A construction structure of a bubble mixed lightweight soil retaining wall and a construction method thereof
When building the main tower construction platform of the bridge on a high slope, a construction structure of bubble-mixed lightweight soil retaining wall is adopted, including a fixing frame, a sliding seat and a liftable bearing seat, which solves the construction problems caused by high design height, and realizes scaffolding-free construction, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202211099803.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-09
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2042-09-09
AI Technical Summary
When building a bridge main tower construction platform on a high slope, the design height of the bubble-mixed lightweight soil retaining wall is high, resulting in the need to set up high scaffolding during the construction process, which is time-consuming and labor-intensive, increases construction costs, affects progress, and the construction personnel have high labor intensity and low work efficiency.
A construction structure of a bubble-mixed lightweight earth retaining wall is adopted, including a fixing frame, a sliding seat and a liftable bearing seat arranged in the foundation pit. These structures realize the flip of the working platform and the clamping and installation of prefabricated panels, avoiding the installation of scaffolding.
There is no need to set up scaffolding, which reduces construction costs, speeds up construction progress, reduces the labor intensity of construction workers, improves work efficiency, and ensures the construction quality of retaining walls.
Smart Images

Figure CN115387232B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bridge construction, and in particular to a construction structure of a bubble-mixed lightweight soil retaining wall and a construction method thereof. Background Art
[0002] With the large-scale development of my country's transportation network, the construction of large bridges in mountainous areas has also appeared frequently. The main towers used to support the bridges are inevitably built in mountainous areas. Therefore, it is necessary to build a main tower construction platform on the high slopes in the mountainous areas to support the main towers. During the construction of the main tower construction platform on the high slope, bubble mixed lightweight soil retaining walls are usually used to support the main tower construction platform.
[0003] In the related art, the bubble-mixed lightweight soil retaining wall mainly includes a foundation pit excavated on a high slope, a foundation cushion layer laid on the bottom side of the foundation pit, a retaining wall arranged on a fixed foundation cushion layer, and fixed columns arranged in the retaining wall. An installation groove for installing the retaining wall is provided at the edge of the foundation cushion layer. There are several fixed columns, which are arranged along the circumferential direction of the retaining wall, and the several fixed columns are all located on the inner side of the retaining wall. The retaining wall is formed by several prefabricated panels spliced together by cement mortar, and several prefabricated panels are provided with embedded bars, and the fixed columns are provided with tie rods for fixed connection with the embedded bars. During construction, a complete retaining wall is formed by applying mortar to the edges of several prefabricated panels and fixing the tie rods with the embedded bars. At this time, the bubble-mixed lightweight soil is poured into the foundation pit to form a construction platform for the main tower of the bridge.
[0004] However, since the design height of the retaining wall in the bubble mixed lightweight soil retaining wall in the related technology is usually high, it is necessary to set up scaffolding that matches the design height of the retaining wall when splicing and installing several prefabricated panels, which is time-consuming and labor-intensive, increases construction costs, and affects construction progress. At the same time, when splicing the prefabricated panels, the construction workers need to apply mortar on the edges of each prefabricated panel and then splice and install them, which is labor-intensive and has low work efficiency. Summary of the invention
[0005] In order to improve the problem in the related art that during the construction of a bubble mixed lightweight soil retaining wall, due to the high design height of the retaining wall, when splicing and installing several prefabricated panels, it is necessary to set up scaffolding matching the design height of the retaining wall, which is time-consuming and labor-intensive, increases the construction cost, affects the construction progress, and at the same time, the construction workers have low work efficiency when splicing the prefabricated panels. The first purpose of this application is to provide a construction structure for a bubble mixed lightweight soil retaining wall.
[0006] The construction structure of a bubble mixed lightweight soil retaining wall provided in this application adopts the following technical solution:
[0007] A construction structure of a bubble mixed lightweight soil retaining wall, comprising a fixed frame arranged in a foundation pit, and the fixed frame is located outside a fixed column, the fixed frame is slidably connected to a first sliding seat, the first sliding seat can slide relative to the fixed frame along the length direction of the fixed frame, the first sliding seat is slidably arranged on a second sliding seat, the second sliding seat can move relative to the first sliding seat toward or away from the fixed column, the second sliding seat is liftably arranged on a bearing seat, the bearing seat is rotatably arranged with a working platform, one side of the working platform extends out of the bearing seat in a direction away from the fixed column, and the The working platform can be flipped from a horizontal state to a vertical state relative to the bearing seat. A prefabricated panel is arranged on the working platform. The length of the prefabricated panel matches the design height of the retaining wall. The prefabricated panel extends out of the working platform from the side of the working platform close to the fixed column. A flipping component for driving the working platform to flip is arranged on the bearing seat. A movable frame is slidably arranged on the working platform. The movable frame is liftable and provided with a clamping plate for clamping the prefabricated panel. A clamping component is arranged on the movable frame for driving the clamping plate to rise and fall relative to the working platform so that the clamping plate cooperates with the working platform to clamp the prefabricated panel.
