Plugboard dispensing blender
By using the insert plate mechanism and rotating mechanism of the insert plate material distribution mixer, the problem of uneven material distribution is solved, and the uniform distribution of raw materials in the mold and the molding difference are within the national standard range are achieved, thereby reducing production costs.
Patent Information
- Application Number
- CN202211293675.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-21
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2042-10-21
AI Technical Summary
In the existing technology, the mixing mechanism cannot guarantee that the amount of raw material in each mold is uniform when pouring raw materials into multiple molds, resulting in uneven material distribution.
The insert plate material distribution mixer uses an insert plate mechanism to evenly divide the raw materials in the mixing tank into multiple chambers, and uses a rotating mechanism and power component to insert the insert plate into the mixing tank to ensure that the amount of raw materials in each mold is approximately the same.
This achieves uniform distribution of raw materials within each mold, reduces wall panel forming differences, lowers production costs, and reduces the need for cutting and repair.
Smart Images

Figure CN115518559B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of lightweight wall panel production, and in particular to a plate-inserting mixer. Background Technology
[0002] Currently, GLC silica lightweight panels are a new type of green and energy-saving building material. Utilizing crystal transformation enhancement technology, through a rational production process, the molecular structure of cement-based materials is reprogrammed, increasing cement strength by up to 113%. GLC wall panels are produced using a wet-process molding technique, with cement, fly ash, and gypsum as the main raw materials, mixed with chopped fibers, lightweight aggregates, waterproofing agents, foaming agents, etc., and reinforced with steel mesh when necessary. The panels are then cast into lightweight strips. These composite lightweight panels are mainly used for non-load-bearing walls in various structures. The GLC lightweight interior wall panels used in non-load-bearing walls are assembled, and the sides of the panels feature corresponding tenon and mortise structures, as well as positioning holes and positioning posts. The vertical molding production process of GLC lightweight wall panels includes steps such as batching, mixing, molding, foaming, natural curing, and demolding. A mixing mechanism is required during the mixing process.
[0003] In the prior art, the mixing mechanism includes a frame, a mixing tank rotatably mounted on the frame, a mixing component mounted on the mixing tank for mixing, and a drive component mounted on the frame. The drive component includes a drive motor fixedly connected to the frame, a drive gear mounted on the output shaft of the drive motor, and a driven gear mounted on the mixing tank. The drive gear and the driven gear mesh. During raw material mixing, the mixing component mixes the raw materials added to the mixing tank. After mixing is completed, the drive motor is started, which drives the drive gear to rotate. The drive gear drives the driven gear to rotate, and the driven gear drives the mixing tank to rotate. The mixing tank pours the raw materials into multiple molds for foaming and molding.
[0004] In the process of developing this application, the inventors discovered that the technology has at least the following problems: when pouring raw materials into multiple molds, it is impossible to guarantee that the amount of raw materials poured into each mold is approximately the same, resulting in uneven distribution of materials. Summary of the Invention
[0005] In order to make the material distribution uniform and improve the material distribution effect, this application provides a plate-type material distribution mixer.
[0006] This application provides a baffle plate material distribution mixer, which adopts the following technical solution:
[0007] A plate-type material distribution mixer includes a frame, a mixing tank, a mixing mechanism, a rotating mechanism, and a plate mechanism. The mixing tank is rotatably mounted on the frame. The mixing mechanism is mounted on the frame and mixes the raw materials in the mixing tank. The rotating mechanism is mounted on the frame and drives the mixing mechanism to separate from the mixing tank, while simultaneously driving the mixing tank to rotate. The plate mechanism includes a plate, a connecting assembly, and a power assembly. Multiple plates are slidably mounted on the frame. The power assembly is mounted on the frame, and the multiple plates are detachably connected to the power assembly. The power assembly drives the plates to insert into the mixing tank and connects them to the mixing tank through the connecting assembly. The plates evenly distribute the raw materials in the mixing tank.
