A steel structure box beam roof system
By designing a steel structure box beam roof system, including a grid-shaped box beam roof skeleton, support frame, composite roof, drainage tank and wiring pipe corridor, the problems of structural deformation, thermal expansion and contraction, difficulty in closure, drainage noise, difficulty in cable laying and imprecise installation of thermal insulation integrated panels in the construction of the medium-bearing steel structure box beam roof skeleton are solved, and the tightness of roof closure, the elimination of drainage noise and the improvement of construction efficiency are achieved.
Patent Information
- Application Number
- CN202211320007.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-26
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2042-10-26
AI Technical Summary
During the construction process, the medium-bearing steel structure box beam roof stent has problems such as structural deformation, thermal expansion and contraction, difficulty in closing, drainage noise, difficulty in laying cables and inaccurate positioning of the insulation integrated panel.
A steel structure box beam roof system is designed, including a grid-shaped box beam roof stent, support skeleton, composite roof, drainage tank and wiring pipe gallery. The system ensures the expansion and contraction function of the roof strata through a multi-layer composite roof and compensation device. It uses a special placement groove to disengage the box beam to install the drainage groove, uses concealed installation of lines and lighting fixtures, and accurately locates the installation of the insulation integrated panel.
The problems of roof structure deformation and thermal expansion and contraction are solved, the tightness of roof closure and the elimination of drainage noise are achieved, the construction process is simplified, the construction cycle is shortened, the construction cost is reduced, and the construction quality and aesthetic effect are improved.
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Figure CN115478647B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of building construction, and particularly relates to the construction of a mid-bearing steel structure box beam roof truss, in particular to a steel structure box beam roof system. Background Art
[0002] With the development of the construction industry and the improvement of land utilization rate, people are making more and more use of building space. At present, the area between adjacent buildings usually adopts closing measures to form a closed space with a large floor height for public activity areas. With the development of the construction industry, the utilization rate of mid-bearing steel box beam roof trusses is getting higher and higher. Now, in order to reflect the assembly effect, the steel box beam roof trusses are divided into smaller and smaller parts, and the degree of standardization is getting higher and higher. A regular polygonal grid design is usually adopted. In the specific construction process of the mid-bearing steel box beam roof truss, there are the following problems: 1) The mid-bearing steel box beam roof truss is connected to the building structure through sliding supports. During the use of the building, structural deformation and thermal expansion and contraction of the steel structure roof truss are inevitable, so it is difficult to close the roof. It is necessary to ensure the expansion and contraction of the roof truss and to ensure that the roof truss is tightly closed to prevent rainwater from flowing into the room and fire caused by loose closure to produce chimney effect. This type of building has many nodes during construction, and there are problems such as greater difficulty in closing, long construction period, and high construction cost. 2) In order to ensure the waterproof and drainage effect of the roof, stainless steel drainage grooves will be laid on the steel box beam truss. At present, the stainless steel drainage grooves are directly installed on the truss, which is easy to resonate and transmit the drainage sound into the room. 3) The lighting of the steel box beam truss will encounter the problem of laying cables and wires. In order to achieve the overall effect of the truss, the lamps and wires and cables should be laid in a concealed manner and integrated with the steel box beam. Since the steel box beam is a load-bearing component, there are a large number of stiffening plates at the beam nodes. If a hole is opened at the bottom of the beam and the stiffening plate is opened, the line will pass through the inside of the beam, causing a weak point in the local structure. The convection between the air inside the beam and the indoor air will accelerate the corrosion of the internal structure of the beam, which will inevitably affect the safety of the structure; if the open line is used in the wire tube, the wire tube on the top of the roof truss will be messy, affecting the aesthetic effect of the top of the roof truss. 4) The roof covering of the steel structure box beam roof truss usually adopts the thermal insulation integrated board. However, during its construction process, the installation point of the thermal insulation integrated board cannot be accurately positioned on the keel. The bending of the corrugated steel plate of the thermal insulation integrated board will flatten the wave crest. The corrugated steel plate of the thermal insulation integrated board is inclined by bending, which affects the appearance. Summary of the invention
[0003] The purpose of the present invention is to solve the problems existing in the above-mentioned prior art and to provide a steel structure box beam roof system with a completely new structural design and connection.
