Slope transportation device and method
By combining the traction and lifting system and the trolley in the slope transport device, stable transportation of irregular heavy objects with support rings is achieved, solving the problems of transportation difficulties and safety hazards in the existing technology, and improving transportation capacity and ease of operation.
Patent Information
- Application Number
- CN202211213927.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-30
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2042-09-30
AI Technical Summary
In the existing technology, the slope transportation method uses a winch to provide traction and rollers to be welded on the steel pipe. However, it is difficult to transport pipe sections with support rings, pipe sections with longer single sections, pipe sections with larger tonnage, or pipe sections with higher installation heights directly from the flat section to the inclined section. The operation is cumbersome and poses a safety hazard.
A slope transport device is used, including a traction and lifting system and a trolley. The trolley consists of a first car body, a connecting frame and a second car body, which are connected by a traction rope and can run on flat sections, curved sections and inclined sections. The heavy object and the connecting frame are a whole. The trolley and the heavy object are kept stable by the traction and lifting system in the curved sections and inclined sections. The combination of the traction and lifting system and the trolley is used to achieve stable transportation of heavy objects.
The capacity of slope transportation is improved. The device has a simple structure, is easy to use, and has a high degree of intelligence. It solves the problem of difficulty in retracting the trolley due to heavy objects with irregular cross-sections. It is easy to operate and highly safe.
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Figure CN115432386B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of engineering construction equipment, and in particular to a slope transportation device and method. Background Art
[0002] In water conservancy and hydropower projects, penstocks are used to transport water from reservoirs, forebays, or surge tanks to turbines. When installing penstocks during hydropower station construction, welded sections must be transported or hoisted for easy installation.
[0003] Due to varying construction site conditions, steel pipes may be installed in flat or inclined sections, using either exposed or buried pipe installation methods. Exposed pipe installation is easier due to its unrestricted space, and currently, installation can be accomplished using either trolley transport or crane lifting in most cases. However, buried pipe installation is currently more commonly used because steel pipes are almost always located in narrow tunnels, where space is limited. When installing buried pipes in inclined shafts or on slopes, winches are currently the most common method for traction.
[0004] The Chinese patent application number 202110670607.0 discloses a method for transporting steel pipes in inclined shafts, which uses three sets of winches to provide traction. By welding rollers on the steel pipes, the steel pipe body is used as a transport trolley, and the steel pipe is installed after being transported along the track. This type of transportation and installation method is more suitable for pipe sections with regular cross-sections or shorter lengths. Due to its certain limitations, it is difficult to use for some pipe sections with support rings, pipe sections with longer single sections, pipe sections with larger tonnage, or pipe sections with higher installation heights. In addition, this solution also requires the removal of the rollers welded on the body later, which is more cumbersome. In addition, when using this method to transport steel pipes, the traction point must be set on the steel pipe, and the lifting lugs must be welded on the stiffening ring of the steel pipe to be towed or on the pipe wall to fix the traction wire rope. The preparation work is large, and the quality of the lifting lug welding is difficult to control, which can easily lead to safety accidents. Summary of the Invention
[0005] The purpose of the present invention is to provide a slope transportation device and method to address the problem that the existing technology uses a winch to provide traction and rollers are welded on the steel pipe to transport the pipe directly from the flat section to the inclined section, which is relatively cumbersome.
[0006] In order to achieve the above object, the technical solution adopted by the present invention is:
[0007] A slope transport device includes a traction and lifting system and a trolley, the trolley includes a first car body, a connecting frame and a second car body, the first car body and the second car body are respectively hinged on opposite sides of the connecting frame, the first car body and the second car body can move along a track, the track includes a flat section, a curved section and an inclined section connected in sequence, the traction and lifting system includes a traction rope, the connecting frame carries a heavy object, the traction rope is connected to the first car body and / or the heavy object, and the traction and lifting system drives the trolley and the heavy object to run along the curved section and the inclined section of the track through the traction rope.
[0008] Among them, the heavy objects include large-sized and heavy objects such as steel pipes and impellers. The heavy objects and the connecting frame can be connected by detachable methods such as wire rope binding and magnetic attraction, or by cutting after welding.
[0009] The inclined plane section is a plane section, a plane section, a plane section, and a plane section. The inclined plane section is ... a plane section, and a plane section. The inclined plane section is a plane section, a plane section, a plane section,
[0010] Preferably, the first vehicle body and the second vehicle body are both provided with a first articulated support, the connecting frame is provided with a corresponding second articulated support, and the first articulated support and the corresponding second articulated support are connected via a hinge shaft.
[0011] Further preferably, the first articulated support is welded to the first vehicle body and the second vehicle body.
[0012] Further preferably, the second hinged support is welded to the connecting frame.
[0013] Preferably, the traction rope is connected to the first vehicle body via an anchor plate assembly, a bolt assembly or a shackle assembly;
[0014] And / or the traction rope is connected to the heavy object through an anchor plate assembly, a bolt assembly, a shackle assembly or lashing.