[0008] By adopting the above technical solution, in the mixing process of wall panel processing, multiple raw materials are first added to a mixing tank, and then a stirring mechanism is used to stir and mix the raw materials in the mixing tank. After mixing, a rotating mechanism drives the mixing tank to rotate, and at the same time, the rotating mechanism drives the stirring mechanism to separate from the mixing tank. At this time, a power component drives a baffle plate to be inserted into the mixing tank. The liquid level in the mixing tank is horizontal, and the evenly distributed baffle plate can divide the mixing tank into multiple chambers. The power component separates from the baffle plate, and the baffle plate is connected to the mixing tank through a connecting component. Then, the rotating mechanism continues to drive the mixing tank to rotate, and the mixing tank pours the raw materials into the mold placed below the mixing tank. Through the baffle plate mechanism, the total amount of raw materials poured into each mold is approximately the same, making the material distribution more uniform and improving the material distribution effect. This ensures that the difference between the wall panels formed in each mold is within the national standard range, reducing the need for cutting and repairing the wall panels due to excessive errors, and reducing production costs.
[0009] Optionally, the insert plate mechanism further includes a connecting assembly, which includes a connecting rod. The plurality of insert plates are connected to the connecting rod, and the plurality of insert plates are equally spaced along the length of the connecting rod. The connecting rod is detachably connected to the power assembly, and the connecting rod is connected to the mixing tank through the connecting assembly.
[0010] By adopting the above technical solution, multiple insert plates are connected into a whole by the connecting rod, which facilitates the connection with the power component and the connecting component. At the same time, the insert plates are evenly spaced on the connecting rod, which further improves the material distribution effect.
[0011] Optionally, the connecting assembly includes connecting ears, two of which are disposed on the mixing tank. A fixing groove is provided on the connecting ear, and the connecting rod engages with the fixing groove on the connecting ear.
[0012] By adopting the above technical solution, after the mixing reaction is completed, the rotating mechanism drives the mixing tank to rotate. At the same time, the rotating mechanism drives the stirring mechanism to separate from the mixing tank. Then, the power component drives the connecting rod to slide. The connecting rod drives the insert plate to be inserted into the mixing tank. When the insert plate is fully inserted into the mixing tank, the connecting rod is engaged with the fixing groove. Then, the mixing tank continues to rotate, and the connecting rod separates from the power component. The connecting component has a simple structure, which facilitates the fixing of the connecting rod and the quick separation of the connecting rod from the power component.
[0013] Optionally, the connecting assembly further includes an arc-shaped rod, which is disposed on the frame. The rotation path of the connecting lug is the same as the curvature of the arc-shaped rod. When the mixing tank drives the connecting rod to rotate, the arc-shaped rod can press the connecting rod against the fixed groove.
[0014] By adopting the above technical solution, during the rotation of the mixing tank, the connecting rod abuts against the arc-shaped rod and slides along the arc of the arc-shaped rod. The arc-shaped rod keeps the connecting rod pressed against the mixing tank, reducing the risk of the insert plate sliding out of the mixing tank as the mixing tank tilts during the pouring of raw materials. The arc-shaped rod also improves the stability of the insert plate, reducing the mutual penetration of raw materials between different chambers caused by the insert plate sliding out of the mixing tank, thereby maintaining a uniform material distribution effect.
[0015] Optionally, the connecting assembly includes a limiting block, and two limiting blocks are provided on the connecting rod. The two limiting blocks are respectively located at both ends of the connecting rod, and the opposite sides of the two limiting blocks abut against the sidewalls of the two connecting ears that are close to each other.
[0016] By adopting the above technical solution, after the connecting rod is snapped into the fixed groove, the two limiting blocks abut against the side walls of the two connecting ears respectively. By setting the limiting blocks, the shaking of the insert plate along the width direction of the mixing tank is reduced, so that the distance between the insert plates at both ends of the connecting rod and the side walls of the mixing tank remains unchanged, thereby improving the stability of the insert plate mechanism and maintaining the uniform material distribution effect.
[0017] Optionally, the insert plate mechanism further includes an insert plate compartment, which is disposed on the frame and is used to support and place the insert plate. The insert plate compartment has an outlet on its side wall near the mixing tank to facilitate separation of the insert plate from the insert plate compartment.
[0018] By adopting the above technical solution, when not in use, the insert plate is located in the insert plate compartment. The insert plate compartment reduces the number of insert plates and supports, and prevents the insert plates from falling and causing damage and deformation to the power components, thus shortening the service life of the equipment.
[0019] Optionally, the power assembly includes a power component, a frame, and a fixing block. The power component is mounted on the frame, and the frame is slidably mounted on the insert plate compartment. The power component is connected to the frame and drives the frame to slide. The fixing block is mounted on the frame, and a hook groove is provided on the side of the fixing block near the insert plate compartment. The hook groove engages with the connecting rod and drives the connecting rod to slide.
