Forming mold running platform and corrugated pipe forming machine
By introducing a quick return device and a gear transmission mechanism in the bellows forming machine, the problem of insufficient length of the molding section in the prior art is solved, and the production of high-quality pipes is realized, while cost control and expenditure is reduced.
Patent Information
- Application Number
- CN202211218112.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2042-09-30
AI Technical Summary
The existing bellows forming machines are difficult to extend the length of the forming section when the mold is increased, resulting in insufficient cooling and setting time for the pipe, which affects the quality of the pipe.
A molding mold operation platform is designed, using a fast return device and a gear transmission mechanism, and the quick transfer of the sliding seat is realized through the fast return section, increasing the length of the molding section without increasing the number of molding molds.
It realizes arbitrarily lengthening of the molding section without increasing the molding mold, which improves the molding time and quality of the pipe and reduces production costs.
Smart Images

Figure CN115503221B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of corrugated pipe forming machines, and in particular to a forming die running platform and a corrugated pipe forming machine. Background Art
[0002] The corrugated tube forming machine in the prior art has a plurality of sliding seats slidingly arranged on its running track, all of which are closely arranged, and the forming mold is installed on the sliding seats. When moving, the main drive device drives the gear transmission assembly, and the gear transmission assembly drives the sliding seat and the previous sliding seat pushes the next sliding seat to form a complete annular chain structure. This chain structure must be a complete closed loop, and there must be no gaps between the middle sliding seats.
[0003] The corrugated tube forming machine of the above structure has an operating track including a forming section, a mold opening section and a return section which are sequentially connected to form a ring. At present, the cooling and shaping time of the pipe is usually prolonged by lengthening the length of the forming section to achieve the purpose of producing high-quality pipes. However, lengthening the length of the forming section requires a corresponding increase in the forming mold, which undoubtedly increases the production cost. How to lengthen the length of the forming section without increasing the forming mold to achieve the purpose of producing high-quality pipes is a technical problem that urgently needs to be solved. Summary of the invention
[0004] In view of the above defects existing in the prior art, the first object of the present invention is to provide a forming mold operating platform, which can realize arbitrary lengthening of the forming section without increasing the forming mold, thereby achieving the purpose of producing high-quality pipes while controlling costs and reducing expenditures.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A forming mold running platform comprises two symmetrically arranged platform bodies, wherein the platform bodies are provided with an annular running track and a main driving device, wherein a plurality of sliding seats for installing the forming mold are slidably arranged on the running track, wherein the running track comprises a forming section, a mold opening section, an upstream return section, a quick return section and a downstream return section which are sequentially connected into a ring, wherein the sliding seats on the downstream return section, the forming section, the mold opening section and the upstream return section are closely arranged, wherein the main driving device is used to drive the sliding seats on the downstream return section, the forming section, the mold opening section and the upstream return section to slide at a speed of V1, and wherein a quick return device is further provided on the platform body, wherein the quick return device is at least used to drive the sliding seat on the quick return section to move toward the downstream return section at a speed of V2, wherein V2 is greater than V1.
[0007] Wherein, the quick return device includes a dialing drive mechanism and a dialing module driven by the dialing drive mechanism.
[0008] Among them, the sending module includes a plurality of sending components arranged at intervals, and the sending components include a sending shaft rotatably arranged on the platform body and a sending gear fixedly arranged on the sending shaft for engaging with the sliding seat to send the sliding seat. All the sending shafts are arranged in parallel, and one of the sending shafts is transmission-connected to the sending drive mechanism. At the same time, all the sending shafts are synchronously rotated through the transmission mechanism.
[0009] Wherein, the transmission mechanism is a gear transmission mechanism.
[0010] Among them, the gear transmission mechanism includes multiple first transmission gears and multiple groups of gear transmission assemblies, the first transmission gears are arranged one by one on the sending shaft; the gear transmission assembly is arranged correspondingly between two adjacent sending shafts, and the gear transmission assembly includes a mounting shaft fixedly arranged on the platform body and a second transmission gear rotatably arranged on the mounting shaft, the mounting shaft is arranged parallel to the sending shaft, and the second transmission gear is meshed with two adjacent first transmission gears.
[0011] Wherein, the dialing drive mechanism includes a dialing reducer arranged on the platform body and a dialing drive motor arranged on the dialing reducer, the dialing drive motor is used to drive the dialing reducer to operate, and the dialing reducer is transmission-connected to the middle dialing shaft.
[0012] Wherein, a detection device for detecting whether the sliding seat has moved to the correct position is arranged at a position on the platform body corresponding to the rapid return section.
[0013] Wherein, the detection device includes an entry-end in-place detection switch arranged at the entry end of the quick return section and an exit-end in-place detection switch arranged at the exit end of the quick return section, as well as an induction component arranged on the sliding seat and used to cooperate with the entry-end in-place detection switch and the exit-end in-place detection switch.
