A bag replacement device for bag dust collector
By designing an automated bag replacement device and automatically fixing the bag cage with lifting rods and support heads, the problem of low bag replacement efficiency in the prior art is solved, and the replacement process is automated, and efficiency and convenience of use is improved.
Patent Information
- Application Number
- CN202211207239.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-30
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2042-09-30
AI Technical Summary
The existing bag dust collector is inefficient when replacing the bag and needs to be manually disassembled and installed one by one. After replacement, the bag needs manual assistance when reloading it into the dust collector box to ensure accurate loading.
A bag replacement device for bag dust collector is designed. The support head at the lower end of the lifting rod is automatically fixed to the bag cage. The lifting frame is used to pull out and put back the bag cage from the dust collecting box, and the bag is replaced directly on the lifting rod to reduce manual operation.
It improves the efficiency of bag replacement, reduces manual operation, and makes use more convenient and quick. By adjusting the support frame height and lifting rod position, it adapts to the bag position of different dust collectors, increasing the versatility and accuracy of the device.
Smart Images

Figure CN115501700B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dust collectors, and in particular to a bag replacement device for a bag dust collector. Background Art
[0002] The bag filter is a dry dust filter. It is suitable for capturing fine, dry, non-fibrous dust. The filter bag is made of textile filter cloth or non-textile felt, and uses the filtering effect of fiber fabric to filter the dust-containing gas. When the dust-containing gas enters the bag filter, the large particles and heavy dust settle down due to gravity and fall into the ash hopper. When the gas containing finer dust passes through the filter material, the dust is retained, so that the gas is purified.
[0003] In order to ensure the dust removal effect, the cloth bag needs to be replaced regularly. The cloth bag is put on the outside of the bag cage and installed in the installation hole at the upper end of the dust removal box. When replacing the cloth bag, it is necessary to manually pull out the cloth bag, then take the cloth bag off the bag cage, replace the new cloth bag and reinstall it into the dust removal box. Generally, there are dozens of cloth bags in each inspection port, which need to be manually disassembled and assembled one by one, and the efficiency is very low. In order to improve the replacement efficiency, patent CN208574364U discloses a dust collector quick replacement bag cage device, which can lift the cloth bag together through the device, thereby improving efficiency. However, this device is mainly used for lifting the cloth bag. After the cloth bag is pulled out of the dust box, it is lifted by winding the rope. Once the cloth bag is pulled out of the dust box, it will lose its restraint in the horizontal direction and swing. Therefore, when the replaced cloth bag is reloaded into the dust box, manual assistance is required to accurately load the cloth bag into the dust box; in addition, when in use, manual assistance is required to coordinate the grabbing piece with the bag cage one by one, which reduces efficiency. Summary of the invention
[0004] The present invention is aimed at the above-mentioned deficiencies in the prior art and provides a bag replacing device for a bag dust collector. The support head at the lower end of the lifting rod can be automatically fixed to the bag cage. The bag and the bag cage can be pulled out of and put back into the dust collector box under the action of the lifting frame. The bag cage can be replaced directly on the lifting rod. After the bag is replaced, the device puts the bag cage and the bag back into the dust collector box. Manual operations only need to be performed to replace the old bag with the new one, which reduces manual operations, thereby improving efficiency and making it more convenient and quick to use.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A bag replacement device for a bag dust collector comprises a support frame and a lifting frame, wherein the support frame comprises a cross beam, support legs are provided at both ends of the cross beam, the lifting frame and the cross beam are slidably matched up and down, a first cylinder is connected between the cross beam and the lifting frame, a lifting rod is provided on one side of the lifting frame, the lifting rod comprises a sleeve rod, the sleeve rod is connected to the lifting frame, a support head is provided at the lower end of the sleeve rod, and the support head cooperates with a bag cage that fixes the bag.
[0007] Preferably, the supporting leg includes a first supporting leg and a second supporting leg, the upper end of the first supporting leg is provided with a second sliding block which is slidably matched with the cross beam, the second sliding block is provided with a second locking bolt which is connected with the cross beam, the lower end of the first supporting leg is provided with a first supporting plate, the bottom of the first supporting plate is provided with a moving mechanism, the upper end of the second supporting leg is slidably matched with the first supporting leg through a sliding sleeve, the side wall of the sliding sleeve is provided with a first locking bolt which is connected with the first supporting leg, and the lower end of the second supporting leg is provided with a second supporting plate.
