Metal sheet hardness testing equipment

By designing a metal plate hardness testing device that includes a transposition steering mechanism, a sliding transposition mechanism, a hardness synchronization testing mechanism, etc., the problem in the existing technology that it is impossible to perform hardness tests on a large number of measuring points on the front and back of the material plate on the assembly line is solved, and efficient and automated hardness testing and automatic elimination of unqualified materials are achieved.

CN115372187BActive Publication Date: 2025-09-19SHENZHEN CPT PRECISION TECH CO LTD
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Patent Information

Application Number
CN202210942221.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-05
Publication Date
2025-09-19
Estimated Expiration
2042-08-05

AI Technical Summary

Technical Problem

Existing Rockwell hardness testers are unable to perform hardness tests on a large number of measuring points on the front and back sides of material plates on an assembly line.

Method used

A metal sheet hardness testing equipment was designed, which included a transposition and steering mechanism, a sliding transposition mechanism, a hardness synchronization testing mechanism, a discharge seat, a conveyor belt and a material turning mechanism. It can automatically screen, measure and turn the material plate, and realize hardness testing of a large number of measuring points on the front and back of the material plate.

Benefits of technology

It realizes efficient and automated hardness testing of material plates, can quickly measure a large number of measurement points, and exclude unqualified material plates from the production line, improving test efficiency and automation and reducing manual labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a metal plate hardness testing device, comprising a transposition and steering mechanism, a sliding transposition mechanism, a hardness synchronous testing mechanism, a discharge seat, a first conveyor belt, a second conveyor belt, a material limiting mechanism, and a material turning mechanism. A transposition and steering mechanism is fixedly provided between the first conveyor belt and the second conveyor belt, a sliding transposition mechanism is fixedly provided at the upper end of the transposition and steering mechanism, a testing mechanism is provided at the lower part of the sliding transposition mechanism, a discharge seat is provided at the side of the hardness synchronous testing mechanism, at least two material limiting mechanisms are provided at the bottom of the conveyor belt, and a material turning mechanism is provided at the end of the first conveyor belt and the second conveyor belt. The present invention can screen and measure material plates without affecting the passage of subsequent material plates during the measurement process, can quickly measure a large number of points on the material plate, and can exclude unqualified material plates from the production line. It has a high degree of automation and high measurement efficiency, and is suitable for plates with higher hardness requirements.
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Description

Technical Field

[0001] The present invention relates to the technical field of Rockwell hardness testing equipment, in particular to the technical field of metal plate hardness testing equipment. Background Art

[0002] The Rockwell hardness tester has a wide range of hardness measurement, and the existing metal materials are generally measured using the Rockwell hardness tester. However, the existing Rockwell hardness tester is a desktop structure and can only be used in the laboratory. For example, the invention patent with patent number CN202110804447.4 discloses an integrated calibration device and working method for the Rockwell hardness tester. It adopts an integrated design to reduce the error caused by human operation. The linear accuracy of the displacement is better than 0.2μm, and the force sensor accuracy is 0.3 level and above. It has high stability and long service life, and can replace traditional calibration equipment and methods. In the industrial production process, for some plates with high wear resistance requirements, a large number of measurement points need to be selected for hardness measurement. Test, at the same time, it is necessary to perform a hardness test on the front surface to ensure that the material surface meets the hardness requirements. The utility model patent with patent number CN201720605991.5 discloses a Rockwell hardness tester, which uses magnetic suction to fix the Rockwell hardness tester and the object to be tested. The object to be tested is not tested or fixed by a support or clamping method, which expands the scope of use of the Rockwell hardness tester and can be applied to the hardness test of large steel workpieces. The hardness tester still needs to be manually operated and cannot be used on the assembly line to measure a large number of measurement points on the front and back of the material plate. Summary of the Invention

[0003] The purpose of the present invention is to solve the problems in the prior art and to propose a metal plate hardness testing device, which solves the problem that the traditional Rockwell hardness tester cannot be used on the assembly line to measure a large number of measurement points on the front and back of the material plate.

