An ultra-light hanging basket main truss

By designing the ultra-light basket main truss, using the combined structure of main beams, support beams, cavity and support members, the problem of heavy weight of the main truss in the existing technology is solved, and a lighter and more uniform structural design is achieved, which enhances the application flexibility of the equipment.

CN115434258BActive Publication Date: 2025-03-18SHANDONG BOHUI HEAVY IND TECH CO LTD
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Patent Information

Application Number
CN202211344921.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-31
Publication Date
2025-03-18
Estimated Expiration
2042-10-31

AI Technical Summary

Technical Problem

The main truss of the existing diamond truss hanging basket have heavier weight, which limits its application range.

Method used

An ultra-light basket hanging main truss was designed to optimize the structure to reduce self-weight by setting up main beams, support beams, cavity and support members. The main cross beam is the main support structure, and the support beam is intersected with the main cross beam. Supports are provided in the cavity to maintain support performance and reduce the weight of the support through the through holes.

Benefits of technology

It effectively reduces the weight of the main truss, improves the uniform stress performance of the structure, and maintains support performance, enhancing the application flexibility of the equipment.

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Abstract

The present invention provides an ultralight hanging basket main truss, which relates to the field of cantilever construction technology. The ultralight hanging basket main truss comprises an upper crossbeam and a lower crossbeam, wherein the lower surface of the upper crossbeam and near the right edge is fixedly connected with a main crossbeam and the upper surface of the lower crossbeam and near the left edge, wherein the upper and lower surfaces of the main crossbeam are both provided with limiting grooves, wherein the lower surface of the upper crossbeam and near the left edge is fixedly connected with a supporting beam and the upper surface of the lower crossbeam and near the right edge, wherein the inclined surface of the supporting beam is fixedly connected with a limiting block. The main truss adopts an upper crossbeam, a lower crossbeam, a main crossbeam and two supporting beams, so that there are still five main beams, but the difference from the prior art is that the main crossbeam is used as the main supporting crossbeam, and the vertical beam is divided into two halves and used as two supporting beams respectively, so one less main supporting crossbeam is used as a whole compared with the prior art, which can effectively achieve the effect of reducing the deadweight of the main truss.
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Description

Technical Field

[0001] The invention relates to the technical field of cantilever construction, in particular to an ultra-light hanging basket main truss. Background Art

[0002] The hanging basket is the main equipment in cantilever construction. According to the structural form, it can be divided into four types: truss type (including flat string unbalanced weight type, diamond, triangle, bowstring type, etc.), cable-stayed type (including triangular cable-stayed type and prestressed cable-stayed type), steel type and mixed type. The parallel truss hanging basket is generally not used due to its heavy weight. The triangular composite truss beam hanging basket has certain limitations in application due to its heavy weight. The bowstring truss hanging basket has a large number of rods, and its production and installation are cumbersome and easy to lose, making it difficult to monitor the equipment. The diamond truss hanging basket has the characteristics of simple structure, reasonable force and one-time movement into place. It is currently more commonly used in construction.

[0003] At present, the main truss of the diamond-shaped truss hanging basket is in the shape of a parallelogram or a diamond, and its main structure includes an upper beam, a lower beam, supporting beams on both sides, and a middle supporting vertical beam, a total of five supporting beams. This will cause the problem of heavy self-weight of the main truss. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides an ultra-light hanging basket main truss, which solves the problem of the main truss having a heavy deadweight.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an ultra-light hanging basket main truss, including an upper crossbeam and a lower crossbeam, a main crossbeam is fixedly connected between the lower surface of the upper crossbeam and near the right edge and the upper surface of the lower crossbeam and near the left edge, limiting grooves are provided on the upper and lower surfaces of the main crossbeam, supporting beams are fixedly connected on the lower surface of the upper crossbeam and near the left edge and the upper surface of the lower crossbeam and near the right edge, a limiting block is fixedly connected to the inclined surface of the support beam, a cavity is provided inside the upper crossbeam and the lower crossbeam, a support member is fixedly connected to the inner surface of the cavity, and a through hole is provided on the surface of the support member. The main crossbeam is provided to facilitate the main support function. The top and bottom of the main crossbeam are respectively connected to the lower surface of the upper crossbeam and the upper surface of the lower crossbeam, and it is the main load-bearing structure of the main truss installation. The limit groove is provided to facilitate the cooperation with the limit block, so as to achieve the effect of improving the stability of the support beam installed on the main crossbeam. The cooperation between the limit block and the limit groove can effectively increase the contact area between the support beam and the main crossbeam. The support beam is provided to facilitate the positioning connection between the upper surface of the main crossbeam and the lower surface of the upper crossbeam, as well as the upper surface of the lower crossbeam and the lower surface of the main crossbeam. The support beam connects the lower surface of the upper crossbeam. The intersection of the two support beams and the main beam is located at the midpoint of the main beam, and the limit blocks are arranged to facilitate the cooperation with the limit grooves to increase the contact area with the main beam. The cavity is arranged to reduce the overall self-weight of the main truss. The support members are arranged to prevent the supporting performance of the upper and lower beams from being reduced due to the cavity. The through holes are arranged to reduce the self-weight of the support members, thereby further reducing the self-weight of the main truss.

