225) is provided at the bottom end of the downward pressing power head (221). The connecting chuck (225) can slide into or out of the connecting card slot (2211) along the movement direction of the moving frame (211). A pressing plate (226) for driving the riveting die head (213) to press downward synchronously and a downward pressing air cylinder (227) for driving the pressing plate (226) to act are further provided on the frame (1).

Citation Information

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