[0014] Among them, the main driving device includes a forming section driving mechanism and a return section driving mechanism, the forming section driving mechanism is used to drive the sliding seat on the forming section to slide, and the return section driving mechanism is used to drive the sliding seats on the upstream return section and the downstream return section to slide.
[0015] By adopting the above technical solution, the beneficial effects of the present invention are:
[0016] The forming mold running platform provided by the present invention has a quick return device on the platform body. With the quick return device, the length of the forming section can be arbitrarily lengthened without increasing the forming molds. In this way, the number of molds running on the forming section will increase accordingly, and the pipe will have sufficient shaping length and shaping time, thereby achieving the purpose of improving the quality of the pipe. Compared with the prior art, the forming mold running platform of the present invention has a more flexible structure. It not only realizes the arbitrary lengthening of the forming section without increasing the forming molds, thereby achieving the purpose of producing high-quality pipes, but also controls costs and reduces expenditures.
[0017] The second object of the present invention is to provide a corrugated tube forming machine, which can achieve arbitrary lengthening of the forming section without increasing the forming mold, thereby achieving the purpose of producing high-quality pipes while controlling costs and reducing expenditures.
[0018] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0019] A bellows forming machine, wherein the bellows forming machine has the forming die running platform described in the above technical solution.
[0020] By adopting the above technical solution, the beneficial effects of the present invention are:
[0021] The corrugated pipe forming machine provided by the present invention has the forming mold operating platform described in the above technical solution, so its structure is more flexible. It not only realizes the arbitrary lengthening of the forming section without increasing the forming mold, thereby achieving the purpose of producing high-quality pipes, but also controls costs and reduces expenditures. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a partial structural schematic diagram of the corrugated pipe forming machine of the present invention;
[0023] Figure 2 yes Figure 1 A-direction view;
[0024] Figure 3 yes Figure 1 A schematic diagram of the structure of the quick return device;
[0025] Figure 4 It is a schematic diagram of the first dial of the quick return device;
[0026] Figure 5 It is a schematic diagram of the second dial of the quick return device;
[0027] In the figure: 1. chassis; 2. platform body; 21. top plate; 22. bottom plate; 231. forming section; 232. mold opening section; 233. upstream return section; 234. rapid return section; 235. downstream return section; 3. sliding seat; 31. bearing follower; 4. forming mold; 5. cooling device; 6. rapid return device; 61. sending shaft; 62. sending gear; 63. first transmission gear; 64. mounting shaft; 65. second transmission gear; 66. sending reducer; 67. sending drive motor; 7. input end in place detection switch; 8. output end in place detection switch; 11. forming section drive motor; 12. forming section reducer; 13. forming section drive gear set; 14. return section drive motor; 15. return section reducer; 16. return section drive gear set. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. The direction indicated by the solid arrow in the figure is the production direction of the pipe.
[0029] like Figures 1 to 5 As shown together, the corrugated tube forming machine includes a forming mold running platform and two base frames 1, and the two base frames 1 are symmetrically arranged; the forming mold running platform includes two symmetrically arranged platform bodies 2, and the two platform bodies 2 are respectively arranged on the corresponding base frames 1; a ring-shaped running track and a main driving device are arranged on the platform body 2, and a plurality of sliding seats 3 for installing the forming mold 4 are slidably arranged on the running track, and the forming mold 4 is installed on the sliding seat 3. The platform body 2 is also provided with a vacuum suction system (not shown in the figure) and a cooling device 5 connected to the forming mold 4, the vacuum suction system is used to adsorb the outer wall of the pipe, and the cooling device 5 is used to cool the pipe to achieve cooling and shaping of the pipe; at the same time, a V-shaped pipe bracket (not shown in the figure) is also arranged at the pipe outlet end of the corrugated tube forming machine, and the V-shaped pipe bracket is used to support the pipe, thereby avoiding sagging of the pipe and deformation of the forming mold 4 under pressure.
[0030] The platform body 2 in this embodiment is composed of a top plate 21 and a bottom plate 22 arranged at the upper and lower parts. The running track includes an upper track arranged on the top plate 21 and a lower track arranged on the bottom plate 22. Two high-strength bearing followers 31 are respectively installed at the upper and lower ends of the sliding seat 3. The bearing followers 31 operate according to the running track under the constraints of the upper and lower tracks.
[0031] The running track in this embodiment includes a forming section 231, a mold opening section 232, an upstream return section 233, a quick return section 234 and a downstream return section 235 which are connected in sequence to form a ring. The sliding seats 3 on the downstream return section 235, the forming section 231, the mold opening section 232 and the upstream return section 233 are closely arranged. The main driving device is used to drive the sliding seats 3 on the downstream return section 235, the forming section 231, the mold opening section 232 and the upstream return section 233 to slide at a speed of V1. A quick return device 6 is also provided on the platform body 2. The quick return device 6 is at least used to drive the sliding seat 3 that slides from the upstream return section 233 to the quick return section 234 to move toward the downstream return section 235 at a speed of V2, and V2 is greater than V1.
