A method for manufacturing an intelligent integrated cable and an insulation layer coating device

Through the intelligent integrated cable production method, the adjustment wheel assembly and the fixed axis degree assembly are used to adjust the coaxiality of the cable core and the circular outlet, which solves the problem that existing equipment cannot cover the insulating layer with a high coaxiality without damaging the cable core, and achieves the improvement of the high coaxiality of the insulating layer and the cable core and the quality of the cable.

CN115482970BActive Publication Date: 2025-04-29RED-FLAG CABLE ELECTRICAL INSTR GRP CO LTD (ABBR RED-FLAG GRP)
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Patent Information

Application Number
CN202211345443.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-31
Publication Date
2025-04-29
Estimated Expiration
2042-10-31

AI Technical Summary

Technical Problem

Existing cable insulation layer cladding equipment cannot cover the insulating layer with a higher degree of coaxiality without damaging the cable core.

Method used

The intelligent integrated cable production method is adopted to adjust the coaxiality of the cable core and the circular outlet by adjusting the wheel assembly and the axial degree assembly, so that the plastic liquid is evenly coated and solidified into an insulating layer.

Benefits of technology

The coaxiality between the insulation layer and the cable core is improved, and the overall performance and quality of the cable is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an intelligent integrated cable manufacturing method and an insulation layer coating device, which belong to the technical field of cable manufacturing, and include an extrusion device at the front end of an extruder, a cable core and a positioning device, wherein the positioning device includes an adjusting wheel assembly and a fixed axis assembly, wherein the adjusting wheel assembly is used to adjust and control the displacement of the cable core in the vertical direction, and further adjust the coaxiality of the cable core and a circular outlet, and the fixed axis assembly is used to adjust the coaxiality of the rubber coated on the cable core and the cable core. When the adjusting wheel assembly moves upward, the fixed axis assembly is close to the extrusion device, and the adjusting wheel assembly is provided to adjust the coaxiality of the cable core and the circular outlet, so that the plastic liquid flows out from the circular outlet and is unevenly coated on the cable core, and cooperates with the fluidity of the plastic liquid itself and the influence of gravity, so that it flows into a uniform state during the solidification process, thereby improving the coaxiality of the insulation layer and the cable core, and further making the processed cable of higher quality.
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Description

Technical Field

[0001] The present invention belongs to the technical field of cable manufacturing, and more specifically, relates to an intelligent integrated cable manufacturing method and an insulation layer covering device. Background Art

[0002] Wires and cables are products that people today rely on more and more. They are mainly used to transmit power. The use of mobile phones and computers all require power support. Therefore, people pay great attention to the quality of the product when choosing. In fact, the quality of the wire insulation layer will directly affect the quality of the wire.

[0003] The coating process of the insulation layer affects the coating effect. Usually, the plastic particles are heated into a molten plastic liquid state and transported to the cable core. With the different input of the plastic liquid, the cable core is continuously wound, and the plastic liquid is continuously hung on the cable core. As the temperature of the plastic liquid decreases, the plastic liquid solidifies on the cable core to form an insulation layer. This process is the operation process of almost all cable insulation layer coating on the market. However, there are different sizes of cable cores, and the thickness of the coated insulation layer, cooling time and process are also different. However, the current machines for cable coating operations all have a unified structure, resulting in poor coaxiality between the insulation layer on different cable cores and the cable core, affecting the overall performance of the cable. For example, the invention with application number CN202010750826.5 discloses a wire and cable insulation layer coating production line, comprising a reeling mechanism, a coating mechanism and a reeling mechanism arranged in sequence. The invention drives the wires and cables to rotate by rotating the unwinding mechanism and the reeling mechanism, thereby avoiding the problem of the coating material gathering at the bottom of the wires and cables due to the gravity and fluidity of the coating material after it is coated on the surface of the wires and cables, thereby making the coating material wrap the wires and cables more evenly.

[0004] However, although the device can make the insulation layer more evenly coated by rotating the wire core, the rotation of the wire core will damage it.

[0005] Therefore, a device is needed to meet the insulation coating operation of the cable core, and at the same time, the coaxiality of the coated insulation layer and the cable core is better. Summary of the invention

[0006] 1. Technical problem to be solved by the invention

[0007] The purpose of the present invention is to solve the problem that the existing cable insulation layer coating equipment cannot coat the insulation layer with high coaxiality without damaging the cable core.

