A fully automatic flip molded cup machine

By using the flip moving mechanism and spiral knife cutting technology in the cup making machine, the problem of difficulty in completely disconnecting the cup from the sheet in the prior art is solved, efficient cup production is achieved and the situation of continuous cups is avoided.

CN119748829BActive Publication Date: 2025-05-02RUIAN ZHUORUI MASCH CO LTD

Patent Information

Application Number
CN202510266261.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2025-05-02
Estimated Expiration
2045-03-07

AI Technical Summary

Technical Problem

There may be gaps when cutting sheets in existing cup making machines, which makes it difficult for the cup and the sheet to completely separate, resulting in cups being connected, affecting production efficiency.

Method used

A fully automatic flip-molding cup machine is designed, using a flip-moving mechanism and spiral knife cutting technology. Through the inclination design of the spiral groove and the elastic deformation of the spiral knife, it ensures that the spiral knife can completely cut the sheet and avoid continuous cups.

Benefits of technology

The continuous situation between the cup and the sheet is effectively avoided, the production efficiency of the cup is improved, and the complete separation between the cup and the sheet is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully automatic flipping molded cup machine, comprising a base, a cup making mechanism and a flipping moving mechanism, wherein the cup making mechanism comprises a first mold and a second mold which are arranged in cooperation, the flipping moving mechanism is used to flip and move the second mold, the first mold is provided with a cup groove at the bottom, a cup mold is provided in the cup groove, a forming groove is provided on the top surface of the second mold, the cup mold is inserted into the forming groove to press a sheet into a cup, a rotating groove is provided at the bottom of the first mold, a spiral knife is provided in the rotating groove for rotation, a spiral groove is provided on the top of the second mold, the spiral knife is inserted into the spiral groove and can rotate along the spiral groove and cut the sheet; wherein the spiral groove has the same spiral direction as the spiral knife, the spiral knife is larger than the pitch of the spiral groove, in the direction parallel to the axial direction of the spiral knife, the upper and lower ends of a single circle of the spiral knife are both blades, and the spiral knife can be elastically deformed. The fully automatic flipping molded cup machine provided by the present invention can solve the problem of continuous cups when making cups in the existing cup making machine.
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Description

Technical Field

[0001] The invention relates to the technical field of cup making machines, and in particular to a full-automatic cup turning molding machine. Background Art

[0002] Referring to the existing Chinese patent with the patent name of "A Cup Making Machine" and the patent publication number of "CN207564948U", it introduces a cup making machine, including a frame, a sheet conveying device, a sheet heating device, a forming device and a cup withdrawing and stacking device, the forming device includes a thermoforming mold, and the cup withdrawing and stacking device includes a cup withdrawing manipulator; the thermoforming mold includes an upper mold and a lower mold; the upper mold includes an upper mold, an upper shearing mold mounting plate and a plurality of upper shearing molds; the lower mold includes a lower mold, a lower mold body, a lower shearing mold mounting plate, a plurality of lower shearing molds and a plurality of forming molds, and the thermoforming mold can press the sheet into a cup, the outer edge of the upper end of the lower shearing mold is provided with a lower shearing blade, and the inner edge of the lower end of the upper shearing mold is provided with an upper shearing blade, and the upper shearing blade cooperates with the lower shearing blade to cut the cup from the sheet. Then the separation of the cup and the sheet is realized.

[0003] The above-mentioned prior art has the following defects. Since the upper shearing die and the lower shearing die correspond to each other, there may be a gap between the lower shearing blade at the outer edge of the upper end of the lower shearing die and the upper shearing blade at the inner edge of the lower end of the upper shearing die when they cut the sheet material. Moreover, as the cup making machine works for a long time or as the equipment ages, the gap between the lower shearing blade and the upper shearing blade is likely to increase further, which may make it difficult to completely cut the sheet material when cutting the sheet material. As a result, when the lower shearing blade and the upper shearing blade cut the cup from the sheet material, it is difficult for the cup to be separated from the sheet material, resulting in the occurrence of a lingering cup, thereby affecting the production efficiency of the cup. Summary of the invention

[0004] The invention provides a full-automatic cup turning molding machine, which solves the problem of continuous cups caused by incomplete cutting of cups by the cup making machine in the existing cup making process.

[0005] A fully automatic flip molding cup machine of the present invention comprises a base, a cup making mechanism and a flip moving mechanism, wherein the cup making mechanism is arranged on the base, the cup making mechanism comprises a first mold and a second mold, the first mold and the second mold are arranged in cooperation with each other for producing cups; the flip moving mechanism is arranged on the base, the flip moving mechanism is used to flip and move the second mold, the flip moving mechanism comprises a flip assembly, a moving assembly and a power assembly, the flip assembly is arranged on one side of the moving assembly, the flip assembly is used to flip the second mold, the moving assembly is used to move the second mold, the power assembly is used to provide the flip assembly with power to flip the second mold, and provide the moving assembly with power to move the second mold; the flip assembly comprises a first push rod, a second push rod, a linkage rod, a flip pull rod and a first cam, the first push rod and the second push rod are both rotatably arranged on the base, The linkage rod is arranged between the first push rod and the second push rod, and its two ends are hinged to the first push rod and the second push rod respectively, the flip pull rod is hinged to the second push rod, the second mold is provided with a flip shaft, and the end of the flip pull rod away from the second push rod is hinged to the flip shaft, the first cam is rotatably arranged between the first push rod and the second push rod through the power assembly, and the first cam can push the first push rod and the second push rod to rotate when it rotates; the first mold is provided with a cup groove at the bottom, and a cup mold is arranged in the cup groove, and the top surface of the second mold is provided with a forming groove, the first mold is provided with a rotating groove coaxially arranged with the cup groove, and a spiral knife is rotatably arranged in the rotating groove, and the second mold is provided with a spiral groove coaxially arranged with the forming groove on the top, and the spiral knife is inserted into the spiral groove and can rotate along the spiral groove and can cut the sheet arranged between the first mold and the second mold;

