An intelligent loading online monitoring system

Through the intelligent online monitoring system for loading vehicles, the dynamic regulation of temperature control warehouses and blasting warehouses is used to solve the false alarm and omission of dust explosion warnings, real-time and reliable dust concentration and temperature monitoring are achieved, and the risk of dust explosion is reduced.

CN115420872BActive Publication Date: 2025-08-22NANYANG ZHONGLIAN CEMENT CO LTD
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Patent Information

Application Number
CN202211084306.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-06
Publication Date
2025-08-22
Estimated Expiration
2042-09-06

AI Technical Summary

Technical Problem

The existing dust concentration monitoring devices have false alarms, omission alarms and unsafety in dust explosion warnings, and are affected by oxygen, combustible gases and temperature in the air, and lack effective and reliable early warning measures.

Method used

An intelligent online monitoring system for loading vehicles is designed, including a temperature control chamber, a detonation plate and a blasting chamber. The dust gas is measured and exploded in real time through the ignition device, and combined with the dynamic control of the limit column, thermal conduction column and air pores, real-time and reliable dust concentration and temperature monitoring are achieved.

Benefits of technology

Real-time and reliable dust concentration and temperature monitoring is achieved, reducing the risk of dust explosion, improving the accuracy and safety of early warnings, and adapting to changes in different environmental conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to an intelligent loading online monitoring system, comprising a temperature control chamber, an initiating piece, an explosion detection chamber, and an explosion trigger point; the explosion detection chamber is placed in the temperature control chamber, and an ignition device is provided on the explosion detection chamber; the ignition device ignites dust gas sucked into the explosion detection chamber to detect explosion.
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Description

Technical Field

[0001] The present invention relates to the technical field of an intelligent loading online monitoring system, in particular to an intelligent loading online monitoring system. Background Art

[0002] Cement refers to a powdered hydraulic cementitious material that is mixed with water to form a plastic slurry, which can bind materials such as sand and stone and can harden both in air and in water. It is commonly used in various construction fields and is an indispensable material in the construction industry. Cement manufacturers use pulverized coal for grinding and calcining during production, so there is a risk of dust explosions from combustible dust in the workshop. Especially during the loading and unloading process of combustible dust when it is loaded and transported to the work site, a large amount of dust is inevitably generated and suspended in the air. The loading environment is chaotic and noisy, making dust explosions very likely to occur. A dust explosion refers to a dust cloud formed by the mixing of combustible dust with air in a confined space. Under the action of an ignition source, the dust-air mixture formed quickly burns, causing a chemical reaction in which the temperature and pressure rise sharply, which is extremely dangerous. Therefore, it is necessary to test or provide early warning during the loading process to see if the dust concentration in the air reaches a dust explosion level.

[0003] Existing dust concentration monitoring devices all monitor the dust concentration in the air through various electronic sensors. The monitoring results are not only prone to deviations, but are also affected by the uniformity of the dust concentration distribution in the air, and the monitoring effect is very limited. Safety is achieved through preliminary tests or reference standards, and the dust content is used to determine whether there is a risk of dust explosion. In addition, electronic devices such as sensors are also easily affected by dust and cannot work normally. Furthermore, the results obtained from monitoring and the actual results cannot be generalized. This kind of warning with existing technology is inherently unsafe. First, whether a dust storm will occur is not only affected by dust, but also by oxygen and other flammable gases in the air. Second, it is affected by Due to the influence of temperature, the temperature difference between winter and summer reaches 20 degrees Celsius; this warning relies solely on dust content, and there are a lot of false alarms and missed alarms. In order to pursue maximum production safety, taking missed alarms as an example, there is currently a lack of effective, reliable and controllable technical measures, and there is a lack of buffered warnings at a distance or close to the dangerous value, because dust explosions do not happen overnight, and are often the result of the integration of multiple factors, such as the gradual increase in dust concentration, the lack of air flow and oxygen content to meet explosion conditions, the presence of static electricity or fire sources, and the appropriate ambient temperature, etc. Among these factors, the latitude of dust concentration and ambient temperature can be used for centralized and segmented warnings, so improvements are needed. Summary of the Invention

[0004] The purpose of the present invention is to provide an intelligent loading online monitoring system, which has the characteristics of real-time explosion measurement, compression explosion measurement, stable continuous compression explosion measurement, and two-way stroke compression explosion measurement.