[0004] The present invention is achieved through the following technical solutions:
[0005] A steel structure box beam roof system, comprising a box beam roof truss designed in a grid shape, on which a support frame, a composite roof, a drainage trough and a wiring corridor are arranged;
[0006] The support frame includes a support force-bearing part and a support fixing part; the support force-bearing part includes two vertical columns arranged at intervals, a horizontal beam is fixed to the tops of the two vertical columns, and vertical water pressure-resistant columns extending upward are fixed to the two ends of the horizontal beam; the support fixing part includes two first horizontal cross bars arranged in parallel, and the first horizontal cross bars are arranged along the length direction of the box beam; each box beam in the box beam roof truss has multiple groups of support force-bearing parts evenly spaced and fixed along its length direction, and the tops of the multiple groups of support force-bearing parts are fixed The two first horizontal cross bars of the support fixing part are respectively fixed to the tops of the two vertical anti-water pressure columns of the multiple groups of support bearing parts, and sound-absorbing rock wool is filled between the horizontal cross beams of the support bearing part and the tops of the box beams; a placement groove for placing a drainage trough is formed between the two first horizontal cross bars of the support fixing part and the two vertical anti-water pressure columns and a horizontal cross beam of the multiple groups of support bearing parts;
[0007] The composite roof includes an insulation integrated panel, a stainless steel fireproof panel and an aluminum decorative panel which are arranged in sequence from bottom to top. The insulation integrated panel, the stainless steel fireproof panel and the aluminum decorative panel are all arranged into modular panels according to the grid shape of the box beam roof truss, and each modular panel is installed on the corresponding grid through a supporting frame; the insulation integrated panel is composed of insulation rock wool and corrugated steel sheet, and the insulation integrated panel is divided into a horizontal insulation integrated panel and a vertical insulation integrated panel. The horizontal insulation integrated panel is installed below the supporting fixed part through a Z-shaped angle code, and the top of the Z-shaped angle code is fixedly connected to the first horizontal cross bar, and the bottom is fixedly connected to the horizontal insulation integrated panel The vertical thermal insulation integrated panel is fixedly connected to the side of the support force-bearing part through a T-shaped connector. The T-shaped connector is composed of a vertical connecting beam and a horizontal connecting beam. One end of the horizontal connecting beam is fixedly connected to the midpoint of the vertical connecting beam. The other end of the horizontal connecting beam is fixedly connected to the vertical column of the support force-bearing part. The vertical connecting beam is fixedly connected to the corrugated steel plate of the vertical thermal insulation integrated panel as a whole. The top edge of the vertical thermal insulation integrated panel is butt-jointed with the side edge of the horizontal thermal insulation integrated panel. The stainless steel fireproof panel includes a fireproof top panel. Each edge of the fireproof top panel is bent downward with a fireproof vertical panel. The stainless steel fireproof panel The first U-shaped corner bracket is installed above the supporting and fixing part, the bottom plate of the first U-shaped corner bracket is connected and fixed to the top of the first horizontal crossbar of the supporting and fixing part, the fireproof vertical plate of the fireproof top plate is inserted into the first U-shaped corner bracket and is connected and fixed to the vertical plate on the side of the first U-shaped corner bracket close to the grid; the aluminum decorative panel includes a decorative top plate, each edge of the decorative top plate is bent downward with a decorative vertical plate, and each edge of the decorative vertical plate is bent inward with a decorative horizontal plate; the aluminum decorative panel is installed above the supporting and fixing part through a roof bracket, and the roof bracket includes a second horizontal crossbar arranged along the length direction of the first horizontal crossbar of the supporting and fixing part. The second horizontal cross bar is located above the stainless steel fireproof plate, the second horizontal cross bar is connected and fixed to the first horizontal cross bar through an L-shaped angle code, the long vertical plate of the L-shaped angle code is fixedly connected to the side wall of the second horizontal cross bar, and the short horizontal plate of the L-shaped angle code is fixedly connected to the top of the first horizontal cross bar; the aluminum decorative panel is installed on the roof support, the decorative top plate of the aluminum decorative panel is located above the second horizontal cross bar, the decorative horizontal plate of the aluminum decorative panel is fixedly connected to the second horizontal cross bar through an aluminum alloy angle code, the vertical plate of the aluminum alloy angle code is fixedly connected to the side wall of the second horizontal cross bar, and the horizontal plate of the aluminum alloy angle code is fixedly connected to the decorative horizontal plate;
[0008] The drainage trough comprises a first U-shaped trough body, which is arranged along the length direction of the box beam, and the top edges of both sides of the first U-shaped trough body are bent outward to form horizontal trough edges, and the outer ends of the horizontal trough edges are bent downward to form vertical trough edges; the drainage trough is installed as a whole in a placement groove formed on the supporting frame, and the horizontal trough edge of the drainage trough is arranged opposite to the decorative horizontal plate of the aluminum decorative panel at intervals, and the vertical trough edge of the drainage trough is inserted into the first U-shaped angle bracket and is connected and fixed to the vertical plate on one side of the first U-shaped angle bracket close to the placement groove;
[0009] The wiring corridor includes a corridor body and a load-bearing member; the corridor body includes a second U-shaped trough body, the second U-shaped trough body is arranged along the length direction of the box beam, the width of the second U-shaped trough body is the same as the width of the box beam, a number of exhaust and heat dissipation holes are arranged on both side walls of the second U-shaped trough body, two bolt holes are respectively opened on the bottom plate of the second U-shaped trough body at the positions of the front and rear ends, and the two bolt holes at each end are respectively located on both sides of the bottom plate and symmetrically arranged with the axis of the second U-shaped trough body; the load-bearing member includes four single-pass hexagonal iron columns and four connecting screws, the four single-pass hexagonal iron columns are respectively fixed on the bottom surface of the box beam and the positions correspond to the four bolt holes on the second U-shaped trough body one by one; the second U-shaped trough body is installed at the bottom of the box beam, the opening of the second U-shaped trough body faces upward and is arranged close to the bottom surface of the box beam, and the four connecting screws are respectively inserted from the four bolt holes on the U-shaped trough body and are threadedly connected with the corresponding single-pass hexagonal iron columns.
[0010] Further, thermal insulation compensation components, edge sealing fire protection compensation components and edge sealing surface drainage compensation components are integrally arranged along the perimeter of the composite roof;
[0011] The insulation compensation component is made of L-shaped galvanized steel plate. The vertical plate surface of the L-shaped galvanized steel plate is tightly fixed to the building structure by self-tapping screws. The horizontal plate surface of the L-shaped galvanized steel plate is set in the horizontal insulation integrated plate. The L-shaped galvanized steel plate is filled with insulation rock wool.