[0015] Further preferably, a first through hole is provided in the middle of the first vehicle body, and a reinforcing plate is provided on the side of the first through hole facing the connecting frame, and the traction rope passes through the first through hole and is fixed to the first vehicle body through the anchor plate assembly, the bolt assembly or the shackle assembly.
[0016] Preferably, the connecting frame is provided with at least two fixed support seats and at least two fixed sleeves, the fixed support seats are detachably connected or flip-connected with the first support part, a lifting rod is provided in the fixed sleeve, and the top of the lifting rod is connected to the second support part, and the first support part and the second support part are used to carry heavy objects.
[0017] By adopting this structure, the supporting structure for transporting heavy objects is designed as a highly variable detachable, flippable or lifting structure, which can effectively solve the problem of difficulty in retracting the trolley due to heavy objects with irregular cross-sections (such as steel pipe sections with support rings, impellers, etc.).
[0018] Further preferably, when the fixed support seat and the first support part are connected by flipping, one side of the fixed support seat and one side of the first support part are connected by a hinge, and the fixed support seat below the hinge is provided with a buffer limit part. When the first support part is flipped to the side of the fixed support seat, the first support part can be limited by the buffer limit part to protect the equipment and control the flipping position of the support.
[0019] Further preferably, the lifting rod is a hydraulic telescopic rod or a pneumatic telescopic rod.
[0020] Further preferably, the connecting frame is located on one side of the first vehicle body and is provided with two of the fixed support seats and two of the second articulated supports, and the connecting frame is located on one side of the second vehicle body and is provided with two of the fixed sleeves and two of the second articulated supports, and the fixed support seats and the fixed sleeves are adjacent to the corresponding second articulated supports.
[0021] Further preferably, rubber pads are provided on the upper surfaces of the first support part and the second support part, and the rubber pads can increase the friction of the contact surface between the first support part, the second support part and the carried heavy object, and protect the contact surface.
[0022] Further preferably, a limiting cover is provided on the top of the fixed sleeve, the lifting rod passes through the limiting cover, a boss is provided on the limiting cover, a vertical sliding groove is provided on the lifting rod, and the boss is slidably fitted in the sliding groove.
[0023] With this structure, the cooperation between the boss and the slide groove enables the limit cover to limit the rotation of the lifting rod, and at the same time the limit cover can limit the travel of the lifting rod to prevent the lifting rod from falling out of the cylinder.
[0024] Preferably, the first vehicle body and the second vehicle body both include wheels and driving components, wherein the driving components are connected to the wheels, and the driving components drive the wheels to move along the track.
[0025] Further preferably, the driving component includes a first motor and a reducer, the first motor is connected to the reducer, and the reducer is connected to the wheel.
[0026] Further preferably, both sides of the first vehicle body and both sides of the second vehicle body are hingedly provided with roller supports and driving cylinders, the ends of the roller supports are provided with rollers and a second motor, the second motor is connected to and drives the rollers, and one end of the driving cylinder is hingedly connected to the roller supports; wherein, the first vehicle body and the second vehicle body are existing technology products, and the specific structure can be referred to the Chinese patent application number 201210222263.8.
[0027] Preferably, the traction and lifting system includes a winch, a tractor or a through-type jack;
[0028] When the winch is included, the winch is connected to the ground, and the traction rope is connected to and wound around the winch of the winch;
[0029] When the tractor is included, the tractor rope is connected to the tractor;
[0030] When the through-type jack is included, the traction rope is a steel strand, the steel strand passes through the through-type jack, and the through-type jack is connected to the ground.
[0031] Among them, the through-type jack is provided with upper and lower clamps and anchor loosening and anchor tightening sensors and other components. The steel strand passes through it and is clamped by its upper and lower clamps. The upper and lower clamps move alternately and combined with the extension and contraction movement of the hydraulic cylinder, the steel strand can shuttle through it and lift or lower the heavy object to a predetermined height.
[0032] Further preferably, the winch or the through-type jack is fixed to the ground by anchors or bolts.
[0033] Further preferably, the slope transport device further comprises a hydraulic pump station and an electric control system, wherein the hydraulic pump station is connected to the through-type jack, and the electric control system is electrically connected to the hydraulic pump station and the through-type jack.
[0034] Further preferably, when the traction lifting system includes the through-type jack, it also includes a retractable wire component and a jack limiting component, the retractable wire component connects and retracts the steel strand, the jack limiting component is connected to the through-type jack, and the through-type jack is located between the retractable wire component and the jack limiting component.
[0035] With this structure, the steel strands are retracted and arranged by the retractable wire component, and the displacement of the through-type jack toward the heavy object is limited by the jack limiting component.
[0036] Further preferably, the retractable wire component can actively rotate to retract and retract the steel strand, or can be driven to rotate, and one end of the steel strand is connected to the retractable wire component and can be wound together as the retractable wire component rotates.
[0037] Further preferably, the wire retracting and releasing component is arranged at the end of the track in the plane section above the slope.
[0038] Further preferably, a second through hole is provided on the jack limiting component, and the steel strand passes through the second through hole.