[0006] Among them, the spiral direction of the spiral groove is the same as the spiral direction of the spiral cutter, and the pitch of the spiral cutter is greater than the pitch of the spiral groove. In the direction parallel to the axial direction of the spiral cutter, the upper and lower ends of the single circle of the spiral cutter are both blades, and the spiral cutter can undergo elastic deformation.

[0007] Furthermore, the groove bottom of the spiral groove is inclined in the radial direction of the spiral groove, and the inclination direction is from the inner groove wall of the spiral groove to the outer groove wall of the spiral groove in a direction away from the spiral cutter;

[0008] The width of the spiral cutter body is smaller than the width of the spiral groove body;

[0009] In the initial state, the projection of the end of the spiral cutter away from the rotating groove on the bottom surface of the spiral groove is close to the inner groove wall of the spiral groove, and is close to the starting end of the spiral groove in the extending direction of the spiral groove.

[0010] Furthermore, a torsion spring is provided between the spiral cutter and the rotating groove.

[0011] Furthermore, two installation frames are provided on the base, and the two installation frames are respectively located on both sides of the base, the first mold and the second mold are both arranged between the two installation frames, and movable plates are slidably arranged in the two installation frames, the first mold is located above the second mold, the first mold is fixedly connected between the two installation frames, and the second mold is rotatably arranged between the two movable plates.

[0012] Furthermore, the flipping and moving mechanism includes a flipping component, a moving component and a power component. The flipping component is arranged on one side of the moving component. The flipping component is used to flip the second mold. The moving component is used to move the second mold. The power component is used to provide power to the flipping component to flip the second mold, and to provide power to the moving component to move the second mold.

[0013] Furthermore, the flip assembly includes a first push rod, a second push rod, a linkage rod, a flip pull rod and a first cam. The first push rod and the second push rod are both rotatably arranged on the base. The linkage rod is arranged between the first push rod and the second push rod, and its two ends are respectively hinged to the first push rod and the second push rod. The flip pull rod is hinged to the second push rod. A flip shaft is provided on the second mold. The end of the flip pull rod away from the second push rod is hinged to the flip shaft. The first cam is rotatably arranged between the first push rod and the second push rod through the power assembly. When the first cam rotates, it can push the first push rod and the second push rod to rotate.

[0014] Further, the moving assembly includes a first support rod, a second support rod, a connecting rod, an opening and closing pull rod, a second cam and a connecting rod assembly, the first support rod and the second support rod are both rotatably arranged on the base, the connecting rod is arranged between the first support rod and the second support rod, the two ends of the connecting rod are respectively rotatably connected with the first support rod and the second support rod, a main shaft is rotatably arranged on the base, a mounting block is fixed on the main shaft, the two ends of the opening and closing pull rod are respectively hinged with the second support rod and the mounting block, the connecting rod assembly is arranged between the main shaft and the flip shaft, and is used to push the second mold to move so as to realize the first mold and the second mold to be molded or demolded, the second cam is rotatably arranged between the first support rod and the second support rod through the power assembly, and the second cam can push the first support rod and the second support rod to rotate when it rotates;

[0015] The connecting rod assembly includes an upper elbow and a lower elbow. The two ends of the upper elbow are respectively hinged to the flip shaft and the lower elbow. The end of the lower elbow away from the upper elbow is fixedly connected to the main shaft.

[0016] Furthermore, the power assembly includes a power motor and a drive shaft, and the drive shaft is rotatably arranged on the base. The drive shaft is located between the first push rod and the second push rod, and between the first support rod and the second support rod. The drive shaft passes through the first cam and the second cam and is fixedly connected to the first cam and the second cam. The power motor is installed on the base, and the output shaft of the power motor can drive the drive shaft to rotate.

[0017] Furthermore, a telescopic cylinder is provided on the base, and two telescopic cylinders are provided. Both telescopic cylinders are arranged on the base and correspond to the movable plates arranged at both ends of the second mold respectively, and the output ends of the telescopic cylinders are fixedly connected to the corresponding movable plates.

[0018] Furthermore, the first mold and the second mold are both provided with a push-fit assembly, the push-fit assembly arranged in the first mold can push the cup mold out of the cup groove, and the push-fit assembly arranged in the second mold can push the formed cup away from the forming groove.

[0019] The beneficial effects of the present invention are:

[0020] The fully automatic flip molded cup machine of the present invention can push the second mold to approach or away from the first mold through the flip moving mechanism. When the second mold approaches the first mold, the spiral cutter on the first mold can be inserted into the corresponding spiral groove, and the second mold is continuously pushed to approach the first mold. The spiral cutter rotates along the bottom of the spiral groove under the action of the inclined surface of the bottom of the spiral groove, and then the spiral cutter can cut the sheet material, avoiding the situation of continuous cups.