[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. The present invention provides an intelligent loading online monitoring system, comprising a temperature control chamber, an initiating piece, an explosion detection chamber, and an explosion point; the explosion detection chamber is placed in the temperature control chamber, and an ignition device is provided on the explosion detection chamber; the ignition device ignites the dust gas sucked into the explosion detection chamber to detect explosion.

[0006] A technical solution provided by this application also has the following technical features:

[0007] Furthermore, the ignition device includes an initiating piece and an explosion point, and the initiating piece triggers at least one explosion point to form an electric spark; the initiating piece and the explosion point are arranged in the explosion detection chamber.

[0008] Furthermore, the internal cavity of the explosion detection chamber is cylindrical, and a limit column is provided in the explosion detection chamber. An extrusion sliding disk is provided on the limit column. The extrusion sliding disk moves on the limit column to squeeze the space on one side of the explosion detection chamber. The ignition device ignites intermittently or continuously until explosion or compression to the limit position.

[0009] Furthermore, the ignition device triggers continuous detonation points through the detonating piece to form an intermittent cycle of ignition.

[0010] Furthermore, medium liquid is injected into the temperature control chamber, and the explosion detection chamber is below the medium liquid level in the temperature control chamber.

[0011] Furthermore, a bracket plate and a buffer plate are respectively provided on both sides of the explosion detection chamber; a temperature control rack is provided on the outer wall of the explosion detection chamber, and the temperature control rack includes a heat-conducting column, a heat-conducting ring, and a sealing column chamber. The heat-conducting column rotates in and out of the sealing column chamber with the heat-conducting ring to adjust the exposed length of the heat-conducting column.

[0012] Furthermore, the heat-conducting columns are evenly arranged through a horizontal plate, the column sealing bins are arranged on the fan-shaped blocks, and the horizontal plate and the fan-shaped blocks are arranged in a ring array.

[0013] Furthermore, at least one side of the explosion detection chamber is provided with an air hole, and the heat conductive ring on the corresponding side is provided with an air hole; the heat conductive ring and the air hole of the explosion detection chamber are staggered to form sealing and ventilation.

[0014] Furthermore, the limiting post is a threaded post, and the extrusion sliding disk is provided with a threaded hole matching the limiting post; the first electrode is a piezoelectric ceramic, and the second electrode is a phosphor copper sheet.

[0015] Furthermore, the left power module controls the limit column, driving the extrusion sliding disk to reciprocate along the limit column. The trigger point on the inner wall of the explosion detection chamber drives the detonator to collide with the electrode 1. The generated current is emitted from the electrode 2, igniting the extrusion sliding disk and the gas in the explosion detection chamber to cause an explosion experiment.

[0016] The power module on the right side controls the thermal conductive ring; when the thermal conductive column on the thermal conductive ring extends from the sealing column chamber on the outer wall of the explosion detection chamber, the heat exchange area increases, and when it retracts, the heat exchange area decreases; at the same time, when the thermal conductive ring extends, the air hole at one end of the explosion detection chamber opens and the air hole at the other end is closed; when the thermal conductive ring retracts, the air hole is reversed and one is closed and the other is open.

[0017] Furthermore, both ends of the electrode are connected to the support plate and the buffer plate respectively; or a section of electrode is provided on at least one side of the extrusion sliding plate to meet the impact length requirement of the detonating piece.

[0018] Furthermore, the relative rotational misalignment between the thermal conductive ring and the explosion detection chamber is achieved by driving the motor to rotate forward and reverse, and the motor is connected to a sensor, which includes a compression limit position sensor and an explosion detection sensor, and the explosion detection sensor is a sound induction sensor or a vibration sensor.

[0019] Furthermore, the extrusion sliding disk is provided with through holes and threaded holes corresponding to the first electrode and the limiting column.

[0020] Furthermore, the bracket plate is provided with an inner gear ring, a groove ring, and bolt holes.

[0021] Furthermore, the power module drives the sun gear, which in turn drives the meshing planetary gears, which in turn drive the inner gear ring of the support plate, which in turn drives the explosion detection chamber to rotate. The relative rotation of the extrusion sliding plate and the limiting column allows the extrusion sliding plate to sequentially compress the space in the explosion detection chambers on both sides and ignite the explosion detection.

[0022] Furthermore, the thermal conductive ring on the other side of the explosion detection chamber is driven by the power module to achieve the misalignment of the explosion detection chamber and the thermal conductive ring and the alignment of the air hole.