[0039] Further preferably, the jack limiting component is arranged in a pre-buried pit on the ground and fixed by pouring concrete.
[0040] Preferably, a plurality of rollers are provided at the curved section of the track, and the rollers are used to support the traction rope.
[0041] The number and spacing of the rollers can be adjusted according to the length of the bend, the angle of the bevel, etc.
[0042] With this structure, the traction rope is supported by the roller, which can prevent the traction rope at the bend from contacting the ground and generating friction when under stress.
[0043] Further preferably, bearing seats are provided at both ends of the roller, and the bearing seats are arranged on the ground.
[0044] The present invention also provides a slope transportation method, using the slope transportation device as described in any one of the above, the method comprising the following steps:
[0045] The rollers on both sides of the first vehicle body and the second vehicle body are opened to the lowest point, and the hoisted heavy objects are placed on the connecting frame, and the heavy objects and the connecting frame are tied and fixed by steel wire ropes;
[0046] In the flat section of the track, the trolley moves along the track, and the moving speed of the trolley matches the speed of the traction and lifting system to retract and release the traction rope, so that the traction rope is not stressed;
[0047] When the trolley enters the curved section from the flat section of the track, and when the curved section enters the inclined section, the trolley moves downward along the track under the action of gravity, the traction rope is in a tensioned state, and the traction lifting system drives the traction rope to play the role of traction and lowering, so as to keep the trolley carrying heavy objects moving smoothly on the slope.
[0048] The slope transportation method described in the present invention is adopted, and the trolley drives the heavy objects from the flat section of the track into the curved section, and the curved section into the inclined section. When in the curved section and the inclined section, the trolley and the heavy objects tend to move downward along the curved section and the inclined section under the action of their own gravity. The traction rope is retracted and released by the traction and lifting system, and the traction rope is tensioned and stressed only after the trolley enters the curved section and the inclined section, so that the trolley remains stable when moving in the curved section and the inclined section. The combination of the traction and lifting system and the trolley is used for slope transportation of heavy objects, which improves the transportation capacity and has a high degree of intelligence. The slope transportation method has simple steps, easy operation and good effect.
[0049] The present invention also provides a steel pipe installation method, utilizing the above-mentioned slope transportation method, further comprising:
[0050] The trolley carries a heavy object, which is a steel pipe. After the steel pipe is lowered into place, the rollers on both sides of the trolley rise and adhere to the outer wall of the steel pipe, loosen the steel wire ropes fixing the steel pipe and the connecting frame, and then control the rollers to continue to rise to lift the steel pipe to the installation height. At the same time, the lifting support on the trolley rises and falls synchronously to limit the position of the steel pipe during the lifting process.
[0051] The roller is used to adjust the left and right angles of the steel pipe so that it can be aligned and installed. The end of the steel pipe segment is then welded together with the already installed steel pipe segment. After the welding is completed, a temporary support is set at the front end of the steel pipe segment.
[0052] After the temporary support is installed, the lifting support and the roller fall back.
[0053] By adopting the steel pipe installation method described in the present invention, the steel pipe is lifted by the roller, and the lifting support is lifted synchronously to limit the steel pipe during the lifting process. After the steel pipe section is welded and connected and a temporary support is installed, the lifting support and the roller can fall back, which can facilitate the retraction of the trolley and solve the problem of difficulty in retracting the trolley due to the support ring protrusion of the steel pipe section. The steel pipe installation method has simple steps, easy operation and good effect.
[0054] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0055] The trolley is a device for transporting objects by sliding it along a vertical axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley is a device for transporting objects by sliding it along a horizontal axis, and the trolley
[0056] 2. A slope transportation method according to the present invention, wherein the trolley drives the heavy objects from the flat section of the track into the curved section, and the curved section into the inclined section. When the trolley and the heavy objects are in the curved section and the inclined section, they tend to move downward along the curved section and the inclined section under the action of their own gravity. The traction rope is retracted and released by the traction and lifting system. The traction rope is tensioned and stressed only after the trolley enters the curved section and the inclined section, so that the trolley remains stable when moving in the curved section and the inclined section. The combination of the traction and lifting system and the trolley is applied to the slope transportation of heavy objects, thereby improving the transportation capacity and having a high degree of intelligence. The slope transportation method has simple steps, is easy to operate, and has good effects.
[0057] 3. The steel pipe installation method described in the present invention lifts the steel pipe by the roller, and limits the steel pipe during the lifting process by synchronously lifting the lifting support. After the steel pipe section is welded and connected and a temporary support is installed, the lifting support and the roller can fall back, which can facilitate the retraction of the trolley and solve the problem of difficulty in retracting the trolley due to the support ring protrusion on the steel pipe section. The steel pipe installation method has simple steps, easy operation and good effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 Schematic diagram of the structure of the slope transport device Figure 1 ;
[0059] Figure 2 Schematic diagram of the structure of the slope transport device Figure 2 ;
[0060] Figure 3 for Figure 2 Enlarged view of part A in the middle;
[0061] Figure 4 Schematic diagram of the structure of the trolley;
[0062] Figure 5 Schematic diagram of the three-dimensional structure of the connecting frame;
[0063] Figure 6 This is a structural diagram of the first support portion and the fixed support seat being connected by flipping;
[0064] Figure 7 It is a schematic diagram of the main structure of the connecting frame;
[0065] Figure 8 for Figure 7 Middle BB cross-section;
[0066] Figure 9 is a structural schematic diagram of the first vehicle body;
[0067] Figure 10 is a schematic structural diagram of the second vehicle body;
[0068] Figure 11 Schematic diagram of the arrangement of tracks and rollers;
[0069] Figure 12 for Figure 11 Enlarged view of part C in the middle.