[0004] To achieve the above-mentioned objectives, the present invention proposes a metal plate hardness testing device, comprising a transposition and steering mechanism, a sliding transposition mechanism, a hardness synchronization testing mechanism, a discharge seat, a first conveyor belt, a second conveyor belt, a material limiting mechanism and a material turning mechanism. A transposition and steering mechanism is fixedly provided between the first conveyor belt and the second conveyor belt to drive the hardness synchronization testing mechanism to switch between the two conveyor belts. A sliding transposition mechanism is fixedly provided at the upper end of the transposition and steering mechanism to drive the hardness synchronization testing mechanism to slide. A hardness synchronization testing mechanism for detecting the hardness of the material plate is provided at the lower part of the sliding transposition mechanism. A discharge seat for pushing unqualified materials off the conveyor belt is provided on the side of the hardness synchronization testing mechanism. At least two material limiting mechanisms for limiting the movement of the material plate are provided at the bottom of the conveyor belt. A material turning mechanism is provided at the end of the first conveyor belt and the second conveyor belt to turn the material plate on the first conveyor belt and transfer it to the second conveyor belt.

[0005] Preferably, the transposition steering mechanism includes a transposition steering base, a transposition steering motor and a transposition steering main shaft. The transposition steering base is N-shaped, and a transposition steering motor is vertically fixed on the inner side of the transposition steering base. The transposition steering main shaft is connected to the rotating shaft of the transposition steering motor.

[0006] Preferably, the sliding transposition mechanism includes a transmission seat plate, a sliding transposition power motor, a sliding transposition pulley, a sliding transposition guide rail, a sliding transposition seat body and a sliding transposition belt. Sliding transposition pulleys are respectively provided at both ends of the lower part of the transmission seat plate, a sliding transposition belt is provided between the sliding transposition pulleys, a sliding transposition guide rail is provided at the lower part of the transmission seat plate, a sliding transposition seat body is provided on the sliding transposition guide rail, the sliding transposition seat body is fixedly connected to the sliding transposition belt, a sliding transposition power motor is fixedly provided at the upper part of the transmission seat plate, and the rotating shaft of the sliding transposition power motor is transmission-connected to the sliding transposition pulley.

[0007] Preferably, the hardness synchronization testing mechanism includes a hardness synchronization testing seat plate, a hardness synchronization testing power motor, a fixed hinged rod, a parallel four-bar mechanism, anisotropic synchronous gears and a hardness testing mechanism. At least one group of two adjacent fixed hinged rods is vertically fixed to the lower part of the hardness synchronization testing seat plate. One end of the parallel four-bar mechanism is hinged on the fixed hinged rod, and the other end is hinged with a hardness testing mechanism. The parallel four-bar mechanism is fixed with anisotropic synchronous gears on the hinge shaft on the fixed hinged rod, and the anisotropic synchronous gears on the same group of two parallel four-bar mechanisms are meshed. A hardness synchronization testing power motor is provided on the side of the hardness synchronization testing seat plate, and the rotating shaft of the hardness synchronization testing power motor is transmission connected to one of the anisotropic synchronous gears in each group.

[0008] Preferably, the hardness testing mechanism includes a hardness testing sleeve, a Rockwell hardness testing rod, a fine-tuning seat plate, a fine-tuning motor, a fine-tuning sliding plate and a fine-tuning screw. The hardness testing sleeve is sleeved on the Rockwell hardness testing rod. A fine-tuning seat plate is fixedly provided on the upper end side of the hardness testing sleeve. A fine-tuning motor is vertically fixed on the fine-tuning seat plate. A fine-tuning screw is connected to the rotating shaft of the fine-tuning motor. A fine-tuning sliding plate is provided on the side of the Rockwell hardness testing rod. The fine-tuning screw passes through a threaded sleeve provided on the fine-tuning sliding plate.

[0009] Preferably, the first conveyor belt includes a conveying wheel seat, a double-layer flip conveying roller mechanism, a revolution lifting power belt and a self-transmission transmission power belt. Both ends of the double-layer flip conveying roller mechanism are respectively arranged and pass through the conveying wheel seat. One of the conveying wheel seats is provided with a self-transmission transmission power belt for driving the double-layer flip conveying roller mechanism to rotate, and the other conveying wheel seat is provided with a revolution lifting power belt for driving the double-layer flip conveying roller mechanism to rotate.