[0008] Preferably, the moving mechanism includes a moving wheel and a positioning wheel, the moving wheel is connected to the first support plate through a first wheel frame, a horizontal support rod is connected to the side wall of the first wheel frame, the positioning wheel is vertically located below the moving wheel, a socket matching the support rod is connected to one side of the positioning wheel, and a second positioning bolt connected to the support rod is provided on the side wall of the socket.
[0009] Preferably, a first sliding block is provided on the side wall of the crossbeam, a first guide rail cooperating with the first sliding block is vertically provided on one side of the lifting frame, and the upper end of the lifting frame is connected to the first cylinder.
[0010] Preferably, a horizontal second guide rail is connected to the side wall of the lifting frame, a first guide rod is connected to one side of the second guide rail, the first guide rod is parallel to the second guide rail, a third slider cooperating with the second guide rail and a guide sleeve cooperating with the first guide rod are provided on the side wall of the sleeve rod, and a first positioning bolt connected to the first guide rod is provided on the side wall of the guide sleeve.
[0011] Preferably, the support head is a hollow cylindrical structure, a support hole is provided on the side wall of the support head, a baffle rod is connected to the inner wall of the support hole, a support block is provided in the support hole, a pressure hole cooperating with the baffle rod is provided in the support block, a spring is connected between the baffle rod and the inner wall of the pressure hole, a sliding hole is provided at the upper end of the support head, a support rod is cooperating with the support block, one end of the support block cooperating with the support rod is an inclined surface, the upper end of the support rod is slidably cooperating with the sleeve rod, and a second cylinder for driving the support rod to rise and fall is provided on the lifting frame.
[0012] Preferably, a locking rod is connected to the piston rod of the second cylinder, and second guide rods that slide with the lifting frame are provided at both ends of the locking rod, a clearance hole is provided on the side wall of the sleeve rod, and a pull sleeve that slides with the clearance hole is connected to the upper end of the support rod, and the pull sleeve slides with the locking rod.
[0013] Preferably, the lower end of the support rod is provided with a support wheel cooperating with the support block.
[0014] Preferably, one end of the support block that cooperates with the bag cage is an arc surface.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The support head at the lower end of the lifting rod of the present invention can be automatically fixed to the bag cage. Under the action of the lifting frame, the cloth bag and the bag cage can be pulled out of and put back into the dust removal box. The bag cage can directly replace the cloth bag on the lifting rod. After the cloth bag is replaced, the device puts the bag cage and the cloth bag back into the dust removal box. Manual operations only need to be performed to replace the old cloth bag with the new one, which reduces manual operations, thereby improving efficiency and making it more convenient and quick to use.
[0017] 2. The support frame of the present invention can be adjusted in height, thereby increasing the support height and making the device easy to store when not in use. The width of the support legs can be adjusted according to the size of the inspection opening, thereby increasing the versatility of use and the accuracy of matching.
[0018] 3. The present invention can make the support frame cooperate with the outer edge of the inspection port through the moving mechanism, realize the positioning of the support frame, increase the convenience and stability of the movement of the device and the accuracy of the matching position between the lifting rod and the cloth bag, and make it more convenient to use.
[0019] 4. The position and spacing of the lifting rods of the present invention can be adjusted, and sliding adjustment can be performed according to the spacing of the bag positions of different dust collectors, thereby increasing the accuracy of matching and the versatility of use.
[0020] 5. The present invention provides a sliding support block in the support head, which can be stably matched with the bag cage. The support block is opened under the action of the second cylinder and reset and closed under the action of the spring, thereby realizing automatic opening and closing and being more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 It is a front view of the present invention;
[0023] Figure 3 This is a front view of the present invention after the second supporting leg is started;
[0024] Figure 4The structure of the support frame Figure 1 ;
[0025] Figure 5 The structure of the support frame Figure 2 ;
[0026] Figure 6 It is a structural schematic diagram of the mobile mechanism;
[0027] Figure 7 It is a structural schematic diagram of the lifting frame;
[0028] Figure 8 The structure of the lifting rod Figure 1 ;
[0029] Fig. 9 The structure of the lifting rod Figure 2 ;
[0030] Fig.10 is a cross-sectional view of the lifting rod;
[0031] Fig.11 for Fig. 9 It is a schematic diagram of the local structure;
[0032] Fig.12 It is a structural schematic diagram of the support block;
[0033] Fig.13 is a schematic diagram of the structure of the support rod;
[0034] Fig.14 It is a cross-sectional view of the cooperation between the support head and the support block;
[0035] Fig.15 A schematic diagram of the structure of the support head;
[0036] Fig.16 This is the front view of the present invention when in use;
[0037] Fig.17 It is a top view of the present invention when in use.
