An induction heater conductive connection online adjustment device and method
By using conductive soft connection devices and arc-shaped copper blocks in the conductive connection of the induction heater in the tin-plated plate production line, convenient and reliable adjustment of the position of the induction heater is achieved, online adjustment problems are solved, and working efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202211158279.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-22
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2042-09-22
AI Technical Summary
During the production process of tin plates, the conductive connection of the induction heater needs to be adjusted online to adapt to the soft melting parameters of different material specifications. It is difficult for the existing technology to achieve convenient and reliable adjustments, which affects operating efficiency and equipment stability.
By using a conductive soft connection device between the conductive copper rows in both directions, combined with arc-shaped copper blocks, conductive copper frames, fine-tuning compression screws and other components, the position of the induction heater is convenient and reliable.
It effectively improves operating efficiency, improves safety, ensures the stable forward movement of the equipment, and solves the problem of online adjustment of the conductive connection of the induction heater.
Smart Images

Figure CN115433990B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an on-line adjustment device and method for conductive connection of an induction heater, belonging to the technical field of tinplate production line equipment and methods. Background Art
[0002] Tinplate refers to a cold-rolled low-carbon thin steel sheet or strip coated with commercial pure tin on both sides. During the production process of tinplate, a soft melting process is required to quickly heat the tin-plated strip steel to above 232°C (232°C is the melting point of tin) to make its surface bright and form a tin-iron alloy (FeSn2) to improve corrosion resistance and adhesion of the tin layer to the steel base and reduce porosity. For different material specifications, the soft melting parameter control is also different. The soft melting line needs to be adjusted in time. The induction heater is adjusted up and down in time according to the soft melting line to meet the process requirements and ensure product quality. It is urgent to develop it. Summary of the invention
[0003] The purpose of the present invention is to provide an online adjustment device and method for the conductive connection of an induction heater. By adopting a conductive soft connection device between the conductive copper bars in two directions, the position of the induction heater can be conveniently and reliably adjusted, which can effectively improve the working efficiency, improve the working efficiency, improve the safety, ensure the stable and smooth operation of the equipment, and effectively solve the above-mentioned problems existing in the background technology.
[0004] The technical solution of the present invention is: an online adjustment device for conductive connection of an induction heater, comprising an arc-shaped copper block, a conductive copper frame, a conductive soft connection device, a fine-tuning clamping screw, an electrode cylinder, a conductive copper busbar 1 and a conductive copper busbar 2, wherein the inverter cabinet is connected to the electrode cylinder through the conductive copper busbar 1; two arc-shaped copper blocks are grouped together and pressed against the electrode cylinder, and a pressing spring is connected between the two arc-shaped copper blocks in the same group, and the pressing spring is tightly arranged against the electrode cylinder; the arc-shaped copper block is connected to the conductive copper frame through the conductive soft connection device; the conductive copper frame is connected to the induction heater through the conductive copper busbar 2; the fine-tuning clamping screw is connected between the conductive copper frame and the pressing spring.
[0005] There are three groups of arc-shaped copper blocks.
[0006] The second conductive copper bar is provided with a connecting piece for adjusting the distance between the induction heater and the electrode cylinder.
[0007] The invention discloses an online adjustment method for the conductive connection of an induction heater, comprising the following steps: the output current of an inverter cabinet is transmitted to an electrode cylinder through a conductive copper busbar 1, and an arc-shaped copper block is tightly pressed against the electrode cylinder to realize the circulation of current; a conductive copper frame is used to support the arc-shaped copper block, and a conductive soft connection device ensures the reliable connection between the arc-shaped copper block and the conductive copper frame; a fine-tuning clamping screw is connected to a pressing spring between two arc-shaped copper blocks in the same group, so as to adjust the contact reliability between the arc-shaped copper block and the electrode cylinder; a connecting piece is arranged on a conductive copper busbar 2, so as to adjust the distance between the induction heater and the electrode cylinder; when the upper and lower heights of the induction heater need to be adjusted, the conductive copper frame moves up and down with it, and the conductive guarantee is completed by three groups of arc-shaped copper blocks; the above is the working process of the positive electrode, and the working process of the negative electrode is the same.