[0010] Preferably, the double-layer flipping conveying roller mechanism includes a self-rotating conveying shaft, a self-rotating conveying roller, a self-rotating conveying pulley, a revolving flip plate, a revolving flip roller, a revolving shaft sleeve and a revolving pulley, the two ends of the self-rotating conveying shaft respectively pass through the revolving flip plate, the self-rotating conveying roller is sleeved on the self-rotating conveying shaft between the two revolving flip plates, and a revolving flip roller is arranged between the two ends of the two revolving flip plates, a self-rotating conveying pulley is fixed on the self-rotating conveying shaft at one end of the double-layer flipping conveying roller mechanism, a revolving shaft sleeve is fixed on the revolving flip plate at the other end of the double-layer flipping conveying roller mechanism, and a revolving pulley is fixed on the revolving shaft sleeve.

[0011] Preferably, the material limiting mechanism includes a lifting seat plate, a lifting sliding seat, a limiting plate body and a lifting cylinder. The side of the lifting seat plate is provided with a guide rail, the lifting sliding seat is provided on the guide rail, and a lifting cylinder is vertically provided at the bottom of the lifting seat plate. The telescopic shaft of the lifting cylinder is fixedly connected to the lifting sliding seat, and the upper end of the lifting sliding seat is fixedly provided with a limiting plate body for blocking the passage of the material plate.

[0012] Preferably, the material turning mechanism includes a material turning base plate, a material turning revolution motor, a material turning arm, a material turning self-transmitting motor, a material self-transmitting turning seat and a material self-rotating turning box. The material turning revolution motor is transversely fixed on the material turning base plate, one end of the material turning arm is fixed on the rotating shaft of the material turning revolution motor, and the other end is transversely fixed with the material turning self-transmitting motor, the rotating shaft of the material turning self-transmitting motor is fixed with a material self-transmitting turning seat, and the material self-transmitting turning seat is fixed with a material self-rotating turning box for loading the material plate.

[0013] Preferably, a material accommodating cavity for accommodating a material plate is provided at one end of the material rotation turning box facing the end of the conveyor belt.

[0014] The beneficial effects of the present invention are as follows: the present invention applies a transposition steering mechanism, a sliding transposition mechanism, a hardness synchronization testing mechanism, a discharge seat, a first conveyor belt, a second conveyor belt, a material limiting mechanism, and a material turning mechanism in a Rockwell hardness device, so that the material plates can be screened and measured, and the measurement process does not affect the passage of subsequent material plates. A large number of points on the material plate can be quickly measured, and unqualified material plates can be excluded from the production line. The present invention has a high degree of automation, high measurement efficiency, low labor intensity, and is suitable for plates with higher hardness requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and other features, properties and advantages of the present invention will become more apparent from the following description in conjunction with the accompanying drawings and embodiments, in which like reference numerals denote like features throughout, wherein:

[0016] Figure 1It is a three-dimensional schematic diagram of a metal plate hardness testing device of the present invention;

[0017] Figure 2 It is a three-dimensional schematic diagram of the transposition steering mechanism;

[0018] Figure 3 It is a three-dimensional schematic diagram of the sliding transposition mechanism;

[0019] Figure 4 It is a three-dimensional schematic diagram of the hardness synchronous testing mechanism;

[0020] Figure 5 It is a three-dimensional schematic diagram of a hardness testing mechanism;

[0021] Figure 6 It is a three-dimensional schematic diagram of the conveyor belt;

[0022] Figure 7 It is an exploded schematic diagram of the conveyor belt;

[0023] Figure 8 It is a three-dimensional schematic diagram of a double-layer flip conveyor roller mechanism;

[0024] Figure 9 It is an exploded schematic diagram of the double-layer flip conveyor roller mechanism;

[0025] Figure 10 It is a three-dimensional schematic diagram of the material limiting mechanism;

[0026] Figure 11 It is a three-dimensional schematic diagram of the material turning mechanism;

[0027] Figure 12 It is a three-dimensional schematic diagram of the material rotation flip box.

