A charging house for inspection vehicles

By using a scissor lever mechanism and drive components on the inspection vehicle to control the extension and retraction of the charging bow, the problems of overloading and unstable extension of the charging bow in low-temperature environments are solved, the stability and safety of the charging bow are achieved, and the charging efficiency and service life are improved.

CN115402134BActive Publication Date: 2025-09-12SHENZHEN JINGZHI MACHINE
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Patent Information

Application Number
CN202211065253.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-01
Publication Date
2025-09-12
Estimated Expiration
2042-09-01

AI Technical Summary

Technical Problem

When existing inspection vehicles are charged in low-temperature environments, the charging bow has a shortened service life due to overloading and unstable extension and retraction, which affects charging efficiency.

Method used

A scissor lever mechanism and drive assembly are used to control the extension and retraction of the charging bow. Combined with the design of the inspection vehicle and charging room, the stability and safety of the charging bow during the charging process are ensured, and the phenomenon of unbalanced loading is reduced.

Benefits of technology

It increases the service life of the charging bow, reduces damage caused by eccentric loading and unstable extension and retraction, improves charging efficiency and safety, and adapts to multiple fast charging needs.

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Abstract

The present invention discloses a charging room for patrol vehicles, which relates to the field of patrol vehicle charging technology. The room comprises a main body of the charging room and a patrol vehicle. A charging bow mounting seat is provided in the main body of the charging room. A charging bow is connected to the charging bow mounting seat. The charging bow comprises a scissor lever mechanism and an upper charging plate. The upper end of the scissor lever mechanism is connected to the charging bow mounting seat, and the lower end of the scissor lever mechanism is connected to the upper charging plate. The scissor lever mechanism is provided with a drive assembly. The patrol vehicle is provided with a lower charging bow, which is used in a position corresponding to the upper charging plate. The present invention is beneficial in that a variant of the scissor lever mechanism is used to stabilize the extension and retraction process of the charging bow and to substantially avoid unbalanced loading, thereby substantially reducing damage to the charging bow caused by extension and retraction. The stability of the scissor lever mechanism is utilized to facilitate multiple and rapid charging of the patrol vehicle, saving a significant amount of charging time and meeting operational requirements.
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Description

Technical Field

[0001] The invention discloses a charging room for a patrol vehicle, and relates to the field of charging and maintenance of patrol vehicles. Background Art

[0002] With the widespread use of charging pantographs, fast charging has become an important way to improve the efficiency of patrol vehicles. Currently, the more mature charging technologies include traditional wired charging, charging pantograph charging, and wireless charging. Among these, charging pantograph charging offers the highest efficiency and is currently used most frequently on energy-efficient buses.

[0003] At present, the charging bow generally adopts an overloaded scissor lever mechanism, and this patrol vehicle has to operate in a low-temperature environment, which has a certain impact on the battery capacity, that is, the charging frequency will be greatly increased. Frequent overload and unstable extension and retraction will have a certain impact on the service life of the charging bow.

[0004] Based on the above reasons, a solution is needed to reduce the overload of the charging bow and make the extension and retraction more stable. Summary of the Invention

[0005] In view of the above, the present invention provides a mechanism with less overloading of the charging bow and more stable extension and retraction, which can effectively reduce the situation where the charging bow is damaged due to overloading and unstable extension and retraction.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] A charging room for an inspection vehicle, comprising a charging room body and an inspection vehicle, wherein a charging bow mounting seat is provided in the charging room body, and a charging bow is connected to the charging bow mounting seat. The charging bow comprises a scissor lever mechanism and an upper charging plate, wherein the upper end of the scissor lever mechanism is connected to the charging bow mounting seat, and the lower end of the scissor lever mechanism is connected to the upper charging plate; the scissor lever mechanism is provided with a drive assembly, and the drive assembly is used to control the extension and retraction of the scissor lever mechanism;

[0008] The inspection vehicle is provided with a lower charging bow, which corresponds to the position of the upper charging plate and is used in conjunction with the upper charging plate.

[0009] Furthermore, the charging bow mounting base includes a first mounting plate, a second mounting plate, and a third mounting plate, a shaft and a first motor, and the shaft is rotatably connected to the first mounting plate, the second mounting plate, and the third mounting plate; the shaft is connected to a boom, and the boom is provided with a first mounting plate; the shaft includes an axis core, and a driven gear is provided on the axis core; the motor shaft of the first motor is connected to the input shaft of the first reducer, the output shaft of the first reducer is connected to the first coupling, the first coupling is connected to the driving gear, and the driving gear is meshed with the driven gear.