[0008] 2. Technical solution

[0009] In order to achieve the above object, the technical solution provided by the present invention is:

[0010] The present invention provides a method for manufacturing an intelligent integrated cable, the manufacturing method comprising the following steps:

[0011] S100, select appropriate glass parts and install them on the casing according to the model of cable core;

[0012] S200, passing the cable core to be covered with an insulation layer through the adjusting wheel assembly, the extruder and the fixed axis assembly in sequence;

[0013] S300, according to the model of the cable core, turn the adjustment rod to adjust the coaxiality between the cable core and the circular outlet;

[0014] S400, the extruder works while the external reel pulls the cable core to move for insulation coating;

[0015] S500, the rotating ring rotates to drive the scraper to scrape off the excess insulation layer.

[0016] Preferably, the specific process of step S300 is to rotate the adjustment rod to control the wheel seat and the gear rod 1 to move up and down, the gear rod 1 drives the gear rod 2 to rotate, and the gear rod 2 drives the sleeve seat to move horizontally.

[0017] An intelligent integrated cable insulation layer coating device comprises an extrusion device at the front end of an extruder, a cable core coated with plastic liquid extruded by the extrusion device, and a positioning device installed on the extrusion device. The cable core passes through a circular outlet on the extrusion device. The positioning device comprises an adjusting wheel assembly and a fixed axis assembly. The adjusting wheel assembly is used to adjust and control the displacement of the cable core in a vertical direction and further adjust the coaxiality of the cable core and the circular outlet. The fixed axis assembly is used to adjust the coaxiality of the rubber coated on the cable core and the cable core. When the adjusting wheel assembly moves upward, the fixed axis assembly is close to the extrusion device.

[0018] Preferably, the adjusting wheel assembly includes a support plate, a wheel seat, a guide wheel, an adjusting rod, a light rod and a gear rod 1. The guide wheel is installed on the support plate through the wheel seat. The wheel seat adjusts its position on the support plate through the adjusting rod. One end of the light rod is fixed on the wheel seat, and the other end passes through the support plate. The gear rod 2 in the fixed axis assembly is meshed with the gear rod 1 through a gear.

[0019] Preferably, the fixed axis assembly includes a sleeve, a glass member, a scraper member, a gear rod 2 and a sleeve seat, the sleeve seat includes an upper seat and a lower seat, the lower seat is provided with a fixed shaft for connecting the upper seat, the sleeve is installed on the upper seat, the side wall of the lower seat is provided with a threaded groove matching the thread on the gear rod 2, the sleeve is coaxial with the cable core, the glass member and the scraper member are installed on the sleeve, the scraper member is used to scrape off excess plastic liquid on the cable core, and the upper seat is fixedly connected to the wheel seat through a cross beam.

[0020] Preferably, the glass component includes a fixed axis end inserted into the sleeve and an open end used to shape the plastic liquid on the cable core. The fixed axis end and the open end are coaxial with the cable core. The diameter of the open end is larger than the diameter of the fixed axis end. A swivel is provided on the sleeve, and the swivel rotates freely on the sleeve. An inner groove is provided on the open end. One end of the scraper component is connected to the swivel, and the middle part is stuck in the inner groove.

[0021] Preferably, the inner diameter of the fixed axis end of the glass piece matches the cable model, the inner diameter of the fixed axis end is L1, the outer diameter of the open end is L2, the diameter of the cable core is L3, the thickness of the insulation layer is D1, L1 = L3 + 2*D1.

[0022] Preferably, the guide wheel includes an upper wheel and a lower wheel, the wheel surface of the upper wheel is concave, and the wheel surface of the lower wheel is convex, a long hole is provided on the wheel seat, a slider is provided in the long hole, the wheel axle of the lower wheel is rotatably connected to the slider, and the slider is connected to the inner top of the long hole through a spring.

[0023] Preferably, the cross beam comprises a first beam and a second beam, wherein the first beam is slidably connected to the second beam, a damping rod is provided on the first beam, and an output shaft of the damping rod is fixed on the second beam.

[0024] Preferably, a shallow groove is provided on the inner wall of the sleeve, and a protrusion for inserting into the shallow groove for connection is provided on the outer wall of the glass piece, and the protrusion is interference fit with the shallow groove.

[0025] 3. Beneficial effects

[0026] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0027] (1) The intelligent integrated cable insulation layer coating device of the present invention is provided with an adjusting wheel assembly to adjust the coaxiality between the cable core and the circular outlet, so that the plastic liquid flows out from the circular outlet and coats the cable core unevenly. With the fluidity of the plastic liquid itself and the influence of gravity, the plastic liquid flows into a uniform state during the solidification process, thereby improving the coaxiality between the insulation layer and the cable core, and further improving the quality of the processed cable.