[0070] Markings in the figure: 101-retractable wire component, 102-traction rope, 103-through-type jack, 104-jack limiting component, 105-track, 106-roller, 107-bearing seat, 200-trolley, 201-first vehicle body, 202-connecting frame, 203-second vehicle body, 204-hinge shaft, 205-second articulated support, 206-fixed support seat, 207-first support part, 208-fixed sleeve, 209-second support part, 210-lifting rod, 211-limiting cover, 212-first articulated support, 213-anchor plate assembly, 214-driving component, 215-hinge, 216-buffer limiting component. DETAILED DESCRIPTION
[0071] The present invention will be described in detail below with reference to the accompanying drawings.
[0072] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0073] Example 1
[0074] like Figures 1 to 12 As shown, a slope transport device according to the present invention includes a traction and lifting system, a track 105, rollers 106 and a trolley 200, wherein the traction and lifting system includes a traction rope 102, and the trolley 200 carries heavy objects.
[0075] like Figure 2 As shown, the track 105 is laid on the ground, including a flat section laid on flat ground, an inclined section laid along a slope, and a curved section connecting the flat section and the inclined section. The trolley 200 can travel along the track 105 .
[0076] In a specific embodiment, the traction and lifting system also includes a winch, which is fixedly connected to the ground by a ground anchor or bolts, and the traction rope 102 is connected to and wound around the winch of the winch. One end of the traction rope 102 is connected to the trolley 200 and / or the heavy object, and the winch drives the trolley 200 and the heavy object to run along the curved section and inclined section of the track 105 through the traction rope 102.
[0077] In a specific embodiment, the traction and lifting system also includes a traction vehicle, one end of the traction rope 102 is connected to the traction vehicle, and the other end of the traction rope 102 is connected to the trolley 200 and / or the heavy object. The traction vehicle drives the trolley 200 and the heavy object to run along the curved section and inclined section of the track 105 through the traction rope 102.
[0078] In a specific embodiment, the traction and lifting system further includes a wire retracting and releasing component 101, a through-type jack 103, a hydraulic pump station, an electric control system and a jack limiting component 104, and the traction rope 102 is made of steel stranded wire.
[0079] like Figure 1 and Figure 2 As shown, the retractable wire component 101 is arranged at the end of the track 105 located in the plane section above the slope, and the retractable wire component 101 is fixed to the ground by anchors or bolts. The retractable wire component 101 connects and retracts the steel strands, and the retractable wire component 101 includes a rotating drum, and the steel strands are collected by rotating the rotating drum. With this structure, the steel strands are retracted and arranged by the retractable wire component 101.
[0080] like Figure 1 As shown, the through-type jack 103 is fixed to the ground by ground anchors or bolts, the steel strand passes through the through-type jack 103, the hydraulic pump station is connected to the through-type jack 103, and the electronic control system is electrically connected to the hydraulic pump station and the through-type jack 103.
[0081] Among them, the through-type jack 103 is provided with upper and lower clamps and anchor loosening and anchor tightening sensors and other components. The steel strand passes through it and is clamped by its upper and lower clamps. The upper and lower clamps alternately move and combine with the extension and contraction movement of the hydraulic cylinder to make the steel strand shuttle through it and lift or lower the heavy object to a predetermined height; specifically, the retractable wire component 101 can actively rotate to retract and release the steel strand, or it can be driven to rotate when the through-type jack 103 drives the steel strand. It can be reasonably selected according to different working conditions. One end of the steel strand is connected to the retractable wire component 101, and can be wound together as the retractable wire component 101 rotates.
[0082] like Figure 1 As shown, the jack limiting component 104 is connected to the through-type jack 103, and the through-type jack 103 is located between the retractable wire component 101 and the jack limiting component 104. The jack limiting component 104 is arranged in a pre-buried pit on the ground and is fixed by pouring concrete. A second through hole is provided on the jack limiting component 104, and the steel strand passes through the second through hole. With this structure, the displacement of the through-type jack 103 toward the heavy object is limited by the jack limiting component 104.
[0083] As a preferred solution of this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 10 Figure 11 and Figure 12 As shown, a plurality of rollers 106 are provided at the transition bend between the flat section and the inclined section of the track 105. The rollers 106 are used to support the traction rope 102. The number and spacing of the rollers 106 can be adjusted according to the length of the bend, the angle of the inclined surface, etc. Bearing seats 107 are provided at both ends of the rollers 106, and the bearing seats 107 are set on the ground. With this structure, the traction rope 102 is supported by the rollers 106, which can prevent the traction rope 102 at the bend from contacting the ground and generating friction when under stress.