[0010] Furthermore, a first bearing is arranged in the first mounting and fixing plate, the inner ring of the first bearing is connected to the shaft core, and the outer ring of the first bearing is connected to the first mounting and fixing plate; a second bearing is arranged in the second mounting and fixing plate, the inner ring of the second bearing is connected to the shaft core, and the outer ring of the second bearing is connected to the second mounting and fixing plate.

[0011] Furthermore, it includes a first wall bracket and a second wall bracket, the first mounting plate and the second mounting plate are connected to the first wall bracket, and the third mounting plate is connected to the second wall bracket; the first wall bracket is connected to a connecting plate, and the first reducer is connected and fixed to the connecting plate; the boom includes a cross bar and an oblique bar, and the cross bar, oblique bar and shaft are welded and fixed into a triangle shape, and the first mounting plate is connected to the cross bar.

[0012] Furthermore, a first assembly plate is provided on one side of the scissor lever mechanism, and a second assembly plate is provided on the other side; the drive assembly includes a second motor, a second reducer, a ball screw and a screw sleeve, and the ball screw is used in conjunction with the screw sleeve; the second reducer is connected and fixed on the second assembly plate, the second motor is connected to the input end of the second reducer, the output end of the second reducer is connected to the ball screw, and the screw sleeve is connected and fixed on the first assembly plate; an upper second mounting plate is connected above the scissor lever mechanism, and the second mounting plate is connected to the first mounting plate.

[0013] Furthermore, wire protection chains for the wire group are provided on both sides of the second mounting plate; one end of the wire protection chain is connected to the second mounting plate, and the other end of the wire protection chain extends toward the upper charging plate.

[0014] Furthermore, a mounting groove is provided on the top of the inspection vehicle, and the lower charging bow is connected to the mounting groove.

[0015] Furthermore, the main body of the charging house includes an entrance and an exit, a rolling shutter door is provided on the top of the entrance and an elevating slope is provided below the entrance and an elevating slope is provided inside the elevating slope.

[0016] Furthermore, a patrol vehicle repair tool storage cabinet is provided in the main body of the charging room, and the charging bow mounting seat is located above the patrol vehicle repair tool storage cabinet.

[0017] The beneficial effects of the present invention are:

[0018] The present invention utilizes a variant of the scissor lever mechanism to make the extension and retraction process of the charging bow stable and basically free of unbalanced load, thereby fully reducing the damage to the charging bow body caused by extension and retraction. The stability of the scissor lever mechanism is utilized to cooperate with the inspection vehicle to perform multiple and rapid charging, saving a lot of charging time to meet the operational requirements. In addition, combined with the current sophisticated and safe charging bow technology, the charging bow contact surface is basically unaffected by a small amount of mud, water stains, branches and leaves, etc., which helps to improve charging efficiency and save a lot of time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods, the following will briefly introduce the drawings required for use in the description of the implementation methods. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 It is a three-dimensional diagram of the charging room of the inspection vehicle provided in an embodiment of the present disclosure.

[0021] Figure 2 This is a three-dimensional diagram of the charging bow mounting base and the charging bow provided in an embodiment of the present disclosure.

[0022] Figure 3 It is a side view of the charging bow mounting base provided in an embodiment of the present disclosure.

[0023] Figure 4 It is a structural schematic diagram of the first mounting plate, the first bearing, the driven gear and the shaft core in the charging bow mounting seat provided by an embodiment of the present disclosure in the separated state.

[0024] Figure 5 The three-dimensional charging bow provided by the embodiment of the present disclosure Figure 1 .

[0025] Figure 6 The three-dimensional charging bow provided by the embodiment of the present disclosure Figure 2 .

[0026] Figure 7 It is a three-dimensional diagram of the inspection vehicle provided by an embodiment of the present disclosure.

[0027] Description of main component symbols

[0028]

[0029]

[0030] The following specific embodiments will further illustrate the present disclosure in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0031] In order to more clearly understand the above-mentioned purposes, features and advantages of the present disclosure, the present disclosure is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. In the following description, many specific details are set forth in order to fully understand the present disclosure. The embodiments described are only part of the embodiments of the present disclosure, not all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present disclosure.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art in the art of the present disclosure. The terms used in the specification herein are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure.

[0033] In various embodiments, for ease of description and not to limit the present disclosure, the term "connection" used in the patent specification and claims of the present disclosure is not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "below," "left," and "right" are used solely to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship also changes accordingly.