[0012] The edge sealing fireproof compensation component adopts a corrugated steel plate, one end of the corrugated steel plate is provided with an upper extension vertical plate, and the other end is provided with a lower extension vertical plate. The upper extension vertical plate is tightly fixed to the building structure by self-tapping screws, and the lower extension vertical plate is connected and fixed to the stainless steel fireproof plate by a second U-shaped angle code. Silicone structural adhesive is filled between the lower extension vertical plate and the stainless steel fireproof plate;
[0013] The drainage compensation component of the edge sealing surface is made of S-shaped aluminum plate. The upper end of the S-shaped aluminum plate is provided with an upper extension vertical plate, which is tightly fixed to the building structure by self-tapping screws; the plate edge of the aluminum decorative panel is processed into a Z-shaped plate edge, and the horizontal edge of the Z-shaped plate edge is inserted into the lower plate groove of the S-shaped aluminum plate.
[0014] Furthermore, in the support frame, two horizontal connecting beams are fixed between the horizontal beams of two adjacent groups of support force-bearing parts, and the two horizontal connecting beams are respectively located on both sides of the horizontal beams.
[0015] Furthermore, at the joint between the horizontal plane thermal insulation integrated panel and the vertical plane thermal insulation integrated panel, the corrugated steel plate in the horizontal plane thermal insulation integrated panel is connected to the corrugated steel plate in the vertical plane thermal insulation integrated panel, and corresponding wave peak grooves are opened on the top edge of the corrugated steel plate in the vertical plane thermal insulation integrated panel corresponding to the position of each wave peak on the corrugated steel plate in the horizontal plane thermal insulation integrated panel; a positive corner strip is fixed on the bottom positive corner of the vertical plane thermal insulation integrated panel.
[0016] Furthermore, a drip hole is provided on the facing horizontal plate of the aluminum decorative panel, and the drip hole is provided adjacent to the facing vertical plate; a foam rod and a silicone structural sealant are provided to seal between the facing horizontal plate on the aluminum decorative panel and the horizontal groove edge of the drainage groove; the drip hole, the foam rod and the silicone structural sealant are staggered, and the drip hole is located on one side close to the drainage groove, and the silicone structural sealant is located on the side close to the grid.
[0017] Furthermore, in the wiring corridor, the top plate edges of the side walls on both sides of the second U-shaped trough are bent inward to form horizontal edge sealing; the second U-shaped trough is made of 1.5mm thick galvanized steel plate, and the height of the second U-shaped trough is 150mm; a lamp mounting groove is opened on the bottom plate of the second U-shaped trough, and a lamp is embedded in the lamp mounting groove; the bolt holes on the second U-shaped trough are 10*30mm long bolt holes.
[0018] Furthermore, in the supporting frame, the vertical columns, horizontal beams, vertical water pressure resistant columns, first horizontal cross bars, and horizontal connecting beams are all made of 50*3mm square steel pipes.
[0019] Furthermore, in the roof support, the second horizontal cross bar is made of a 50*3mm square steel tube.
[0020] Furthermore, in the drainage trough, the first U-shaped trough body is made of 2 mm thick stainless steel.
[0021] Furthermore, in the thermal insulation compensation component, the thickness of the L-shaped galvanized steel plate is 1.5mm, the spacing of the self-tapping screws on the vertical plate surface is 200mm, the horizontal plate surface is set between the corrugated steel plate and the thermal insulation rock wool of the horizontal thermal insulation integrated plate, and a 100mm gap is left between the plate edge of the corrugated steel plate of the horizontal thermal insulation integrated plate and the building structure. The thermal insulation rock wool on the L-shaped galvanized steel plate is the same as the thermal insulation rock wool in the horizontal thermal insulation integrated plate; in the edge sealing fire protection compensation component, the thickness of the corrugated steel plate is 1.5mm, the wave height of the corrugated steel plate is 100mm, and the period is 20m m, the spacing of the self-tapping screws on the upper vertical plate is 200mm, the top of the upper vertical plate is bent at an angle of 45° away from the building structure to form a bending section, the length of the bending section is 10mm, and the space between the bending section and the building structure is filled with weather-resistant structural adhesive; in the edge sealing and drainage compensation components, the thickness of the S-shaped aluminum plate is 3mm, and the spacing of the self-tapping screws on the upper vertical plate is 200mm; the top of the upper vertical plate is bent at an angle of 45° away from the building structure to form a bending section, the length of the bending section is 10mm, and the space between the bending section and the building structure is filled with weather-resistant structural adhesive.
[0022] The steel structure box beam roof system of the present invention has been redesigned relative to the existing traditional roof, including various aspects such as structural design and connection design, which completely solves the various problems mentioned in the background technology of the traditional roof. The existing traditional roof relies on the sliding support at the bottom of the roof truss to solve the deformation problem of the roof truss, and adopts the method of each layer of the roof tightly fitting with the building structure and sealing the joints with glue. The present invention does not completely rely on the sliding support. The roof adopts a multi-layer composite roof, and each layer of the roof is provided with a corresponding compensation device at the connection with the building structure, which ensures the telescopic function of the roof truss and meets the requirements of the structural deformation and thermal expansion and contraction on the telescopic performance of the roof truss; at the same time, the closure of the roof truss is also extremely tight, which can prevent rainwater from flowing into the room and prevent fires from occurring due to poor closure to produce a chimney effect; the roof closure of the present invention is ingenious, which simplifies the construction process, shortens the construction period, and reduces the construction cost. The existing traditional roof has the drainage trough directly placed on the roof frame. When it rains, the drainage sound is loud and easily resonates with the roof frame, resulting in high indoor noise. The roof system of the present invention is designed with a support frame, wherein the two first horizontal cross bars of the support fixing part and the two vertical water pressure resistant columns and a horizontal beam of the multiple groups of support force parts form a special placement groove for arranging the drainage trough, so that the drainage trough is separated from the box beam and does not directly contact the box beam, and the sound-absorbing rock wool is filled between the support fixing part and the box beam, which effectively eliminates the noise. At the same time, the gap between the drainage trough and the box beam also provides construction space for the installation of the drainage pipe. The existing traditional roof adopts external downlights and line piping installation, which can meet the functional requirements, but is incompatible with the overall effect of the ceiling. After adopting the present invention, all lines and lighting fixtures are concealed, and the pipe corridor adopts the same width and color as the steel structure box beam, which is perfectly integrated with the ceiling. In the present invention, the joints between the horizontal surface thermal insulation integrated board and the vertical surface thermal insulation integrated board are specially treated to ensure that the wave crests are horizontal and vertical on any surface, and the positive and negative corners are tightly sealed, resulting in a beautiful roof construction effect.