[0084] like Figure 2 、 Figures 4 to 10As shown, the trolley 200 includes a first car body 201, a connecting frame 202 and a second car body 203. The connecting frame 202 is welded from profiles. The first car body 201 and the second car body 203 are respectively hinged on opposite sides of the connecting frame 202. The first car body 201 and the second car body 203 can move along the track 105. The first car body 201 is connected to the traction rope 102. The connecting frame 202 carries heavy objects, wherein the heavy objects include large-sized and heavy objects such as steel pipes and impellers. The heavy objects and the connecting frame 202 can be connected by detachable methods such as wire rope binding and magnetic attraction, or by cutting after welding.
[0085] like Figure 4 、 Figure 5 、 Figure 9 and Figure 10 As shown, the first vehicle body 201 and the second vehicle body 203 are both provided with a first articulated support 212, and the connecting frame 202 is provided with a corresponding second articulated support 205. The first articulated support 212 and the corresponding second articulated support 205 are connected through a hinge shaft 204. Specifically, the first articulated support 212 is welded to the first vehicle body 201 and the second vehicle body 203, and the second articulated support 205 is welded to the connecting frame 202.
[0086] like Figure 4 and Figure 9 As shown, a first through hole is provided in the middle of the first vehicle body 201, and a reinforcing plate is provided on the side of the first through hole facing the connecting frame 202. The traction rope 102 passes through the first through hole and is fixed to the first vehicle body 201 through the anchor plate assembly 213, the bolt assembly or the shackle assembly.
[0087] like Figure 5 、 Figure 7 and Figure 8As shown, the connecting frame 202 is provided with at least two fixed support seats 206 and at least two fixed sleeves 208, the fixed support seat 206 is detachably connected or flipped to the first support portion 207, a lifting rod 210 is provided in the fixed sleeve 208, and the top of the lifting rod 210 is connected to the second support portion 209, the first support portion 207 and the second support portion 209 are used to carry heavy objects, specifically, the connecting frame 202 is located on one side of the first vehicle body 201 and is provided with two fixed support seats 206 and two The second articulated support 205, the connecting frame 202 is located on one side of the second vehicle body 203, and two of the fixed sleeves 208 and two of the second articulated supports 205 are set, and the fixed support seat 206 and the fixed sleeve 208 are adjacent to the corresponding second articulated supports 205; with this structure, the supporting structure for transporting heavy objects is designed to be a detachable, flippable or lifting structure with variable height, which can effectively solve the problem of difficulty in retracting the trolley 200 due to heavy objects with irregular cross-sections (such as steel pipe sections with support rings, impellers, etc.).
[0088] In a specific embodiment, Figure 6 As shown, when the fixed support seat 206 and the first support part 207 are connected by flipping, one side of the fixed support seat 206 and one side of the first support part 207 are connected by a hinge 215, and the fixed support seat 206 below the hinge 215 is provided with a buffer limiter 216. When the first support part 207 is flipped to the side of the fixed support seat 206, the first support part 207 can be limited by the buffer limiter 216 to protect the equipment and control the flipping position of the support.
[0089] In a specific embodiment, the lifting rod 210 moves with the second support portion 209. A spring, rubber or other buffer pad can be installed on the lifting rod 210 or in the fixed sleeve 208 to cushion the impact of the lifting rod 210 when it is raised or lowered. The lifting rod 210 can also be a hydraulic telescopic rod or a pneumatic telescopic rod.
[0090] As a preferred solution of this embodiment, rubber pads are provided on the upper surfaces of the first support part 207 and the second support part 209, and the rubber pads can increase the friction of the contact surface between the first support part 207, the second support part 209 and the carried heavy object, and protect the contact surface; or the first support part 207 and the second support part 209 are connected to heavy objects such as steel pipes by magnetic attraction, or the heavy objects can be connected by welding and then cutting.
[0091] like Figure 7 and Figure 8As shown, a limit cover 211 is provided on the top of the fixed sleeve 208, and the lifting rod 210 passes through the limit cover 211. A boss is provided on the limit cover 211, and a vertical slide groove is provided on the lifting rod 210. The boss slides in the slide groove. With this structure, the limit cover 211 can limit the rotation of the lifting rod 210 through the cooperation of the boss and the slide groove. At the same time, the limit cover 211 can limit the stroke of the lifting rod 210 to prevent the lifting rod 210 from being out of the cylinder.
[0092] like Figure 4 、 Figure 9 and Figure 10 The first vehicle body 201 and the second vehicle body 203 both include wheels and driving components 214, the driving components 214 are connected to the wheels, and the driving components 214 drive the wheels to move along the track 105, and the driving components 214 include a first motor and a reducer, the first motor is connected to the reducer, and the reducer is connected to the wheels, both sides of the first vehicle body 201 and both sides of the second vehicle body 203 are hingedly provided with roller supports and driving cylinders, the ends of the roller supports are provided with rollers and second motors, the second motor is connected to and drives the rollers, and one end of the driving cylinder is hingedly provided with the roller supports; wherein, the first vehicle body 201 and the second vehicle body 203 are prior art products, and the specific structure can be referred to the Chinese patent application number 201210222263.8.