[0028] In the figure: 1-transposition steering mechanism, 11-transposition steering base, 12-transposition steering motor, 13-transposition steering spindle, 2-slip transposition mechanism, 21-transmission seat plate, 22-slip transposition power motor, 23-slip transposition pulley, 24-slip transposition guide rail, 25-slip transposition seat body, 26-slip transposition belt, 3-hardness synchronization testing mechanism, 31-hardness synchronization test seat plate, 32-hardness synchronization test power motor, 33-fixed articulated rod, 34-parallel four-bar mechanism, 35-different direction synchronous gear, 36-hardness testing mechanism, 361-hardness testing sleeve, 362-Rockwell hardness testing rod, 363-fine-tuning seat plate, 364-fine-tuning motor, 365-fine-tuning sliding plate, 366-fine-tuning screw, 4-unloading seat, 5- A conveyor belt, 51-conveyor wheel seat, 52-double-layer flip conveyor roller mechanism, 521-self-rotating conveyor shaft, 522-self-rotating conveyor roller, 523-self-rotating conveyor pulley, 524-revolution flip plate, 525-revolution flip roller, 526-revolution shaft sleeve, 527-revolution pulley, 53-revolution lifting power belt, 54-self-transmission conveyor power belt, 6-second conveyor belt, 7-material limiting mechanism, 71-lifting seat plate, 72-lifting sliding seat, 73-limiting plate body, 74-lifting cylinder, 8-material flip mechanism, 81-material flip base plate, 82-material flip revolution motor, 83-material flip arm, 84-material flip self-transmission motor, 85-material self-transmission flip seat body, 86-material self-rotation flip box, 861-material containing cavity. DETAILED DESCRIPTION

[0029] See Figure 1The present invention provides a metal plate hardness testing device, including a transposition and steering mechanism 1, a sliding transposition mechanism 2, a hardness synchronization testing mechanism 3, a discharge seat 4, a first conveyor belt 5, a second conveyor belt 6, a material limiting mechanism 7 and a material turning mechanism 8. A transposition and steering mechanism 1 is fixedly provided between the first conveyor belt 5 and the second conveyor belt 6 for driving the hardness synchronization testing mechanism 3 to switch between the two conveyor belts. A sliding transposition mechanism 2 is fixedly provided at the upper end of the transposition and steering mechanism 1 for driving the hardness synchronization testing mechanism 3 to slide. A hardness synchronization testing mechanism 3 for detecting the hardness of the material plate is provided at the lower part of the sliding transposition mechanism 2. A discharge seat 4 for pushing unqualified materials off the conveyor belt is provided on the side of the hardness synchronization testing mechanism 3. The type of the discharge seat 4 is a plate body. At least two material limiting mechanisms 7 for limiting the movement of the material plate are provided at the bottom of the conveyor belt. The ends of the first conveyor belt 5 and the second conveyor belt 6 are provided with a material turning mechanism 8 for turning the material plate on the first conveyor belt 5 and transferring it to the second conveyor belt 6. , first, the material is placed on the first conveyor belt 5, and the material is conveyed through the first conveyor belt 5. When the material plate passes the lower part of the sliding transposition mechanism 2, the material plate is lifted up by the first conveyor belt 5, and the subsequent material plates can continue to pass through, and the sliding transposition mechanism 2 drives the hardness synchronization testing mechanism 3 to perform a hardness test on the lifted material plate. After the test is completed, if the hardness of the material plate is unqualified, the sliding transposition mechanism 2 drives the unloading seat 4 to push the material plate out of the first conveyor belt 5. If the material is qualified, the material plate is continued to be conveyed along the first conveyor belt 5. When the material reaches the end of the first conveyor belt 5, it enters the material turning mechanism 8, and the material plate is turned over by the material turning mechanism 8, and the material plate is transferred to the second conveyor belt 6. Then, the sliding transposition mechanism 2, the hardness synchronization testing mechanism 3 and the unloading seat 4 are driven to rotate by the transposition steering mechanism 1, and the hardness of the flipped material plate is tested by the hardness synchronization testing mechanism 3. If the hardness of the material is unqualified, the material plate is still pushed out of the second conveyor belt 6 by the unloading seat 4.