[0023] In summary, the steel structure box beam roof system of the present invention has a scientific design, a reasonable structure, and high precision, which improves the construction quality, increases the construction efficiency, greatly reduces the construction cost, and has a beautiful construction effect, and has great application and promotion value. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings herein are used to provide further explanation of the present invention and constitute a part of this application. The illustrative embodiments of the present invention and their description are used to explain the present invention and do not constitute improper limitations on the present invention.
[0025] Figure 1 It is a schematic diagram of the structure of the box beam roof truss designed in a regular triangle grid shape in the present invention.
[0026] Figure 2 It is a schematic diagram of the structure and connection of the supporting frame and the thermal insulation integrated panel in the present invention.
[0027] Figure 3 It is a schematic diagram of the structure and connection of the composite roof in the present invention.
[0028] Figure 4 for Figure 3 Schematic diagram of the enlarged Z section.
[0029] Figure 5 for Figure 2 An enlarged left view of the X portion in the middle.
[0030] Figure 6 for Figure 2 Enlarged schematic diagram of the Y part.
[0031] Figure 7 It is a schematic structural diagram of the thermal insulation compensation component, the edge sealing fire protection compensation component and the edge sealing surface drainage compensation component in the present invention.
[0032] Figure 8 It is a structural schematic diagram of the wiring corridor in the present invention.
[0033] Fig. 9 for Figure 8 Left view of .
[0034] Fig.10 for Figure 8 Bottom view of .
[0035] In the figure: 1-box beam roof truss, 2-vertical column, 3-horizontal beam, 4-vertical water pressure resistant column, 5-first horizontal cross bar, 6-box beam, 7-horizontal connecting beam, 8-sound absorbing rock wool, 9-stainless steel fireproof board, 10-aluminum decorative panel, 11-insulating rock wool, 12-corrugated steel plate, 13-horizontal surface insulation integrated board, 14-vertical surface insulation integrated board, 15-Z-type corner code, 16-T-type connector, 17-first U-type corner code, 18-second horizontal cross bar, 19-L-type corner code, 20-aluminum alloy corner code, 21-drop Water hole, 22-L-type galvanized steel plate, 23-self-tapping screws, 24-building structure, 25-corrugated steel plate, 26-second U-shaped angle code, 27-silicone structural adhesive, 28-weather-resistant structural adhesive, 29-S-type aluminum plate, 30-drainage trough, 31-foam rod and silicone structural sealant, 32-wiring corridor, 33-exhaust and heat dissipation holes, 34-lamps, 35-bolt holes, 36-single-pass hexagonal iron column, 37-connecting screws, 38-wave crest, 39-wave crest groove, 40-yang angle strip, a-bracket force-bearing part, b-support fixing part. DETAILED DESCRIPTION
[0036] In order to make those skilled in the art better understand the present invention, the present invention is further clearly and completely described below in conjunction with the accompanying drawings and embodiments. It should be noted that, in the absence of conflict, the features in the embodiments and examples of this application can be combined with each other.
[0037] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “top”, “bottom”, “lateral”, “up”, “down”, “horizontal” and “vertical” are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0039] A steel structure box beam roof system, comprising a box beam roof frame 1 designed in a regular triangle grid shape, such as Figure 1 As shown; a supporting frame, a composite roof, a drainage trough 30 and a wiring corridor 32 are arranged on the box beam roof truss 1.
[0040] The support frame includes a support force-bearing part a and a support fixing part b. Figure 2 and Figure 3As shown; the support force-bearing part a comprises two vertical columns 2 arranged at intervals, a horizontal beam 3 is fixed to the tops of the two vertical columns 2, and vertical water pressure resistant columns 4 extending upward are fixed to the two ends of the horizontal beam 3; the support fixing part b comprises two first horizontal cross bars 5 arranged in parallel, and the first horizontal cross bars 5 are arranged along the length direction of the box beam 6; each box beam 6 in the box beam roof truss 1 has multiple groups of support force-bearing parts fixed at intervals along its length direction, two horizontal connecting beams 7 are fixed between the horizontal beams 3 of two adjacent groups of support force-bearing parts, and the two horizontal connecting beams 7 are respectively located on both sides of the horizontal beam 3, and a group of support fixing parts b is fixed to the tops of the multiple groups of support force-bearing parts. Among them, the bottom ends of the two vertical columns 2 of the support force-bearing part are fixed to the top of the box beam 6, the two first horizontal cross bars 5 of the support fixing part b are respectively fixed to the tops of the two vertical anti-water pressure columns 4 of the multiple groups of support force-bearing parts, and sound-absorbing rock wool 8 is filled between the horizontal cross beam 3 of the support force-bearing part and the top of the box beam 6; the two first horizontal cross bars 5 of the support fixing part b and the two vertical anti-water pressure columns 4 of the multiple groups of support force-bearing parts and a horizontal cross beam 3 form an installation groove for arranging the drainage trough 30; in the support frame, the vertical columns 2, the horizontal cross beams 3, the vertical anti-water pressure columns 4, the first horizontal cross bars 5, and the horizontal connecting beam 7 are all made of 50*3mm square steel pipes.