[0008] The connecting piece and the fine-tuning clamping screw should be adjusted when the machine is stopped and no power is supplied.
[0009] There are three groups of arc-shaped copper blocks.
[0010] The beneficial effect of the present invention is that by adopting a conductive soft connection device between the conductive copper bars in two directions, the position of the induction heater can be adjusted conveniently and reliably, which can effectively improve the working efficiency, improve the working efficiency, improve the safety, and ensure the stable and smooth operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the present invention;
[0012] In the figure: arc-shaped copper block 1, conductive copper frame 2, conductive soft connection device 3, fine-tuning clamping screw 4, electrode cylinder 5, conductive copper busbar 1 6, inverter cabinet 7, induction heater 8, conductive copper busbar 2 9. DETAILED DESCRIPTION
[0013] In order to make the purpose, technical solutions and advantages of the invention implementation cases clearer, the technical solutions in the implementation cases of the present invention will be clearly and completely described below in conjunction with the drawings in the implementation cases. Obviously, the implementation cases described are only a small part of the implementation cases of the present invention, rather than all the implementation cases. Based on the implementation cases in the present invention, all other implementation cases obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0014] An online adjustment device for conductive connection of an induction heater comprises an arc-shaped copper block 1, a conductive copper frame 2, a conductive flexible connection device 3, a fine-tuning clamping screw 4, an electrode cylinder 5, a conductive copper busbar 1 6 and a conductive copper busbar 2 9, wherein an inverter cabinet 7 is connected to the electrode cylinder 5 via the conductive copper busbar 1 6; two arc-shaped copper blocks 1 are grouped together and pressed against the electrode cylinder 5, a pressing spring is connected between the two arc-shaped copper blocks 1 in the same group, and the pressing spring is closely arranged against the electrode cylinder 5; the arc-shaped copper block 1 is connected to the conductive copper frame 2 via the conductive flexible connection device 3; the conductive copper frame 2 is connected to the induction heater 8 via the conductive copper busbar 2 9; and the fine-tuning clamping screw 4 is connected between the conductive copper frame 2 and the pressing spring.
[0015] There are three groups of arc-shaped copper blocks 1.
[0016] The conductive copper bar 9 is provided with a connecting piece for adjusting the distance between the induction heater 8 and the electrode cylinder 5 .
[0017] The invention discloses an online adjustment method for the conductive connection of an induction heater, comprising the following steps: the output current of an inverter cabinet is transmitted to an electrode cylinder through a conductive copper busbar 1, and an arc-shaped copper block is tightly pressed against the electrode cylinder to realize the circulation of current; a conductive copper frame is used to support the arc-shaped copper block, and a conductive soft connection device ensures the reliable connection between the arc-shaped copper block and the conductive copper frame; a fine-tuning clamping screw is connected to a pressing spring between two arc-shaped copper blocks in the same group, so as to adjust the contact reliability between the arc-shaped copper block and the electrode cylinder; a connecting piece is arranged on a conductive copper busbar 2, so as to adjust the distance between the induction heater and the electrode cylinder; when the upper and lower heights of the induction heater need to be adjusted, the conductive copper frame moves up and down with it, and the conductive guarantee is completed by three groups of arc-shaped copper blocks; the above is the working process of the positive electrode, and the working process of the negative electrode is the same.
[0018] The connecting piece and the fine-tuning clamping screw should be adjusted when the machine is stopped and no power is supplied.
[0019] There are three groups of arc-shaped copper blocks.