[0028] (2) The intelligent integrated cable insulation layer covering device of the present invention drives the wheel seat to move up and down by adjusting the adjustment rod in the adjustment wheel assembly, and also drives the horizontal movement of the sleeve seat, so that only one adjustment is required to meet the demand for insulation layer covering of the cable core, and further enables the subsequent plastic liquid to be solidified into an insulation layer with the characteristic of high coaxiality with the cable core.

[0029] (3) The intelligent integrated cable insulation layer coating device of the present invention is provided with a scraper element for scraping off excess plastic liquid, so that the prepared cable has a higher roundness. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of an intelligent integrated cable insulation layer covering device of the present invention;

[0031] Figure 2 It is a structural schematic diagram of an axis-fixing assembly of an intelligent integrated cable insulation layer covering device of the present invention;

[0032] Figure 3 It is a structural schematic diagram of an adjusting wheel assembly of an intelligent integrated cable insulation layer covering device of the present invention;

[0033] Figure 4 A comparison diagram of the insulation layers coated on cable cores of different sizes using an intelligent integrated cable insulation layer coating device of the present invention;

[0034] Figure 5 It is a structural schematic diagram of a glass component of an intelligent integrated cable insulation layer covering device of the present invention;

[0035] Figure 6 A schematic diagram of the connection between a scraper member and an open end of an intelligent integrated cable insulation layer coating device of the present invention;

[0036] Figure 7 The present invention is a flowchart of a method for manufacturing an intelligent integrated cable.

[0037] Explanation of the symbols in the schematic diagram:

[0038] 100. extrusion device; 110. circular outlet;

[0039] 200, cable core;

[0040] 300, positioning device; 310, adjusting wheel assembly; 311, supporting plate; 312, wheel seat; 313, guide wheel; 3131, upper wheel; 3132, lower wheel; 314, adjusting rod; 315, light rod; 316, gear rod 1;

[0041] 320, fixed axis assembly; 321, sleeve; 322, glass component; 3221, fixed axis end (3221);

[0042] 3222, open end; 323, scraper member; 324, gear rod 2; 325, sleeve seat;

[0043] 400. Plastic liquid. DETAILED DESCRIPTION

[0044] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0045] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may also be a central element; the terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0046] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0047] Example 1

[0048] Refer to the attached Figure 1 As shown, a method for manufacturing an intelligent integrated cable in this embodiment includes the following steps:

[0049] S100, according to the model of the cable core 200, select a suitable glass piece 322 and install it on the sleeve 321;

[0050] S200, passing the cable core 200 to be covered with an insulating layer through the adjusting wheel assembly 310, the extruder and the fixed axis assembly 320 in sequence;

[0051] S300, according to the model of the cable core 200, rotating the adjustment rod 314 to adjust the coaxiality between the cable core 200 and the circular outlet 110;

[0052] S400, the extruder is working and the external reel pulls the cable core 200 to move for insulation coating operation;

[0053] S500, the rotating ring rotates to drive the scraper member 323 to scrape off the excess insulation layer.

[0054] The specific process of step S300 of this embodiment is to rotate the adjustment rod 314 to control the wheel seat 312 and the gear rod 1 316 to move up and down, the gear rod 1 316 drives the gear rod 2 324 to rotate, and the gear rod 2 324 drives the sleeve seat 325 to move horizontally.

[0055] An intelligent integrated cable insulation layer coating device comprises an extrusion device 100 at the front end of an extruder, a cable core 200 coated with a plastic liquid 400 extruded by the extrusion device 100, and a positioning device 300 installed on the extrusion device 100. The cable core 200 passes through a circular outlet 110 on the extrusion device 100. The positioning device 300 comprises an adjusting wheel assembly 310 and a fixed axis assembly 320. The adjusting wheel assembly 310 is used to adjust and control the displacement of the cable core 200 in a vertical direction, and further adjust the coaxiality of the cable core 200 with the circular outlet 110. The fixed axis assembly 320 is used to adjust the coaxiality between the rubber coated on the cable core 200 and the cable core 200. When the adjusting wheel assembly 310 moves upward, the fixed axis assembly 320 approaches the extrusion device 100.