[0008] Preferably, the cross-sectional shape of the limit block and the cross-sectional shape of the limit groove are both isosceles right triangles, and the number and position of the limit blocks correspond to the number and position of the limit grooves. The cross-sectional shape of the limit block and the limit groove is set to be an isosceles triangle in order to achieve a more uniform effect of lateral and longitudinal force.

[0009] Preferably, the cross-sectional shape of the support member is an "X" shape, and the number of the through holes is multiple, and the support performance can be effectively maximized by setting the cross-sectional shape of the support member to an "X" shape.

[0010] Working principle: The steel ingot is heated in a furnace, then taken out and forged with an air hammer to obtain the main beam 3 and support beam 4 required for assembling the main truss, then the steel ingot is heated and melted into molten iron to cooperate with a mold to obtain two half beams with a cavity, then the support member 8 is installed in the cavity of the two half beams, after the support member is installed, the two half beams are closed to form a complete beam, and the upper beam 1 and the lower beam 2 are obtained in turn using this method, and then the upper beam 1, the lower beam 2, the main beam 3 and the support beam 4 are assembled and welded in turn to obtain a main truss.

[0011] (III) Beneficial effects

[0012] The present invention provides an ultra-light hanging basket main truss, which has the following beneficial effects:

[0013] 1. The main truss adopts an upper crossbeam, a lower crossbeam, a main crossbeam and two supporting beams. Although there are still five main beams, the difference from the prior art is that the main crossbeam is used as the main supporting crossbeam, and the vertical beam is divided into two halves as two supporting beams. Therefore, compared with the prior art, one less main supporting crossbeam is used as a whole, which can effectively achieve the effect of reducing the deadweight of the main truss.

[0014] 2. By arranging cavities inside the upper beam and the lower beam, the deadweight of the main truss can be further reduced. At the same time, arranging support members inside the cavity can reduce the deadweight of the main truss without reducing the supporting performance of the upper beam and the lower beam. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional diagram of the external structure of the main truss of an ultra-light hanging basket proposed by the present invention;

[0016] Figure 2 A three-dimensional diagram of the supporting beam structure of the main truss of an ultra-light hanging basket proposed by the present invention;

[0017] Figure 3 A three-dimensional diagram of the main crossbeam structure of the main truss of an ultra-light hanging basket proposed by the present invention;

[0018] Figure 4 This is a schematic diagram of the internal structure of an upper crossbeam of an ultra-light hanging basket main truss proposed by the present invention.

[0019] Among them, 1. upper crossbeam; 2. lower crossbeam; 3. main crossbeam; 4. support beam; 5. limit block; 6. limit groove; 7. cavity; 8. support member; 9. through hole. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Embodiment 1:

[0022] like Figure 1-4 As shown, an embodiment of the present invention provides an ultra-light hanging basket main truss, including an upper crossbeam 1 and a lower crossbeam 2. The outer cross-sectional profiles of the upper crossbeam 1, the lower crossbeam 2, the main crossbeam 3 and the support beam 4 are all square. The upper crossbeam 1, the lower crossbeam 2, the main crossbeam 3 and the support beam 4 are connected together by welding. The welding methods are divided into three types: fusion welding, pressure welding and brazing. The fusion welding method used in this application is used for welding, and fusion welding can be divided into arc welding, electroslag welding, gas welding, electron beam welding and laser welding. Among them, the most common The common arc welding can be further divided into: manual arc welding (arc welding with electrodes), gas shielded welding, submerged arc welding, plasma welding, a main crossbeam 3 is fixedly connected between the lower surface of the upper crossbeam 1 and near the right edge and the upper surface of the lower crossbeam 2 and near the left edge, the main crossbeam 3 is obliquely arranged between the upper crossbeam 1 and the lower crossbeam, the inclined angle between the main crossbeam 3 and the upper crossbeam 1 and the lower crossbeam 2 is 45°, the upper surface and the lower surface of the main crossbeam 3 are provided with a limiting groove 6, the position of the limiting groove 6 is located at the main crossbeam 3, the limiting groove 6 is an isosceles right triangle, wherein the right angle is close to the innermost side of the limiting groove 6, so that in the process of cooperating with the limiting block 5, the right angle side is subjected to force, wherein the two right angle sides are parallel and perpendicular to the upper beam 1 and the lower beam 2 respectively, and the lower surface of the upper beam 1 and the lower surface of the lower beam 2 and the right edge are fixedly connected with the support beam 4, the position relationship between the support beam 4 and the upper beam 1 and the lower beam 2 is perpendicular, and the inclined surface of the support beam 4 is fixed. A limiting block 5 is connected, the inclination angle of the inclined surface of the support beam 4 is consistent with the inclination angle of the main beam 3, a cavity 7 is provided inside the upper beam 1 and the lower beam 2, and a support member 8 is fixedly connected to the inner surface of the cavity 7, and a through hole 9 is provided on the surface of the support member 8. The cross-sectional shape of the limiting block 5 and the cross-sectional shape of the limiting groove 6 are both isosceles right triangles, the number and positions of the limiting blocks 5 correspond to the number and positions of the limiting grooves 6, the cross-sectional shape of the support member 8 is "X"-shaped, and the number of through holes 9 is multiple.

[0023] The manufacturing process of the main truss is to heat the steel ingot in a furnace, then take out the steel ingot and forge it with an air hammer to obtain the main beam and support beam required for assembling the main truss, then heat the steel ingot to melt it into molten iron and use it with a mold to make two half beams with cavities, then install support parts in the cavities of the two half beams, and after the support parts are installed, close the two half beams to form a complete beam, and use this method to make the upper beam and the lower beam in turn, then assemble and weld the upper beam, lower beam, main beam support beam in turn, and finally get a main truss.

[0024] Embodiment 2:

[0025] The difference between this embodiment and the first embodiment is that the upper crossbeam 1, the lower crossbeam 2, the main crossbeam 3 and the support beam 4 are installed and connected by bolts and nuts. Compared with the welding method of the first embodiment, this installation method has the advantage of improved flexibility of use and can effectively improve the convenience of disassembly and assembly. The disadvantage is that the overall stability of the installation is not as good as the stability of welding. At the same time, a large number of installation components need to be prefabricated, which increases the production cost to a certain extent.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultralight hanging basket main truss, comprising an upper crossbeam (1) and a lower crossbeam (2), characterized in that: A main crossbeam (3) is fixedly connected between the lower surface of the upper crossbeam (1) and near the right edge and the upper surface of the lower crossbeam (2) and near the left edge. The upper and lower surfaces of the main crossbeam (3) are both provided with a limiting groove (6). A support beam (4) is fixedly connected between the lower surface of the upper crossbeam (1) and near the left edge and the upper surface of the lower crossbeam (2) and near the right edge. The positional relationship between the support beam (4) and the upper crossbeam (1) and the lower crossbeam (2) is vertical. The inclined surface of the support beam (4) is fixedly connected to a limiting block (5). The inclination angle of the inclined surface of the support beam (4) is consistent with the inclination angle of the main crossbeam (3). A cavity (7) is provided inside the upper crossbeam (1) and the lower crossbeam (2). A support member (8) is fixedly connected to the inner surface of the cavity (7). A through hole (9) is provided on the surface of the support member (8). The cross-sectional shape of the limiting block (5) is similar to that of the limiting groove (6). The cross-sectional shape of each of the support members (8) is an isosceles right triangle, the number and position of the limit blocks (5) correspond to the number and position of the limit grooves (6), the cross-sectional shape of the support member (8) is an "X" shape, and the number of the through holes (9) is multiple.

Citation Information

Patent Citations

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    CN105587111A

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