[0020] By adopting the above technical solution, during material distribution, the power component drives the frame to slide along the length of the insert plate bin. The frame drives the fixed block to move closer to the mixing tank. The fixed block pushes the insert plate on the connecting rod to insert into the mixing tank. The connecting rod engages with the fixed groove. Then, the mixing tank rotates, causing the connecting rod to separate from the groove. The mixing tank continues to rotate and pours the raw materials into multiple molds. The power component has a simple structure and is easy to operate. At the same time, the connection between the power component and the connecting rod is simple, facilitating the connection and quick separation of the connecting rod and the power component without manual intervention, thus improving work efficiency.
[0021] Optionally, the insert compartment is provided with a sliding assembly, which includes a limiting rod and a first roller. The limiting rod is provided on two parallel side walls of the insert compartment. The limiting rod has a limiting groove for the first roller to roll, and the limiting groove restricts the first roller from sliding along the width direction of the insert compartment.
[0022] By adopting the above technical solution, the power component drives the insert plate on the connecting rod to move closer to the mixing tank. The set limit rod limits the sliding path of the connecting rod, and the set limit roller groove limits the sliding of the first roller in the width direction, so that the limit block can smoothly enter between the two connecting ears. This reduces the limit block's inability to correctly enter between the two connecting ears due to the left and right shaking of the connecting rod, thus maintaining the uniform material distribution effect.
[0023] Optionally, the insert plate is provided with a flow guiding component, the flow guiding component includes a first flow guiding plate, and two first flow guiding plates are provided at the end of the insert plate away from the mixing tank, and the ends of the two first flow guiding plates away from the mixing tank are inclined in a direction away from each other.
[0024] By adopting the above technical solution, when distributing the mixed raw materials, the raw materials flow along the insert plate to the first guide plate, and then flow into the mold along with the first guide plate. The mold generally has a certain width. Through the set guide components, the raw materials can be correctly guided into the mold, reducing the amount of raw materials falling on the side wall of the mold and causing waste. At the same time, the raw materials entering the mold are kept consistent, which reduces the production error of the wall panel and reduces the probability of recutting the wall panel, thereby keeping the production cost in place.
[0025] Optionally, the rotating mechanism includes a rotating assembly, a support plate, and a transmission rod. The rotating assembly is mounted on the frame and connected to the mixing tank, driving the mixing tank to rotate. The support plate is rotatably mounted on the frame and covers the mixing tank. The mixing mechanism is mounted on the frame, and the transmission rod is hinged to the mixing tank. The transmission rod is rotatably connected to the support plate and drives the support plate to separate from the mixing tank.
[0026] By adopting the above technical solution, after the raw material is stirred, the rotating component drives the stirring tank to rotate, the stirring tank drives the transmission rod to rotate, the transmission rod rises and drives the support plate to rotate on the frame, the support plate drives the stirring mechanism away from the stirring tank, and then the power component inserts the insertion plate into the stirring tank; the rotating mechanism has a simple structure, and the separation of the stirring mechanism from the stirring tank and the rotation of the stirring tank share the same power, which reduces energy consumption on the one hand, and makes the separation of the stirring mechanism from the stirring tank and the rotation of the stirring tank synchronous, reducing the damage caused by the stirring mechanism to move first.
[0027] In summary, this application includes the following beneficial technical effects:
[0028] 1. By using the set insert plate mechanism, the total amount of raw material poured into each mold is roughly the same, which makes the material distribution more uniform and improves the material distribution effect. This ensures that the difference between the wall panels formed in each mold is within the national standard range, reducing the need for cutting and repairing the wall panels due to excessive errors and lowering production costs.
[0029] 2. During the rotation of the mixing tank, the connecting rod abuts against the arc-shaped rod and slides along the arc of the arc-shaped rod. The arc-shaped rod keeps the connecting rod pressed against the inside of the mixing tank, reducing the risk of the insert plate sliding out of the mixing tank as the tank tilts during the pouring of raw materials. The arc-shaped rod also improves the stability of the insert plate, reducing the risk of raw materials from different chambers penetrating each other due to the insert plate sliding out of the mixing tank, thus maintaining a uniform material distribution effect.