[0041] The composite roof includes a thermal insulation integrated panel, a stainless steel fireproof panel 9 and an aluminum decorative panel 10 arranged in sequence from bottom to top. Figure 3 and Figure 4 As shown; the thermal insulation integrated board, the stainless steel fireproof board 9 and the aluminum decorative board 10 are all arranged into modular panels in the regular triangle grid shape of the box beam roof truss 1, and each modular panel is installed on the corresponding regular triangle grid through the support frame. Figure 2 and Figure 3 As shown, the thermal insulation integrated panel is composed of thermal insulation rock wool 11 and corrugated steel sheet 12. The thermal insulation integrated panel is divided into a horizontal thermal insulation integrated panel 13 and a vertical thermal insulation integrated panel 14. The horizontal thermal insulation integrated panel 13 is installed below the support fixing portion b through a Z-shaped angle code 15. The top of the Z-shaped angle code 15 is fixedly connected to the first horizontal cross bar 5, and the bottom is fixedly connected to the corrugated steel sheet 12 of the horizontal thermal insulation integrated panel 13; the vertical thermal insulation integrated panel 14 is installed on the side of the support force portion a through a T-shaped connector 16. The T-shaped connector 16 is connected by a vertical The vertical connecting beam is composed of a vertical connecting beam and a horizontal connecting beam, and one end of the horizontal connecting beam is fixedly connected to the midpoint of the vertical connecting beam, and the other end of the horizontal connecting beam is fixedly connected to the vertical column 2 of the support force-bearing part a, and the vertical connecting beam is fixedly connected to the corrugated steel plate 12 of the vertical insulation integrated panel 14 as a whole; the top edge of the vertical insulation integrated panel 14 is butt-jointed with the side edge of the horizontal insulation integrated panel 13, and at the joint, the corrugated steel plate 12 in the horizontal insulation integrated panel 13 is butt-jointed with the corrugated steel plate 12 in the vertical insulation integrated panel 14, such as Figure 2 As shown, corresponding peak grooves 39 are provided on the top edge of the corrugated steel sheet 12 in the vertical thermal insulation integrated panel 14 at the positions of the peaks 38 on the corrugated steel sheet 12 in the horizontal thermal insulation integrated panel 13, as shown in FIG. Figure 5 As shown; a positive angle strip 40 is fixed to the bottom positive angle of the facade thermal insulation integrated panel 14. Figure 6 As shown. Figure 4 As shown, the stainless steel fireproof board 9 includes a fireproof top board, and each board edge of the fireproof top board is bent downward with a fireproof vertical board. The stainless steel fireproof board 9 is installed above the support fixing part b through the first U-shaped corner code 17. The bottom plate of the first U-shaped corner code 17 is connected and fixed to the top of the first horizontal crossbar 5 of the support fixing part b. The fireproof vertical board of the fireproof top board is inserted into the first U-shaped corner code 17 and connected and fixed to the vertical board on the side of the first U-shaped corner code 17 close to the grid. Figure 4 As shown, the aluminum decorative panel 10 includes a decorative top plate, each edge of the decorative top plate is bent downward with a decorative vertical plate, and the edges of the decorative vertical plates are bent inward with a decorative horizontal plate; the aluminum decorative panel 10 is installed above the supporting fixed portion b through a roof bracket, and the roof bracket includes a second horizontal horizontal bar 18 arranged along the length direction of the first horizontal horizontal bar 5 of the supporting fixed portion b, and the second horizontal horizontal bar 18 is located above the stainless steel fireproof plate 9, and the second horizontal horizontal bar 18 is made of 50*3mm square steel pipe; the second horizontal horizontal bar 18 is connected to the first horizontal horizontal bar 5 through an L-shaped angle code 19. The horizontal cross bar 5 is connected and fixed, the long vertical plate of the L-shaped angle code 19 is fixedly connected to the side wall of the second horizontal cross bar 18, and the short horizontal plate of the L-shaped angle code 19 is fixedly connected to the top of the first horizontal cross bar 5; the aluminum decorative panel 10 is installed on the roof bracket, the decorative top plate of the aluminum decorative panel 10 is located above the second horizontal cross bar 18, the decorative horizontal plate of the aluminum decorative panel 10 is fixedly connected to the second horizontal cross bar 18 through the aluminum alloy angle code 20, the vertical plate of the aluminum alloy angle code 20 is fixedly connected to the side wall of the second horizontal cross bar 18, and the horizontal plate of the aluminum alloy angle code 20 is fixedly connected to the decorative horizontal plate.