[0023] Furthermore, two limiting posts are rotatably mounted on the bracket disk, and two planetary gears are rotatably mounted on the other side of the bracket disk away from the limiting posts, and the two planetary gears are fixedly connected to the two limiting posts respectively; a sun gear is rotatably mounted at the center of the side of the bracket disk where the planetary gears are mounted, and the sun gear is engaged with the two planetary gears at the same time; two electrodes are also fixedly mounted on the side of the bracket disk where the limiting posts are mounted.

[0024] Furthermore, a technical solution provided by this application also has the following technical features:

[0025] An extrusion sliding disk is slidably mounted on the bracket disk, and the extrusion sliding disk is provided with two threaded holes and two through holes, the limiting posts on the bracket disk pass through the threaded holes on the extrusion sliding disk, and the electrode 1 on the bracket disk passes through the through holes on the extrusion sliding disk; a torsion pendulum plate is rotatably mounted at the center of both side surfaces of the extrusion sliding disk, a torsion spring is provided between the torsion pendulum plate and the extrusion sliding disk, one end of the torsion spring is fixedly connected to the center of the extrusion sliding disk, and the other end of the torsion spring is fixedly connected to the center of the torsion pendulum plate; an explosive piece is provided on the torsion pendulum plate, the material of the explosive piece is piezoelectric ceramic, and the explosive piece can impact on the electrode 1.

[0026] Furthermore, the end of the limit post and the electrode one on the bracket disk abuts against the buffer plate, and a groove is provided on the buffer plate, and the end of the limit post and the end of the electrode one both extend into the groove; a gear ring is installed on the bracket disk through a bearing, and the gear ring is engaged with the planetary gear on the bracket disk, and a burst detection chamber is rotatably installed on the buffer plate, one end of the burst detection chamber abuts against the buffer plate, and the other end of the burst detection chamber is fixedly connected to the gear ring; the inner diameter of the burst detection chamber is the same as the inner diameter of the extrusion sliding disk; a plurality of ventilation holes are provided at both ends of the burst detection chamber; a plurality of straight grooves are evenly distributed in the burst detection chamber, and a trigger point is installed in the straight groove, which can be squeezed into the straight groove by the extrusion sliding disk, and the trigger point can push the detonating piece to rotate.

[0027] Furthermore, the sun gear on the bracket disk is driven by the power module, and the power module is fixedly mounted on the bracket; a limit rod is provided between the bracket and the fixed rod; a sealing cylinder is provided on the outer cover of the explosion detection chamber, and a limit hole is provided on the outside of the sealing cylinder, through which the limit rod passes; an external thread is provided in the middle of the outer surface of the explosion detection chamber, and an internal thread is provided in the middle of the inner surface of the sealing cylinder, which can engage with the external thread; washers are provided at both ends of the inner surface of the sealing cylinder, which can seal the air holes.

[0028] The present invention has the following beneficial effects, which can be summarized as follows in conjunction with specific technical means:

[0029] 1. This application utilizes an explosion detection chamber placed in a temperature-controlled chamber, which relies on the temperature-controlled chamber to regulate the temperature of the explosion detection chamber and the gas entering the explosion detection chamber; an ignition device is provided on the explosion detection chamber, which ignites the dust gas sucked into the explosion detection chamber for explosion detection; using this active test, the working conditions of the dust explosion can be obtained in real time; the temperature can be lowered or raised according to the test requirements or safety requirements; generally speaking, raising the temperature accelerates the dust explosion, while lowering the temperature reduces the probability of dust explosion; raising or lowering the temperature can also be used to change the conditions according to seasonal environment and other factors during testing.

[0030] 2. Based on the test, the internal cavity of the explosion detection chamber is used for compression. The extrusion sliding disk moves on the limit column to squeeze the space on one side of the explosion detection chamber. The ignition device ignites intermittently or continuously until the explosion. If the dust explosion condition is met, an explosion occurs, which means that the dust concentration needs to be controlled to increase the safety value, or ventilation measures need to be increased.

[0031] 3. The present application also provides a temperature control chamber, and a temperature control frame is provided on the explosion detection chamber in the temperature control chamber. The thermal conductive column of the temperature control frame rotates in and out of the sealing column chamber with the thermal conductive ring to adjust the exposed length of the thermal conductive column; this dynamic heat dissipation or heat absorption structure changes the original single fixed heat dissipation or heat absorption structure, and realizes a dynamic variable heat absorption or heat dissipation active adjustment structure, which is more efficient and more flexible; it can be used for both heat dissipation and non-heat dissipation working conditions; a medium liquid is provided in the liquid injection module and the temperature control chamber to cooperate with the structure, and absorb or release heat as quickly as possible to meet the temperature requirements of speed measurement.