[0030] 3. The power unit drives the insert plate on the connecting rod to move closer to the mixing tank. The set limit rod limits the sliding path of the connecting rod, and the set limit roller groove limits the sliding of the first roller in the width direction, so that the limit block can smoothly enter between the two connecting ears. This reduces the limit block from not being able to enter the two connecting ears correctly due to the left and right shaking of the connecting rod, thus maintaining the uniform material distribution effect.
[0031] 4. After the raw materials are mixed, the rotating component drives the mixing tank to rotate. The mixing tank drives the transmission rod to rotate, the transmission rod rises and drives the support plate to rotate on the frame. The support plate drives the mixing mechanism away from the mixing tank. Then, the power component inserts the insertion plate into the mixing tank. The rotating mechanism has a simple structure, and the separation of the mixing mechanism from the mixing tank and the rotation of the mixing tank share the same power. This reduces energy consumption and ensures that the separation of the mixing mechanism from the mixing tank and the rotation of the mixing tank are synchronized, reducing damage to the mixing mechanism caused by the mixing tank's initial movement. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the structure of the insert plate material dispensing mixer in the embodiments of this application;
[0033] Figure 2 This is a schematic diagram of the rotating mechanism in the embodiments of this application;
[0034] Figure 3 This is a schematic diagram of the stirring mechanism in an embodiment of this application;
[0035] Figure 4 This is a side view of the plate-mounted mixing machine in an embodiment of this application;
[0036] Figure 5 This is a schematic diagram of the power assembly structure in an embodiment of this application;
[0037] Figure 6 This is a schematic diagram of the insert mechanism in an embodiment of this application.
[0038] Reference numerals: 100, frame; 110, stirring rack; 120, insert plate frame; 200, stirring tank; 300, stirring mechanism; 310, second drive motor; 320, first stirring shaft; 330, first stirring blade; 340, third drive motor; 350, second stirring shaft; 360, second stirring blade; 370, right-angle steering gear; 400, rotating mechanism; 410, rotating assembly; 411, first drive motor; 412, servo steering gear; 413, drive gear; 414, half gear ring; 420, support plate; 430, transmission rod; 440, support shaft; 500, insert plate mechanism; 510, insert plate; 520, connection. Components; 521, Connecting ear; 522, Arc rod; 523, Limiting block; 524, Fixing groove; 530, Power assembly; 531, Power component; 532, Frame; 533, Fixing block; 534, Hinge seat; 535, Second roller; 536, Hook groove; 540, Connecting assembly; 541, Connecting rod; 542, Limiting ring; 550, Insertion plate bin; 560, Sliding assembly; 561, Limiting rod; 562, First roller; 563, Support rod; 564, Limiting roller groove; 570, Flow guide assembly; 571, First flow guide plate; 572, Second flow guide plate; 600, Cover plate; 700, Feed hopper; 800, Support wheel. Detailed Implementation
[0039] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.
[0040] This application discloses a plate-type material dispensing mixer.
[0041] refer to Figure 1 The insert plate material distribution mixer includes a frame 100, a mixing tank 200 rotatably mounted on the frame 100, a mixing mechanism 300 mounted on the frame 100 and extending into the mixing tank 200, a rotating mechanism 400 mounted on the frame 100 for driving the mixing tank 200 to rotate, and an insert plate mechanism 500 mounted on the frame 100 for uniformly distributing materials. The rotating mechanism 400 can also drive the mixing mechanism 300 to separate from the mixing tank 200. First, the raw materials to be mixed are added to the mixing tank 200, and then the mixing mechanism 300 is used... The raw materials in the mixing tank 200 are stirred until they are uniformly mixed to form a colloidal foam material. Then, the rotating mechanism 400 drives the mixing tank 200 to rotate while simultaneously separating the mixing mechanism 300 from the mixing tank 200. Then, the material distribution mechanism 510 divides the raw materials in the mixing tank 200 into several chambers of the same size. Then, the rotating mechanism 400 continues to drive the mixing tank 200 to rotate, and the mixing tank 200 pours the material from the multiple chambers into multiple molds, so that the raw materials in the multiple molds are uniform.