[0021] The bottom of the spiral groove is inclined in its radial direction, so that the spiral knife can not only cut the sheet in a direction parallel to the axial direction of the spiral groove, but also expand in a direction parallel to the radial direction of the spiral groove, so as to tear the possible adhesion between the cup and the sheet, further avoiding the occurrence of cup connection. In addition, the vertical projection position of the bottom end of the spiral knife on the bottom of the spiral groove is limited, so that the spiral knife can rotate more easily in the spiral groove. The spiral knife is also easier to expand during the rotation or compression process, ensuring that the cup is completely separated from the sheet and avoiding the occurrence of cup connection.

[0022] Furthermore, the torsion spring disposed between the spiral blade and the rotating groove can restore the spiral blade to an initial state after rotation, so as to facilitate the next cutting of the sheet. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0024] Figure 1 A schematic structural diagram of a fully automatic flip-molding cup machine provided by an embodiment of the present invention;

[0025] Figure 2 A schematic structural diagram of a fully automatic flip-molding cup machine from another perspective provided by an embodiment of the present invention;

[0026] Figure 3 A front view of a fully automatic flip-molding cup machine provided by an embodiment of the present invention;

[0027] Figure 4 for Figure 3 Schematic diagram of the cross-section structure in the AA direction;

[0028] Figure 5 for Figure 3 Schematic diagram of the cross-sectional structure in the middle BB direction;

[0029] Figure 6 for Figure 5 A schematic diagram of the enlarged structure of the middle C part;

[0030] Figure 7 A schematic structural diagram of a spiral knife in a fully automatic flip-molding cup machine provided in an embodiment of the present invention.

[0031] In the figure: 100, base; 101, rotating shaft; 102, main shaft; 200, cup making mechanism; 210, first mold; 211, cup groove; 212, cup mold; 213, rotating groove; 214, spiral knife; 220, second mold; 221, forming groove; 222, spiral groove; 223, side groove; 224, flip axis; 300, mounting frame; 310, moving plate; 401, first push rod; 402, second push rod; 403, linkage rod; 404, flip pull rod; 405, first cam; 501, first support rod; 502, second support rod; 503, linkage rod; 504, opening and closing pull rod; 505, second cam; 511, upper elbow; 512, lower elbow; 600, power assembly; 601, power motor; 602, drive shaft; 700, telescopic cylinder. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in the present invention, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0034] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0035] like Figures 1 to 7 As shown, an embodiment of the present invention provides a fully automatic flip molding cup machine, which includes a base 100, a cup making mechanism 200 and a flip moving mechanism. The cup making mechanism 200 is arranged on the base 100. The cup making mechanism 200 includes a first mold 210 and a second mold 220. The first mold 210 and the second mold 220 are arranged in cooperation for producing cups.

[0036] The flipping and moving mechanism is arranged on the base 100, and the flipping and moving mechanism is used to flip and move the second mold 220; a cup groove 211 is provided at the bottom of the first mold 210, and a cup mold 212 is provided in the cup groove 211; a molding groove 221 is provided on the top surface of the second mold 220, and the cup mold 212 is inserted into the molding groove 221 to process the sheet into a cup; a rotating groove 213 is provided at the bottom of the first mold 210 coaxially with the cup groove 211, and a spiral knife 214 is rotatably arranged in the rotating groove 213; a spiral groove 222 is provided on the top of the second mold 220 coaxially with the molding groove 221, and the spiral knife 214 is inserted into the spiral groove 222 and can rotate along the spiral groove 222 and can cut the sheet arranged between the first mold 210 and the second mold 220.

[0037] In this embodiment, the base 100 can be a metal plate or metal frame with strong supporting capacity. The cup-making mechanism 200 and the flipping and moving mechanism are both arranged on the base 100. The first mold 210 and the second mold 220 in the cup-making mechanism 200 can be some existing metal molds, and the cup-making method can be through hot pressing molding.

[0038] The first mold 210 and the second mold 220 are arranged opposite to each other. The first mold 210 can be fixed on the base 100 by two fixing rods, and the second mold 220 can be arranged between two rods fixed on the base 100. The two ends of the second mold 220 are respectively slidably arranged on the rods at both ends through sliders, and the two ends of the second mold 220 are respectively rotatably connected with the sliders at both ends through bearings.

[0039] The first mold 210 is located above the second mold 220, and the cup groove 211 and the rotating groove 213 provided on the first mold 210 are both oriented toward the second mold 220, and the molding groove 221 and the spiral groove 222 provided on the second mold 220 are oriented toward the first mold 210. The cup groove 211 corresponds to the molding groove 221, and the rotating groove 213 corresponds to the spiral groove 222. A mounting ring is rotatably provided in the rotating groove 213 through a bearing, and the mounting ring is a circular ring coaxially provided with the rotating groove 213, and the spiral cutter 214 is fixed on the side of the mounting ring away from the bottom of the rotating groove 213.

[0040] In a direction parallel to the axial direction of the spiral cutter 214, the spiral cutter 214 can be elastically deformed. The spiral cutter 214 can be an annular spring, and the upper and lower end faces of its single turn are both blades, which ensures that the spiral cutter 214 can be inserted into the sheet and can cut the sheet. The spiral groove 222 is a spiral groove body, and the spiral direction of the spiral groove 222 is the same as the spiral direction of the spiral cutter 214, and the pitch of the spiral cutter 214 is greater than the pitch of the spiral groove 222. The spiral cutter 214 can extend at least one circle, and the groove length of the spiral groove 222 is at least greater than the length of the spiral cutter 214. For example, the blade body of the spiral cutter 214 extends 1.2 circles in its spiral direction, and the groove body of the spiral groove 222 extends 1.2 times the length of the spiral cutter 214 in its spiral direction. The above arrangement makes it easier for the spiral cutter 214 to rotate one circle in the spiral groove 222, and it is easier to completely cut the sheet.