[0056] The structure of the present design adjusts the coaxiality of the cable core 200 with the circular outlet 110 by setting an adjusting wheel assembly 310, so that the plastic liquid 400 coming out of the circular outlet 110 is unevenly coated on the cable core 200. Combined with the fluidity and gravity of the plastic liquid 400 itself, it flows into a uniform state during the solidification process, thereby improving the coaxiality of the insulating layer and the cable core 200, and further improving the quality of the processed cable.

[0057] The plastic liquid 400 flowing out from the circular outlet 110 is pulled and stretched by the cable core 200 and is in a water drop shape. In order to prevent the plastic liquid 400 from flowing too much or being uneven when it is not completely solidified, a fixed axis component 320 is provided. The water drop-shaped plastic liquid 400 is shaped by the fixed axis component 320 to ensure that it has a high coaxiality with the cable core 200 after solidification.

[0058] The adjusting wheel assembly 310 of the present embodiment includes a support plate 311, a wheel seat 312, a guide wheel 313, an adjusting rod 314, a light rod 315 and a gear rod 1 316. The guide wheel 313 is installed on the support plate 311 through the wheel seat 312. The wheel seat 312 adjusts its position on the support plate 311 through the adjusting rod 314. One end of the light rod 315 is fixed on the wheel seat 312, and the other end passes through the support plate 311. The gear rod 2 324 in the fixed axis assembly 320 is meshed and connected with the gear rod 1 316 through a gear.

[0059] The fixed axis assembly 320 of this embodiment includes a sleeve 321, a glass piece 322, a scraper piece 323, a gear rod 2 324 and a sleeve seat 325. The sleeve seat 325 includes an upper seat and a lower seat. The lower seat is provided with a fixed shaft for connecting the upper seat. The sleeve 321 is installed on the upper seat. The side wall of the lower seat is provided with a thread groove that matches the thread on the gear rod 2 324. The sleeve 321 is coaxial with the cable core 200. The glass piece 322 and the scraper piece 323 are installed on the sleeve 321. The scraper piece 323 is used to scrape off excess plastic liquid 400 on the cable core 200. The upper seat is fixedly connected to the wheel seat 312 through a crossbeam.

[0060] The above-mentioned design is adjusted according to the model of the cable core 200. In particular, the size model of the cable core 200 with the minimum processing requirement is recorded as the basic model. When the size of the cable core 200 to be coated with an insulating layer is larger than the size of the basic model, the thickness of the insulating layer to be coated is thicker. Therefore, the amount of plastic liquid 400 coming out of the circular outlet 110 is larger, and the gravity it is subjected to is larger, and the dripping potential energy it has is higher. At this time, the adjusting wheel assembly 310 is adjusted so that the central axis of the cable core 200 is lower than the axis of the circular outlet 110. At this time, the plastic liquid coming out of the circular outlet 110 is Most of 400 is located at the upper end of the cable core 200, and a small part is located at the lower end of the cable core 200. Affected by gravity and the slow cooling speed, the plastic liquid 400 located at the upper end of the cable core 200 slides from both sides of the cable core 200 to the bottom of the cable core 200. Since the plastic liquid 400 has a high viscosity, it will not drip directly. At this time, the thickness of the insulating layer formed is uniform, that is, the coaxiality of the insulating layer and the cable core 200 is relatively high. Therefore, the larger the size of the cable core 200 is than the size of the basic model, the lower its axis is horizontally compared to the axis position of the circular outlet 110.

[0061] The glass member 322 of this embodiment includes a fixed axis end 3221 inserted into the sleeve 321 and an open end 3222 for shaping the plastic liquid 400 on the cable core 200. The fixed axis end 3221 and the open end 3222 are both coaxial with the cable core 200. The diameter of the open end 3222 is larger than the diameter of the fixed axis end 3221. A swivel is provided on the sleeve 321, and the swivel rotates freely on the sleeve 321. An inner groove is provided on the open end 3222. One end of the scraper member 323 is connected to the swivel, and the middle part is stuck in the inner groove.

[0062] The inner diameter of the fixed axis end 3221 of the glass member 322 of this embodiment matches the cable model, the inner diameter of the fixed axis end is L1, the outer diameter of the open end is L2, the diameter of the cable core is L3, the thickness of the insulation layer is D1, L1=L3+2*D1.