[0032] 4. The explosion detection chamber of this application is provided with air holes on both sides, and the corresponding air holes are provided on the thermal conductive ring; the air holes of the thermal conductive ring and the explosion detection chamber are staggered to form a seal and ventilation, which is a structural basis for two-way compression, air intake and exhaust, which is conducive to repeated testing to improve test efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0034] Figure 1 This is a cross-sectional view of the overall structure of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0035] Figure 2 This is a three-dimensional diagram of the transmission system structure of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0036] Figure 3 This is a three-dimensional diagram of the planetary gear train structure of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0037] Figure 4 This is a structural perspective diagram of an extrusion sliding plate of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0038] Figure 5 A three-dimensional diagram of the structure of an extrusion sliding plate of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0039] Figure 6 A three-dimensional diagram of a support plate of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0040] Figure 7 This is a three-dimensional diagram of a burst detection bin of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0041] Figure 8 This is a three-dimensional diagram of a burst warehouse detection system of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0042] Figure 9 A three-dimensional diagram of a temperature control frame of an intelligent loading online monitoring system according to an embodiment of the present invention;

[0043] In the figure: 1, side support 2, power module 3, drainage module 4, injection module 5, temperature control chamber 6, bracket plate 7, extrusion sliding plate 8, detonating piece 9, explosion detection chamber 10, trigger point 11, electrode 1 12, limit column 13, buffer plate 14, planetary gear 15, sun gear 16, through hole 17, electrode 2 18, threaded hole 19, torsion plate 20, inner gear ring 21, groove ring 22, bolt hole 24, thermal conductive column 25, thermal conductive ring 26, air hole 27, sealing column chamber 28, staggered hole ring. DETAILED DESCRIPTION

[0044] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.

[0045] To make the purpose, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0046] Unless otherwise defined, the technical or scientific terms used in this disclosure should have the usual meanings understood by persons of ordinary skill in the field to which this disclosure belongs. The words "first", "second" and similar terms used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0047] like Figure 1-9 As shown:

[0048] Example 1

[0049] An intelligent loading online monitoring system includes a temperature control chamber 5, an explosive piece 8, an explosion detection chamber 9, and a trigger point 10; the explosion detection chamber 9 is placed in the temperature control chamber 5, and an ignition device is provided on the explosion detection chamber 9; the ignition device ignites the dust gas inhaled into the explosion detection chamber 9 to detect explosion.

[0050] When this application is implemented, the working process is briefly as follows: the ignition device includes a detonating piece 8 and a trigger point 10. The detonating piece 8 triggers at least one trigger point 10 to form an electric spark; the detonating piece 8 and the trigger point 10 are arranged in the explosion detection chamber 9.

[0051] The internal cavity of the explosion detection chamber 9 is cylindrical. A limit column 12 is provided in the explosion detection chamber 9. An extrusion sliding disk 7 is provided on the limit column 12. The extrusion sliding disk 7 moves on the limit column 12 to squeeze the space on one side of the explosion detection chamber 9. The ignition device ignites intermittently or continuously until the explosion or compression is reached to the limit position.

[0052] Example 2

[0053] The ignition device triggers continuous detonation points 10 through the detonating piece 8 to form an intermittent cycle of ignition; different from the above embodiment, in this embodiment, ignition is triggered mechanically, and the structure is durable in the explosion test and is not easily disturbed, especially the strong damage caused by the temperature rise and vibration of the explosion, the maintenance-free period is long, and the durability cost is low.

[0054] Example 3

[0055] A medium liquid is injected into the temperature control chamber 5, and the explosion detection chamber 9 is below the medium liquid level in the temperature control chamber 5. Different from the above embodiment, in this embodiment, this medium liquid is used instead of air heat exchange, or in other words, instead of hot air and cold air. Some unconventional liquid cooling such as liquid nitrogen or dry ice can also be used to control the temperature as quickly as possible. Hot liquid can also be used to increase the temperature.

[0056] Example 4

[0057] A support plate 6 and a buffer plate 13 are respectively provided on both sides of the explosion detection chamber 9; a temperature control frame is provided on the outer wall of the explosion detection chamber 9, and the temperature control frame includes a heat-conducting column 24, a heat-conducting ring 25, and a sealing column bin 27. The heat-conducting column 24 rotates in and out of the sealing column bin 27 with the heat-conducting ring 25 to adjust the exposed length of the heat-conducting column 24; different from the above embodiment, in this embodiment, since temperature control includes heating and cooling, a single heat dissipation structure cannot meet the requirements, and it is also necessary to consider achieving the purpose of heating through a single guide as much as possible during the heating process. Therefore, this structure is adjustable to adapt to the temperature control requirements and has a dynamically adjustable structure that meets the lifting and lowering requirements.