[0041] Since the bottom of the spiral groove 222 gradually moves away from the notch of the spiral groove 222 in the spiral direction, the bottom of the spiral groove 222 is a spiral inclined surface. Therefore, when the spiral cutter 214 is inserted into the spiral groove 222, in the process of the second mold 220 approaching the first mold 210 and gradually pressing against the first mold 210, the spiral cutter 214 can contact the bottom of the spiral groove 222 and can rotate along the spiral direction of the bottom of the spiral groove 222. In the process of the spiral cutter 214 rotating and compressing, the spiral cutter 214 can cut the sheet. In addition, since the pitch of the spiral knife 214 is greater than the pitch of the spiral groove 222, the inclination angle of a single turn of the spiral knife 214 is greater than the inclination angle of a single turn of the spiral groove 222. When the inclination angle of a single turn of the spiral groove 222 is constant, the larger the inclination angle of the spiral knife 214, the longer the time required for the spiral knife 214 to contact the bottom of the spiral groove 222 when sliding along the spiral groove 222, and the more difficult it is to contact the bottom of the spiral groove 222, which can better ensure the normal rotation of the spiral knife 214 in the spiral groove 222 and ensure the normal cutting of the sheet.

[0042] In this embodiment, when the sheet material is heated and softened and then conveyed between the first mold 210 and the second mold 220, the second mold 220 gradually approaches the first mold 210 and gradually presses against the first mold 210 under the action of the flipping and moving mechanism. The end of the spiral cutter 214 close to the spiral groove 222 first passes through the sheet material. After the spiral cutter 214 contacts the bottom of the spiral groove 222, the second mold 220 continues to approach the first mold 210. The spiral cutter 214 is pushed by the bottom of the spiral groove 222, so that the spiral cutter 214 can rotate, and the rotating spiral cutter 214 cuts the sheet material. In addition, as the spiral cutter 214 is gradually compressed, the part of the spiral cutter 214 that has not yet entered the spiral groove 222 also contacts the sheet material and presses and cuts the sheet material.

[0043] When the second mold 220 is pressed against the first mold 210, at least one circle of the spiral knife 214 is completely extended into the spiral groove 222. In this case, the end of the spiral knife 214 away from the rotating groove 213 rotates at least one circle along the spiral groove 222, which means that the end of the spiral knife 214 away from the rotating groove 213 rotates at least one circle relative to the sheet, thereby achieving complete cutting of the sheet.

[0044] The first mold 210 and the second mold 220 may both be provided with devices or mechanisms (not shown in the figure) such as cylinders that can push the parts to move. Taking the cylinder as an example, the cylinder in the first mold 210 can push the cup mold 212 set in the cup groove 211 to extend out of the cup groove 211. The second mold 220 is provided with a plate parallel to the bottom of the molding groove 221. The plate may be provided with air holes. The second mold 220 is provided with an air duct connected with the air hole. The air duct can be connected to the air extraction and exhaust equipment set outside the first mold 210 through an air pipe. The output shaft of the cylinder set in the second mold 220 is fixedly connected to the plate in the second mold 220.

[0045] When the first mold 210 and the second mold 220 are pressed against and clamped to clamp the sheet, the cylinder in the first mold 210 is started, and the cylinder in the first mold 210 pushes the cup mold 212 and moves toward the corresponding molding groove 221. During the movement, the cup mold 212 presses on the sheet and presses the sheet into the shape of a cup. When pushing the sheet, the exhaust and exhaust equipment connected to the second mold 220 is started to exhaust the molding groove 221, so that the molding groove 221 forms a negative pressure or vacuum state, which is more conducive to the molding of the sheet in the molding groove 221. When the sheet has been formed in the forming groove 221, the cylinder in the first mold 210 drives the cup mold 212 to retract into the cup groove 211. Under the action of the flipping and moving mechanism, the second mold 220 gradually moves away from the first mold 210 and flips. After flipping to a suitable angle, or the forming groove 221 of the second mold 220 no longer corresponds to the cup groove 211 of the first mold 210, the cylinder in the second mold 220 can be controlled to push the formed cup out of the forming groove 221, or the forming groove 221 can be directly blown by the air extraction and exhaust equipment to blow the formed cup directly out of the forming groove 221, thereby completing the processing of the cup.

[0046] The flipping and moving mechanism can move the second mold 220 so that the second mold 220 approaches or moves away from the first mold 210. The flipping and moving mechanism may include a cylinder for driving the second mold 220 to rise and fall and a motor for driving the second mold 220 to rotate. The cylinder may also be replaced by a device that can push an object to move, such as a hydraulic cylinder or an electric push rod. The cylinder may be arranged on the base 100 and located below a slider that is rotatably connected to the second mold 220. The output shaft of the cylinder faces the corresponding slider and is fixedly connected to the corresponding slider. The motor may be installed on the side of the slider away from the second mold 220. The output shaft of the motor may pass through the slider and the bearing thereon and be fixedly connected to the second mold 220. In this embodiment, the lifting and lowering of the second mold 220 on the base 100 may be achieved by the cylinder, and the rotation of the second mold 220 may be achieved by the motor.