[0038] In the figure: 1-support frame; 101-crossbeam; 102-first slider; 103-second slider; 104-sliding sleeve; 105-first locking bolt; 106-second supporting leg; 107-second supporting plate; 108-first supporting leg; 109-first supporting plate; 110-second locking bolt; 2-lifting frame; 201-first guide rail; 202-second guide rail; 203-first guide rod; 204-second guide rod; 205-locking rod; 206-second cylinder; 3-lifting rod; 301-third Slider; 302-guide sleeve; 303-first positioning bolt; 304-sleeve rod; 305-pull sleeve; 306-clearance hole; 307-support head; 308-support block; 309-support rod; 310-support wheel; 311-spring; 312-pressing hole; 313-sliding hole; 314-support hole; 315-blocking rod; 4-moving mechanism; 401-first wheel frame; 402-moving wheel; 403-support rod; 404-second positioning bolt; 405-insert sleeve; 406-positioning wheel; 5-cloth bag; 6-first cylinder. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] like Figure 1-3 As shown, a bag 5 replacement device for a bag 5 dust collector includes a support frame 1 and a lifting frame 2. The support frame 1 is mainly used to support the entire device. The support frame 1 includes a crossbeam 101, and support legs are provided at both ends of the crossbeam 101. The lifting frame 2 and the crossbeam 101 are slidably matched up and down. A first cylinder 6 is connected between the crossbeam 101 and the lifting frame 2. A lifting rod 3 is provided on one side of the lifting frame 2. The lifting rod 3 includes a sleeve rod 304, which is connected to the lifting frame 2. A support head 307 is provided at the lower end of the sleeve rod 304. The support head 307 cooperates with the bag cage that fixes the bag 5. The bag 5 and the dust box can be disassembled and assembled by lifting and lowering the lifting frame 2. Specifically:
[0041] like Figure 4-5As shown, in order to achieve the adjustment of the height and support width of the support frame 1, in the present application, the support legs include a first support leg 108 and a second support leg 106, and the upper end of the first support leg 108 is provided with a second slider 103 that slides with the crossbeam 101, and the second slider 103 is provided with a second locking bolt 110 connected with the crossbeam 101, and the spacing between the first support legs 108 at both ends can be adjusted, so that the distance between the first support legs 108 can be adjusted according to the size of different inspection openings, and at the same time, a first support plate 109 is provided at the lower end of the first support leg 108, and a moving mechanism 4 is provided at the bottom of the first support plate 109 to increase the convenience of the mobile device, so that the device can slide above the inspection opening; when performing maintenance, the cloth bags 5 in the inspection opening are replaced row by row, and under the action of the moving mechanism 4, the convenience of moving the device is increased.
[0042] like Figure 6 As shown, the moving mechanism 4 includes a moving wheel 402 and a positioning wheel 406. The moving wheel 402 is connected to the first support plate 109 through the first wheel frame 401. A horizontal support rod 403 is connected to the side wall of the first wheel frame 401. The positioning wheel 406 is vertically located below the moving wheel 402. A plug-in sleeve 405 that cooperates with the support rod 403 is connected to one side of the positioning wheel 406. A second positioning bolt 404 that is connected to the support rod 403 is provided on the side wall of the plug-in sleeve 405. When in use, the moving wheel 402 is pressed against the upper end of the outer edge of the inspection port, and the positioning wheel 406 is pressed against one side of the outer edge. The moving mechanism 4 on both sides cooperates with the outer edge of the inspection port to position the device on the inspection port. The device moves along the outer edge of the inspection port under the action of the moving wheel 402, thereby cooperating with rows of cloth bags 5.
[0043] The upper end of the second supporting leg 106 is slidably matched with the first supporting leg 108 through the sliding sleeve 104, and the side wall of the sliding sleeve 104 is provided with a first locking bolt 105 connected with the first supporting leg 108, and the lower end of the second supporting leg 106 is provided with a second supporting plate 107. By sliding the second supporting leg 106 and using the second supporting leg 106 for support, the height of the beam 101 can be changed, thereby realizing the height adjustment of the lifting frame 2. When not in use, the height of the supporting frame 1 can be increased to avoid the device being unable to stand due to the lower end of the lifting rod 3 touching the ground.
[0044] A first slider 102 is provided on the side wall of the crossbeam 101, and a first guide rail 201 cooperating with the first slider 102 is vertically provided on one side of the lifting frame 2. The upper end of the lifting frame 2 is connected to the first cylinder 6. Under the action of the first cylinder 6, the first rail moves along the first slider 102 to realize the up and down movement of the lifting frame 2.