[0058] Example 5

[0059] The heat-conducting pillars 24 are evenly arranged through a horizontal plate, the sealing pillar bins 27 are arranged on the fan-shaped blocks, and the horizontal plate and the fan-shaped blocks are arranged in a ring array; different from the above embodiment, in this embodiment, the structure is compact and easy to set up, so that it fits well, and grooves are formed to accelerate heat dissipation. It can also be combined and fitted to achieve the purpose of absorbing heat as quickly as possible to avoid heat dissipation.

[0060] Example 6

[0061] At least one side of the explosion detection chamber 9 is provided with an air hole 26, and the heat conductive ring 25 on the corresponding side is provided with an air hole 26; the heat conductive ring 25 and the air hole 26 of the explosion detection chamber 9 are staggered to form a seal and ventilation; different from the above embodiment, in this embodiment, this ventilation structure is achieved by staggering, which is convenient and flexible to implement, and can realize two-way compression, exhaust and intake.

[0062] Example 7

[0063] The limiting column 12 is a threaded column, and the extrusion sliding disk 7 is provided with a threaded hole that matches the limiting column 12; the electrode 1 11 is a piezoelectric ceramic, and the electrode 2 17 is a phosphor copper sheet; different from the above embodiment, in this embodiment, the structure has low cost, is easy to implement, has mechanical ignition, is safe, reliable, strong and durable.

[0064] Example 8

[0065] The left power module 2 controls the limit column 12, driving the extrusion sliding disk 7 to reciprocate along the limit column 12, and the trigger point 10 on the inner wall of the explosion detection chamber 9 will drive the detonating piece 8 to collide with the electrode 1 11, and the generated current is emitted from the electrode 2 17, igniting the gas in the extrusion sliding disk 7 and the explosion detection chamber 9 to perform an explosion experiment; the right power module 2 controls the thermal conductive ring 25; the thermal conductive column 24 on the thermal conductive ring 25 extends from the sealing column bin 27 on the outer wall of the explosion detection chamber 9, then the heat exchange area increases, and retracts, then the heat exchange area decreases; at the same time, the thermal conductive ring 25 extends, and the air hole 26 at one end of the explosion detection chamber 9 is opened and the air hole 26 at the other end is closed; when the thermal conductive ring 25 retracts, the air hole 26 is still closed and opened; different from the above embodiment, in this embodiment, the explosion detection result is reliable, easy to predict and test, the result is accurate, the interference factor of the test is small, and it is close to the actual situation.

[0066] Example 9

[0067] The two ends of the electrode 11 are connected to the support plate 6 and the buffer plate 13 respectively; or a section of the electrode 11 is provided on at least one side of the extruded sliding plate 7 to meet the impact length requirement of the detonating piece 8; different from the above embodiment, in this embodiment, this structure meets the requirements of mechanical impact ignition, is strong and reliable, has good durability, low cost, and good explosion resistance and impact resistance;

[0068] The relative rotational misalignment between the heat conductive ring 25 and the explosion detection chamber 9 is achieved by driving the motor to rotate forward and reverse, and the motor is connected to a sensor, which includes a compression limit position sensor and an explosion detection sensor, and the explosion detection sensor is a sound sensor or a vibration sensor. Different from the above embodiment, in this embodiment, the structure is flexible and reliable, easy to implement, and conducive to implementation and modification;

[0069] The extrusion sliding disk 7 is provided with a through hole 16 and a threaded hole 18 corresponding to the matching electrode 11 and the limiting column 12; Different from the above embodiment, in this embodiment,

[0070] The bracket plate 6 is provided with an inner gear ring 20, a groove ring 21, and bolt holes 22; different from the above embodiment, in this embodiment, the structure meets the transmission requirements, has low difficulty in modification implementation or manufacturing, has a compact structure and good effect.