[0047] The working principle of this embodiment is:

[0048] First, the heated sheet is placed between the second mold 220 and the first mold 210, and then the second mold 220 is pushed close to the first mold 210 by the flipping and moving mechanism. When the second mold 220 is close to the first mold 210, the end of the spiral knife 214 on the first mold 210 away from the rotating groove 213 will first pass through the sheet, and then be inserted into the corresponding spiral groove 222, and contact with the groove bottom of the spiral groove 222. The first mold 210 is continuously pushed close to the second mold 220 by the flipping and moving mechanism. Under the action of the groove bottom of the spiral groove 222, the spiral knife 214 contacts with the groove bottom of the spiral groove 222 and rotates along the groove bottom of the spiral groove 222. When at least one circle of the spiral knife 214 is inserted into the spiral groove 222, it means that the spiral knife 214 has completed cutting the sheet.

[0049] When the second mold 220 and the first mold 210 clamp the sheet, the cup mold 212 in the first mold 210 is controlled to press against the sheet sandwiched between the first mold 210 and the second mold 220, so that the sheet is formed in the molding groove 221. After the sheet is formed into a cup, the cup mold 212 is controlled to retract into the corresponding cup groove 211, and then the second mold 220 is controlled to move away from the first mold 210 by controlling the cylinder in the flipping and moving mechanism. When the second mold 220 moves away from the first mold 210 for a certain distance, the motor in the flipping and moving mechanism is started, and the motor drives the second mold 220 to rotate, so that the molding groove 221 is no longer opposite to the cup groove 211. Finally, the molded cup is pushed out or blown out of the molding groove 221 by the cylinder set in the second mold 220 or the exhaust gas device connected to the molding groove 221, and then the cup separated from the second mold 220 is collected to complete the production of the cup.

[0050] Of course, when the flipping and moving mechanism controls the movement of the second mold 220, the movement and flipping can also be performed simultaneously, as long as the extension and retraction speed of the cylinder and the rotation speed of the motor are well controlled.

[0051] The spiral blade 214 in this embodiment can completely cut the sheet material, so that the cup can be completely removed from the sheet material without causing the cup to be connected to the sheet material, thereby avoiding the occurrence of connected cups and thus improving the production efficiency of the cups.

[0052] In some embodiments, the bottom of the spiral groove 222 is inclined in the radial direction of the spiral groove 222, that is, it is inclined in a direction parallel to the radial direction of the forming groove 221, and its inclination direction is from the inner groove wall of the spiral groove 222 to the outer groove wall of the spiral groove 222 in the direction away from the spiral knife 214.

[0053] The width of the spiral blade 214 is smaller than the width of the spiral groove 222. When the spiral blade 214 is pressed into the spiral groove 222, it is subjected not only to the force in the spiral direction of the bottom of the spiral groove 222 but also to the force in the radial direction of the bottom of the spiral groove 222. The force in the spiral direction of the bottom of the spiral groove 222 can cause the spiral blade 214 to rotate, and the force in the radial direction of the bottom of the spiral groove 222 can increase the radius of a single turn of the spiral blade 214, and can cause the spiral blade 214 to expand, thereby causing the spiral blade 214 to expand outward while cutting the sheet. The expanded spiral blade 214 can tear or pull the possible adhesion between the cup and the sheet to ensure that the cup and the sheet are completely separated and that the spiral blade 214 can completely cut the sheet.

[0054] In the initial state, the projection of one end of the spiral cutter 214 away from the rotating groove 213 on the bottom surface of the spiral groove 222 is close to the starting end of the spiral groove 222 and close to the inner groove wall of the spiral groove 222 .

[0055] The above arrangement makes it easier for the spiral knife 214 to rotate one circle when rotating in the spiral groove 222, and the spiral knife 214 is easier to expand during the rotation process or compression process, ensuring that the spiral knife 214 can cut the sheet more completely.

[0056] In some embodiments, a torsion spring (not shown) is provided between the spiral blade 214 and the rotating groove 213. The torsion spring is provided between the mounting ring and the rotating groove 213, one end of the torsion spring is fixedly connected to the mounting ring, and the other end is inserted into and fixed to the bottom of the rotating groove 213. The torsion spring can restore the spiral blade 214 to its initial state after rotation, so as to facilitate the next cutting of the sheet.

[0057] In some embodiments, two mounting frames 300 are fixed on the base 100, the two mounting frames 300 are respectively located on both sides of the base 100, and the first mold 210 and the second mold 220 are both installed between the two mounting frames 300. A movable plate 310 is slidably arranged in each of the two mounting frames 300, the first mold 210 is located above the second mold 220, the first mold 210 is fixedly connected between the two mounting frames 300, and the second mold 220 is rotatably arranged between the two movable plates 310.

[0058] The installation frame 300 is an inverted U-shaped frame, and the movable plate 310 is slidably disposed between the frame beams on both sides of the installation frame 300 through a sliding structure such as a guide rail or a slide groove. The first mold 210 is fixed between the top beams of the two installation frames 300, and the second mold 220 can be rotatably disposed between the two movable plates 310 through a rotating structure such as a rotating shaft or a bearing.