[0034] like Figure 1 、 Figure 2 as well as Figure 7As shown, the present invention provides a charging house for patrol vehicles, comprising a charging house main body 1 and a patrol vehicle 2. The charging house main body 1 comprises an entrance and exit 101. The patrol vehicle 2 enters and exits the charging house main body 1 through the entrance and exit 101 to charge. A rolling shutter door 6 is provided at the top of the entrance and exit 101, and a liftable slope 7 is provided below the entrance and exit 101. A reinforcing support plate 701 is provided inside the liftable slope 7. The reinforcing support plate 701 serves to enhance the supporting strength of the liftable slope 7. When the patrol vehicle 2 needs to be charged, the liftable slope 7 will be lowered and the rolling shutter door 6 will be raised, making it convenient for the patrol vehicle 2 to enter the charging house main body 1 and reach the designated position for charging. When the patrol vehicle 2 is fully charged and drives out of the charging house main body 1, the rolling shutter door 6 will be lowered, the liftable slope 7 will be raised, and the process ends. The liftable slope 7 is rotatably connected to the charging house main body 1, thereby realizing rotational raising and reverse rotational lowering.

[0035] A charging bow mounting seat 3 is provided in the charging house main body 1, and the charging bow mounting seat 3 is fixed on the wall of the charging house main body 1. The charging bow mounting seat 3 is connected to the charging bow 4, and the charging bow 4 includes a scissor lever mechanism 401 and an upper charging plate 402. The upper end of the scissor lever mechanism 401 is connected to the charging bow mounting seat 3, and the lower end of the scissor lever mechanism 401 is connected to the upper charging plate 402; the scissor lever mechanism 401 is provided with a driving component 403, and the driving component 403 is used to control the extension and retraction of the scissor lever mechanism 401, that is, the purpose of controlling the lifting of the upper charging plate 402 is achieved through the driving component 403; a lower charging bow 201 is provided on the inspection car 2, and the lower charging bow 201 corresponds to the upper charging plate 402 in position and is used in conjunction with it; when the inspection car 2 needs to be charged, the driving component 403 controls the scissor lever mechanism 401 to move to control the upper charging plate 402 to descend and engage with the lower charging bow 201. When the upper charging plate 402 is pressed down, it makes cross contact with the electrodes of the lower charging bow 201 to start charging. Here, the upper charging plate 402 and the lower charging pantograph 201 are fully connected by upper and lower electrodes, providing a wide contact range. The pantograph installed on the inspection vehicle 2 has a front-to-back tolerance of 65 mm and a side-to-side tolerance of 100 mm, effectively reducing charging failures caused by excessive distance errors. After charging is complete, the drive assembly 403 controls the upper charging plate 402 to rise, separating it from the lower charging pantograph 201.

[0036] A mounting slot 202 is provided on the top of the inspection vehicle 2, and the lower charging bow 201 is connected to the mounting slot 202. The lower charging bow 201 can slide left and right on the mounting slot 202 to facilitate position adjustment. When the adjustment is completed, the lower charging bow 201 can be locked on the mounting slot 202.

[0037] like Figure 3 as well as Figure 4As shown, the charging bow mounting base 3 includes a first mounting plate 301, a second mounting plate 302 and a third mounting plate 303, an axis 304 and a first motor 305, including a first wall bracket 314 and a second wall bracket 315. The first mounting plate 301 and the second mounting plate 302 are welded to the first wall bracket 314, and the third mounting plate 303 is welded to the second wall bracket 315. The first wall bracket 314 and the second wall bracket 315 are locked to the charging house body 1.

[0038] The shaft body 304 is rotatably connected to the first mounting and fixing plate 301, the second mounting and fixing plate 302 and the third mounting and fixing plate 303; specifically, the shaft body 304 includes a shaft core 3041, which is a fixed part of the shaft body 304, and a first bearing 312 is provided in the first mounting and fixing plate 301, the inner ring of the first bearing 312 is connected to the shaft core 3041, and the outer ring of the first bearing 312 is connected to the first mounting and fixing plate 301; a second bearing 313 is provided in the second mounting and fixing plate 302, the inner ring of the second bearing 313 is connected to the shaft core 3041, and the outer ring of the second bearing 313 is connected to the second mounting and fixing plate 302, and the shaft body 304 is smoothly rotatably connected to the first mounting and fixing plate 301 and the second mounting and fixing plate 302 through the first bearing 312 and the second bearing 313; the connecting part between the shaft body 304 and the third mounting and fixing plate 303 can also be connected using the above-mentioned structure.