[0030] like Figure 2 As shown, the transposition steering mechanism 1 includes a transposition steering base 11, a transposition steering motor 12 and a transposition steering main shaft 13. The transposition steering base 11 is in an n-shape. The transposition steering motor 12 is vertically fixed inside the transposition steering base 11. The transposition steering main shaft 13 is connected to the rotating shaft of the transposition steering motor 12. The transposition steering main shaft 13 is driven to rotate by the transposition steering motor 12, and the transposition steering main shaft 13 is driven to rotate by the transposition steering main shaft 13, and finally the hardness synchronization testing mechanism 3 is achieved to measure the front and back sides of a material plate on the first conveyor belt 5 and the second conveyor belt 6. Figure 3As shown, the slip transposition mechanism 2 includes a transmission seat plate 21, a slip transposition power motor 22, a slip transposition pulley 23, a slip transposition guide rail 24, a slip transposition seat body 25 and a slip transposition belt 26. The two ends of the lower part of the transmission seat plate 21 are respectively provided with a slip transposition pulley 23, and a slip transposition belt 26 is provided between the slip transposition pulleys 23. The lower part of the transmission seat plate 21 is provided with a slip transposition guide rail 24, and the slip transposition seat body 25 is provided on the slip transposition guide rail 24. The sliding transposition seat body 25 is fixedly connected to the sliding transposition belt 26. The upper part of the transmission seat plate 21 is fixedly provided with a sliding transposition power motor 22. The rotating shaft of the sliding transposition power motor 22 is connected to the sliding transposition pulley 23. The sliding transposition power motor 22 drives the sliding transposition pulley 23 to rotate, and the sliding transposition belt 26 is driven by the sliding transposition pulley 23 to move. The sliding transposition belt 26 drives the sliding transposition seat body 25 to slide back and forth on the sliding transposition guide rail 24. Figure 4 As shown, the hardness synchronization test mechanism 3 includes a hardness synchronization test base plate 31, a hardness synchronization test power motor 32, a fixed hinged rod 33, a parallel four-bar mechanism 34, an eccentric synchronous gear 35 and a hardness testing mechanism 36. The lower part of the hardness synchronization test base plate 31 is vertically fixed with at least one group of two adjacent fixed hinged rods 33. One end of the parallel four-bar mechanism 34 is hinged on the fixed hinged rod 33, and the other end is hinged with a hardness testing mechanism 36. The parallel four-bar mechanism 34 is located on the hinge shaft on the fixed hinged rod 33 and is fixed with an eccentric synchronous gear 35. The eccentric synchronous gears 35 on the two parallel four-bar mechanisms 34 in the same group are fixed. The side of the hardness synchronous test seat plate 31 is provided with a hardness synchronous test power motor 32. The rotating shaft of the hardness synchronous test power motor 32 is connected to one of the asynchronous synchronous gears 35 in each group. The asynchronous synchronous gears 35 are driven to rotate by the hardness synchronous test power motor 32. The two parallel four-bar mechanisms 34 are synchronously flipped in opposite directions by the asynchronous synchronous gears 35, and finally the hardness test mechanism 36 at the end is driven to rise and fall synchronously. The hardness of the surface of the material plate is measured by the hardness test mechanism 36. In this embodiment, two groups of two adjacent fixed hinged rods 33 are vertically fixed to the lower part of the hardness synchronous test seat plate 31. Figure 5As shown, the hardness testing mechanism 36 includes a hardness testing sleeve 361, a Rockwell hardness testing rod 362, a fine-tuning seat plate 363, a fine-tuning motor 364, a fine-tuning sliding plate 365 and a fine-tuning screw 366. The hardness testing sleeve 361 is sleeved on the Rockwell hardness testing rod 362. The fine-tuning seat plate 363 is fixed on the upper side of the hardness testing sleeve 361. The fine-tuning motor 364 is vertically fixed on the fine-tuning seat plate 363. The rotating shaft of the fine-tuning motor 364 is fixed to the upper side of the hardness testing sleeve 361. A fine-tuning screw 366 is connected to the top, and a fine-tuning sliding plate 365 is provided on the side of the Rockwell hardness test rod 362. The fine-tuning screw 366 passes through the screw sleeve provided on the fine-tuning sliding plate 365, and the fine-tuning motor 364 drives the fine-tuning screw 366 to rotate, and the fine-tuning sliding plate 365 is driven up by the fine-tuning screw 366, and the Rockwell hardness test rod 362 is driven to rise and fall by the fine-tuning sliding plate 365, and the surface of the material plate is measured by the Rockwell hardness test rod 362.