[0042] refer to Figure 1 and Figure 2The frame 100 includes a mixing frame 110, and a plate holder 120 is fixedly connected to one side of the mixing frame 110. The rotating mechanism 400 includes a rotating assembly 410, which includes two rotating seats that are fixedly connected to the mixing frame 110 by bolts. A rotating shaft is rotatably connected to the side wall of the two rotating seats that are close to each other by bearings. The two rotating shafts are fixedly connected to both sides of the mixing tank 200. The shape of the mixing tank 200 is similar to that of the bucket of an excavator, and the end of the mixing tank 200 with an inclined side wall is close to the plate holder 120. A first drive motor 411 is fixedly connected to the mixing frame 110. A servo steering gear 412 is keyed to the output shaft of the first drive motor 411. A drive gear 413 is keyed to the output end of the servo steering gear 412. A half gear ring 414 is fixedly connected to one of the rotating shafts and meshes with the drive gear 413.
[0043] Start the first drive motor 411, which drives the servo steering gear 412 to rotate. The servo steering gear 412 steers and drives the drive gear 413 to rotate. The drive gear 413 drives the half gear ring 414 to rotate. The half gear ring 414 drives the rotating shaft to rotate. The rotating shaft drives the mixing tank 200 to rotate and pour out the raw materials.
[0044] refer to Figure 2 and Figure 3 A support plate 420 is rotatably connected to the end of the stirring rack 110 away from the insert plate frame 120. The stirring mechanism 300 includes a second drive motor 310, which is fixedly connected to the end of the support plate 420 near the insert plate frame 120. The output shaft of the second drive motor 310 passes through the support plate 420 and is connected to a first stirring shaft 320. Multiple first stirring blades 330 are detachably connected to the stirring shaft. Two second stirring shafts 350 are rotatably connected to the end of the support plate 420 near the insert plate frame 120. The two second stirring shafts 350 are located on both sides of the first stirring shaft 320. The second stirring shaft 350 is located inside the stirring tank 200, and a second stirring blade 360 is fixedly connected to the end of the second stirring shaft 350 inside the stirring tank 200. Two third drive motors 340 are fixedly connected to the support plate 420. A right-angle deflector 370 is keyed to the output shaft of the third drive motor 340. The right-angle deflector 370 is fixedly connected to the support plate 420 and connected to the second stirring shaft 350.
[0045] The raw materials are added into the mixing tank 200, and the mixing process is started. The second drive motor 310 is started, and the second drive motor 310 drives the first stirring shaft 320 to rotate. The first stirring shaft 320 drives the first stirring blade 330 to stir the raw materials. The third drive motor 340 drives the right-angle steering gear 370 to rotate. The right-angle steering gear 370 switches the rotation direction and drives the second stirring shaft 350 to rotate. The second stirring shaft 350 drives the second stirring blade 360 to stir the raw materials.
[0046] refer to Figure 2 Two transmission rods 430 are hinged to the side wall of the mixing tank 200 away from the insert plate frame 120. The two transmission rods 430 are located at both ends of the mixing tank 200. Each transmission rod 430 is rotatably connected to a support shaft 440 at the end away from the mixing tank 200. The support shaft 440 is rotatably connected to the end of the support plate 420 near the rotating end of the support plate 420. When the mixing tank 200 rotates, the mixing tank 200 drives the transmission rods 430 to rotate and rise. The transmission rods 430 drive the support plate 420 to rotate. The support plate 420 drives the first stirring shaft 320 and the second stirring shaft 350 to be pulled out of the mixing tank 200.
[0047] refer to Figure 2 and Figure 3 A cover plate 600 is hinged to one end of the support plate 420 near the insert plate frame 120. The cover plate 600 has two feed holes, which correspond to the positions of the two right-angle deflectors 370. Two feed hoppers 700 are fixedly connected to the cover plate 600. The discharge ends of the feed hoppers 700 extend to the two second stirring shafts 350, and the two feed hoppers 700 correspond to the two feed holes. Two support wheels 800 are rotatably connected to the end of the cover plate 600 away from the support plate 420. The two support wheels 800 are located at both ends of the length of the cover plate 600. The two support wheels 800 are rolled on two parallel side walls of the mixing tank 200, and the two support wheels 800 can move closer to the rotating end of the support plate 420 along the side wall of the mixing tank 200. When the transmission rod 430 drives the support plate 420 to rotate, the end of the support plate 420 connected to the cover plate 600 rises and drives the end of the cover plate 600 connected to the support plate 420 to rise, thereby causing the cover plate 600 to drive the support wheel 800 to slide along the side wall of the mixing tank 200.