[0020] In practical applications, the output current of the inverter cabinet 7 is transmitted to the electrode cylinder 5 through the conductive copper busbar 1 6. There are three groups of arc-shaped copper blocks 1, which are tightly pressed against the electrode cylinder 5 to realize the circulation of current. The conductive copper frame 2 is used to support the arc-shaped copper block 1. The conductive soft connection device 3 ensures the reliable connection between the arc-shaped copper block 1 and the conductive copper frame 2. The fine-tuning clamping screw 4 is connected to the pressing spring to adjust the contact reliability between the arc-shaped copper block 1 and the electrode cylinder 5. There is a connecting piece on the conductive copper busbar 2 9 to adjust the distance between the induction heater 8 and the electrode cylinder 5, so as to improve the reliable pressing conductive connection. The fine-tuning is completed by adjusting the fine-tuning clamping screw 4. When it is necessary to adjust the upper and lower heights of the induction heater, the conductive copper frame 2 moves up and down with it, and the conductive guarantee is completed by the three groups of arc-shaped copper blocks 1. This working process is the positive electrode working process. The negative electrode working process and equipment are the same as the positive electrode, which will not be repeated here (all pressing adjustment work is adjusted when the machine is shut down and not energized).
Claims
1. An online adjustment device for conductive connection of an induction heater, characterized in that: The invention comprises an arc-shaped copper block (1), a conductive copper frame (2), a conductive flexible connection device (3), a fine-adjusting clamping screw (4), an electrode cylinder (5), a conductive copper bar 1 (6) and a conductive copper bar 2 (9), wherein an inverter cabinet (7) is connected to the electrode cylinder (5) via the conductive copper bar 1 (6); two arc-shaped copper blocks (1) form a group and are pressed against the electrode cylinder (5); a pressing spring is connected between the two arc-shaped copper blocks (1) in the same group, and the pressing spring is arranged in close contact with the electrode cylinder (5); the arc-shaped copper block (1) is connected to the conductive copper frame (2) via the conductive flexible connection device (3); the conductive copper frame (2) is connected to the induction heater (8) via the conductive copper bar 2 (9); and the fine-adjusting clamping screw (4) is connected between the conductive copper frame (2) and the pressing spring.
2. The induction heater conductive connection online adjustment device according to claim 1, characterized in that: There are three groups of arc-shaped copper blocks (1).
3. An induction heater conductive connection online adjustment device according to claim 1 or 2, characterized in that: The second conductive copper bar (9) is provided with a connecting piece for adjusting the distance between the induction heater (8) and the electrode cylinder (5).
4. A method for adjusting the conductive connection of an induction heater on-line, using the device for adjusting the conductive connection of an induction heater on-line according to claim 3, characterized in that The method comprises the following steps: the output current of the inverter cabinet is transmitted to the electrode cylinder through the conductive copper busbar 1, and the arc-shaped copper block is tightly pressed against the electrode cylinder to realize the circulation of current; the conductive copper frame is used to support the arc-shaped copper block, and the conductive soft connection device ensures the reliable connection between the arc-shaped copper block and the conductive copper frame; the fine-tuning clamping screw is connected to the pressing spring between the same group of two arc-shaped copper blocks to adjust the contact reliability between the arc-shaped copper block and the electrode cylinder; a connecting piece is arranged on the conductive copper busbar 2 to adjust the distance between the induction heater and the electrode cylinder; when the upper and lower heights of the induction heater need to be adjusted, the conductive copper frame moves up and down with it, and the conductive guarantee is completed by three groups of arc-shaped copper blocks; the above is the working process of the positive electrode, and the working process of the negative electrode is the same.
5. The method for online adjustment of conductive connection of an induction heater according to claim 4, characterized in that: The connecting piece and the fine-tuning clamping screw should be adjusted when the machine is stopped and no power is supplied.
Citation Information
Patent Citations
Production method and equipment for continuously electroplating tin on strip steel
CN102031544A
Composite softening and melting method and device for electrotinning production line
CN103436933A