[0031] like Figure 6 and Figure 7 As shown, the first conveyor belt 5 includes a conveying wheel seat 51, a double-layer flip conveying roller mechanism 52, a revolution lifting power belt 53 and a self-transmission transmission power belt 54. The two ends of the double-layer flip conveying roller mechanism 52 are respectively provided and pass through the conveying wheel seat 51. One of the conveying wheel seats 51 is provided with a self-transmission transmission power belt 54 for driving the double-layer flip conveying roller mechanism 52 to rotate, and the other conveying wheel seat 51 is provided with a revolution lifting power belt 53 for driving the double-layer flip conveying roller mechanism 52 to rotate. The revolution lifting power belt 53 and the self-transmission transmission power belt 54 are driven to move respectively by an external motor. The revolution lifting power belt 53 drives the double-layer flip conveying roller mechanism 52 to rotate and lift the material plate. At the same time, the lower part can still allow subsequent material plates to pass through. The self-transmission transmission power belt 54 drives the double-layer flip conveying roller mechanism 52 to rotate, which can drive the material plate to move. Figure 8 and Figure 9As shown, the double-layer flip conveying roller mechanism 52 includes a self-rotating conveying shaft 521, a self-rotating conveying roller 522, a self-rotating conveying pulley 523, a revolving flip plate 524, a revolving flip roller 525, a revolving shaft sleeve 526 and a revolving pulley 527. The two ends of the self-rotating conveying shaft 521 pass through the revolving flip plate 524 respectively. The self-rotating conveying roller 522 is sleeved on the self-rotating conveying shaft 521 between the two revolving flip plates 524. The revolving flip roller 525 is arranged between the two ends of the two revolving flip plates 524. The self-rotating conveying pulley 523 is fixed on the self-rotating conveying shaft 521 at one end of the double-layer flip conveying roller mechanism 52, and the revolving flip plate 524 at the other end of the double-layer flip conveying roller mechanism 52 is fixed with a revolving shaft sleeve 526. The revolving sleeve 526 is fixed with a revolving pulley 527, which is driven to rotate by the revolving lifting power belt 53, and the revolving pulley 527 is driven to rotate by the revolving sleeve 526, and the revolving flip plate 524 is driven to rotate by the revolving flip plate 524, and the revolving flip roller 525 is driven to revolve, and the material plate is lifted by the revolving flip roller 525, and the lifting height is determined by the flip angle of the revolving flip roller 525. At the same time, the material plate can still pass through the self-transmission conveying roller 522, and the self-transmission power belt 54 drives the self-transmission pulley 523 to rotate, and the self-transmission shaft 521 and the self-transmission roller 522 are driven to rotate by the self-transmission pulley 523, and the material plate is driven to move by the self-transmission conveying roller 522. Figure 10 As shown, the material limiting mechanism 7 includes a lifting seat plate 71, a lifting sliding seat 72, a limiting plate body 73 and a lifting cylinder 74. The lifting seat plate 71 is provided with a guide rail on the side, and the lifting sliding seat 72 is provided on the guide rail. The bottom of the lifting seat plate 71 is vertically provided with a lifting cylinder 74, and the telescopic shaft of the lifting cylinder 74 is fixedly connected to the lifting sliding seat 72. The upper end of the lifting sliding seat 72 is fixedly provided with a limiting plate body 73 for blocking the passage of the material plate. The lifting sliding seat 72 is driven to rise and fall by the lifting cylinder 74, and the limiting plate body 73 is driven to rise and fall by the lifting sliding seat 72, and the material is blocked from passing by the limiting plate body 73. Multiple material limiting mechanisms 7 can prevent the material plate from stopping at different positions, thereby being lifted at different positions, and finally enabling the hardness synchronization testing mechanism 3 to measure the hardness at different positions.