[0039] The shaft body 304 is connected to a suspension arm 306, which is provided with a first mounting plate 307. The first mounting plate 307 is used to connect with the charging bow 4. A driven gear 308 is provided on the shaft core 3041. The motor shaft of the first motor 305 is connected to the input shaft of the first reducer 309. The output shaft of the first reducer 309 is connected to the first coupling 310. The first coupling 310 is connected to the driving gear 311. The driving gear 311 is meshed with the driven gear 308. From the above structure, it can be seen that when the first motor 305 is started, the driving gear 311 is driven to rotate through the transmission of the first reducer 309 and the first coupling 310. Through the interaction between the driving gear 311 and the driven gear 308, the shaft body 304 is driven to rotate, that is, the charging bow 4 is driven to rotate. When charging is required, as shown in FIG. Figure 1 As shown, the charging bow 4 is controlled to rotate outward to the top of the inspection vehicle 2. When charging is completed, the charging bow 4 is controlled to rotate back inward to the inner wall of the charging room body 1.

[0040] A patrol vehicle repair tool storage cabinet 102 is provided in the main body 1 of the charging house. The patrol vehicle repair tool storage cabinet 102 is used to place vehicle repair tool parts for easy access; the charging bow mounting seat 3 is located above the patrol vehicle repair tool storage cabinet 102. After the charging bow mounting seat 3 drives the charging bow 4 to rise, it does not affect the use of the patrol vehicle repair tool storage cabinet 102.

[0041] The first wall bracket 314 is connected to a connecting plate 316 , and the first reducer 309 is connected and fixed to the connecting plate 316 , so the first motor 305 , the first reducer 309 and the first coupling 310 do not interfere with the rotation of the shaft 304 .

[0042] The boom 306 includes a horizontal bar 3061 and an oblique bar 3062 . The horizontal bar 3061 , the oblique bar 3062 and the shaft 304 are welded and fixed into a triangle shape, and the structure is stable. The first mounting plate 307 is connected and fixed to the horizontal bar 3061 .

[0043] like Figure 5 as well as Figure 6 As shown, the scissor lever mechanism 401 itself is shown in the figure, and is composed of a number of rods hinged in sequence, so it can be folded or extended. This is the existing structural technology of the scissor lever mechanism 401 and will not be described in detail here. In this design, a first assembly plate 4011 is provided on one side of the scissor lever mechanism 401, and a second assembly plate 4012 is provided on the other side. The driving component 403 includes a second motor 4031, a second reducer 4032, a ball screw 4033 and a screw sleeve 4034. The ball screw 4033 and the screw sleeve 4034 are used in conjunction with each other. The second reducer 4032 is connected and fixed to the second assembly plate 4012, the second motor 4031 is connected to the input end of the second reducer 4032, and the output end of the second reducer 4032 is connected to the ball screw 4033. The screw sleeve 4034 is connected and fixed on the first assembly plate 4011, and the first assembly plate 4011 and the second assembly plate 4012 are installed at the intersection of the rods in the scissor lever mechanism 401. Combined with the principle of screw transmission, it can be seen that the second motor 4031 starts and drives the ball screw 4033 to rotate through the second reducer 4032, which can control the screw sleeve 4034 to move on the ball screw 4033, thereby controlling the first assembly plate 4011 and the second assembly plate 4012 to approach or move away from each other, that is, ultimately achieving the purpose of controlling the extension and retraction of the scissor lever mechanism 401; an upper second mounting plate 4035 is connected to the top of the scissor lever mechanism 401, and the second mounting plate 4035 is connected and fixed to the first mounting plate 307, thereby fixing the charging bow 4 below the charging bow mounting seat 3.

[0044] Wire protection chains 5 for the wire group are provided on both sides of the second mounting plate 4035; one end of the wire protection chain 5 is connected to the second mounting plate 4035, and the other end of the wire protection chain 5 extends toward the upper charging plate 402, and the wire group is connected downward to the upper charging plate 402 through the wire protection chain 5.

[0045] The working principle of the present invention is that when the inspection car 2 needs to be charged, the lifting ramp 7 will be lowered, the rolling shutter door 6 will be raised, and the inspection car 2 enters the charging room main body 1 from the entrance and exit 101 to the designated position; at this time, the first motor 305 is started, the drive shaft 304 rotates, and the charging bow 4 rotates to the top of the inspection car 2, so that the upper charging plate 402 corresponds to the lower charging bow 201 up and down, and then the drive component 403 drives the scissor rod mechanism 401 to extend downward, that is, the upper charging plate 402 is pressed down to the lower charging bow 201 to start charging; after charging is completed, the drive component 403 controls the upper charging plate 402 to rise so that the upper charging plate 402 is separated from the lower charging bow 201, the first motor 305 rotates in the opposite direction, and the drive shaft 304 rotates in the opposite direction, and finally the boom 306 and the charging bow 4 are tightly attached to the inner wall of the charging room main body 1 without causing interference; the inspection car 2 leaves the entrance and exit 101, the lifting ramp 7 will rise, and the rolling shutter door 6 falls, waiting for the next round of charging of the inspection car 2.