[0008] By adopting the above technical scheme, during construction, by hoisting the fixed frame into the foundation pit, and making the installation groove between the fixed frame and the fixed column, a number of prefabricated panels that match the design height of the retaining wall are made on site according to the design height and design length of the retaining wall, at this time, the prefabricated panel is transported to the working platform, and the installation groove is filled with mortar, and the clamping plate is driven to move by driving the moving frame so that the clamping plate is located directly above the prefabricated panel, and the clamping assembly drives the clamping plate to descend, so that the clamping plate cooperates with the working platform to clamp the prefabricated panel. At this time, the working platform is driven to flip relative to the bearing seat by the flipping assembly, and the working platform is flipped to a vertical state abutting against the bearing seat, that is, the prefabricated panel is flipped to a vertical state, and the position of the prefabricated panel is adjusted by driving the first sliding seat and the second sliding seat to slide relative to the fixed frame, so that the bottom side of the prefabricated panel is located directly above the installation groove, and at this time, the bearing seat is driven to rise and fall vertically relative to the second sliding seat, so that the bottom side of the prefabricated panel is inserted into the installation groove, and the installation of a prefabricated panel is realized, and this is repeated until several prefabricated panels are spliced in sequence, thereby completing the construction of the retaining wall. Compared with the bubble mixed lightweight soil retaining wall in the related art, the present application prefabricates on-site prefabricated panels that match the design height of the retaining wall, and places the prefabricated panels flat on the work platform. The mobile frame is driven to slide relative to the work platform so that the clamp is located directly above the prefabricated panel. The clamping assembly drives the clamp to descend relative to the work platform, so that the clamp and the work platform cooperate to clamp the prefabricated panel, thereby preventing the prefabricated panel from shifting easily. The working platform is driven to flip relative to the bearing seat by the flipping assembly, so that the working platform flips from a horizontal state to a vertical state, that is, the prefabricated panel flips to a vertical state, and the prefabricated panel faces the fixed column. At this time, the first sliding seat and the second sliding seat are driven to move relative to the fixed frame respectively, so as to change the position of the prefabricated panel relative to the foundation pit, so that the bottom side of the prefabricated panel is located directly above the installation groove, and the bearing seat is driven to vertically descend relative to the foundation pit, so that the working platform is vertically descended relative to the foundation pit, thereby causing the prefabricated panel to vertically descend relative to the foundation pit, and then the prefabricated panel is inserted into the installation groove coated with mortar, so as to realize the installation of a prefabricated panel. This is repeated, and several prefabricated panels are inserted into the installation groove in turn, and two adjacent prefabricated panels are tightly spliced together by mortar, thereby completing the construction of the entire retaining wall. The entire construction process does not require the erection of scaffolding, which reduces the construction cost and speeds up the construction progress. At the same time, the construction personnel only need to apply mortar on both sides of the prefabricated panel on the working platform, which reduces the labor intensity of the construction personnel and has high work efficiency.
[0009] Preferably, the flip assembly includes a first fixed block and a second fixed block fixedly arranged on the top surface of the supporting seat, a rotating shaft rotatably arranged between the first fixed block and the second fixed block, a first connecting block and a second connecting block sleeved on the rotating shaft, and a driving member for driving the rotating shaft to rotate, the first fixed block and the second fixed block are symmetrically arranged on both sides of the supporting seat, the rotating shaft is arranged along the length direction of the supporting seat, and the two ends of the rotating shaft are respectively fixedly connected to the opposite sides of the first fixed block and the second fixed block, the first connecting block and the second connecting block are symmetrically arranged at the two ends of the rotating shaft, and the first connecting block and the second connecting block are fixedly connected to the working platform on one side away from the rotating shaft.
[0010] By adopting the above technical solution, when the working platform is flipped relative to the supporting seat, the first connecting block and the second connecting block are driven to rotate by driving the rotating shaft, thereby driving the working platform to flip relative to the supporting seat, so that the working platform is flipped from a horizontal state to a vertical state, and then the prefabricated panel is flipped to a vertical state, which facilitates the positioning of the prefabricated panel and the installation groove.
[0011] Preferably, the driving member includes a worm wheel sleeved on the rotating shaft, a worm for meshing with the worm wheel, and a flip motor for driving the worm to rotate, the worm is arranged along a length direction perpendicular to the rotating shaft, the flip motor is fixedly arranged on the supporting seat, and the output shaft of the flip motor is fixedly connected to the worm.
[0012] By adopting the above technical solution, the flipping motor drives the worm to rotate, which drives the worm wheel to rotate, and the rotating shaft to rotate, thereby driving the first connecting block and the second connecting block to rotate at the same time, so that the construction platform is flipped from a horizontal state to a vertical state relative to the bearing seat, and then the prefabricated panel is flipped from a horizontal state to a vertical state, and the self-locking characteristics between the worm wheel and the worm are used to lock the rotating shaft, so that the construction platform can be stably maintained in a vertical state, that is, the prefabricated panel can be stably maintained in a vertical state, thereby ensuring the verticality of the prefabricated panel and thus ensuring the construction quality of the entire retaining wall.
[0013] Preferably, the first connecting block and the second connecting block are both provided with guide rods, the two guide rods are both arranged along the length direction of the rotating shaft, and the two guide rods are respectively located on the side of the first connecting block and the second connecting block opposite to each other, and the first fixed block and the second fixed block are both provided with guide grooves for slidingly cooperating with the guide rods, the guide grooves are arranged in a circular arc, and one end of the guide rod passes through the guide groove.
[0014] By adopting the above technical solution, when the driving shaft rotates, the first connecting block and the second connecting block are driven to rotate. At this time, the guide rod slides along the arc direction of the guide groove, guiding the first connecting block and the second connecting block, so that the first connecting block and the second connecting block can be stably rotated under the drive of the rotating shaft, and then the working platform can be stably flipped relative to the supporting seat, that is, the prefabricated panel can be stably flipped from a horizontal state to a vertical state.
[0015] Preferably, the working platform is provided with a driving assembly for driving the movable frame to move towards or away from the prefabricated template.
[0016] By adopting the above technical solution, when the prefabricated panel is placed on the working platform, the driving component drives the movable frame to move toward the direction close to the prefabricated panel, so that the clamping plate is located directly above the prefabricated panel, and the clamping component drives the clamping plate to descend relative to the working platform, so that the clamping plate and the working platform cooperate to clamp the prefabricated panel. At the same time, after the prefabricated panel is installed, the clamping component drives the clamping plate to release the prefabricated panel, and the driving component drives the movable frame to move toward the direction away from the prefabricated panel relative to the working platform, so that the clamping plate is separated from the prefabricated panel, thereby making way for the prefabricated panel to be installed for the next prefabricated panel.
[0017] Preferably, the driving assembly includes a groove opened on the working platform, a screw rod rotatably set in the groove, a slider sleeved on the screw rod, and a driving motor for driving the screw rod to rotate, the groove is set along the width direction of the working platform, the screw rod is set along the length direction of the groove, the slider is threadedly connected to the screw rod, the slider is slidably fitted in the groove, and the side of the slider facing away from the groove is fixedly connected to the bottom side of the movable frame, the driving motor is fixedly set on the working platform, and the output shaft of the driving motor is fixedly connected to the screw rod.