[0093] The slope transport device described in this embodiment is a device in which the heavy object and the connecting frame 202 are integrated as a whole. The first vehicle body 201, the connecting frame 202 and the second vehicle body 203 can produce angle changes when running along the track 105 in the flat section, the curved section and the inclined section. The heavy object is supported and carried by the connecting frame 202. The first vehicle body 201 and the second vehicle body 203 running on the track 105 can independently operate relative to the heavy object and can produce angle changes relative to the heavy object, so that the trolley 200 can bear the heavy object. When carrying heavy objects, they can be transported directly from the flat section through the curved section into the inclined section, and the traction and lifting system can bear the force to retract and release the trolley 202 and the heavy objects. The traction rope 102 is tensioned and stressed only after the trolley 200 enters the curved section and the inclined section, so that the trolley 200 and the heavy objects remain stable when moving in the curved section and the inclined section. The combination of the traction and lifting system and the trolley 200 is used for slope transportation of heavy objects, which improves the transportation capacity and has a high degree of intelligence. The slope transportation device has a simple structure, is easy to use, and has a good effect.
[0094] Example 2
[0095] like Figures 1 to 12As shown, the slope transportation and installation method of steel pipes described in the present invention utilizes the slope transportation device described in Example 1, and the method includes the following steps:
[0096] S1. According to the track gauge of the trolley 200, the track 105 is laid on the ground to ensure that the two rails are parallel and the track gauge matches the trolley 200. In order to avoid the traction rope 102 from rubbing against the ground at the bend section where the flat section of the track 105 transitions to the inclined section, after the track 105 is installed, the rollers 106 are laid between the two rails at the bend section. The number and spacing of the rollers 106 can be adjusted according to the length of the bend section, the angle of the inclined surface, etc.
[0097] S2. Pre-dig a pre-buried pit for the jack limit component 104 at a suitable position on the upper flat section of the ground, bury the pre-welded jack limit component 104 in the pit and pour concrete, install the retractable wire component 101 at the end of the track 105, and fix it to the ground with bolts, anchors, etc. The retractable wire component 101 can rotate actively or passively, and can be reasonably selected according to different working conditions. One end of the traction rope 102 is connected to the retractable wire component 101, and can be rolled together as the retractable wire component 101 rotates. The other end of the traction rope 102 passes through the through-type jack 103 and is fixed by anchor plates, etc. It is fixed on the first vehicle body 201 and / or the heavy object; the through-type jack 103 is provided with upper and lower clamps and components such as anchor loosening and anchor tightening sensors, the traction rope 102 passes through it and is clamped by its upper and lower clamps. The upper and lower clamps move alternately and, in combination with the extension and contraction of the hydraulic cylinder, the traction rope 102 can be shuttled through it to lift or lower the steel pipe to a predetermined height. The front end of the through-type jack 103 is close to the jack limit component 104 to limit its displacement in the direction of the steel pipe. At the same time, a concrete fixing platform can be poured in advance at the rear to fix the through-type jack 103, and the hydraulic pump station, the electronic control system, etc. are installed in appropriate positions and correctly connected to the corresponding equipment;
[0098] Alternatively, at least one winch is fixed in advance at a suitable position on the upper flat section using bolts, ground anchors, etc., and the winch of each winch is connected to the traction rope 102, and one end of all the traction ropes 102 is connected to the first vehicle body 201 and / or the heavy object;
[0099] Alternatively, the tractor is placed on the upper flat ground, the tractor is connected to one end of the traction rope 102, and the other end of the traction rope 102 is connected to the first vehicle body 201 and / or a heavy object.
[0100] S3. Connect the first car body 201 and the second car body 203 to the connecting frame 202 through the hinge shaft 204 respectively, and fix the first support part 207 and the second support part 209 on the fixed support seat 206 of the connecting frame 202 and the lifting rod 210 respectively. Note that when the lifting rod 210 is installed on the fixed sleeve 208, the boss on the limit cover 211 needs to be clamped in the sliding groove of the lifting rod 210, wherein the first support part 207 is located on the side close to the first car body 201, and the second support part 209 is located on the side close to the second car body 203. At the same time, install the hydraulic system and electronic control equipment of the roller frame connected to the trolley 200, and install the electronic control equipment of the drive component 214.
[0101] After all components are installed and debugged, the steel pipe can be transported, including:
[0102] S4. The rollers on both sides of the first car body 201 and the second car body 203 are opened to the lowest point, and the welded steel pipe section is hoisted onto the connecting frame 202 by a crawler crane. The support ring on the steel pipe section is close to the second support part 209 on the front side. The steel pipe and the connecting frame 202 are tied and fixed by steel wire ropes. At the same time, the second support part 209 is fixed to the support ring by welding or magnetic fixing (if rubber is installed on the contact surface between the second support part 209 and the steel pipe, it can be not fixed). The second support part 209 rises and falls synchronously with the steel pipe, which plays a role in limiting the position of the steel pipe during the lifting process.