[0048] refer to Figure 4 and Figure 5The insert plate mechanism 500 includes an insert plate chamber 550 fixedly connected to the insert plate frame 120. The insert plate chamber 550 is inclinedly disposed on the insert plate frame 120, and the height of the end of the insert plate chamber 550 near the mixing rack 110 is lower than the height of the end of the insert plate chamber 550 away from the mixing rack 110. Multiple insert plates 510 are slidably connected inside the insert plate chamber 550. The number of insert plates 510 can be selected according to the thickness of the wall panel to be produced; in this embodiment, five are preferred. The five insert plates 510 are connected to the bottom wall of the insert plate chamber 550 and slide relative to each other. The ends of the insert plates 510 are provided with openings for contact with the mixing tank. The bottom wall of the 200 has an arc surface that is compatible with the mixing tank 200; the end of the insert plate 510 away from the mixing tank 200 is provided with a connecting component 540, the connecting component 540 includes a connecting rod 541, and the end of the insert plate 510 away from the mixing tank 200 is provided with a connecting groove, the connecting groove is located on the side of the insert plate 510 away from the insert plate compartment 550, and the five connecting grooves are respectively engaged with the connecting rod 541; a plurality of limiting rings 542 are fixedly connected to the connecting rod 541, and each insert plate 510 corresponds to two limiting rings 542. The two limiting rings 542 abut against the two side walls of the insert plate 510 and restrict the separation of the insert plate 510 from the connecting rod 541.
[0049] refer to Figure 4 and Figure 5 The insert plate 510 is provided with a flow guiding assembly 570, which includes a first flow guiding plate 571. There are ten first flow guiding plates 571. Two first flow guiding plates 571 are fixedly connected to each insert plate 510. The first flow guiding plate 571 is located at the end of the insert plate 510 away from the mixing tank 200. The first flow guiding plate 571 is inclined and the end of the first flow guiding plate 571 away from the mixing tank 200 is inclined in the direction away from the insert plate 510. A second flow guiding plate 572 is fixedly connected to the end of the first flow guiding plate 571 away from the mixing tank 200. The end of the second flow guiding plate 572 away from the first flow guiding plate 571 is fixedly connected to the insert plate 510.
[0050] refer to Figure 5 and Figure 6 The connecting rod 541 is provided with a sliding assembly 560 connected to the insert plate compartment 550. The sliding assembly 560 includes two first rollers 562 rotatably connected to both ends of the connecting rod 541. Multiple support rods 563 are fixedly connected to the two side walls of the insert plate compartment 550 parallel to the insert plate 510. In this embodiment, two support rods are preferred. The ends of the two support rods 563 on each side away from the insert plate compartment 550 are fixedly connected to a limiting rod 561. A slide is formed between the limiting rod 561 and the side wall of the insert plate compartment 550 parallel to the insert plate 510 for the first rollers 562 to roll. A limiting groove 564 is opened on the side wall of the limiting rod 561 near the insert plate compartment 550. The first rollers 562 are rotatably connected in the limiting groove 564 and the left and right swaying of the first rollers 562 is restricted.
[0051] refer to Figure 5 and Figure 6 A power assembly 530 is provided at the end of the slide plate 510 away from the mixing tank 200. The power assembly 530 includes a power component 531 fixedly connected to the slide plate frame 120. The power component 531 is a hydraulic cylinder, which is located on the side of the slide plate compartment 550 away from the mixing tank 200. The plane containing the axis of the hydraulic cylinder is parallel to the end face of the slide plate compartment 550 away from the slide plate frame 120 and parallel to the bottom wall of the slide plate compartment 550. A frame-shaped frame 532 is provided on the piston rod of the hydraulic cylinder. Two second rollers 535 are rotatably connected to both ends of the frame-shaped frame 532. The second rollers 535 are rolled within the slide rail and the limiting roller groove 564. The plane of the frame 532 is parallel to the bottom wall of the insert compartment 550; a hinge seat 534 is fixedly connected to the side wall of the frame 532 away from the insert compartment 550. The hinge seat 534 is located at the end of the frame 532 near the hydraulic cylinder. The hinge seat 534 is rotatably connected to the piston rod of the hydraulic cylinder and the rotation axis is parallel to the axis of the connecting rod 541; two fixing blocks 533 are welded to the end of the frame 532 away from the hydraulic cylinder. The two fixing blocks 533 are located at the two ends of the frame 532 respectively. The fixing blocks 533 have a hook groove 536 on the side wall near the insert compartment 550. The hook groove 536 hooks with the connecting rod 541.