[0018] By adopting the above technical solution, during construction, the prefabricated panel is placed on the working platform, and the lead screw is driven to rotate by the driving motor, driving the slider to slide along the length direction of the slide groove, so that the movable frame moves relative to the working platform toward or away from the prefabricated panel, so that the splint is located directly above the prefabricated panel, and then the splint can be driven by the clamping assembly to vertically descend relative to the working platform, so as to achieve the effect of the splint and the working platform cooperating to clamp the prefabricated panel.
[0019] Preferably, there are multiple groups of clamping assemblies, and the multiple groups of clamping assemblies cooperate to drive the clamping plate to rise and fall vertically relative to the working platform.
[0020] By adopting the above technical solution, multiple groups of clamping components cooperate to drive the splint to rise and fall vertically relative to the working platform, so that the splint is more stable when rising and falling relative to the working platform, so that the splint can be pressed against the surface of the prefabricated panel, ensuring the stability of the prefabricated panel when the working platform is flipped relative to the bearing seat.
[0021] Preferably, the clamping assembly includes a vertical groove opened on the movable frame, a clamping screw rotatably arranged in the vertical groove, a threaded seat threadedly connected to the clamping screw, and a clamping motor for driving the clamping screw to rotate, the vertical groove and the clamping screw are both vertically arranged, the threaded seat is slidably fitted in the vertical groove, and the side of the threaded seat facing away from the vertical groove is fixedly connected to the clamping plate, the clamping motor is fixedly arranged on the movable frame, and the output shaft of the clamping motor is fixedly connected to the clamping screw.
[0022] By adopting the above technical solution, when the clamping plate is located directly above the prefabricated panel, the clamping screw is driven to rotate by the clamping motor, driving the threaded seat to vertically rise and fall along the length direction of the vertical groove, so that the clamping plate is vertically risen and fell along the length direction of the vertical groove, and then the clamping plate can abut against the surface of the prefabricated panel, so that the clamping plate and the working platform cooperate to clamp the prefabricated panel.
[0023] Preferably, an elastic abutment pad is provided on the side of the clamping plate facing the working platform.
[0024] By adopting the above technical solution, since the prefabricated panel is provided with embedded ribs, the elastic pad can increase the contact area between the splint and the prefabricated panel, so that the splint can cooperate with the working platform to clamp the prefabricated panel. At the same time, the elastic contact pad can protect the splint and the prefabricated panel, making the splint and the prefabricated panel not easily damaged.
[0025] The second purpose of this application is to provide a construction method for a bubble mixed lightweight soil retaining wall.
[0026] The construction method of a bubble mixed lightweight soil retaining wall provided in this application adopts the following scheme:
[0027] A construction method for a bubble-mixed lightweight soil retaining wall, comprising:
[0028] S1. During construction, the fixed frame is hoisted into the foundation pit and located at the edge of the foundation pit;
[0029] S2. According to the designed height and length of the retaining wall, several prefabricated panels are manufactured on site, and the prefabricated panels are transferred to the working platform;
[0030] S3, driving the clamping screw to rotate through the clamping motor, so that the threaded seat slides along the length direction of the clamping screw, driving the clamping plate to descend vertically relative to the working platform, so that the clamping plate and the working platform cooperate to clamp the prefabricated panel;
[0031] S4, driving the rotating shaft to rotate by the flip motor, driving the first connecting block and the second connecting block to rotate, thereby driving the working platform of the clamping plate to flip in a direction close to the fixed column, and flipping the clamping plate to a vertical state abutting against the side wall of the bearing seat;
[0032] S5, fill the installation groove on the foundation cushion with mortar, drive the first sliding seat to slide along the length direction of the fixed frame, and drive the second sliding seat to slide relative to the fixed frame toward the fixed column, change the position of the prefabricated panel relative to the foundation pit, so that the bottom side of the prefabricated panel is located directly above the installation groove, and complete the alignment of the prefabricated panel and the installation groove. At this time, drive the bearing seat to vertically descend relative to the fixed frame, so that the bottom side of the prefabricated panel is inserted into the installation groove, and the installation of the prefabricated panel is completed;
[0033] S6, repeat S2-S6 until the construction of the entire retaining wall is completed;
[0034] S7. After the construction of the entire retaining wall is completed, the bubble-mixed lightweight soil is poured into the foundation pit in layers. After the bubble-mixed lightweight soil solidifies, a permanent construction platform for supporting the main tower of the bridge is formed on the slope.
[0035] In summary, the present application includes at least one of the following beneficial technical effects:
[0036] 1. During the construction of this application, prefabricated panels that match the design height of the retaining wall are prefabricated on site, and the prefabricated panels are placed flat on the work platform. The mobile frame is driven to slide relative to the work platform so that the clamping plate is located directly above the prefabricated panel. The clamping assembly drives the clamping plate to descend relative to the work platform so that the clamping plate and the work platform cooperate to clamp the prefabricated panel, thereby preventing the prefabricated panel from being easily offset. The working platform is driven to flip relative to the bearing seat by the flipping assembly, so that the working platform flips from the horizontal state to the vertical state, that is, the prefabricated panel flips to the vertical state, and the prefabricated panel faces the fixed column. At this time, the first sliding seat and the second sliding seat are driven to move relative to the fixed frame respectively, so that the position of the prefabricated panel relative to the foundation pit is changed, so that the bottom side of the prefabricated panel is located directly above the installation groove, and the bearing seat is driven to vertically descend relative to the foundation pit, so that the working platform is vertically descended relative to the foundation pit, thereby the prefabricated panel is vertically descended relative to the foundation pit, and then the prefabricated panel is inserted into the installation groove coated with mortar, so as to realize the installation of a prefabricated panel. Repeatedly, several prefabricated panels are inserted into the installation groove in turn, and two adjacent prefabricated panels are tightly spliced by mortar, thereby completing the construction of the entire retaining wall. The entire construction process does not require the erection of scaffolding, which reduces the construction cost and speeds up the construction progress. At the same time, the construction personnel only need to apply mortar on both sides of the prefabricated panel on the working platform, which reduces the labor intensity of the construction personnel and has high work efficiency.