[0103] S5. In the flat section of the track 105, the trolley 200 drives the wheels to move forward along the track 105 through the driving component 214. It is necessary to control the running speed of the trolley 200 in the flat section so that the moving speed of the trolley 200 matches (slightly lower than) the speed of the through-type jack 103 driving the traction rope 102, ensuring that the traction rope 102 is always in a stress-free state in the flat section. At the same time, the retractable wire component 101 always rotates according to the running speed of the traction rope 102 to spit out the traction rope 102;
[0104] Alternatively, the moving speed of the trolley 200 matches (slightly lower than) the winch pay-off speed of the hoist, ensuring that the traction rope 102 is always in a stress-free state during the flat section;
[0105] Alternatively, the moving speed of the trolley 200 matches (is slightly lower than) the moving speed of the tractor, ensuring that the traction rope 102 is always in a stress-free state during the flat section.
[0106] S6. When the trolley 200 enters the inclined section from the flat section of the track 105, the driving component 214 is not needed to drive the trolley 200 forward. The trolley 200 moves downward along the track 105 under the action of gravity, and the traction rope 102 is always in a tensioned state. The through-type jack 103 drives the traction rope 102 to play a role of traction and lowering, so as to keep the trolley 200 carrying the steel pipe moving smoothly on the slope, and avoid the unsafe situation caused by its excessive sliding speed. Since the rollers 106 are installed at the transition bend in advance, the traction rope 102 contacts the rollers 106 when it is in the bend, and the rollers 106 rotate with the movement of the traction rope 102, thereby reducing the friction of the traction rope 102 and effectively protecting the traction rope 102 from being damaged by friction with the ground.
[0107] Alternatively, the hoist drives the traction rope 102 to pull the device downward.
[0108] Alternatively, the tractor drives the traction rope 102 to pull the vehicle downward.
[0109] After the steel pipe is lowered into place, the installation of the steel pipe can be carried out, including:
[0110] S7. The rollers on both sides of the trolley 200 are raised and pressed against the outer wall of the steel pipe, and the fixed wire ropes between the steel pipe and the connecting frame 202 are loosened. The rollers are then controlled to continue to rise, and the steel pipe is lifted to the installation height. At the same time, the second support part 209 is synchronously raised and lowered to limit the steel pipe during the lifting process. The left and right angles of the steel pipe are adjusted by using the rollers to ensure that it can be accurately aligned and installed. The end of the steel pipe section is then welded together with the installed steel pipe section. After the welding is completed, since the front end of the steel pipe section is in a suspended state, a temporary support needs to be set at its front end. The temporary support can be made by welding with profiles, etc. When installing the next section of the steel pipe section, after welding is completed, the previously installed temporary support needs to be removed, and then a temporary support needs to be set at the front end again.
[0111] S8. After the temporary support is installed, the second support part 209 is separated from the steel pipe support ring. At this time, the second support part 209 falls back to the lowest point. At the same time, the first support part 207 on the rear side is removed or flipped over and fixed on the trolley 200, so that the trolley 200 can transport it back for the next transportation. Then, the roller falls back to the lowest point, and the movement direction of the through-type jack 103 and the retractable wire component 101 is adjusted from lowering to lifting. The trolley 200 is lifted to the starting position of transportation.
[0112] Repeat the above steps S4 to S8 until all the steel pipes are installed, and then remove the retractable wire component 101, the through-type jack 103, the hydraulic pump station, the electronic control system, the jack limit component 104, the trolley 200, the track 105 and the roller 106.
[0113] The slope transportation and installation method of a steel pipe described in this embodiment is that the trolley 200 drives the heavy object from the flat section of the track 105 into the curved section, and the curved section into the inclined section. When the trolley 200 and the heavy object are in the curved section and the inclined section, they tend to move downward along the curved section and the inclined section under the action of their own gravity. The traction rope 102 is retracted and released by the traction and lifting system. The traction rope 102 is tensioned and stressed only after the trolley 200 enters the curved section and the inclined section, so that the trolley 200 remains stable when moving in the curved section and the inclined section. The traction and lifting system and the The combination of the trolley 200 is used for the inclined transportation of heavy objects, which improves the transportation capacity and has a high degree of intelligence. The steel pipe is lifted by the roller, and the steel pipe support ring is limited during the lifting process by the second support part 209. After the steel pipe section is welded and connected and a temporary support is installed, the second support part 209 and the roller can fall back, which can facilitate the retreat of the trolley 200 and solve the problem of difficulty in retreating the trolley 200 due to the support ring protrusion on the steel pipe section. The slope transportation and installation method of the steel pipe is simple in steps, easy to operate, and has good results.