[0042] like Figure 7As shown, thermal insulation compensation components, edge sealing fire protection compensation components and edge sealing surface drainage compensation components are integrally arranged at the connection between the composite roof and the building structure. The thermal insulation compensation component adopts an L-shaped galvanized steel plate 22. The vertical plate surface of the L-shaped galvanized steel plate 22 is tightly fitted and fixed to the building structure 24 by self-tapping screws 23. The horizontal plate surface of the L-shaped galvanized steel plate 22 is arranged in the horizontal plane thermal insulation integrated plate 13, and the L-shaped galvanized steel plate 22 is filled with thermal insulation rock wool 11; the thickness of the L-shaped galvanized steel plate 22 is 1.5mm, and the spacing between the self-tapping screws 23 on the vertical plate surface is 200mm. The horizontal plate surface is arranged between the corrugated steel plate 12 and the thermal insulation rock wool 11 of the horizontal plane thermal insulation integrated plate 13. A gap of 100mm is left between the plate edge of the corrugated steel plate 12 of the horizontal plane thermal insulation integrated plate 13 and the building structure 24, and the thermal insulation rock wool 11 on the L-shaped galvanized steel plate 22 is the same as the thermal insulation rock wool 11 in the horizontal plane thermal insulation integrated plate 13. The edge sealing fireproof compensation component adopts a corrugated steel plate 25, one end of the corrugated steel plate 25 is provided with an upper extension vertical plate, and the other end is provided with a lower extension vertical plate, the upper extension vertical plate is tightly fitted and fixed to the building structure 24 by self-tapping screws 23, and the lower extension vertical plate is connected and fixed to the stainless steel fireproof plate 9 by a second U-shaped angle code 26, and silicone structural adhesive 27 is filled between the lower extension vertical plate and the stainless steel fireproof plate 9; the thickness of the corrugated steel plate 25 is 1.5mm thick, the wave height of the corrugated steel plate 25 is 100mm, and the period is 20mm. The spacing of the self-tapping screws 23 on the upper extension vertical plate is 200mm, and the top of the upper extension vertical plate is bent at an angle of 45° away from the building structure 24 to form a bending section, the length of the bending section is 10mm, and the bending section and the building structure 24 are filled with weather-resistant structural adhesive 28. The drainage compensation component of the edge sealing surface adopts an S-shaped aluminum plate 29, and the upper end of the S-shaped aluminum plate 29 is provided with an upper extension vertical plate, which is tightly fitted and fixed to the building structure 24 by self-tapping screws 23; the plate edge of the aluminum decorative panel 10 is processed into a Z-shaped plate edge, and the horizontal edge of the Z-shaped plate edge is inserted into the lower plate groove of the S-shaped aluminum plate 29; the thickness of the S-shaped aluminum plate 29 is 3mm, and the spacing of the self-tapping screws 23 on the upper extension vertical plate is 200mm; the top end of the upper extension vertical plate is bent at an angle of 45° away from the building structure 24 to form a bending section, the length of the bending section is 10mm, and the bending section and the building structure 24 are filled with weather-resistant structural adhesive 28.
[0043] like Figure 3 and Figure 4As shown, the drainage trough 30 includes a first U-shaped trough body, which is made of 2mm thick stainless steel. The first U-shaped trough body is arranged along the length direction of the box beam 6, and the top edges on both sides of the first U-shaped trough body are bent outward with horizontal trough edges, and the outer ends of the horizontal trough edges are bent downward with vertical trough edges; the drainage trough 30 is installed as a whole in the mounting groove formed on the supporting frame, and the horizontal trough edges of the drainage trough 30 are arranged opposite to the facing cross plate of the aluminum decorative panel 10, and the vertical trough edges of the drainage trough 30 are inserted into the first U-shaped angle code 17 and are connected and fixed to the vertical plate on the side of the first U-shaped angle code 17 close to the mounting groove. A drip hole 21 is provided on the facing horizontal plate of the aluminum facing panel 10. The drip hole 21 is provided adjacent to the facing vertical plate and is directly opposite to the notch of the drainage groove 30. Water discharged from the drip hole 21 can drip into the drainage groove 30. A foam rod and a silicone structural sealant 31 are provided to seal between the facing horizontal plate on the aluminum facing panel 10 and the horizontal groove edge of the drainage groove 30. The drip hole 21 and the foam rod and the silicone structural sealant 31 are staggered, and the drip hole 21 is located on the side close to the drainage groove 30, and the foam rod and the silicone structural sealant 31 are located on the side close to the grid.
[0044] like Figure 8 , Fig. 9 and Fig.10 As shown, the wiring duct 32 includes a duct body and a load-bearing member; the duct body includes a second U-shaped trough, the top plate edges of the side walls of the second U-shaped trough are bent inward to form a horizontal edge seal, the second U-shaped trough is made of 1.5mm thick galvanized steel plate, and the height of the second U-shaped trough is 150mm; the second U-shaped trough is arranged along the length direction of the box beam 6, the width of the second U-shaped trough is the same as the width of the box beam 6, and a number of exhaust and heat dissipation holes 33 are arranged on the side walls of the second U-shaped trough; a lamp installation groove is opened on the bottom plate of the second U-shaped trough, and a lamp 34 is embedded in the lamp installation groove; the bottom plate of the second U-shaped trough is located at the front and rear ends Each of them is provided with two bolt holes 35, and the bolt holes 35 are long bolt holes of 10*30mm. The two bolt holes at each end are respectively located on both sides of the bottom plate and are symmetrically arranged with the axis of the second U-shaped trough body; the load-bearing components include four single-pass hexagonal iron columns 36 and four connecting screws 37, and the four single-pass hexagonal iron columns 36 are respectively fixed on the bottom surface of the box beam 6 and correspond one by one to the four bolt holes 35 on the second U-shaped trough body in position; the second U-shaped trough body is installed at the bottom of the box beam 6, and the opening of the second U-shaped trough body faces upward and is arranged close to the bottom surface of the box beam 6, and the four connecting screws 37 are respectively inserted into the four bolt holes 35 on the U-shaped trough body and are threadedly connected with the corresponding single-pass hexagonal iron columns 36.