[0037] 2. During the construction of the present application, the prefabricated panel is placed on the working platform, and the moving frame is driven to move relative to the working platform toward the direction of the prefabricated panel, so that the baffle on the moving frame is located directly above the prefabricated panel. At this time, the clamping screw is driven to rotate by the clamping motor, driving the threaded seat to vertically lift and lower relative to the working platform along the length direction of the vertical groove, so that the clamping plate is vertically lifted and lowered relative to the working platform, so that the clamping plate and the working platform cooperate to clamp the prefabricated panel. At this time, the rotating shaft is driven to rotate by the flipping motor, driving the first connecting block and the second connecting block to rotate, thereby driving the working platform to rotate relative to the bearing seat, so that the prefabricated panel is flipped from a horizontal state to a vertical state under the clamping of the clamping plate and the working platform, and then the bottom side of the prefabricated panel is located above the installation groove. The construction of the retaining wall is converted from the splicing of the prefabricated panels in a vertical state to the fixing of the prefabricated panels in a horizontal state, and then the prefabricated panels are flipped from a horizontal state to a vertical state, so as to realize the installation of the prefabricated panels. The operation is relatively simple, the labor intensity of the staff is reduced, and the construction efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the overall structure of this embodiment;
[0039] Figure 2 It is a schematic diagram for reflecting the matching relationship between the fixed frame and the first sliding seat;
[0040] Figure 3 yes Figure 2 A partial cross-sectional view of
[0041] Figure 4 yes Figure 3 A magnified view of part A;
[0042] Figure 5 It is a schematic diagram used to reflect the coordination relationship between the plywood and the prefabricated panel;
[0043] Figure 6 yes Figure 5 A magnified view of part B;
[0044] Figure 7 yes Figure 5 Another perspective of the display diagram;
[0045] Figure 8 yes Figure 7 Enlarged view of part C;
[0046] Fig. 9 yes Figure 7 Enlarged view of part D.
[0047] Description of the accompanying drawings: 10, foundation pit; 11, fixed column; 12, foundation cushion; 13, installation groove; 20, fixed frame; 21, first sliding seat; 22, first sliding groove; 23, first sliding block; 24, first driving wheel; 25, first driven wheel; 26, first transmission belt; 27, first sliding motor; 30, second sliding seat; 31, second sliding groove; 32, second sliding block; 33, second driving wheel; 34, second driven wheel; 35, second transmission belt; 36, second sliding motor; 40, bearing seat; 41, third sliding groove; 42, lifting screw rod; 43, third sliding block; 44 , lifting motor; 50, working platform; 51, prefabricated panel; 52, groove; 53, screw rod; 54, slider; 55, transmission shaft; 56, bevel gear set; 57, driving motor; 60, moving frame; 61, clamping plate; 62, elastic abutment pad; 63, vertical groove; 64, clamping screw rod; 65, threaded seat; 66, clamping motor; 70, first fixed block; 71, second fixed block; 72, rotating shaft; 73, first connecting block; 74, second connecting block; 75, worm wheel; 76, worm; 77, flipping motor; 78, accommodating groove; 80, guide rod; 81, guide groove; 82, limit ring. DETAILED DESCRIPTION
[0048] The following is combined with Figure 1-9 This application is described in further detail.
[0049] A construction structure of a bubble mixed lightweight soil retaining wall, referring to Figure 1 and Figure 2 , including a fixing frame 20 disposed in the foundation pit 10, the fixing frame 20 is disposed along the length direction of the foundation pit 10, the fixing frame 20 is located outside the fixing column 11, and the mounting groove 13 on the foundation cushion layer 12 is located between the fixing column 11 and the fixing frame 20. A first sliding seat 21 is slidably disposed on the fixing frame 20, the first sliding seat 21 is disposed in a rectangular parallelepiped shape, and the first sliding seat 21 can slide relative to the fixing frame 20 along the length direction of the fixing frame 20, and a first sliding assembly for driving the first sliding seat 21 to slide along the length direction of the fixing frame 20 is disposed on the fixing frame 20.
[0050] Specifically, refer to Figure 3 and Figure 4The first sliding assembly includes a first sliding groove 22 opened on the fixed frame 20, a first sliding block 23 for slidingly cooperating with the first sliding groove 22, a first driving wheel 24 and a first driven wheel 25 rotatably arranged in the first sliding groove 22, a first transmission belt 26 wound between the first driving wheel 24 and the second driving wheel 33, and a first sliding motor 27 for driving the first driving wheel 24 to rotate. The first slide groove 22 is located on the top surface of the fixed frame 20, and the first slide groove 22 is arranged along the length direction of the fixed frame 20. The first sliding block 23 slides and matches with the first slide groove 22, and the side of the first sliding block 23 away from the slide groove is fixedly connected to the first sliding seat 21. The first driving wheel 24 and the first driven wheel 25 are respectively rotatably arranged at the two ends of the first slide groove 22 and the second slide groove 31. A plurality of transmission wheels (not shown in the figure) are also rotatably arranged in the first slide groove 22, and the plurality of transmission wheels are evenly distributed between the first driving wheel 24 and the first driven wheel 25. The first transmission belt 26 is arranged in an annular shape, and the first driving wheel 24, the first driven wheel 25 and the plurality of transmission wheels are all meshed with the first transmission belt 26, and the first sliding block 23 is fixedly connected to the upper chain of the first transmission belt 26. The first sliding motor 27 is fixedly installed on the side wall of the fixed frame 20, and the output shaft of the first sliding motor 27 is fixedly connected to the first driving wheel 24.
[0051] The first driving wheel 24 is driven to rotate by the first sliding motor 27 , driving the first transmission belt 26 to rotate, thereby driving the first sliding block 23 to slide along the length direction of the first sliding slot 22 , and further driving the first sliding seat 21 to slide relative to the fixing frame 20 along the length direction of the fixing frame 20 .