[0063] Generally, the size of the cable core 200 and the thickness of the insulating layer coated thereon have corresponding national standards. Therefore, the distance between the contact point of the scraper 323 with the plastic liquid 400 and the axis of the cable core 200 is equal to the radius of the cable core 200 plus the thickness of the insulating layer. Different types of cable cores 200 have different sizes, and the corresponding rotation angles of the scraper 323 are different. The relationship is as follows: Figure 5 As shown in the figure, the angle a is a fixed value, and the fixed axis end 3221 is installed in a fixed position in the sleeve, so the customized glass part meets the following characteristics:

[0064] 1. L1 = L3 + 2 * D1;

[0065] 2. The distance between the open end 3222 and the fixed axis end 3221 is adapted to the thickness of the insulating layer, i.e., D1, so that when the scraper member 323 is installed on the open end 3222, the distance between the scraper member 323 and the cable core is always equal to D1.

[0066] Due to the different thicknesses of the insulating layer, the shape of the water droplets stretched therein is also different. In order to improve the use effect of the glass piece 322, the model of the glass piece 322 is customized to meet the needs, especially, Figure 4 As shown, the demand relationship corresponding to different glass pieces 322 is schematically illustrated, wherein due to different thicknesses of the insulating layer, the sizes of the stretched water droplets are different. Therefore, in order to prevent the plastic liquid 400 with poor coaxiality from entering the glass piece 322 before solidification, it is necessary to change the distance between the glass piece 322 and the circular outlet 110.

[0067] It should be noted that the glass piece 322 is used to assist in shaping. During use, the plastic liquid 400 may solidify slightly unevenly. At this time, the scraper piece 323 can be used to scrape off excess plastic liquid 400, so that the cable as a whole has a higher roundness.

[0068] The guide wheel 313 of this embodiment includes an upper wheel 3131 and a lower wheel 3132. The wheel surface of the upper wheel 3131 is concave, and the wheel surface of the lower wheel 3132 is convex. A long hole is provided on the wheel seat 312, and a slider is provided in the long hole. The wheel axle of the lower wheel 3132 is rotatably connected to the slider, and the slider is connected to the inner top of the long hole through a spring.

[0069] In this design structure, the cable core 200 located between the upper wheel 3131 and the lower wheel 3132 is squeezed by the upper wheel 3131 and the lower wheel 3132 so as to be maintained in a stable horizontal and vertical plane, that is, its axis passing through the circular outlet 110 remains unchanged.

[0070] The crossbeam of this embodiment includes beam one and beam two, which are slidably connected to each other. A damping rod is provided on beam one, and the output shaft of the damping rod is fixed on beam two. When the adjusting rod 314 is adjusted, the horizontal relative positions of the wheel seat 312 and the sleeve seat 325 change, so the above designs can be used in combination.

[0071] In this embodiment, a shallow groove is provided on the inner wall of the sleeve 321, and a protrusion for inserting into the shallow groove for connection is provided on the outer wall of the glass piece 322. The protrusion and the shallow groove have an interference fit, which makes it easy to replace the glass piece 322.

[0072] Working principle: Assuming that there is a cable core 200 with a size larger than the basic model that needs to be covered with an insulating layer, first select a special glass piece 322 according to the model of the cable core 200 and install it on the sleeve 321, then pass the cable core 200 through the guide wheel 313, the extruder and the glass piece 322 in sequence. Assuming that the cable core 200 is coaxial with the circular outlet 110 at this time, since the size of the cable core 200 is larger than that of the basic model, it is necessary to move the axis of the cable core 200 downward and rotate the adjustment rod 314. , causing the wheel seat 312 to descend, at which time the gear rod 1 316 descends, driving the gear rod 2 324 to rotate through the gear, and the gear rod 2 324 drives the sleeve seat 325 away from the circular outlet 110, and then the extruder is started and the cable core 200 is pulled to move, and the plastic liquid 400 extruded by the extruder is coated on the cable core 200. As the cable core 200 moves, the plastic liquid 400 is driven to continue to coat. When the plastic liquid 400 enters the glass piece 322, it is shaped by the glass piece 322 to form an insulating layer coaxial with the cable core 200.