[0032] like Figure 11As shown, the material turning mechanism 8 includes a material turning base plate 81, a material turning revolution motor 82, a material turning arm 83, a material turning self-transfer motor 84, a material self-transfer turning seat 85 and a material self-rotation turning box 86. The material turning revolution motor 82 is fixedly arranged on the material turning base plate 81 in the horizontal direction. One end of the material turning arm 83 is fixedly arranged on the rotating shaft of the material turning revolution motor 82, and the other end is fixedly provided with the material turning self-transfer motor 84 in the horizontal direction. The rotating shaft of the material turning self-transfer motor 84 is fixedly provided with a material self-transfer turning box 86. The flip seat 85 is fixed with a material rotation flip box 86 for loading the material plate. The material plate is loaded through the material rotation flip box 86. The material flip motor 84 drives the material flip seat 85 and the material rotation flip box 86 to rotate, and finally the front and back of the material are flipped. The material flip revolution motor 82 drives the material flip arm 83 to flip, and finally the material plate is transferred from one conveyor belt to another. After the transfer, the hardness of the other side of the material plate can be tested. Figure 12 As shown, the material rotation turning box 86 is provided with a material accommodating cavity 861 for accommodating a material plate at one end thereof facing the end of the conveyor belt.

[0033] Working process of the present invention:

[0034] When the material plate passes through the lower part of the sliding transposition mechanism 2, the material plate is lifted up by the first conveyor belt 5, and the subsequent material plates can continue to pass through. The sliding transposition mechanism 2 drives the hardness synchronization testing mechanism 3 to perform a hardness test on the lifted material plate. After the test is completed, if the hardness of the material plate is unqualified, the sliding transposition mechanism 2 drives the unloading seat 4 to push the material plate out of the first conveyor belt 5. If the material is qualified, the material plate is continued to be conveyed along the first conveyor belt 5. When the material reaches the end of the first conveyor belt 5, it enters the material turning mechanism 8, and the material plate is turned over by the material turning mechanism 8, and the material plate is transferred to the second conveyor belt 6. Then, the sliding transposition mechanism 2, the hardness synchronization testing mechanism 3 and the unloading seat 4 are driven to rotate by the transposition steering mechanism 1, and the hardness of the flipped material plate is tested by the hardness synchronization testing mechanism 3. If the hardness of the material is unqualified, the material plate is still pushed out of the second conveyor belt 6 by the unloading seat 4.

[0035] The present invention provides a metal plate hardness testing device. By applying a transposition steering mechanism 1, a sliding transposition mechanism 2, a hardness synchronization testing mechanism 3, a discharge seat 4, a first conveyor belt 5, a second conveyor belt 6, a material limiting mechanism 7, and a material turning mechanism 8 in a Rockwell hardness device, the material plate can be screened and measured. At the same time, the measurement process does not affect the passage of subsequent material plates. A large number of points on the material plate can be quickly measured, and unqualified material plates can be excluded from the production line. The degree of automation is high and the labor intensity is low.

[0036] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.

Claims

1. A metal sheet hardness testing device, characterized by: The material transfer mechanism comprises a shifting and steering mechanism, a sliding shifting mechanism, a hardness synchronization testing mechanism, a discharge seat, a first conveyor belt, a second conveyor belt, a material limiting mechanism and a material turning mechanism. A shifting and steering mechanism is fixedly provided between the first conveyor belt and the second conveyor belt to drive the hardness synchronization testing mechanism to switch between the two conveyor belts. A sliding shifting mechanism is fixedly provided at the upper end of the shifting and steering mechanism to drive the hardness synchronization testing mechanism to slide. A hardness synchronization testing mechanism for detecting the hardness of the material plate is provided at the lower part of the sliding shifting mechanism. A discharge seat for pushing unqualified materials off the conveyor belt is provided on the side of the hardness synchronization testing mechanism. At least two material limiting mechanisms for limiting the movement of the material plate are provided at the bottom of the conveyor belt. A material turning mechanism for turning the material plate on the first conveyor belt and transferring it to the second conveyor belt is provided at the ends of the first conveyor belt and the second conveyor belt. The first conveyor belt comprises a conveying wheel seat, a double-layer turning conveying roller mechanism The transmission gear of claim 1, wherein the linkage is configured to connect the transmission gear of the double-layer turning roller and the transmission gear of the double-layer turning roller. The linkage is configured to connect the transmission gear of the double-layer turning roller and the transmission gear of the double-layer turning roller to the transmission gear of the double-layer turning roller.