[0052] Reference Figure 3 and Figure 4 The first sliding seat 21 is provided with a second sliding seat 30 for sliding movement. The second sliding seat 30 is provided in a rectangular parallelepiped shape. The second sliding seat 30 can move relative to the first sliding seat 21 toward or away from the fixed column 11. The first sliding seat 21 is provided with a second sliding assembly for driving the second sliding seat 30 to move toward or away from the fixed column 11. Specifically, the second sliding assembly includes a second slide groove 31 provided on the first sliding seat 21, a second sliding block 32 for slidingly cooperating with the second slide groove 31, a second driving wheel 33 and a second driven wheel 34 rotatably provided in the second slide groove 31, a second transmission belt 35 wound between the second driving wheel 33 and the second driven wheel 34, and a second sliding motor 36 for driving the second driving wheel 33 to rotate.
[0053] The second slide groove 31 is arranged along the width direction of the first sliding seat 21, the second sliding block 32 is fixedly connected to the second sliding seat 30 on the side away from the second slide groove 31, the second driving wheel 33 and the second driven wheel 34 are symmetrically arranged at both ends of the second slide groove 31, the second transmission belt 35 is arranged in an annular shape, the second sliding motor 36 is fixedly installed on the side wall of the second sliding seat 30, and the output shaft of the second sliding motor 36 is fixedly connected to the second driving wheel 33. The second driving wheel 33 is driven to rotate by the second sliding motor 36, which drives the second transmission belt 35 to rotate, thereby driving the second sliding block 32 to slide along the length direction of the second slide groove 31, and then driving the second sliding seat 30 to slide relative to the first sliding seat 21 in the length direction close to or away from the fixed column 11.
[0054] Reference Figure 3 and Figure 4 The second sliding seat 30 is connected to a bearing seat 40 which is in a rectangular shape and is located on the side of the second sliding seat 30 facing the fixed column 11. The second sliding seat 30 is provided with a lifting assembly for driving the bearing seat 40 to vertically lift relative to the second sliding seat 30.
[0055] Specifically, refer to Figure 3 and Figure 4 The lifting assembly includes a third slide groove 41 provided on the second sliding seat 30, a lifting screw 42 rotatably arranged in the third slide groove 41, a third sliding block 43 sleeved on the lifting screw 42, and a lifting motor 44 for driving the lifting screw 42 to rotate. The third slide groove 41 is vertically arranged, and the third slide groove 41 is located on the side of the second sliding seat 30 facing the fixed column 11, the lifting screw 42 is arranged along the length direction of the third slide groove 41, and the two ends of the lifting screw 42 are respectively fixedly connected to the inner walls of the two ends of the third screw 53, the third sliding block 43 is slidably connected to the third slide groove 41, the third sliding block 43 is threadedly connected to the lifting screw 42, and the side of the third sliding block 43 away from the third slide groove 41 is fixedly connected to the bearing seat 40, the lifting motor 44 is fixedly installed on the side wall of the second sliding seat 30, and the output shaft of the lifting motor 44 is fixedly connected to the lifting screw 42.
[0056] Reference Figure 5 and Figure 6A working platform 50 is rotatably mounted on the bearing seat 40. The working platform 50 is in the shape of a rectangular parallelepiped. One side of the working platform 50 extends out of the bearing seat 40 in a direction away from the fixed column 11, and the working platform 50 can be flipped from a horizontal state to a vertical state relative to the bearing seat 40. A prefabricated panel 51 is arranged on the side of the working platform 50 away from the bearing seat 40. The prefabricated panel 51 is in the shape of a rectangular parallelepiped. The length of the prefabricated panel 51 is adapted to the design height of the retaining wall, and the prefabricated panel 51 extends out of the working platform 50 from a side of the working platform 50 close to the fixed column 11. A plurality of embedded ribs for connecting with the pull rods on the fixed column 11 are arranged on the side of the prefabricated panel 51 away from the working platform 50, and the plurality of embedded ribs are evenly distributed on the surface of the prefabricated panel 51.
[0057] Reference Figure 5 and Figure 6 The working platform 50 is provided with a movable frame 60 for sliding movement. The movable frame 60 is provided along the length direction of the working platform 50. A clamping plate 61 for pressing against the prefabricated panel 51 can be lifted and lowered on the movable frame 60. The clamping plate 61 is provided in a rectangular parallelepiped shape, and an elastic abutting pad 62 for abutting against the prefabricated panel 51 is provided on the side of the clamping plate 61 facing the working platform 50. A driving component for driving the movable frame 60 to move toward or away from the prefabricated panel 51 is provided on the movable frame 60.
[0058] Reference Figure 5 and Figure 6 In this embodiment, there are two groups of driving components, and the two groups of driving components cooperate to drive the two ends of the mobile frame 60 to move synchronously toward or away from the prefabricated template. Specifically, the driving component includes a groove 52 opened on the working platform 50, a screw rod 53 rotatably arranged in the groove 52, a slider 54 sleeved on the screw rod 53, and a driving motor 57 for driving the screw rod 53 to rotate. Among them, the groove 52 is arranged along the width direction of the working platform 50, the screw rod 53 is arranged along the length direction of the groove 52, the slider 54 is threadedly connected to the screw rod 53, the slider 54 is slidably matched with the groove 52, and the side of the slider 54 away from the groove 52 is fixedly connected to the bottom side of the mobile frame 60, the driving motor 57 is fixedly installed on the working platform 50, and the output shaft of the driving motor 57 is fixedly connected to the screw rod 53. In addition, a transmission shaft 55 is provided between the two screw rods 53, and the transmission shaft 55 is provided along the length direction of the working platform 50, and a set of mutually meshing bevel gear sets 56 are provided between the two ends of the transmission shaft 55 and the two screw rods 53. One of the bevel gears is fixedly sleeved on the transmission shaft 55, and the other bevel gear is fixedly sleeved on the screw rod 53.