[0059] In this embodiment, the flipping and moving mechanism includes a flipping component, a moving component and a power component 600. The flipping component is arranged on one side of the moving component. The flipping component is used to flip the second mold 220 so that the produced cup can be separated from the second mold 220. The moving component is used to move the second mold 220 so that the first mold 210 and the second mold 220 can be molded or demolded. The power component 600 is used to provide power for the flipping component to flip the second mold 220, and provide power for the moving component to move the second mold 220.

[0060] Among them, the flipping assembly includes a first push rod 401, a second push rod 402, a linkage rod 403, a flipping pull rod 404 and a first cam 405. The first push rod 401 and the second push rod 402 are both rotatably set on the base 100. The linkage rod 403 is set between the first push rod 401 and the second push rod 402, and its two ends are respectively hinged to the first push rod 401 and the second push rod 402. The flipping pull rod 404 is hinged to the second push rod 402. A flipping shaft 224 is provided on the second mold 220. The end of the flipping pull rod 404 away from the second push rod 402 is hinged to the flipping shaft 224. The first cam 405 is rotatably set between the first push rod 401 and the second push rod 402 through the power assembly 600. When the first cam 405 rotates, it can push the first push rod 401 and the second push rod 402 to rotate.

[0061] Specifically, two rotating shafts 101 are rotatably arranged on the base 100 through bearings. The two rotating shafts 101 are parallel to each other and are both located on one side of the first mold 210. The axial direction of the second mold 220 is parallel to the axial direction of the rotating shaft 101. The first push rod 401 and the second push rod 402 are rotatably arranged on the two rotating shafts 101 respectively, and the second push rod 402 is located between the first mold 210 and the first push rod 401. The two ends of the linkage rod 403 are respectively hinged to the first push rod 401 and the second push rod 402. A side groove 223 is opened at one end of the bottom surface of the second mold 220, and the flip shaft 224 is fixed on the groove wall of the side groove 223, and the flip shaft 224 is parallel to the axial direction of the rotating shaft 101. The two ends of the flip pull rod 404 are respectively hinged to the second push rod 402 and the flip shaft 224. When the first push rod 401 rotates around the rotating shaft 101 connected thereto, the second push rod 402 can be driven to rotate through the linkage rod 403. When the second push rod 402 rotates, it can drive the flip shaft 224 fixed on the second mold 220 to move through the flip pull rod 404, and the rotation of the flip shaft 224 can drive the second mold 220 to flip. The first cam 405 rotates under the drive of the power assembly 600, and when the first cam 405 rotates, it can push the first push rod 401 and the second push rod 402 to rotate around the corresponding rotation axis 101.

[0062] In this embodiment, the moving assembly may be a lifting frame, which may be directly disposed below the moving plate 310, and the top of the lifting frame may be fixedly connected to the moving plate 310. The power assembly 600 may include a hydraulic cylinder for driving the lifting frame to extend and retract, and a motor for driving the first cam 405 to rotate. With the cooperation of the flip assembly, the moving assembly, and the power assembly 600, the second mold 220 may be molded or demolded with the first mold 210, and the demolded second mold 220 may be flipped so that the molded cup can be separated from the molding groove 221.

[0063] In some embodiments, the moving assembly may include a first support rod 501, a second support rod 502, a connecting rod 503, an opening and closing pull rod 504, a second cam 505 and a connecting rod assembly. The first support rod 501 and the second support rod 502 are both rotatably arranged on the base 100, the connecting rod 503 is arranged between the first support rod 501 and the second support rod 502, and the two ends of the connecting rod 503 are rotatably connected with the first support rod 501 and the second support rod 502 respectively. The main shaft 102 is rotatably arranged on the base 100 through a bearing seat, and a mounting block is fixed on the main shaft 102. The two ends of the opening and closing pull rod 504 are respectively hinged with the second support rod 502 and the mounting block. The connecting rod assembly is arranged between the main shaft 102 and the flip shaft 224, and is used to push the second mold 220 to move, so as to achieve the first mold 210 and the second mold 220 to be molded or demolded. The second cam 505 is rotatably disposed between the first support rod 501 and the second support rod 502 through the power assembly 600 . When the second cam 505 rotates, it can push the first support rod 501 and the second support rod 502 to rotate.

[0064] The connecting rod assembly includes an upper elbow 511 and a lower elbow 512 . The two ends of the upper elbow 511 are respectively hinged to the flip shaft 224 and the lower elbow 512 . One end of the lower elbow 512 away from the upper elbow 511 is fixedly connected to the main shaft 102 .

[0065] In this embodiment, the first support rod 501 and the second support rod 502 are both located on one side of the first push rod 401 and the second push rod 402, and are respectively rotatably connected to the two rotating shafts 101 in the above embodiment, and the second support rod 502 is located between the first support rod 501 and the second mold 220. The main shaft 102 is located below the second mold 220, and the length direction of the main shaft 102 is parallel to the length direction of the rotating shaft 101. The mounting block can be a cylinder body that is approximately cylindrical and fixed on the main shaft 102. A mounting seat is fixed on the mounting block, and the two ends of the opening and closing pull rod 504 are respectively hinged to the mounting seat and the second support rod 502. The second cam 505 is rotatably arranged between the first support rod 501 and the second support rod 502 through the power assembly 600. The rotation of the second cam 505 can drive the first support rod 501 and the second support rod 502 to rotate around the corresponding rotating shaft 101, and then can drive the opening and closing pull rod 504 to move. When the opening and closing pull rod 504 moves, it can drive the main shaft 102 to rotate through the mounting block. The upper elbow 511 and the lower elbow 512 are both rods, one end of the upper elbow 511 is hinged to the flip shaft 224 on the second mold 220, and the other end is hinged to the lower elbow 512, and the end of the lower elbow 512 away from the upper elbow 511 is fixedly connected to the main shaft 102. When the second cam 505 rotates through the power assembly 600, it can drive the first support rod 501 and the second support rod 502 to rotate. When the second support rod 502 rotates, it can drive the main shaft 102 to rotate through the mounting block, thereby driving the lower elbow 512 to rotate, thereby driving the upper elbow 511 to move, and then driving the flip shaft 224 to move in the direction of approaching or away from the base 100, thereby realizing the downward movement or upward movement of the second mold 220, and realizing the mold closing and demolding between the second mold 220 and the second mold 220.