2. The metal sheet hardness testing device according to claim 1, characterized in that: The transposition steering mechanism includes a transposition steering base, a transposition steering motor and a transposition steering main shaft. The transposition steering base is N-shaped. The transposition steering motor is vertically fixed on the inner side of the transposition steering base. The transposition steering main shaft is connected to the rotating shaft of the transposition steering motor.

3. The metal sheet hardness testing device according to claim 1, characterized in that: The sliding transposition mechanism includes a transmission seat plate, a sliding transposition power motor, a sliding transposition pulley, a sliding transposition guide rail, a sliding transposition seat body and a sliding transposition belt. Sliding transposition pulleys are respectively provided at both ends of the lower part of the transmission seat plate, a sliding transposition belt is provided between the sliding transposition pulleys, a sliding transposition guide rail is provided at the lower part of the transmission seat plate, a sliding transposition seat body is provided on the sliding transposition guide rail, the sliding transposition seat body is fixedly connected to the sliding transposition belt, a sliding transposition power motor is fixedly provided at the upper part of the transmission seat plate, and the rotating shaft of the sliding transposition power motor is transmission-connected to the sliding transposition pulley.

4. The metal sheet hardness testing device according to claim 1, wherein: The hardness synchronization testing mechanism includes a hardness synchronization testing seat plate, a hardness synchronization testing power motor, a fixed hinged rod, a parallel four-bar mechanism, an opposite direction synchronous gear and a hardness testing mechanism. The lower part of the hardness synchronization testing seat plate is vertically fixed with at least one group of two adjacent fixed hinged rods. One end of the parallel four-bar mechanism is hinged on the fixed hinged rod, and the other end is hinged with a hardness testing mechanism. The parallel four-bar mechanism is fixed with an opposite direction synchronous gear on the hinge shaft on the fixed hinged rod. The opposite direction synchronous gears on the same group of two parallel four-bar mechanisms are meshed. The side of the hardness synchronization testing seat plate is provided with a hardness synchronization testing power motor. The rotating shaft of the hardness synchronization testing power motor is transmission connected to one of the opposite direction synchronous gears in each group.

5. The metal sheet hardness testing device according to claim 4, characterized in that: The hardness testing mechanism includes a hardness testing sleeve, a Rockwell hardness testing rod, a fine-tuning seat plate, a fine-tuning motor, a fine-tuning sliding plate and a fine-tuning screw. The hardness testing sleeve is sleeved on the Rockwell hardness testing rod. A fine-tuning seat plate is fixedly provided on the upper end side of the hardness testing sleeve. A fine-tuning motor is vertically fixed on the fine-tuning seat plate. A fine-tuning screw is connected to the rotating shaft of the fine-tuning motor. A fine-tuning sliding plate is provided on the side of the Rockwell hardness testing rod. The fine-tuning screw passes through a threaded sleeve provided on the fine-tuning sliding plate.

6. The metal sheet hardness testing device according to claim 1, characterized in that: The material limiting mechanism includes a lifting seat plate, a lifting sliding seat, a limiting plate body and a lifting cylinder. A guide rail is provided on the side of the lifting seat plate, the lifting sliding seat is provided on the guide rail, and a lifting cylinder is vertically provided at the bottom of the lifting seat plate. The telescopic shaft of the lifting cylinder is fixedly connected to the lifting sliding seat, and a limiting plate body is fixedly provided on the upper end of the lifting sliding seat for blocking the material plate from passing through.

7. The metal sheet hardness testing device according to claim 1, characterized in that: The material turning mechanism includes a material turning base plate, a material turning revolution motor, a material turning arm, a material turning self-transmitting motor, a material self-transmitting turning seat and a material self-rotating turning box. The material turning revolution motor is transversely fixed on the material turning base plate. One end of the material turning arm is fixed on the rotating shaft of the material turning revolution motor, and the other end is transversely fixed with the material turning self-transmitting motor. The rotating shaft of the material turning self-transmitting motor is fixed with a material self-transmitting turning seat, and the material self-transmitting turning seat is fixed with a material self-rotating turning box for loading the material plate.

8. The metal sheet hardness testing device according to claim 1, characterized in that: The material self-rotating turning box is provided with a material accommodating cavity for accommodating the material plate at one end thereof facing the end of the conveyor belt.

Citation Information

Patent Citations

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