[0114] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A slope transport device, comprising a traction and lifting system and a trolley (200), characterized in that: The trolley (200) comprises a first car body (201), a connecting frame (202) and a second car body (203), wherein the first car body (201) and the second car body (203) are respectively hinged to opposite sides of the connecting frame (202), and the first car body (201) and the second car body (203) are capable of traveling along a track (105), wherein the track (105) comprises a plane section, a curved section and an inclined section connected in sequence, and the traction and lifting system comprises a traction rope (102), wherein the connecting frame (202) carries a heavy object, and the traction rope (102) is connected to the first car body (201) and / or the heavy object, and the traction and lifting system drives the trolley (200) and the heavy object to travel along the curved section and the inclined section of the track (105) through the traction rope (102); The first vehicle body (201) and the second vehicle body (203) are both provided with a first hinged support (212), the connecting frame (202) is provided with a corresponding second hinged support (205), and the first hinged support (212) and the corresponding second hinged support (205) are connected via a hinge shaft (204); The connecting frame (202) is provided with at least two fixed support seats (206) and at least two fixed sleeves (208); the fixed support seats (206) are detachably connected to or flip-connected to a first support portion (207); a lifting rod (210) is provided in the fixed sleeve (208); the top of the lifting rod (210) is connected to a second support portion (209); the first support portion (207) and the second support portion (209) are used to carry heavy objects; The connecting frame (202) is located on one side of the first vehicle body (201) and is provided with two fixed support seats (206) and two second hinged supports (205); the connecting frame (202) is located on one side of the second vehicle body (203) and is provided with two fixed sleeves (208) and two second hinged supports (205); the fixed support seats (206) and the fixed sleeves (208) are adjacent to the corresponding second hinged supports (205).
2. The slope transportation device according to claim 1, characterized in that: The traction rope (102) is connected to the first vehicle body (201) via an anchor plate assembly (213), a bolt assembly or a shackle assembly; And / or the traction rope (100) is connected to the heavy object through an anchor plate assembly (213), a bolt assembly, a shackle assembly or lashing.
3. The slope transportation device according to claim 1, characterized in that: A limiting cover (211) is provided on the top of the fixed sleeve (208), the lifting rod (210) passes through the limiting cover (211), a boss is provided on the limiting cover (211), a vertical sliding groove is provided on the lifting rod (210), and the boss is slidably fitted in the sliding groove.
4. The slope transportation device according to claim 1, characterized in that: The traction and lifting system includes a winch, a tractor or a through-type jack (103); When the hoist is included, the hoist is connected to the ground, and the traction rope (102) is connected to and wound around the winch of the hoist; When the tractor is included, the tractor rope (102) is connected to the tractor; When the through-type jack (103) is included, the traction rope (102) is a steel strand, the steel strand passes through the through-type jack (103), and the through-type jack (103) is connected to the ground.
5. The slope transportation device according to claim 4, characterized in that: When the traction and lifting system includes the through-type jack (103), it also includes a retractable wire component (101) and a jack limiting component (104), wherein the retractable wire component (101) is connected to and retracts the steel strand, and the jack limiting component (104) is connected to the through-type jack (103), and the through-type jack (103) is located between the retractable wire component (101) and the jack limiting component (104).
6. The slope transportation device according to any one of claims 1 to 5, characterized in that: A plurality of rollers (106) are provided at the curved section of the track (105), and the rollers (106) are used to support the traction rope (102).
7. A slope transportation method, characterized in that: Using the slope transport device according to any one of claims 1 to 6, the method comprises the following steps: The rollers on both sides of the first vehicle body (201) and the second vehicle body (203) are opened to the lowest point, and a heavy object is hoisted and placed on the connecting frame (202), and the heavy object and the connecting frame (202) are tied and fixed by a steel wire rope; In the flat section of the track (105), the trolley (200) moves along the track (105), and the moving speed of the trolley (200) matches the speed of the traction and lifting system to retract and release the traction rope (102), so that the traction rope (102) is not subjected to stress; When the trolley (200) enters the curved section from the flat section of the track (105), and when the curved section enters the inclined section, the trolley (200) moves downward along the track (105) under the action of gravity, and the traction rope (102) is in a tensioned state. The traction and lifting system drives the traction rope (102) to play a role of traction and lowering, so as to keep the trolley (200) carrying heavy objects moving smoothly on the slope.
8. A steel pipe installation method, characterized in that: The slope transportation method according to claim 7 further comprises: The trolley (200) carries a heavy object, which is a steel pipe. After the steel pipe is lowered into place, the rollers on both sides of the trolley (200) are raised and pressed against the outer wall of the steel pipe, the fixed wire ropes between the steel pipe and the connecting frame (202) are loosened, and the rollers are controlled to continue to rise, lifting the steel pipe to the installation height. At the same time, the lifting support on the trolley (200) is raised and lowered synchronously to limit the position of the steel pipe during the lifting process; The roller is used to adjust the left and right angles of the steel pipe so that it can be aligned and installed. The end of the steel pipe segment is then welded together with the already installed steel pipe segment. After the welding is completed, a temporary support is set at the front end of the steel pipe segment. After the temporary support is installed, the lifting support and the roller fall back.
Citation Information
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