[0066] The connecting rod assembly in this embodiment can be arranged into two groups, and two side grooves 223 are provided, and the two side grooves 223 are respectively close to the two ends of the second mold 220. The above-mentioned flip shaft 224 is arranged in the two side grooves 223. The two groups of connecting rod assemblies are respectively arranged on both sides of the mounting block, and the two groups of connecting rod assemblies correspond to the flip shafts 224 in the two side grooves 223. Among them, the lower elbows 512 in the two groups of connecting rod assemblies are fixedly connected to the main shaft 102, and the end of the lower elbow 512 away from the main shaft 102 is hinged to the corresponding upper elbow 511. Arranging the connecting rod assembly into two groups makes the second mold 220 more stable when lifting.

[0067] The power assembly 600 may be a rotating device such as a motor that drives the first cam 405 and the second cam 505 to rotate, so that the second mold 220 can move and flip synchronously after or during the movement, thereby saving the production time of the cup.

[0068] In some embodiments, the power assembly 600 includes a power motor 601 and a drive shaft 602. The drive shaft 602 is rotatably disposed on the base 100 through a bearing seat. The drive shaft 602 is located between the first push rod 401 and the second push rod 402, and between the first support rod 501 and the second support rod 502. The drive shaft 602 passes through the first cam 405 and the second cam 505 and is fixedly connected to the first cam 405 and the second cam 505. The power motor 601 is installed on the base 100, and the output shaft of the power motor 601 can drive the drive shaft 602 to rotate.

[0069] Specifically, the length direction of the driving shaft 602 is parallel to the length direction of the rotating shaft 101 in the above embodiment, and the driving shaft 602 passes through the first cam 405 and the second cam 505. A mounting plate is fixed on the base 100, the mounting plate is located at one end of the driving shaft 602, the power motor 601 is fixed on the mounting plate, and the output shaft of the power motor 601 is fixedly connected to one end of the driving shaft 602.

[0070] In this embodiment, when the power motor 601 is in operation, it can drive the first cam 405 and the second cam 505 to rotate through the driving shaft 602. When the second cam 505 rotates, it can drive the first support rod 501 and the second support rod 502 to rotate, so that the second mold 220 can be raised and lowered in a direction perpendicular to the rotation axis 101, thereby realizing the mold closing and demolding of the first mold 210 and the second mold 220; when the first cam 405 rotates, it can drive the first push rod 401 and the second push rod 402 to rotate, so that the second mold 220 can be flipped, so that the formed cup can be easily separated from the forming groove 221.

[0071] In some embodiments, a telescopic cylinder is provided on the base 100 , and two telescopic cylinders are provided. Both telescopic cylinders are installed on the base 100 , and correspond to the movable plates 310 respectively arranged at both ends of the second mold 220 , and the output ends of the telescopic cylinders are fixedly connected to the corresponding movable plates 310 .

[0072] The arrangement of the telescopic cylinder can ensure that the second mold 220 and the first mold 210 can be normally molded and demolded, and can ensure the normal operation of the present invention.

[0073] In some embodiments, a push-fit assembly is provided in both the first mold 210 and the second mold 220, and the push-fit assembly includes a cylinder (not shown in the figure). On the first mold 210, the cylinder is arranged in the first mold 210, and its output end is fixedly connected to the end of the cup mold 212 away from the second mold 220; on the second mold 220, the cylinder is arranged in the second mold 220, and the output end of the cylinder is located at the bottom of the forming groove 221 and faces the cup mold 212. The cylinder arranged in the first mold 210 can push the cup mold 212 out of the cup groove 211, and the cylinder arranged in the second mold 220 can push the formed cup away from the forming groove 221.