[0052] refer to Figure 4 and Figure 6 A connecting assembly 520 is provided on the mixing tank 200. The connecting assembly 520 includes connecting ears 521 fixedly connected to two parallel side walls of the mixing tank 200. A fixing groove 524 is provided on the connecting ear 521. The side wall of the fixing groove 524 near the insert plate compartment 550 is inclined to facilitate the sliding of the connecting rod 541 into the fixing groove 524, where the connecting rod 541 can engage with the fixing groove 524. Two limiting blocks 523 are fixedly connected to the connecting rod 541. The two limiting blocks 523 are located at both ends of the connecting rod 541, and their opposing side walls abut against the two adjacent side walls of the two connecting ears 521. The limiting blocks 523 are used to restrict the insert plate 510 from moving along the mixing tank 200. The width direction of 0 is shifted; two clamping frames are fixedly connected to the side wall of the insert plate frame 120 near the mixing tank 200, and the two clamping frames correspond to the two parallel side walls of the insert plate compartment 550 respectively; an arc-shaped rod 522 is fixedly connected to the side wall of the clamping frame near the mixing tank 200, the upper end of the arc-shaped rod 522 smoothly transitions to the bottom wall of the slide, and the curvature of the arc-shaped rod 522 is similar to the rotation trajectory of the connecting ear 521. When the connecting rod 541 is engaged in the fixed groove 524, the mixing tank 200 rotates and drives the first roller 562 to slide onto the arc-shaped rod 522 and roll along the arc-shaped rod 522, so that the connecting rod 541 is always located in the fixed groove 524, and the insert plate 510 is always pressed against the mixing tank 200.
[0053] The implementation principle of the insert plate material mixing machine according to an embodiment of this application is as follows: During the mixing process, multiple raw materials are first added to the mixing tank 200 through two feed hoppers 700. Then, the second drive motor 310 and the third drive motor 340 are started. The second drive motor 310 drives the first stirring shaft 320 to rotate, and the first stirring shaft 320 drives the first stirring blade 330 to stir the raw materials. The third drive motor 340 drives the second stirring shaft 350 to rotate, and the second stirring shaft 350 drives the second stirring blade 360 to stir and mix the raw materials. After the mixing reaction of the raw materials is completed, the first drive motor 411 is started. The first drive motor 411 drives the drive gear 413 to rotate through the servo steering gear 412. The drive gear 413 drives the half gear ring 414 to rotate, and the half gear ring 414 drives the mixing tank 200 to rotate towards the insert plate frame 120. When the inclined side wall of the mixing tank 200 is parallel to the bottom wall of the insert plate compartment 550, the mixing tank 200 stops rotating. When the hydraulic cylinder is activated, the piston rod of the hydraulic cylinder drives the frame 532 to slide. The frame 532 drives the second roller 535 to slide along the slide rail. The frame 532 drives the insert plate 510 to slide along the inclined side wall of the mixing tank 200 until the insert plate 510 is fully inserted into the mixing tank 200. At this time, the connecting rod 541 is just engaged with the fixing groove 524. When the mixing tank 200 is stationary, the liquid surface of the raw material is horizontal. The insertion of the insert plate 510 can evenly divide the liquid surface. Then the mixing tank 200 continues to rotate. The first roller 562 slides along the arc rod 522 and keeps the insert plate 510 in contact with the mixing tank 200, reducing the penetration of raw material between adjacent insert plates 510. The raw material enters the mold placed below through the first guide plate 571 on the insert plate 510, so that the raw material between adjacent molds is basically the same, so that the difference in wall plate value between adjacent molds is within the range allowed by national standards, thereby reducing the difference between wall plates and reducing the probability of secondary cutting.