[0045] The above embodiments are described in detail, but they cannot be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art can make several modifications and improvements without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A steel structure box beam roof system, comprising a box beam roof truss designed in a grid shape, characterized in that: The box-beam roof truss is equipped with a supporting frame, composite roof, drainage trough and wiring corridor; The support frame includes a support force-bearing part and a support fixing part; the support force-bearing part includes two vertical columns arranged at intervals, a horizontal beam is fixed to the tops of the two vertical columns, and vertical water pressure-resistant columns extending upward are fixed to the two ends of the horizontal beam; the support fixing part includes two first horizontal cross bars arranged in parallel, and the first horizontal cross bars are arranged along the length direction of the box beam; each box beam in the box beam roof truss has multiple groups of support force-bearing parts evenly spaced and fixed along its length direction, and the tops of the multiple groups of support force-bearing parts are fixed The two first horizontal cross bars of the support fixing part are respectively fixed to the tops of the two vertical anti-water pressure columns of the multiple groups of support bearing parts, and sound-absorbing rock wool is filled between the horizontal cross beams of the support bearing part and the tops of the box beams; a placement groove for placing a drainage trough is formed between the two first horizontal cross bars of the support fixing part and the two vertical anti-water pressure columns and a horizontal cross beam of the multiple groups of support bearing parts; The composite roof includes an insulation integrated panel, a stainless steel fireproof panel and an aluminum decorative panel which are arranged in sequence from bottom to top. The insulation integrated panel, the stainless steel fireproof panel and the aluminum decorative panel are all arranged into modular panels according to the grid shape of the box beam roof truss, and each modular panel is installed on the corresponding grid through a supporting frame; the insulation integrated panel is composed of insulation rock wool and corrugated steel sheet, and the insulation integrated panel is divided into a horizontal insulation integrated panel and a vertical insulation integrated panel. The horizontal insulation integrated panel is installed below the supporting fixed part through a Z-shaped angle code, and the top of the Z-shaped angle code is fixedly connected to the first horizontal cross bar, and the bottom is fixedly connected to the horizontal insulation integrated panel The vertical thermal insulation integrated panel is fixedly connected to the side of the support force-bearing part through a T-shaped connector. The T-shaped connector is composed of a vertical connecting beam and a horizontal connecting beam. One end of the horizontal connecting beam is fixedly connected to the midpoint of the vertical connecting beam. The other end of the horizontal connecting beam is fixedly connected to the vertical column of the support force-bearing part. The vertical connecting beam is fixedly connected to the corrugated steel plate of the vertical thermal insulation integrated panel as a whole. The top edge of the vertical thermal insulation integrated panel is butt-jointed with the side edge of the horizontal thermal insulation integrated panel. The stainless steel fireproof panel includes a fireproof top panel. Each edge of the fireproof top panel is bent downward with a fireproof vertical panel. The stainless steel fireproof panel The first U-shaped corner bracket is installed above the supporting and fixing part, the bottom plate of the first U-shaped corner bracket is connected and fixed to the top of the first horizontal crossbar of the supporting and fixing part, the fireproof vertical plate of the fireproof top plate is inserted into the first U-shaped corner bracket and is connected and fixed to the vertical plate on the side of the first U-shaped corner bracket close to the grid; the aluminum decorative panel includes a decorative top plate, each edge of the decorative top plate is bent downward with a decorative vertical plate, and each edge of the decorative vertical plate is bent inward with a decorative horizontal plate; the aluminum decorative panel is installed above the supporting and fixing part through a roof bracket, and the roof bracket includes a second horizontal crossbar arranged along the length direction of the first horizontal crossbar of the supporting and fixing part. The second horizontal cross bar is located above the stainless steel fireproof plate, the second horizontal cross bar is connected and fixed to the first horizontal cross bar through an L-shaped angle code, the long vertical plate of the L-shaped angle code is fixedly connected to the side wall of the second horizontal cross bar, and the short horizontal plate of the L-shaped angle code is fixedly connected to the top of the first horizontal cross bar; the aluminum decorative panel is installed on the roof support, the decorative top plate of the aluminum decorative panel is located above the second horizontal cross bar, the decorative horizontal plate of the aluminum decorative panel is fixedly connected to the second horizontal cross bar through an aluminum alloy angle code, the vertical plate of the aluminum alloy angle code is fixedly connected to the side wall of the second horizontal cross bar, and the horizontal plate of the aluminum alloy angle code is fixedly connected to the decorative horizontal plate; The drainage trough comprises a first U-shaped trough body, which is arranged along the length direction of the box beam, and the top edges of both sides of the first U-shaped trough body are bent outward to form horizontal trough edges, and the outer ends of the horizontal trough edges are bent downward to form vertical trough edges; the drainage trough is installed as a whole in a placement groove formed on the supporting frame, and the horizontal trough edge of the drainage trough is arranged opposite to the decorative horizontal plate of the aluminum decorative panel at intervals, and the vertical trough edge of the drainage trough is inserted into the first U-shaped angle bracket and is connected and fixed to the vertical plate on one side of the first U-shaped angle bracket close to the placement groove; The wiring corridor includes a corridor body and a load-bearing member; the corridor body includes a second U-shaped trough body, the second U-shaped trough body is arranged along the length direction of the box beam, the width of the second U-shaped trough body is the same as the width of the box beam, a number of exhaust and heat dissipation holes are arranged on both side walls of the second U-shaped trough body, two bolt holes are respectively opened on the bottom plate of the second U-shaped trough body at the positions of the front and rear ends, and the two bolt holes at each end are respectively located on both sides of the bottom plate and symmetrically arranged with the axis of the second U-shaped trough body; the load-bearing member includes four single-pass hexagonal iron columns and four connecting screws, the four single-pass hexagonal iron columns are respectively fixed on the bottom surface of the box beam and the positions correspond to the four bolt holes on the second U-shaped trough body one by one; the second U-shaped trough body is installed at the bottom of the box beam, the opening of the second U-shaped trough body faces upward and is arranged close to the bottom surface of the box beam, and the four connecting screws are respectively inserted from the four bolt holes on the U-shaped trough body and are threadedly connected with the corresponding single-pass hexagonal iron columns.