[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic cup turning molding machine, characterized in that: include: Base (100); A cup-making mechanism (200), wherein the cup-making mechanism (200) is arranged on the base (100), and the cup-making mechanism (200) comprises a first mold (210) and a second mold (220), wherein the first mold (210) and the second mold (220) are arranged in cooperation with each other and are used to produce cups; a flipping and moving mechanism, the flipping and moving mechanism being arranged on the base (100), the flipping and moving mechanism being used to flip and move the second mold (220), the flipping and moving mechanism comprising a flipping component, a moving component and a power component (600), the flipping component being arranged on one side of the moving component, the flipping component being used to flip the second mold (220), the moving component being used to move the second mold (220), and the power component (600) being used to provide the flipping component with power to flip the second mold (220), and to provide the moving component with power to move the second mold (220); The flip assembly comprises a first push rod (401), a second push rod (402), a linkage rod (403), a flip pull rod (404) and a first cam (405). The first push rod (401) and the second push rod (402) are both rotatably arranged on the base (100). The linkage rod (403) is arranged between the first push rod (401) and the second push rod (402), and its two ends are respectively hinged to the first push rod (401) and the second push rod (402). 4) is hinged to the second push rod (402), a flip shaft (224) is provided on the second mold (220), one end of the flip pull rod (404) away from the second push rod (402) is hinged to the flip shaft (224), the first cam (405) is rotatably arranged between the first push rod (401) and the second push rod (402) through the power assembly (600), and the first cam (405) can push the first push rod (401) and the second push rod (402) to rotate when rotating; The first mold (210) has a cup groove (211) at the bottom, a cup mold (212) is arranged in the cup groove (211), the second mold (220) has a molding groove (221) at the top, the first mold (210) has a rotating groove (213) coaxially arranged with the cup groove (211) at the bottom, a spiral knife (214) is rotatably arranged in the rotating groove (213), the second mold (220) has a spiral groove (222) coaxially arranged with the molding groove (221) at the top, the spiral knife (214) is inserted into the spiral groove (222) and can rotate along the spiral groove (222) and can cut the sheet material arranged between the first mold (210) and the second mold (220); The spiral direction of the spiral groove (222) is the same as the spiral direction of the spiral knife (214), and the pitch of the spiral knife (214) is greater than the pitch of the spiral groove (222). In a direction parallel to the axial direction of the spiral knife (214), both upper and lower ends of a single turn of the spiral knife (214) are blades, and the spiral knife (214) can undergo elastic deformation.

2. The fully automatic cup turning molding machine according to claim 1, characterized in that: The groove bottom of the spiral groove (222) is inclined in the radial direction of the spiral groove (222), and the inclination direction is from the inner groove wall of the spiral groove (222) to the outer groove wall of the spiral groove (222) in a direction away from the spiral cutter (214); The width of the spiral blade (214) is smaller than the width of the spiral groove (222); In the initial state, the projection of one end of the spiral cutter (214) away from the rotating groove (213) on the bottom surface of the spiral groove (222) is close to the inner groove wall of the spiral groove (222), and is close to the starting end of the spiral groove (222) in the extension direction of the spiral groove (222).

3. The fully automatic cup turning molding machine according to claim 1, characterized in that: A torsion spring is provided between the spiral cutter (214) and the rotating groove (213).

4. A fully automatic cup turning molding machine according to claim 2 or 3, characterized in that: Two installation frames (300) are arranged on the base (100), and the two installation frames (300) are respectively located on two sides of the base (100); the first mold (210) and the second mold (220) are both arranged between the two installation frames (300); a movable plate (310) is slidably arranged in the two installation frames (300); the first mold (210) is located above the second mold (220); the first mold (210) is fixedly connected between the two installation frames (300); and the second mold (220) is rotatably arranged between the two movable plates (310).

5. The fully automatic cup turning molding machine according to claim 4, characterized in that: The moving assembly comprises a first support rod (501), a second support rod (502), a connecting rod (503), an opening and closing pull rod (504), a second cam (505) and a connecting rod assembly. The first support rod (501) and the second support rod (502) are both rotatably arranged on the base (100). The connecting rod (503) is arranged between the first support rod (501) and the second support rod (502). Both ends of the connecting rod (503) are rotatably connected to the first support rod (501) and the second support rod (502). A main shaft (102) is rotatably arranged on the base (100). A mounting bracket (505) is fixed on the main shaft (102). The two ends of the opening and closing pull rod (504) are respectively hinged to the second support rod (502) and the mounting block; the connecting rod assembly is arranged between the main shaft (102) and the flip shaft (224) and is used to push the second mold (220) to move so as to achieve the mold closing or demolding of the first mold (210) and the second mold (220); the second cam (505) is rotatably arranged between the first support rod (501) and the second support rod (502) through the power assembly (600); when the second cam (505) rotates, it can push the first support rod (501) and the second support rod (502) to rotate; The connecting rod assembly comprises an upper elbow (511) and a lower elbow (512), wherein two ends of the upper elbow (511) are respectively hinged to the flip shaft (224) and the lower elbow (512), and one end of the lower elbow (512) away from the upper elbow (511) is fixedly connected to the main shaft (102).

6. The fully automatic cup turning molding machine according to claim 5, characterized in that: The power assembly (600) includes a power motor (601) and a drive shaft (602), wherein the drive shaft (602) is rotatably arranged on the base (100), and the drive shaft (602) is located between the first push rod (401) and the second push rod (402), and between the first support rod (501) and the second support rod (502). The drive shaft (602) passes through the first cam (405) and the second cam (505) and is fixedly connected to the first cam (405) and the second cam (505). The power motor (601) is installed on the base (100), and the output shaft of the power motor (601) can drive the drive shaft (602) to rotate.

7. The fully automatic cup turning molding machine according to claim 4, characterized in that: The base (100) is provided with a telescopic cylinder, and two telescopic cylinders are provided. Both telescopic cylinders are arranged on the base (100) and correspond to the movable plates (310) arranged at two ends of the second mold (220), respectively. The output ends of the telescopic cylinders are fixedly connected to the corresponding movable plates (310).

8. The fully automatic cup turning molding machine according to claim 7, characterized in that: The first mold (210) and the second mold (220) are both provided with a push-fit assembly. The push-fit assembly provided in the first mold (210) can push the cup mold (212) out of the cup groove (211), and the push-fit assembly provided in the second mold (220) can push the molded cup away from the molding groove (221).

Citation Information

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    CN207564948U

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