[0059] Reference Figure 7 and Figure 8The movable frame 60 is provided with a clamping assembly for driving the clamping plate 61 to vertically rise and fall relative to the working platform 50, so that the clamping plate 61 cooperates with the working platform 50 to clamp the prefabricated panel 51. The number of the clamping assemblies is multiple groups, and the multiple groups of clamping assemblies cooperate to start the clamping plate 61 to vertically rise and fall relative to the working platform 50. In this embodiment, the number of the clamping assemblies is three groups, and the three groups of clamping assemblies are arranged on the movable frame 60 at equal intervals.
[0060] Specifically, refer to Figure 7 and Figure 8 The clamping assembly includes a vertical slot 63 provided on the mobile frame 60, a clamping screw 64 rotatably arranged in the vertical slot 63, a threaded seat 65 threadedly connected to the clamping screw 64, and a clamping motor 66 for driving the clamping screw 64 to rotate. The vertical slot 63 is vertically arranged, the clamping screw 64 is arranged along the length direction of the vertical slot 63, and the two ends of the clamping screw 64 are respectively fixedly connected to the inner walls of the two ends of the vertical slot 63, the threaded seat 65 is slidably matched with the vertical slot 63, and the side of the threaded seat 65 away from the vertical slot 63 is fixedly connected to the clamping plate 61, the clamping motor 66 is fixedly installed on the mobile frame 60, and the output shaft of the clamping motor 66 is fixedly connected to the clamping screw 64.
[0061] During construction, the driving motor 57 drives the screw rod 53 to rotate, driving the slider 54 to be arranged along the length direction of the groove 52, so that the moving frame 60 moves relative to the working platform 50 toward or away from the length direction of the prefabricated panel 51, and then the clamping plate 61 is located directly above the prefabricated panel 51. The clamping motor 66 drives the clamping screw rod 64 to rotate, driving the threaded seat 65 to vertically rise and fall relative to the working platform 50 along the length direction of the vertical groove 63, thereby driving the clamping plate 61 to vertically rise and fall relative to the working platform 50, and then the clamping plate 61 abuts against the surface of the prefabricated panel 51, so that the clamping plate 61 cooperates with the working platform 50 to clamp the prefabricated panel 51.
[0062] Reference Figure 7 and Fig. 9 The bearing seat 40 is provided with a flipping assembly for driving the working platform 50 to flip relative to the bearing seat 40 so as to flip the prefabricated panel 51 to a vertical state.
[0063] Specifically, the flip assembly includes a first fixed block 70 and a second fixed block 71 fixedly mounted on the top surface of the bearing seat 40, a rotating shaft 72 rotatably arranged between the first fixed block 70 and the second fixed block 71, a first connecting block 73 and a second connecting block 74 sleeved on the rotating shaft 72, and a driving member for driving the rotating shaft 72 to rotate. The first fixed block 70 and the second fixed block 71 are both arranged in a cubic shape, and the first fixed block 70 and the second fixed block 71 are symmetrically arranged on both sides of the bearing seat 40, the rotating shaft 72 is arranged along the length direction of the bearing seat 40, and the two ends of the rotating shaft 72 are respectively fixedly connected to the opposite side of the first fixed block 70 and the second fixed block 71, the first connecting block 73 and the second connecting block 74 are symmetrically arranged at the two ends of the rotating shaft 72, and the first connecting block 73 and the second connecting block away from the rotating shaft 72 are both fixedly connected to the working platform 50.
[0064] Reference Figure 7 and Fig. 9 The driving member includes a worm wheel 75 sleeved on the rotating shaft 72, a worm 76 for meshing with the worm wheel 75, and a flip motor 77 for driving the worm 76 to rotate. A receiving groove 78 is opened on the first fixed block 70. One end of the rotating shaft 72 extends into the receiving groove 78 and is fixedly connected to the inner wall of the receiving groove 78. The worm wheel 75 is located in the receiving groove 78, and the worm wheel 75 is fixedly connected to the rotating shaft 72. The worm 76 is arranged in a length direction perpendicular to the rotating shaft 72, and one end of the worm 76 away from the worm wheel 75 extends out of the first fixed block 70. The flip motor 77 is fixedly installed on the top surface of the supporting seat 40, and the output shaft of the flip motor 77 is fixedly connected to the worm 76.
[0065] The worm 76 is driven to rotate by the flipping motor 77, which drives the worm wheel 75 to rotate, and the rotating shaft 72 is rotated, so that the first connecting block 73 and the second connecting block 74 are flipped, driving the working platform 50 to flip relative to the supporting seat 40, and then the working platform 50 is flipped to a vertical state in which it abuts against the side of the supporting seat 40 facing the fixed column 11, that is, the prefabricated panel 51 is flipped to a vertical state relative to the supporting seat 40, and at this time, the side of the prefabricated panel 51 provided with the embedded reinforcement faces the fixed column 11.
[0066] Reference Figure 7 and Fig. 9In order to make the working platform 50 more stable when rotating relative to the supporting seat 40, a guide rod 80 is provided on the first connecting block 73 and the second connecting block 74. The two guide rods 80 are arranged along the length direction of the rotating shaft 72, and the two guide rods 80 are respectively located on the side of the first connecting block 73 and the second connecting block 74 that are away from each other. The first fixed block 70 and the second fixed block 71 are both provided with a guide groove 81 for slidingly cooperating with the guide rod 80. The guide groove 81 passes through the left and right sides of the first fixed block 70 and the second fixed block 71 respectively. The guide groove 81 is arranged in an arc shape, and one end of the guide rod 80 passes through the guide groove 81 and then extends out of the first fixed block 70 and the second fixed block 71. A limiting ring 82 is also provided on the guide rod 80, and the limiting ring 82 is fixedly sleeved on one end of the guide rod 80 extending out of the guide groove 81.
[0067] The implementation principle of this embodiment is as follows: when the retaining wall is constructed, the fixing frame 20 is hoisted into the foundation pit 10, and the fixing frame 20 is located outside the fixed column 11, and the mounting groove 13 on the foundation cushion layer 12 is located between the fixed column 11 and the fixing frame 20. According to the designed height and length of the retaining wall, a plurality of prefabricated panels 51 are manufactured on site, and a prefabricated panel 51 is hoisted onto the working platform 50 by a hoisting device, and one side of the prefabricated panel 51 is extended from the working platform 50 toward one side of the fixed column 11.