[0032] The main driving device in this embodiment includes a forming section driving mechanism and a return section driving mechanism. The forming section driving mechanism is used to drive the sliding seat 3 on the forming section 231 to slide, and the return section driving mechanism is used to drive the sliding seat 3 on the upstream return section 233 and the downstream return section 235 to slide.
[0033] Specifically, the forming section driving mechanism includes a forming section driving motor 11, a forming section reducer 12 and a forming section driving gear set 13. The forming section reducer 12 is arranged on the base plate 22 and is connected to the forming section driving gear set 13. The forming section driving motor 11 is arranged on the forming section reducer 12 and is used to drive the forming section reducer 12 to operate. The forming section driving gear set 13 is used to drive the sliding seat 3 on the forming section 231 to slide at a speed of V1.
[0034] The return section driving mechanism includes a return section driving motor 14, a return section reducer 15 and a return section driving gear set 16. The return section reducer 15 is arranged on the bottom plate 22 and is connected to the return section driving gear set 16. The return section driving motor 14 is arranged on the return section reducer 15 and is used to drive the return section reducer 15 to operate. The return section driving gear set 16 is used to drive the sliding seat 3 on the upstream return section 233 and the downstream return section 235 to slide at a speed of V1.
[0035] The quick return device 6 in this embodiment includes a dialing drive mechanism and a dialing module driven by the dialing drive mechanism.
[0036] Specifically, the sending module includes a plurality of sending components arranged at intervals, and the sending components include a sending shaft 61 rotatably arranged on the top plate 21 and the bottom plate 22 through a bearing and a sending gear 62 fixedly arranged on the sending shaft 61 for engaging with the sliding seat 3 to send the sliding seat 3. All the sending shafts 61 are arranged in parallel, and one of the sending shafts 61 is connected to the sending drive mechanism in transmission. At the same time, all the sending shafts 61 are synchronously rotated through the transmission mechanism.
[0037] The transmission mechanism may be one of a gear transmission mechanism, a chain transmission mechanism and a belt transmission mechanism. Since the gear transmission mechanism has high precision, the transmission mechanism in this embodiment is preferably a gear transmission mechanism.
[0038] Specifically, the gear transmission mechanism includes multiple first transmission gears 63 and multiple groups of gear transmission assemblies. The first transmission gears 63 are arranged one by one on the sending shaft 61; the gear transmission assembly is arranged correspondingly between two adjacent sending shafts 61, and the gear transmission assembly includes a mounting shaft 64 fixedly set on the base plate 22 and a second transmission gear 65 rotatably set on the mounting shaft 64 through a bearing. The mounting shaft 64 is arranged parallel to the sending shaft 61, and the second transmission gear 65 is meshed with the two adjacent first transmission gears 63.
[0039] The sending driving mechanism in this embodiment includes a sending reducer 66 disposed on the bottom plate 22 and a sending driving motor 67 disposed on the sending reducer 66. The sending driving motor 67 is used to drive the sending reducer 66 to operate. The sending reducer 66 is connected to the sending shaft 61 in the middle of the sending module. In practical applications, it is not limited to which sending shaft 61 the sending reducer 66 is connected to, and it can be selected according to actual conditions, and this embodiment does not limit this.
[0040] Since the servo motor can control the speed and the position accuracy is very accurate, the feeding drive motor 67, the forming section drive motor 11 and the return section drive motor 14 in this embodiment are preferably servo motors.
[0041] In this embodiment, a detection device for detecting whether the sliding seat 3 has moved to the correct position is further provided at the position of the platform body 2 corresponding to the rapid return section.
[0042] Specifically, the detection device includes an in-place detection switch 7 disposed at the in-place detection end of the quick return section 234, an out-place detection switch 8 disposed at the out-place detection end of the quick return section 234, and a sensing member (not shown in the figure) disposed on the sliding seat 3 and used to cooperate with the in-place detection switch 7 and the out-place detection switch 8. The sensing member in this embodiment adopts a sensing plate, which is disposed in the middle position of the sliding seat 3. In actual applications, the structural form of the sensing member is not limited.
[0043] During production, the forming section driving motor 11 drives the forming section driving gear set 13 to operate, and the forming section driving gear set 13 drives the sliding seat 3 on the forming section 231 to slide at a speed of V1. At the same time, the return section driving motor 14 drives the return section driving gear set 16 to operate, and the return section driving gear set 16 drives the sliding seats 3 on the upstream return section 233 and the downstream return section 235 to slide at a speed of V1.