[0054] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A plate-mounted material distribution mixer, characterized in that, The system includes a frame (100), a mixing tank (200), a stirring mechanism (300), a rotating mechanism (400), and a plate-mounting mechanism (500). The mixing tank (200) is rotatably mounted on the frame (100). The stirring mechanism (300) is mounted on the frame (100) and stirs the raw materials in the mixing tank (200). The rotating mechanism (400) is mounted on the frame (100) and drives the stirring mechanism (300) to separate from the mixing tank (200). The rotating mechanism (400) can also drive the mixing tank (200) to rotate. The plate-mounting mechanism (500)... 00) includes a plug plate (510), a connecting component (520), and a power component (530). Multiple plug plates (510) are slidably disposed on the frame (100). The power component (530) is disposed on the frame (100). Multiple plug plates (510) are detachably connected to the power component (530). The power component (530) drives the plug plates (510) to be inserted into the mixing tank (200) and connected to the mixing tank (200) through the connecting component (520). The plug plates (510) evenly distribute the raw materials in the mixing tank (200). The rotating mechanism (400) includes a rotating assembly (410), a support plate (420), and a transmission rod (430). The rotating assembly (410) is mounted on the frame (100), and is connected to the mixing tank (200) and drives the mixing tank (200) to rotate. The support plate (420) is rotatably mounted on the frame (100) and covers the mixing tank (200). The stirring mechanism (300) is mounted on the frame (100), and the transmission rod (430) is hinged to the mixing tank (200). The transmission rod (430) is rotatably connected to the support plate (420) and drives the support plate (420) to separate from the mixing tank (200). When the mixing tank (200) rotates, the mixing tank (200) drives the transmission rod (430) to rotate and drive the transmission rod (430) to rise. The transmission rod (430) drives the support plate (420) to rotate, and the support plate (420) drives the stirring mechanism (300) to pull out of the mixing tank (200).
2. The plate-mounted mixing machine according to claim 1, characterized in that, The insert plate mechanism (500) further includes a connecting component (540), which includes a connecting rod (541). A plurality of insert plates (510) are connected to the connecting rod (541), and the plurality of insert plates (510) are equally spaced along the length direction of the connecting rod (541). The connecting rod (541) is detachably connected to the power component (530), and the connecting rod (541) is connected to the mixing tank (200) through the connecting component (520).
3. The plate-mounted mixing machine according to claim 2, characterized in that, The connecting assembly (520) includes a connecting ear (521), which is disposed on the mixing tank (200) and there are two of them. A fixing groove (524) is provided on the connecting ear (521), and the connecting rod (541) is engaged with the fixing groove (524) on the connecting ear (521).
4. The plate-mounted mixing machine according to claim 3, characterized in that, The connecting assembly (520) also includes an arc-shaped rod (522), which is mounted on the frame (100). The rotation path of the connecting ear (521) is the same as the arc of the arc-shaped rod (522). When the mixing tank (200) drives the connecting rod (541) to rotate, the arc-shaped rod (522) can press the connecting rod (541) against the fixed groove (524).
5. A plate-mounted mixing machine according to claim 3, characterized in that, The connecting component (520) includes a limiting block (523). Two limiting blocks (523) are provided on the connecting rod (541). The two limiting blocks (523) are respectively provided at both ends of the connecting rod (541). The opposite sides of the two limiting blocks (523) abut against the sidewalls of the two connecting ears (521) that are close to each other.
6. A plate-mounted mixing machine according to claim 2, characterized in that, The insert plate mechanism (500) also includes an insert plate compartment (550), which is disposed on the frame (100). The insert plate compartment (550) is used to support and place the insert plate (510). The insert plate compartment (550) has an outlet on its side wall near the mixing tank (200) to facilitate the separation of the insert plate (510) from the insert plate compartment (550).
7. A feed mixer with a baffle plate according to claim 6, characterized in that, The power assembly (530) includes a power component (531), a frame (532), and a fixing block (533). The power component (531) is mounted on the frame (100), and the frame (532) is slidably mounted on the insert compartment (550). The power component (531) is connected to the frame (532) and drives the frame (532) to slide. The fixing block (533) is mounted on the frame (532), and a hook groove (536) is provided on the side of the fixing block (533) near the insert compartment (550). The hook groove (536) hooks with the connecting rod (541) and drives the connecting rod (541) to slide.
8. A plate-mounted mixing machine according to claim 6, characterized in that, The insert compartment (550) is provided with a sliding assembly (560), which includes a limiting rod (561) and a first roller (562). The limiting rod (561) is provided on two parallel side walls of the insert compartment (550). The limiting rod (561) is provided with a limiting groove (564) for the first roller (562) to roll. The limiting groove (564) restricts the first roller (562) from sliding along the width direction of the insert compartment (550).
9. A platen-type material distribution mixer according to claim 6, characterized in that, The insert plate (510) is provided with a flow guiding component (570), the flow guiding component (570) includes a first flow guiding plate (571), and two first flow guiding plates (571) are provided at the end of the insert plate (510) away from the mixing tank (200), and the ends of the two first flow guiding plates (571) away from the mixing tank (200) are inclined in a direction away from each other.
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