[0073] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. An intelligent integrated cable insulation coating device, characterized in that: The invention comprises an extrusion device (100) at the front end of an extruder, a cable core (200) coated with a plastic liquid (400) extruded by the extrusion device (100), and a positioning device (300) installed on the extrusion device (100), wherein the cable core (200) passes through a circular outlet (110) on the extrusion device (100), and the positioning device (300) comprises an adjusting wheel assembly (310) and an axial degree assembly (320), wherein the adjusting wheel assembly (310) is used to adjust and control the displacement of the cable core (200) in the vertical direction, and further adjust the coaxiality between the cable core (200) and the circular outlet (110), and the axial degree assembly (320) is used to adjust the rubber coated on the cable core (200) and the cable core ( 200), when the adjusting wheel assembly (310) moves upward, the fixed axis assembly (320) approaches the extrusion device (100), the fixed axis assembly (320) comprises a sleeve (321), a glass piece (322), a scraper piece (323), a second gear rod (324) and a sleeve seat (325), the sleeve seat (325) comprises an upper seat and a lower seat, the lower seat is provided with a fixed shaft for connecting the upper seat, the sleeve (321) is installed on the upper seat, the side wall of the lower seat is provided with a thread groove matching with the thread on the second gear rod (324), the sleeve (321) is coaxial with the cable core (200), the glass piece (322) and the scraper piece (323) are installed on the sleeve (321), the scraper piece (323) is installed on the sleeve (321), and the ) is used to scrape off excess plastic liquid (400) on the cable core (200); the upper seat is fixedly connected to the wheel seat (312) via a crossbeam; the glass member (322) comprises a fixed axis end (3221) inserted into the sleeve (321) and an open end (3222) used to shape the plastic liquid (400) on the cable core (200); the fixed axis end (3221) and the open end (3222) are both coaxial with the cable core (200); the diameter of the open end (3222) is larger than the diameter of the fixed axis end (3221); a rotating ring is provided on the sleeve (321) and the rotating ring rotates freely on the sleeve (321); an inner groove is provided on the open end (3222); one end of the scraper member (323) is connected to the rotating ring; The glass member (322) is inserted into the inner groove, the inner diameter of the fixed axis end (3221) of the glass member (322) matches the cable model, the inner diameter of the fixed axis end is L1, the outer diameter of the open end is L2, the diameter of the cable core is L3, the thickness of the insulating layer is D1, L1=L3+2*D1, the adjusting wheel assembly (310) comprises a support plate (311), a wheel seat (312), a guide wheel (313), an adjusting rod (314), a light rod (315) and a gear rod (316), the guide wheel (313) is installed on the support plate (311) through the wheel seat (312), the wheel seat (312) adjusts its position on the support plate (311) through the adjusting rod (314), and one end of the light rod (315) is fixed on the wheel seat (312),The other end passes through the support plate (311), and the gear rod 2 (324) in the fixed axis assembly (320) is meshed and connected with the gear rod 1 (316) through a gear.

2. The intelligent integrated cable insulation layer covering device according to claim 1 is characterized in that: The guide wheel (313) comprises an upper wheel (3131) and a lower wheel (3132), the wheel surface of the upper wheel (3131) is concave, and the wheel surface of the lower wheel (3132) is convex. The wheel seat (312) is provided with an elongated hole, and a slider is provided in the elongated hole. The wheel axle of the lower wheel (3132) is rotatably connected to the slider, and the slider is connected to the inner top of the elongated hole via a spring.

3. The intelligent integrated cable insulation layer covering device according to claim 1 is characterized in that: The cross beam comprises a first beam and a second beam, wherein the first beam is slidably connected to the second beam, a damping rod is arranged on the first beam, and an output shaft of the damping rod is fixed on the second beam.

4. The intelligent integrated cable insulation layer covering device according to claim 1 is characterized in that: A shallow groove is provided on the inner wall of the sleeve (321), and a protrusion for inserting into the shallow groove for connection is provided on the outer wall of the glass piece (322), and the protrusion is interference fit with the shallow groove.

5. A method for manufacturing an intelligent integrated cable according to any one of claims 1 to 4, characterized in that: The production method comprises the following steps: S100, according to the model of the cable core (200), select a suitable glass piece (322) and install it on the sleeve (321); S200, passing the cable core (200) to be covered with an insulation layer through the adjusting wheel assembly (310), the extruder and the fixed axis assembly (320) in sequence; S300, according to the model of the cable core (200), rotating the adjustment rod (314) to adjust the coaxiality between the cable core (200) and the circular outlet (110); S400, the extruder is working and at the same time the external wire reel pulls the cable core (200) to move for insulation coating operation; S500, the rotating ring rotates to drive the scraper member (323) to scrape off the excess insulation layer.

6. The method for manufacturing an intelligent integrated cable according to claim 5, characterized in that: The specific process of step S300 is to rotate the adjustment rod (314) to control the wheel seat (312) and the gear rod 1 (316) to move up and down, the gear rod 1 (316) drives the gear rod 2 (324) to rotate, and the gear rod 2 (324) drives the sleeve seat (325) to move horizontally.

Citation Information

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