[0068] At this time, the screw rod 53 is driven to rotate by the driving motor 57, driving the slider 54 to slide along the length direction of the groove 52, so that the movable frame 60 moves relative to the working platform 50 in the direction close to the prefabricated panel 51, and then the clamping plate 61 is located directly above the prefabricated panel 51. At this time, the clamping screw rod 64 is driven to rotate by the clamping motor 66, driving the threaded seat 65 to rise and fall vertically relative to the working platform 50 along the length direction of the vertical groove 63, thereby driving the clamping plate 61 to rise and fall vertically relative to the working platform 50, so that the elastic abutment pad 62 on the clamping plate 61 is pressed against the surface of the prefabricated panel 51, and then the clamping plate 61 cooperates with the working platform 50 to clamp the prefabricated panel 51.
[0069] The worm 76 is driven to rotate by the flip motor 77, which drives the worm wheel 75 to rotate, so that the rotating shaft 72 rotates, so that the first connecting block 73 and the second connecting block 74 flip, that is, the working platform 50 flips relative to the bearing seat 40, and then the working platform 50 flips from a horizontal state to a vertical state, that is, the prefabricated panel 51 flips relative to the bearing seat 40 to a vertical state. At this time, the first sliding seat 21 and the second sliding seat 30 are driven to move relative to the fixed frame 20 respectively, and the position of the prefabricated panel 51 relative to the foundation pit 10 is adjusted, so that the prefabricated panel 51 is located above the installation groove 13. The lifting motor 44 drives the lifting screw 42 to rotate, driving the third sliding block 43 to slide along the length direction of the third slide groove 41, so that the bearing seat 40 is vertically lifted and lowered relative to the second sliding seat 30 along the length direction of the third slide groove 41, and the prefabricated panel 51 is vertically lifted and lowered relative to the foundation pit 10, so that the bottom side of the prefabricated panel 51 is inserted into the installation groove 13, and a prefabricated panel 51 is installed.
[0070] A construction method for a bubble-mixed lightweight soil retaining wall, comprising:
[0071] S1. During construction, the fixing frame 20 is hoisted into the foundation pit 10 and the fixing frame 20 is located at the edge of the foundation pit 10;
[0072] S2. According to the designed height and length of the retaining wall, a number of prefabricated panels 51 are manufactured on site, and the prefabricated panels 51 are transferred to the working platform 50;
[0073] S3, drive the clamping screw 64 to rotate through the clamping motor 66, so that the threaded seat 65 slides along the length direction of the clamping screw 64, driving the clamping plate 61 to vertically descend relative to the working platform 50, so that the clamping plate 61 cooperates with the working platform 50 to clamp the prefabricated panel 51;
[0074] S4, the rotating shaft 72 is driven to rotate by the flip motor 77, driving the first connecting block 73 and the second connecting block 74 to rotate, thereby driving the clamping plate 61 to flip the mutual working platform 50 toward the direction close to the fixed column 11, and the clamping plate 61 is flipped to a vertical state abutting against the side wall of the bearing seat 40;
[0075] S5, fill the installation groove 13 on the foundation cushion layer 12 with mortar, drive the first sliding seat 21 to slide along the length direction of the fixing frame 20, and drive the second sliding seat 30 to slide relative to the fixing frame 20 toward the fixed column 11, change the position of the prefabricated panel 51 relative to the foundation pit 10, so that the bottom side of the prefabricated panel 51 is located directly above the installation groove 13, and the prefabricated panel 51 and the installation groove 13 are aligned. At this time, the bearing seat 40 is driven to vertically descend relative to the fixing frame 20, so that the bottom side of the prefabricated panel 51 is inserted into the installation groove 13, and the installation of the prefabricated panel 51 is completed;
[0076] S6, repeat S2-S6 until the construction of the entire retaining wall is completed;
[0077] S7. After the construction of the entire retaining wall is completed, the air bubble mixed lightweight soil is poured into the foundation pit 10 in layers. After the air bubble mixed lightweight soil solidifies, a permanent construction platform for supporting the main tower of the bridge is formed on the slope.
[0078] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A construction structure of a bubble mixed lightweight soil retaining wall, characterized in that: The invention comprises a fixed frame (20) arranged in a foundation pit (10), the fixed frame (20) being located outside a fixed column (11), a first sliding seat (21) being slidably connected to the fixed frame (20), the first sliding seat (21) being able to slide relative to the fixed frame (20) along the length direction of the fixed frame (20), a second sliding seat (30) being slidably arranged on the first sliding seat (21), the second sliding seat (30) being able to move relative to the first sliding seat (21) in a direction close to or away from the fixed column (11), a bearing seat (40) being liftable and arranged on the second sliding seat (30), a working platform (50) being rotatably arranged on the bearing seat (40), one side of the working platform (50) extending outside the bearing seat (40) in a direction away from the fixed column (11), and the working platform (50) being able to move relative to the first sliding seat (21) in a direction close to or away from the fixed column (11). The bearing seat (40) is flipped from a horizontal state to a vertical state, a prefabricated panel (51) is arranged on the working platform (50), the length of the prefabricated panel (51) matches the designed height of the retaining wall, the prefabricated panel (51) extends out of the working platform (50) from a side of the working platform (50) close to the fixed column (11), a flipping component for driving the working platform (50) to flip is arranged on the bearing seat (40), a moving frame (60) is slidably arranged on the working platform (50), the moving frame (60) is liftably provided with a clamping plate (61) for clamping the prefabricated panel (51), and a clamping component for driving the clamping plate (61) to rise and fall relative to the working platform (50) so that the clamping plate (61) cooperates with the working platform (50) to clamp the prefabricated panel (51).
2. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 1 is characterized in that: The flip assembly comprises a first fixed block (70) and a second fixed block (71) fixedly arranged on the top surface of the bearing seat (40), a rotating shaft (72) rotatably arranged between the first fixed block (70) and the second fixed block (71), a first connecting block (73) and a second connecting block (74) sleeved on the rotating shaft (72), and a driving member for driving the rotating shaft (72) to rotate, wherein the first fixed block (70) and the second fixed block (71) are symmetrically arranged on both sides of the bearing seat (40), the rotating shaft (72) is arranged along the length direction of the bearing seat (40), and the two ends of the rotating shaft (72) are respectively fixedly connected to the opposite sides of the first fixed block (70) and the second fixed block (71), the first connecting block (73) and the second connecting block (74) are symmetrically arranged at the two ends of the rotating shaft (72), and the sides of the first connecting block (73) and the second connecting block (74) away from the rotating shaft (72) are both fixedly connected to the working platform (50).
3. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 2 is characterized in that: The driving member comprises a worm wheel (75) sleeved on the rotating shaft (72), a worm (76) for meshing with the worm wheel (75), and a flip motor (77) for driving the worm (76) to rotate, wherein the worm (76) is arranged along a length direction perpendicular to the rotating shaft (72), the flip motor (77) is fixedly arranged on the bearing seat (40), and the output shaft of the flip motor (77) is fixedly connected to the worm (76).
4. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 2 is characterized in that: The first connecting block (73) and the second connecting block (74) are both provided with guide rods (80), the two guide rods (80) are both provided along the length direction of the rotating shaft (72), and the two guide rods (80) are respectively located on the side of the first connecting block (73) and the second connecting block (74) which are away from each other, and the first fixing block (70) and the second fixing block (71) are both provided with guide grooves (81) for slidingly cooperating with the guide rods (80), the guide grooves (81) are provided in the form of circular arcs, and one end of the guide rod (80) passes through the guide grooves (81).
5. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 1 is characterized in that: The working platform (50) is provided with a driving assembly for driving the moving frame (60) to move towards or away from the prefabricated panel (51).
6. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 5 is characterized in that: The driving assembly comprises a groove (52) provided on the working platform (50), a screw rod (53) rotatably arranged in the groove (52), a slider (54) sleeved on the screw rod (53), and a driving motor (57) for driving the screw rod (53) to rotate, wherein the groove (52) is arranged along the width direction of the working platform (50), the screw rod (53) is arranged along the length direction of the groove (52), the slider (54) is threadedly connected to the screw rod (53), the slider (54) is slidably fitted in the groove (52), and the side of the slider (54) facing away from the groove (52) is fixedly connected to the bottom side of the moving frame (60), the driving motor (57) is fixedly arranged on the working platform (50), and the output shaft of the driving motor (57) is fixedly connected to the screw rod (53).
7. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 1 is characterized by: The number of the clamping assemblies is multiple, and the multiple clamping assemblies cooperate to drive the clamping plate (61) to vertically rise and fall relative to the working platform (50).
8. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 7 is characterized by: The clamping assembly comprises a vertical slot (63) provided on a movable frame (60), a clamping screw (64) rotatably arranged in the vertical slot (63), a threaded seat (65) threadedly connected to the clamping screw (64), and a clamping motor (66) for driving the clamping screw (64) to rotate. The vertical slot (63) and the clamping screw (64) are both vertically arranged, the threaded seat (65) is slidably matched with the vertical slot (63), and the side of the threaded seat (65) facing away from the vertical slot (63) is fixedly connected to the clamping plate (61), the clamping motor (66) is fixedly arranged on the movable frame (60), and the output shaft of the clamping motor (66) is fixedly connected to the clamping screw (64).
9. The construction structure of a bubble mixed lightweight soil retaining wall according to claim 1, characterized in that: An elastic abutment pad (62) is provided on one side of the clamping plate (61) facing the working platform (50).
10. A construction method for a bubble-mixed lightweight soil retaining wall, using the construction structure according to any one of claims 1 to 9, characterized in that: include, S1. During construction, the fixing frame (20) is hoisted into the foundation pit (10), and the fixing frame (20) is located at the edge of the foundation pit (10); S2, according to the design height and design length of the retaining wall, a number of prefabricated panels (51) are manufactured on site, and the prefabricated panels (51) are transferred to the working platform (50); S3, driving the clamping screw (64) to rotate by means of the clamping motor (66), causing the threaded seat (65) to slide along the length direction of the clamping screw (64), driving the clamping plate (61) to vertically descend relative to the working platform (50), so that the clamping plate (61) cooperates with the working platform (50) to clamp the prefabricated panel (51); S4, driving the rotating shaft (72) to rotate by means of the flipping motor (77), thereby driving the first connecting block (73) and the second connecting block (74) to rotate, thereby driving the clamping plate (61) and the working platform (50) to flip in a direction close to the fixed column (11), and causing the clamping plate (61) to flip to a vertical state in contact with the side wall of the bearing seat (40); S5, the installation groove (13) on the foundation cushion layer (12) is filled with mortar, and the first sliding seat (21) is driven to slide along the length direction of the fixed frame (20), and the second sliding seat (30) is driven to slide relative to the fixed frame (20) in the direction close to the fixed column (11), so as to change the position of the prefabricated panel (51) relative to the foundation pit (10), so that the bottom side of the prefabricated panel (51) is located directly above the installation groove (13), and the alignment of the prefabricated panel (51) and the installation groove (13) is completed. At this time, the bearing seat (40) is driven to vertically descend relative to the fixed frame (20), so that the bottom side of the prefabricated panel (51) is inserted into the installation groove (13), and the installation of the prefabricated panel (51) is completed; S6, repeat S2-S6 until the construction of the entire retaining wall is completed; S7. After the construction of the entire retaining wall is completed, the air bubble mixed lightweight soil is poured into the foundation pit (10) in layers. After the air bubble mixed lightweight soil solidifies, a permanent construction platform for supporting the main tower of the bridge is formed on the slope.
Citation Information
Patent Citations
Construction device for prefabricated anchor retaining wall
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Sound-absorbing wall mounting structure for building decoration
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