[0045] Since the spacing of the bags 5 in different dust collectors is different, in order to increase the versatility, the present application sets the lifting rod 3 as a slidable and adjustable structure. A horizontal second guide rail 202 is connected to the side wall of the lifting frame 2, and a first guide rod 203 is connected to one side of the second guide rail 202. The first guide rod 203 is parallel to the second guide rail 202. Figure 8 As shown, a third slider 301 cooperating with the second guide rail 202 and a guide sleeve 302 cooperating with the first guide rod 203 are provided on the side wall of the sleeve rod 304 , and a first positioning bolt 303 connected with the first guide rod 203 is provided on the side wall of the guide sleeve 302 .
[0046] The lifting of the bag 5 in the present application mainly relies on the support head 307 extending into the bag cage, and the support head 307 is opened in the bag cage to fix the bag cage, thereby realizing the lifting and lowering of the bag cage and the bag 5.
[0047] The specific matching structure of the support head 307 is:
[0048] like Fig.11 , 12 As shown in FIGS. 14 and 15 , the support head 307 is a hollow cylindrical structure, a support hole 314 is provided on the side wall of the support head 307, a stopper 315 is connected to the inner wall of the support hole 314, a support block 308 is provided in the support hole 314, a pressure hole 312 cooperating with the stopper 315 is provided in the support block 308, a spring 311 is connected between the stopper 315 and the inner wall of the pressure hole 312, a sliding hole 313 is provided at the upper end of the support head 307, a support rod 309 is matched in the sliding hole 313, and the lower end of the support rod 309 Cooperating with the support block 308, one end of the support block 308 cooperating with the support rod 309 is an inclined surface, and the support rod 309 moves downward to push the support block 308 to slide outward. After the support block 308 is opened, it is pressed against the inner wall of the bag cage to achieve fixation. The end of the support block 308 located on the outside of the support head 307 is an arc surface, which increases the contact area with the bag cage and improves stability. The upper end of the support rod 309 is slidably cooperated with the sleeve rod 304, and the lifting frame 2 is provided with a second cylinder 206 that drives the support rod 309 to rise and fall.
[0049] like Figure 7 , 9 As shown in 10, a locking rod 205 is connected to the piston rod of the second cylinder 206, and second guide rods 204 that slide with the lifting frame 2 are provided at both ends of the locking rod 205. The locking rod 205 can be driven to move up and down by the second cylinder 206. A clearance hole 306 is provided on the side wall of the sleeve rod 304, and a pull sleeve 305 that cooperates with the clearance hole 306 is connected to the upper end of the support rod 309. The pull sleeve 305 slides with the locking rod 205, and the up and down movement of the support rod 309 is realized through the locking rod 205, thereby realizing the opening and closing of the support. At the same time, the pull sleeve 305 can slide on the locking rod 205 to cooperate with the sliding adjustment of the lifting rod 3.
[0050] To reduce friction, Fig.13 As shown, a support wheel 310 cooperating with the support block 308 is provided at the lower end of the support rod 309. In the present application, the number of the support blocks 308 is set to three to increase the stability of the bag cage fixation.
[0051] like Figure 16-17 As shown, the specific usage is:
[0052] According to the width of the inspection opening, the distance between the first supporting legs 108 is adjusted so that the moving wheels 402 under the two first supporting legs 108 can press on the outer edge of the upper end of the inspection opening, and then the positioning wheels 406 are adjusted so that the positioning wheels 406 press against the side wall of the outer edge of the inspection opening, thereby positioning the bottom of the support frame 1 between the inspection opening;
[0053] According to the position of the cloth bag 5, the position of the lifting rod 3 is adjusted so that the support head 307 corresponds to the center position of the cloth bag 5, and then the first cylinder 6 is started to extend the first cylinder 6 into the cloth bag 5, and the second cylinder 206 is started, and the locking rod 205 drives the support rod 309 to move downward. Under the push of the support wheel 310, the support block 308 opens outward and presses on the inner wall of the bag cage. The support head 307 is fixed to the bag cage through the three support blocks 308. The first cylinder 6 is extended, and the lifting rod 3 is driven to move upward through the lifting frame 2 to pull a whole row of bag cages and cloth bags 5 out of the dust removal box;
[0054] After the cloth bag 5 is pulled out, there is no need to remove the bag cage from the support head 307, and the cloth bag 5 can be directly removed from the bag cage for replacement;
[0055] After replacing the bag 5, the lifting rod 3 is lowered by the first cylinder 6, and the bag 5 and the bag cage are reinstalled in the dust removal box;
[0056] The second cylinder 206 pulls the support rod 309 upward through the locking rod 205, and the support rod 309 is reset. Under the action of the spring 311, the support block 308 is reset and separated from the bag cage;
[0057] The first cylinder 6 drives the lifting rod 3 to rise so that the support head 307 is removed from the bag cage, completing the replacement of a row of bags 5;
[0058] The support frame 1 is moved so that the support head 307 corresponds to the position of the cloth bags 5 in the next row, and the above operation is repeated to replace the cloth bags 5 .