[0071] Example 10

[0072] Power module 2 drives sun gear 15, which in turn drives meshing planetary gears 14. Planetary gears 14 drive the inner gear ring 20 of support plate 6, which in turn rotates explosion detection chamber 9. The relative rotation of extrusion sliding plate 7 and limiting posts 12 allows the extrusion sliding plate 7 to sequentially compress the space in explosion detection chambers 9 on either side and ignite explosion detection. Unlike the previous embodiment, this structure not only achieves driven extrusion but also rotates explosion detection chamber 9. This slow extrusion and overall rotation facilitates temperature control and explosion testing.

[0073] Example 11

[0074] The thermal conductive ring 25 on the other side of the explosion detection chamber 9 is driven by the power module 2 to achieve the misalignment of the explosion detection chamber 9 and the thermal conductive ring 25 and the alignment of the air hole 26; different from the above embodiment, in this embodiment, the structure can achieve exhaust and intake to meet the requirements of bidirectional extrusion explosion detection.

[0075] Example 12

[0076] The installation relationship is as follows:

[0077] Two limiting posts 12 are rotatably mounted on the support plate 6. Two planetary gears 14 are rotatably mounted on the other side of the support plate 6 away from the limiting posts 12. The two planetary gears 14 are respectively fixedly connected to the two limiting posts 12. A sun gear 15 is rotatably mounted at the center of the side of the support plate 6 on which the planetary gears 14 are mounted. The sun gear 15 is simultaneously engaged with the two planetary gears 14. Two electrodes 11 are also fixedly mounted on the side of the support plate 6 on which the limiting posts 12 are mounted.

[0078] An extrusion sliding disk 7 is slidably mounted on the bracket disk 6. The extrusion sliding disk 7 is provided with two threaded holes 18 and two through holes 16. The limiting column 12 on the bracket disk 6 passes through the threaded hole 18 on the extrusion sliding disk 7. The electrode 11 on the bracket disk 6 passes through the through hole 16 on the extrusion sliding disk 7. A torsion plate 19 is rotatably mounted at the center of both side surfaces of the extrusion sliding disk 7. A torsion spring is provided between the torsion plate 19 and the extrusion sliding disk 7. One end of the torsion spring is fixedly connected to the center of the extrusion sliding disk 7, and the other end of the torsion spring is fixedly connected to the center of the torsion plate 19. An initiating piece 8 is provided on the initiating piece 8. The initiating piece 8 is made of piezoelectric ceramics and can impact the electrode 11.

[0079] The ends of the limiting column 12 and the electrode 11 on the bracket disk 6 are in contact with the buffer plate 13, and the buffer plate 13 is provided with a groove, and the ends of the limiting column 12 and the electrode 11 are both extended into the groove; a gear ring is installed on the bracket disk 6 through a bearing, and the gear ring is engaged with the planetary gear 14 on the bracket disk 6, and a burst detection chamber 9 is rotatably installed on the buffer plate 13, one end of the burst detection chamber 9 is in contact with the buffer plate 13, and the other end of the burst detection chamber 9 is fixedly connected to the gear ring; the inner diameter of the burst detection chamber 9 is the same as the inner diameter of the extrusion sliding disk 7; a plurality of ventilation holes are provided at both ends of the burst detection chamber 9; a plurality of straight grooves are evenly distributed in the burst detection chamber 9, and a trigger point 10 is installed in the straight groove. The trigger point 10 can be squeezed into the straight groove by the extrusion sliding disk 7, and the trigger point 10 can push the detonating piece 8 to rotate;

[0080] The sun gear 15 on the bracket disk 6 is driven by the power module 2, and the power module 2 is fixedly mounted on the bracket; a limit rod is provided between the bracket and the fixed rod; a sealing cylinder is provided on the outer cover of the explosion detection chamber 9, and a limit hole is provided on the outside of the sealing cylinder, through which the limit rod passes; an external thread is provided in the middle of the outer surface of the explosion detection chamber 9, and an internal thread is provided in the middle of the inner surface of the sealing cylinder, which can engage with the external thread; washers are provided at both ends of the inner surface of the sealing cylinder, which can seal the air hole 26.