[0044] like Figure 4As shown, when the exit-end in-position detection switch 8 on the quick return section 234 detects that the sliding seat 3 has moved into position from the exit of the quick return section 234 (the sliding seat 3 is disengaged from the transmission gear 62 at the exit of the quick return section 234 and does not move), the transmission gear 62 at the entry of the quick return section 234 is engaged with the to-be-transferred sliding seat 3 at the entry of the quick return section 234, and the transmission drive motor 67 drives the transmission gear 62 to operate, and the transmission gear 62 transmits the to-be-transferred sliding seat 3 to be rapidly moved toward the exit of the quick return section 234 at a speed of V2; as shown in FIG. Figure 5 As shown, when the entry-in-place detection switch 7 at the entry end of the quick return section 234 detects the next sliding seat 3 to be moved, the last moved sliding seat 3 pushes the stationary sliding seat 3 downstream thereof to abut against the sliding seat 3 on the downstream return section 235, and the shifting drive motor 67 drives the shifting gear 62 to decelerate, and the shifting gear 62 shifts the sliding seat 3 on the quick return section 234 to make the sliding seat 3 run at a speed of V1, completing a quick shifting action of the sliding seat 3.
[0045] In summary, the forming mold operating platform and the corrugated pipe forming machine of the present invention make their structures more flexible by setting up a quick return section and a quick return device. Not only can the forming section be arbitrarily lengthened without increasing the forming mold, thereby achieving the purpose of producing high-quality pipes, but also the cost is controlled and the expenditure is reduced. It is worthy of industrial promotion and use.
[0046] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work all fall within the protection scope of the present invention.
Claims
1. A molding die running platform, comprising two symmetrically arranged platform bodies, the platform bodies being provided with an annular running track and a main driving device, the running track being slidably provided with a plurality of sliding seats for mounting molding dies, characterized in that: The running track comprises a forming section, a mold opening section, an upstream return section, a rapid return section and a downstream return section which are sequentially connected into a ring, the sliding seats on the downstream return section, the forming section, the mold opening section and the upstream return section are closely arranged, the main driving device is used to drive the sliding seats on the downstream return section, the forming section, the mold opening section and the upstream return section to slide at a speed of V1, and a rapid return device is also provided on the platform body, the rapid return device is at least used to drive the sliding seat on the rapid return section to move toward the downstream return section at a speed of V2, and V2 is greater than V1; The quick return device includes a dialing drive mechanism and a dialing module driven by the dialing drive mechanism; The sending module includes a plurality of sending components arranged at intervals, and the sending components include a sending shaft rotatably arranged on the platform body and a sending gear fixedly arranged on the sending shaft for engaging with the sliding seat to send the sliding seat. All the sending shafts are arranged in parallel, and one of the sending shafts is transmission-connected to the sending drive mechanism. At the same time, all the sending shafts are rotated synchronously through the transmission mechanism.
2. The molding die operation platform according to claim 1, characterized in that: The transmission mechanism is a gear transmission mechanism.
3. The molding die operation platform according to claim 2, characterized in that: The gear transmission mechanism includes a plurality of first transmission gears and a plurality of gear transmission assemblies, wherein the first transmission gears are arranged one by one on the sending shaft; the gear transmission assemblies are arranged correspondingly between two adjacent sending shafts, and the gear transmission assembly includes a mounting shaft fixedly arranged on the platform body and a second transmission gear rotatably arranged on the mounting shaft, the mounting shaft is arranged parallel to the sending shaft, and the second transmission gear is meshed with two adjacent first transmission gears.
4. The molding die operation platform according to claim 1, characterized in that: The dialing drive mechanism includes a dialing reducer arranged on the platform body and a dialing drive motor arranged on the dialing reducer. The dialing drive motor is used to drive the dialing reducer to operate. The dialing reducer is drivingly connected to the middle dialing shaft.
5. The molding die operation platform according to claim 1, characterized in that: A detection device for detecting whether the sliding seat has moved to a certain position is arranged at a position on the platform body corresponding to the rapid return section.
6. The molding die operation platform according to claim 5, characterized in that: The detection device includes an entry-end in-place detection switch arranged at the entry end of the quick return section and an exit-end in-place detection switch arranged at the exit end of the quick return section, as well as an induction member arranged on the sliding seat and used to cooperate with the entry-end in-place detection switch and the exit-end in-place detection switch.
7. The molding die operation platform according to claim 1, characterized in that: The main driving device includes a forming section driving mechanism and a return section driving mechanism. The forming section driving mechanism is used to drive the sliding seat on the forming section to slide, and the return section driving mechanism is used to drive the sliding seats on the upstream return section and the downstream return section to slide.
8. A corrugated tube forming machine, characterized in that: The corrugated tube forming machine has a forming die running platform as described in any one of claims 1 to 7.