2. A steel structure box beam roof system according to claim 1, characterized in that: Thermal insulation compensation components, edge sealing fire protection compensation components and edge sealing surface drainage compensation components arranged integrally along the perimeter of the composite roof; The insulation compensation component is made of L-shaped galvanized steel plate. The vertical plate surface of the L-shaped galvanized steel plate is tightly fixed to the building structure by self-tapping screws. The horizontal plate surface of the L-shaped galvanized steel plate is set in the horizontal insulation integrated plate. The L-shaped galvanized steel plate is filled with insulation rock wool. The edge sealing fireproof compensation component adopts a corrugated steel plate, one end of the corrugated steel plate is provided with an upper extension vertical plate, and the other end is provided with a lower extension vertical plate. The upper extension vertical plate is tightly fixed to the building structure by self-tapping screws, and the lower extension vertical plate is connected and fixed to the stainless steel fireproof plate by a second U-shaped angle code. Silicone structural adhesive is filled between the lower extension vertical plate and the stainless steel fireproof plate; The drainage compensation component of the edge sealing surface is made of S-shaped aluminum plate. The upper end of the S-shaped aluminum plate is provided with an upper extension vertical plate, which is tightly fixed to the building structure by self-tapping screws; the plate edge of the aluminum decorative panel is processed into a Z-shaped plate edge, and the horizontal edge of the Z-shaped plate edge is inserted into the lower plate groove of the S-shaped aluminum plate.
3. A steel structure box beam roof system according to claim 2, characterized in that: In the support frame, two horizontal connecting beams are fixed between the horizontal beams of two adjacent groups of support force-bearing parts, and the two horizontal connecting beams are respectively located on both sides of the horizontal beams.
4. A steel structure box beam roof system according to claim 3, characterized in that: At the joint of the horizontal plane thermal insulation integrated panel and the vertical plane thermal insulation integrated panel, the corrugated steel sheet in the horizontal plane thermal insulation integrated panel is connected to the corrugated steel sheet in the vertical plane thermal insulation integrated panel, and corresponding wave peak grooves are opened on the top edge of the corrugated steel sheet in the vertical plane thermal insulation integrated panel corresponding to the position of each wave peak on the corrugated steel sheet in the horizontal plane thermal insulation integrated panel; a positive corner strip is fixed on the bottom positive corner of the vertical plane thermal insulation integrated panel.
5. A steel structure box beam roof system according to claim 4, characterized in that: A drip hole is provided on the facing horizontal plate of the aluminum facing panel, and the drip hole is provided adjacent to the facing vertical plate; a foam rod and a silicone structural sealant are provided to seal between the facing horizontal plate on the aluminum facing panel and the horizontal groove edge of the drainage groove; the drip hole, the foam rod and the silicone structural sealant are staggered, and the drip hole is located on one side close to the drainage groove, and the silicone structural sealant is located on the side close to the grid.
6. A steel structure box beam roof system according to claim 5, characterized in that: In the wiring corridor, the top plate edges of the side walls on both sides of the second U-shaped trough are bent inward to form horizontal edge sealing; the second U-shaped trough is made of 1.5mm thick galvanized steel plate, and the height of the second U-shaped trough is 150mm; a lamp installation groove is opened on the bottom plate of the second U-shaped trough, and a lamp is embedded in the lamp installation groove; the bolt holes on the second U-shaped trough are 10*30mm long bolt holes.
7. A steel structure box beam roof system according to claim 6, characterized in that: In the supporting frame, the vertical columns, horizontal beams, vertical water pressure resistant columns, first horizontal cross bars, and horizontal connecting beams are all made of 50*3mm square steel pipes.
8. A steel structure box beam roof system according to claim 7, characterized in that: In the roof support, the second horizontal crossbar is made of 50*3mm square steel pipe.
9. A steel structure box beam roof system according to claim 8, characterized in that: In the drainage trough, the first U-shaped trough body is made of 2mm thick stainless steel.
10. A steel structure box beam roof system according to claim 9, characterized in that: In the thermal insulation compensation component, the thickness of the L-shaped galvanized steel plate is 1.5mm, the spacing of the self-tapping screws on the vertical plate surface is 200mm, the horizontal plate surface is set between the corrugated steel plate and the thermal insulation rock wool of the horizontal thermal insulation integrated plate, and a 100mm gap is left between the plate edge of the corrugated steel plate of the horizontal thermal insulation integrated plate and the building structure. The thermal insulation rock wool on the L-shaped galvanized steel plate is the same as the thermal insulation rock wool in the horizontal thermal insulation integrated plate; in the edge sealing fire protection compensation component, the thickness of the corrugated steel plate is 1.5mm, the wave height of the corrugated steel plate is 100mm, the period is 20mm, and the upper The spacing between the self-tapping screws on the extended vertical plate is 200mm, the top of the upper extended vertical plate is bent at an angle of 45° away from the building structure to form a bending section, the length of the bending section is 10mm, and the space between the bending section and the building structure is filled with weather-resistant structural adhesive; in the edge sealing and drainage compensation components, the thickness of the S-shaped aluminum plate is 3mm, and the spacing between the self-tapping screws on the upper extended vertical plate is 200mm; the top of the upper extended vertical plate is bent at an angle of 45° away from the building structure to form a bending section, the length of the bending section is 10mm, and the space between the bending section and the building structure is filled with weather-resistant structural adhesive.
Citation Information
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