[0081] Example 13

[0082] The working process is as follows:

[0083] The power module 2 is started, driving the sun gear 15 to rotate, and the planetary gear 14 and the ring gear rotate accordingly; the planetary gear 14 rotates, driving the limit column 12 to rotate, and the limit column 12 drives the extrusion sliding disk 7 to move from left to right; the ring gear rotates, that is, the explosion detection chamber 9 rotates. On the one hand, the explosion detection chamber 9 will drive the blocking cylinder to move to the right by rotating to block the air hole 26 on the right side. On the other hand, the explosion detection chamber 9 will continuously fluctuate the detonating piece 8 through the trigger point 10 during the rotation process, causing the detonating piece 8 to swing, thereby giving the torsion spring between the torsion swing plate 19 and the extrusion sliding disk 7 a force. The power is stored and then released, causing the detonating piece 8 to impact the electrode 1 11. The current generated by the impact between the detonating piece 8 and the electrode 1 11 is released through the electrode 2 17 on the impact plate, igniting the space on the right side of the extrusion sliding disk 7, and detonating the test; the power module 2 continues to rotate, and after the sealing plate blocks the air hole 26 on the explosion detection chamber 9, the extrusion sliding disk 7 gradually compresses the gas and dust in the right space during its movement from left to right, and detonating tests are continuously carried out to determine the approximate concentration and safety range of the gas and dust concentration on site;

[0084] After the extrusion sliding disk 7 moves to the rightmost end or moves to the point where it cannot move, the power module 2 reverses, and the blocking cylinder moves from right to left to block the air hole 26 on the left side of the explosion detection chamber 9. At the same time, the extrusion sliding disk 7 starts to move from right to left to compress and detonate the space on the left side; and the air hole 26 on the right side opens, and fresh air begins to gather from the right side into the explosion detection chamber 9, ensuring that the gas in each test is fresh gas in the space to be detected, so that the next operation can be carried out.

[0085] Example 14

[0086] Further implementation of the present application can be implemented by adopting the following lower-level technical features: the power module is a motor, the drainage module is a water outlet valve, the injection module is a water inlet valve, the bracket plate is a fixed frame, the extrusion sliding plate is a sliding plate, the detonating piece is an impact piece, the explosion detection chamber is a rotating drum, the trigger point is a shrapnel, the electrode one is a piezoelectric ceramic rod, the limiting column is a screw, the electrode two is a phosphor copper sheet, and the sealing column chamber is an arc groove.

[0087] Example 15

[0088] Taking pulverized coal as an example, during a certain unloading process, the real-time measurement results are as follows:

[0089] The dust concentration on site is set to an initial proportional value X, and the ambient temperature is T;

[0090] The following measurements are constant temperature measurements:

[0091] Measuring the burst temperature Dust concentration ratio (compression ratio) Explosion T X no T 1.2X no T 1.4X yes

[0092] The following is the temperature change (temperature increase) determination, the following table;

[0093] Measuring the burst temperature Dust concentration ratio (compression ratio) Explosion T+2 X no T+4 X yes

[0094] Further consideration could be given to setting different conditions for all tests. This could yield safe thresholds or the risk associated with factors affecting the current proximity to a dust explosion. For example, if the temperature is expected to rise significantly at noon and control measures are needed, or if ventilation is poor and dust concentrations are likely to increase, posing a dust explosion risk, compared to sensors that rely on temperature and dust concentration measurements, this method uses real-time, pre-determined variable conditions to determine dust explosion risk, resulting in reliable results, ease of use, and improved safety. This method can generate dust explosion temperature and concentration curves. Of course, this application is not limited to such measurements or tests. The key point is that it uses on-site dust. When other combustible dusts are mixed with the dust, traditional temperature and concentration measurements to predict dust explosion warnings become unreliable. This application, however, uses on-site dust for measurement, resulting in a short delay and a minimum sampling interval of approximately 5 minutes. The measurement results are close to on-site conditions, eliminating uncontrollable risks such as the mixing of certain gases or dusts without adequate dust monitoring. By using on-site measurements and explosion detection, these hidden risks are completely eliminated.

[0095] Example 16

[0096] In order to shorten the waiting time during the temperature adjustment process, this application records the structure of the temperature adjustment process during use;

[0097] The main purpose is to compare the time required for the temperature to stabilize when the heat-conducting pillar 24 of the present application dynamically adapts to heating and cooling, and to compare it with the time required when the heat-conducting pillar 24 of the present application does not have this structure. The heat-conducting pillar 24 is operated continuously, and the time required for the explosion chamber to reach the ambient temperature is measured.

[0098] Measuring temperature changes in the explosion chamber No thermal columns or storage structures Exposed thermal conductive pillars Wrapped thermal conductive column Cooling (compression 20%) 2 minutes 1.3 minutes none Cooling (compression 40%) 6 minutes 3 minutes none Cooling (compression 60%) 16 minutes 7 minutes none 2°C temperature rise 3 minutes none 3 minutes Temperature rise of 4°C 7 minutes none 6 minutes Temperature rise of 6°C 10 minutes none 8 minutes After the explosion, it stabilizes to the ambient temperature 3 1 minute none

[0099] It can be seen that the use of the movable heat-conducting column structure of the present application reduces the time required for heat dissipation and has little effect on the heat absorption or temperature rise process.