[0046] In the several specific embodiments provided in the present disclosure, it is obvious to those skilled in the art that the present disclosure is not limited to the details of the above-mentioned exemplary embodiments, and that the present disclosure can be implemented in other specific forms without departing from the spirit or basic characteristics of the present disclosure. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present disclosure is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present disclosure. In addition, it is obvious that the word "including" does not exclude other units or steps, and the singular does not exclude the plural. Words such as first, second, etc. are used to indicate names and do not indicate any particular order.

[0047] The above embodiments are only used to illustrate the technical solutions of the present disclosure and are not intended to limit the present disclosure. Although the present disclosure has been described in detail with reference to the above preferred embodiments, those skilled in the art should understand that modifications or equivalent replacements of the technical solutions of the present disclosure should not depart from the spirit and scope of the technical solutions of the present disclosure.

Claims

1. A patrol vehicle charging room, comprising a charging room body and a patrol vehicle, characterized in that: A charging bow mounting seat is provided in the charging room body, and a charging bow is connected to the charging bow mounting seat. The charging bow includes a scissor lever mechanism and an upper charging plate. The upper end of the scissor lever mechanism is connected to the charging bow mounting seat, and the lower end of the scissor lever mechanism is connected to the upper charging plate. The scissor lever mechanism is provided with a drive assembly, and the drive assembly is used to control the extension and retraction of the scissor lever mechanism. The inspection vehicle is provided with a lower charging bow, which corresponds to the position of the upper charging plate and is used in conjunction with the lower charging bow; The charging bow mounting base includes a first mounting plate, a second mounting plate, and a third mounting plate, a shaft, and a first motor. The shaft is rotatably connected to the first, second, and third mounting plates. A boom is connected to the shaft, and the boom is provided with a first mounting plate. The shaft includes a shaft core, and a driven gear is provided on the shaft core. The motor shaft of the first motor is connected to the input shaft of the first reducer, and the output shaft of the first reducer is connected to the first coupling. The first coupling is connected to the driving gear, and the driving gear is meshed with the driven gear. A first bearing is disposed in the first mounting plate, wherein the inner ring of the first bearing is connected to the shaft core, and the outer ring of the first bearing is connected to the first mounting plate; a second bearing is disposed in the second mounting plate, wherein the inner ring of the second bearing is connected to the shaft core, and the outer ring of the second bearing is connected to the second mounting plate; It includes a first wall bracket and a second wall bracket, the first mounting plate and the second mounting plate are connected to the first wall bracket, and the third mounting plate is connected to the second wall bracket; the first wall bracket is connected to a connecting plate, and the first reducer is connected and fixed to the connecting plate; the boom includes a cross bar and an oblique bar, and the cross bar, the oblique bar and the shaft are welded and fixed into a triangle shape, and the first mounting plate is connected to the cross bar.

2. The patrol vehicle charging room according to claim 1, characterized in that: A first assembly plate is provided on one side of the scissor lever mechanism, and a second assembly plate is provided on the other side; the driving assembly includes a second motor, a second reducer, a ball screw and a screw sleeve, and the ball screw is used in conjunction with the screw sleeve; the second reducer is connected and fixed to the second assembly plate, the second motor is connected to the input end of the second reducer, the output end of the second reducer is connected to the ball screw, and the screw sleeve is connected and fixed to the first assembly plate; an upper second mounting plate is connected above the scissor lever mechanism, and the second mounting plate is connected to the first mounting plate.

3. The patrol vehicle charging room according to claim 2, characterized in that: Wire protection chains for the wire group are provided on both sides of the second mounting plate; one end of the wire protection chain is connected to the second mounting plate, and the other end of the wire protection chain extends toward the upper charging plate.

4. The patrol vehicle charging room according to claim 1, characterized in that: A mounting slot is provided on the top of the inspection vehicle, and the lower charging bow is connected to the mounting slot.

5. The patrol vehicle charging room according to any one of claims 1 to 4, characterized in that: The main body of the charging house includes an entrance and an exit, a rolling shutter door is provided on the top of the entrance and an elevating slope is provided below the entrance and an elevating slope is provided inside the elevating slope.

6. The patrol vehicle charging room according to claim 5, characterized in that: A patrol vehicle repair tool storage cabinet is provided in the main body of the charging house, and the charging bow mounting seat is located above the patrol vehicle repair tool storage cabinet.

Citation Information

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