[0059] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A bag replacement device for a bag dust collector, comprising a support frame and a lifting frame, characterized in that: The support frame includes a crossbeam, and support legs are provided at both ends of the crossbeam. The lifting frame and the crossbeam are slidably matched up and down, and a first cylinder is connected between the crossbeam and the lifting frame. A lifting rod is provided on one side of the lifting frame, and the lifting rod includes a sleeve rod, and the sleeve rod is connected to the lifting frame. A support head is provided at the lower end of the sleeve rod, and the support head cooperates with a bag cage for fixing the cloth bag; A horizontal second guide rail is connected to the side wall of the lifting frame, and a first guide rod is connected to one side of the second guide rail, and the first guide rod is parallel to the second guide rail, and a third sliding block cooperating with the second guide rail and a guide sleeve cooperating with the first guide rod are provided on the side wall of the sleeve rod, and a first positioning bolt connected to the first guide rod is provided on the side wall of the guide sleeve; the support head is a hollow cylindrical mechanism, a support hole is provided on the side wall of the support head, a stop rod is connected to the inner wall of the support hole, a support block is provided in the support hole, a pressure hole cooperating with the stop rod is provided in the support block, a spring is connected between the stop rod and the inner wall of the pressure hole, a sliding hole is provided at the upper end of the support head, a support rod is cooperated in the sliding hole, the lower end of the support rod cooperates with the support block, one end of the support block cooperating with the support rod is an inclined surface, the upper end of the support rod is slidably cooperated with the sleeve rod, and the lifting frame is provided with a second cylinder that drives the support rod to rise and fall.
2. The bag replacement device for a bag dust collector according to claim 1, characterized in that: The supporting leg includes a first supporting leg and a second supporting leg, the upper end of the first supporting leg is provided with a second sliding block which is slidably matched with the cross beam, the second sliding block is provided with a second locking bolt which is connected with the cross beam, the lower end of the first supporting leg is provided with a first supporting plate, the bottom of the first supporting plate is provided with a moving mechanism, the upper end of the second supporting leg is slidably matched with the first supporting leg through a sliding sleeve, the side wall of the sliding sleeve is provided with a first locking bolt which is connected with the first supporting leg, and the lower end of the second supporting leg is provided with a second supporting plate.
3. A bag replacement device for a bag dust collector according to claim 2, characterized in that: The moving mechanism includes a moving wheel and a positioning wheel. The moving wheel is connected to the first support plate through a first wheel frame. A horizontal support rod is connected to the side wall of the first wheel frame. The positioning wheel is vertically located below the moving wheel. A socket that cooperates with the support rod is connected to one side of the positioning wheel. A second positioning bolt connected to the support rod is provided on the side wall of the socket.
4. The bag replacement device for a bag dust collector according to claim 1, characterized in that: A first sliding block is arranged on the side wall of the cross beam, a first guide rail matched with the first sliding block is vertically arranged on one side of the lifting frame, and the upper end of the lifting frame is connected with the first cylinder.
5. The bag replacement device for a bag dust collector according to claim 1, characterized in that: A locking rod is connected to the piston rod of the second cylinder, and second guide rods that slide with the lifting frame are provided at both ends of the locking rod. A clearance hole is provided on the side wall of the sleeve rod, and a pull sleeve that slides with the clearance hole is connected to the upper end of the support rod, and the pull sleeve slides with the locking rod.
6. The bag replacement device for a bag dust collector according to claim 1, characterized in that: The lower end of the support rod is provided with a support wheel matched with the support block.
7. The bag replacement device for a bag dust collector according to claim 1, characterized in that: One end of the support block that cooperates with the bag cage is an arc surface.
Citation Information
Patent Citations
Dust remover quick replacement sack bag cage device
CN208574364U
Automatic replacing device for dust collection cloth bag
CN212309161U
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