[0100] In the absence of conflict, features in the same embodiment and different embodiments of the present disclosure may be combined with each other.

[0101] The above description is merely a specific embodiment of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

[0102] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions described in the above embodiments may be modified, or some of the technical features thereof may be replaced by equivalents. However, such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

[0103] The descriptions using the terms "one embodiment," "example," "specific example," etc., mean that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in any one or more embodiments or examples.

[0104] In this document, if there are relational terms such as first and second, etc., they are only used to distinguish one entity or operation from another entity or operation, but do not necessarily require or imply any actual relationship or order between these entities or operations.

[0105] Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.

Claims

1. An intelligent loading online monitoring system, characterized by: It comprises a temperature control chamber (5), a detonating piece (8), an explosion detection chamber (9), and an explosion trigger (10); the explosion detection chamber (9) is placed in the temperature control chamber (5), and an ignition device is provided on the explosion detection chamber (9); the ignition device ignites the dust gas sucked into the explosion detection chamber (9) to detect explosion; The ignition device comprises a detonating piece (8) and a detonating point (10), wherein the detonating piece (8) triggers at least one detonating point (10) to form an electric spark; the detonating piece (8) and the detonating point (10) are arranged in a detonation detection chamber (9); The internal cavity of the explosion detection chamber (9) is cylindrical, and a limit column (12) is provided in the explosion detection chamber (9). An extrusion sliding disk (7) is provided on the limit column (12). The extrusion sliding disk (7) moves on the limit column (12) to squeeze the space on one side of the explosion detection chamber (9), and the ignition device ignites intermittently or continuously until the explosion or compression reaches the limit position; The ignition device triggers the continuous detonation points (10) through the detonating piece (8) to form an intermittent cycle of ignition; A medium liquid is injected into the temperature control chamber (5), and the explosion detection chamber (9) is below the medium liquid level in the temperature control chamber (5); A support plate (6) and a buffer plate (13) are respectively provided on both sides of the explosion detection chamber (9); a temperature control frame is provided on the outer wall of the explosion detection chamber (9), and the temperature control frame includes a heat-conducting column (24), a heat-conducting ring (25), and a sealing column chamber (27); the heat-conducting column (24) rotates in and out of the sealing column chamber (27) along with the heat-conducting ring (25) to adjust the exposed length of the heat-conducting column (24); At least one side of the explosion detection chamber (9) is provided with an air hole (26), and the heat conductive ring (25) on the corresponding side is provided with an air hole (26); the heat conductive ring (25) and the air hole (26) of the explosion detection chamber (9) are staggered to form a seal and ventilation.

2. The intelligent loading online monitoring system according to claim 1, characterized in that: The heat-conducting columns (24) are evenly arranged through a horizontal plate, the column sealing bins (27) are arranged on the fan-shaped blocks, and the horizontal plate and the fan-shaped blocks are arranged in a ring array.

3. The intelligent loading online monitoring system according to claim 1, characterized in that: The limiting column (12) is a threaded column, and the extrusion sliding disk (7) is provided with a threaded hole matching the limiting column (12); the electrode 1 (11) is a piezoelectric ceramic, and the electrode 2 (17) is a phosphor copper sheet.

4. The intelligent loading online monitoring system according to claim 1, characterized in that: The method of use is as follows: the left power module (2) controls the limit column (12), driving the extrusion sliding disk (7) to reciprocate along the limit column (12), and the trigger point (10) on the inner wall of the explosion detection chamber (9) drives the detonating piece (8) to collide with the electrode 1 (11), and the generated current is emitted from the electrode 2 (17), igniting the gas in the extrusion sliding disk (7) and the explosion detection chamber (9) to perform an explosion experiment; The right power module (2) controls the thermal conductive ring (25); when the thermal conductive column (24) on the thermal conductive ring (25) extends from the sealing column chamber (27) on the outer wall of the explosion detection chamber (9), the heat exchange area increases, and when it retracts, the heat exchange area decreases; at the same time, when the thermal conductive ring (25) extends, the air hole (26) at one end of the explosion detection chamber (9) is opened and the air hole (26) at the other end is closed; when the thermal conductive ring (25) retracts, the air hole (26) is still closed and opened.

Citation Information

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